The document contains an electrical wiring diagram and individual circuit diagrams for a Pulsar 180cc motorcycle. It details the wiring for various electrical components including the instrument cluster, lights, horn, starter motor, battery charging, brakes, and turn signals. The diagrams show the routing of wires between components and their connections to the main wiring harness and electrical system of the vehicle.

1. ELECTRICAL WIRING DIAGRAM - PULSAR 180 CC
B/Y
INSTRUMENT
CLUSTER
Y/R
L/W
L/W
Y
B
Y
/
W
B/Y
B/Y
B/Y
SIDE STAND
SWITCH
B/Y
R/W
HORN (RH)
R
Y
B/Y
Br/B
W
B/Y
Y/R
W/R
L/W
R
L/W
C
O
I
L
S
P
U
L
I
N
G
MAGNETO
B
B/W
B/Y
B
B
STARTER
MOTOR
R
FUSE
10 Amps
R
W/B
STARTER RELAY
70A RATING
BATTERY
12V-9Ah
Lg
Lg
B/Y
W/Y
FUEL LEVEL
GAUGE
POSITION LAMP
12V-5W- 2 Nos.
B
Br
B/Y
W/Y
Lg
Gr
G
R
R/B
R
B/Y
B/Y
R/B
O
F
F
O
N
Y/R
L/W
L/W
W
R
/
R
B/Y
B/Y
Br/B
B/Y
G
G
B Y
/
B/Y
B/Y
B/Y
/
B Y
B/Y
/
B Y
/
B Y
L
/
B Y
R
/
R W
/
B Y
L
Gr
Gr
Br
L
L
Br
G
G
Br
L
L
Br
R/Y
B/W
W
Br
Gr
Gr
NEUTRAL
SWITCH
HORN (LH)
SIGNAL
LAMP
REAR LH
SIGNAL
LAMP
REAR RH
REAR BRAKE
SWITCH
FRONT BRAKE SWITCH
SIGNAL LAMP
FRONT LH
HEAD LAMP
ASSY/LAMP
12V-35/35W HS1
IGNITION
SWITCH
SIGNAL LAMP
FRONT RH
LAMP 12V-10W
EARTH-FRAME
CABLE ASSY. RED
CABLE
ASSEMBLY
EARTH
CLUTCH
SWITCH
Y/G
B/Y
Br
Y/G
B/Y
O/Br
O/Br
Y/G
SPARK
PLUG
H.T.
COIL
B/R
SWITCH ASSY.
R
Lg
Lg
R/W
Br
R/B
O/Br
W/Y
L/W
Gr
G
Lg
B
B/Y
R
W
PIN NO.1
VEHICLE SPEED SENSOR + INPUT
PIN NO.2
INSTRUMENT CLUSTER + INPUT
PIN NO.3
HIGH BEAM INDICATOR
PIN NO.4
TALE-TELL SIDE STAND INDICATOR
PIN NO.5
FUEL GAUGE INDICATOR
PIN NO.6
VEHICLE SPEED SENSOR OUTPUT
PIN NO.7
TALE-TELL BLINKER- RH INPUT
PIN NO.8
TALE-TELL BLINKER- LH INPUT
PIN NO.9
TALE-TELL NEUTRAL INDICATOR
PIN NO.10
TACHOMETER
PIN NO.11
COMMON GROUND
PIN NO.13
POSITION LAMP ON- INPUT
PIN NO.20
PERMANENT BATTERY + INPUT
O/Br
R/W R/W
L/W
L/W
B/Y
VEHICLE
SPEED
SENSOR
SWITCH- BODY CONTROL UNIT
FROM
LH SWITCH
FROM
S.C.B. UNIT
R/Y
R/B
Br/B
G
Gr
R/W
R/W
NOT USED
B/Y
W/R
B
Br
KIL SWITCH
HALL SENSOR ASSLY
(S.C.B. UNIT)
MAGNET ASSLY
(S.C.B. UNIT)
AC INPUT
& OUTPUT
DC INPUT
& OUTPUT
W/R
R
B/R
POSITIVE SUPPLY
LH SIDE IND. OUTPUT
RH SIDE IND. OUTPUT
GROUND
ASSY.
LIGHT
NO.
PLATE
5W-1 NO.
R
B Y
/
TAIL
LAMP
ASSY
TAIL/
STOP
LED
B/Y
B/W
W
Br
R
R/B
B/Y
R/Y
B/Y
20
PIN
COUPLER
WITH
DUST
COVER
FROM
RH SWITCH
CONTROL
SWITCH
RH
CONTROL
SWITCH LH
REGULATOR
C.D.I. ASSY.
SPARK
PLUG
H.T.
COIL
Y/R
L/W
L/W
Y
B
Y
/
W
G
Y
G
Y

2. IGNITION CIRCUIT
INDIVIDUAL CIRCUIT DIAGRAM
PULSAR 180 CC
L
C
I
O
P
U
S
I
N
L
G
MAGNETO
O
F
F
O
N
B/W
B/Y
IGNITION
SWITCH
B
B/Y
W/R
B/R
REED SWITCH
ASSY. (TPS)
SPARK
PLUG
H.T. COIL
No. 2
(For
Secondary
Spark Plug)
B/R
H.T. COIL
No. 1
(For
Primary
Spark Plug)
B/W
B/Y
B/W
W/R
B/Y
W/R
B/Y
W/R
B/W
C.D.I. ASSY.
G
Y
SPARK
PLUG
R
R
R
R
EXCITER COIL
Kill Switch

3. BATTERY CHARGING CIRCUIT
MAGNETO
L/W
L/W
L/W
L/W
W
W
FUSE
10 Amps
R
W/B
STARTER RELAY
70A RATING
BATTERY
12V-9Ah
R
REGULATOR
RECTIFIER UNIT
B/Y
B/Y
BATTERY
CHARGING COIL
B
INDIVIDUAL CIRCUIT DIAGRAM
PULSAR 180 CC

4. BRAKE LIGHT CIRCUIT
FRONT BRAKE
SWITCH
O
F
F
O
N
W
Br
IGNITION
SWITCH
L
B/Y
STOP
LAMP
LED
BANK
B/Y
EARTH-FRAME
W
FUSE
10 Amps
W/B
STARTER RELAY
70A RATING
Br
L
L
Br
REAR BRAKE
SWITCH
Br
L
L
Br
BATTERY
12V-9Ah
R
R
INDIVIDUAL CIRCUIT DIAGRAM
PULSAR 180 CC

5. HORN CIRCUIT
CONTROL
SWITCH LH
BODY CONTROL UNIT
B/Y
EARTH-FRAME
B/Y
Br/B
B/Y
W
FUSE
10 Amps
W/B
STARTER RELAY
70A RATING
IGNITION
SWITCH
O
N
Br Br
O
F
F
W
Br
Br/B
Br/B
W
B/Y
Br/B
HORN (RH)
HORN (LH)
B/Y
BATTERY
12V-9Ah
R
B
INDIVIDUAL CIRCUIT DIAGRAM
PULSAR 180 CC

6. AC LIGHTING CIRCUIT
INSTRUMENT
CLUSTER
Y/R
Y
R
Y
W
Y/R
MAGNETO
B
FUSE
10 Amps
R
W/B
STARTER RELAY
70A RATING
BATTERY
12V-9Ah
POSITION LAMP
12V-5W- 2 NOS.
B/Y
R
R/B
R
R/B
O
F
F
O
N
R/Y
W
Br
HEAD LAMP
ASSY/LAMP
12V-35/35W HS1
IGNITION
SWITCH R
R/B
B/Y
R
W
PIN NO.3
HIGH BEAM INDICATOR
PIN NO.2
INSTRUMENT CLUSTER + INPUT
PIN NO.11
COMMON GROUND
PIN NO.13
POSITION LAMP ON- INPUT
PIN NO.20
PERMANENT BATTERY + INPUT
BODY CONTROL UNIT
R/Y
R/B
AC INPUT
& OUTPUT
W
Br
R
R/B
R/Y
20
PIN
COUPLER
WITH
DUST
COVER
CONTROL
SWITCH RH
REGULATOR
RECTIFIER
UNIT
Y/R
Y
TAIL
LAMP
ASSLY
TAIL/
STOP
LED
R
R
B/Y
B/Y
Br
Br
NO.
PLATE
LAMP
5 W
LIGHTING
COIL
INDIVIDUAL CIRCUIT DIAGRAM
PULSAR 180 CC

7. SPEEDOMETER & TACHOMETER CIRCUIT
INSTRUMENT
CLUSTER
W
B
FUSE
10 Amps
R
W/B
STARTER RELAY
70A RATING
BATTERY
12V-9Ah
B
Br
B/Y
O
F
F
O
N
W
Br
IGNITION
SWITCH
Br
L/W
B
B/Y
W
PIN NO.1
VEHICLE SPEED SENSOR + INPUT
PIN NO.2
INSTRUMENT CLUSTER + INPUT
PIN NO.6
VEHICLE SPEED SENSOR OUTPUT
PIN NO.10
TACHOMETER
PIN NO.11
COMMON GROUND
PIN NO.20
PERMANENT BATTERY + INPUT
L/W
VEHICLE
SPEED
SENSOR
W
Br
B/Y
20
PIN
COUPLER
WITH
DUST
COVER
C.D.I. ASSY.
R/W R/W
B
B
B/Y
B/Y
INDIVIDUAL CIRCUIT DIAGRAM
PULSAR 180 CC

8. SIDE INDICATOR CIRCUIT
TURN
SIGNAL
SELF
CANCELLATION
DEVICE
POSITIVE SUPPLY
LH SIDE IND. OUTPUT
RH SIDE IND. OUTPUT
GROUND
PIN NO.7
TALE-TELL BLINKER- RH INPUT
PIN NO.2
INSTRUMENT CLUSTER- INPUT
PIN NO.8
TALE-TELL BLINKER- LH INPUT
PIN NO.11
COMMON GROUND
PIN NO.20
PERMANENT BATTERY + INPUT
O
F
F
O
N
Br
IGNITION
SWITCH W
Br
B/Y
EARTH-FRAME W
FUSE
10 Amps
W/B
STARTER
RELAY
70A RATING
B/Y
Gr
Gr SIGNAL
LAMP
REAR
RH
W
B/Y
B/Y
W
Gr
Gr
B/Y
B/Y
Gr
Gr
SIGNAL LAMP
FRONT RH
B/Y B/Y
B/Y
W
Gr
B/Y
Br
B/Y
B/Y
Gr
BODY CONTROL UNIT
G
G
SIGNAL LAMP
FRONT LH
G
G
SIGNAL
LAMP
REAR
LH
BATTERY
12V-9Ah
R
G
G
G
Br
Br
Br
CONTROL
SWITCH LH
B
INDIVIDUAL CIRCUIT DIAGRAM
PULSAR 180 CC

9. FUEL INDICATOR CIRCUIT
O
F
F
O
N
IGNITION
SWITCH W
PIN NO.20
PERMANENT BATTERY + INPUT
PIN NO.5
FUEL GAUGE INDICATOR
B/Y
W/Y
FUEL LEVEL GAUGE
B/Y
EARTH-FRAME
W/Y
W/Y
W
INSTRUMENT
CLUSTER
W
W
FUSE
10 Amps
W/B
STARTER
RELAY
70A RATING
BATTERY
12V-9Ah
R
W/Y
PIN NO.11
COMMON GROUND
B/Y
B/Y
SPEEDOMETER
COUPLER
PIN NO.2
INSTRUMENT CLUSTER + INPUT
Br Br
Br Br
B
INDIVIDUAL CIRCUIT DIAGRAM
PULSAR 180 CC

10. STARTER MOTOR CIRCUIT
O
F
F
O
N
IGNITION
SWITCH
W
FUSE
10 Amps
W/B
STARTER
RELAY
70A RATING
Lg
NEUTRAL
SWITCH
Y/G
B/Y
Y/G
B/Y
Lg Lg
B/Y
EARTH-FRAME
INSTRUMENT
CLUSTER
PIN NO.9
TALE-TELL NEUTRAL INDICATOR
PIN NO.20
PERMANENT BATTERY + INPUT
Lg Lg
W
Y/G
W
STARTER
MOTOR
BATTERY
12V-9Ah
R
R
BODY CONTROL UNIT
DC INPUT
& OUTPUT
CONTROL
SWITCH RH
Br Br
Br
W
B/Y
PIN NO.2
INSTRUMENT CLUSTER + INPUT
PIN NO.11
COMMON GROUND
Br Br
Please note that
Starter Switch is enable only
if Kill Switch is in
‘OFF’ condition.
B
R/W
R/W
INDIVIDUAL CIRCUIT DIAGRAM
PULSAR 180 CC

11. NEUTRAL LIGHT CIRCUIT
PIN NO.20
PERMANENT BATTERY + INPUT
PIN NO.9
TALE-TELL NEUTRAL INDICATOR
INSTRUMENT
CLUSTER
Lg
Lg
Lg
NEUTRAL SWITCH
O
F
F
O
N
IGNITION
SWITCH W W
W
FUSE
10 Amps
W/B
STARTER
RELAY
70A RATING
Lg
W
W
PIN NO.11
COMMON GROUND
B/Y
B/Y
BATTERY
12V-9Ah
R
PIN NO.2
INSTRUMENT CLUSTER + INPUT
Br
Br
B
Br Br
Br
INDIVIDUAL CIRCUIT DIAGRAM
PULSAR 180 CC

12. SIDE STAND INDICATION CIRCUIT
O
F
F
O
N
IGNITION
SWITCH
W
W
FUSE
10 Amps
W/B
STARTER RELAY
70A RATING
B/Y
EARTH-FRAME
B/Y
B/Y
SIDE STAND SWITCH
O/Br
O/Br
INSTRUMENT
CLUSTER
PIN NO.4
TALE-TELL SIDE STAND INDICATOR
PIN NO.11
COMMON GROUND
PIN NO.20
PERMANANT BATTERY + INPUT
O/Br
B/Y
B/Y
W
W
W
SPEEDOMETER
COUPLER
BATTERY
12V-9Ah
B
R
PIN NO.2
INSTRUMENT CLUSTER + INPUT
Br
Br
Br Br
INDIVIDUAL CIRCUIT DIAGRAM
PULSAR 180 CC