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Malaysia Paper Industry 2012
This document provides information on the paper industry and recycling system in Malaysia in 2012. It summarizes data from the Malaysian Pulp and Paper Manufacturer Association (MPPMA) report. It outlines key facts about Malaysia, its major trade partners, paper mills and production capacities. It also describes Malaysia's paper recycling system, sources of recovered paper, and challenges around increasing domestic wastepaper supply and quality. The document advocates for improving public awareness of recycling and expanding recovery efforts in underserved states to develop a more robust recycling system in Malaysia.
Malaysia Paper Industry 2012
- 1. Report of Malaysia PaperIndustry Year 2012 By The Malaysian Pulp and Paper Manufacturer Association (MPPMA)
- 2. Malaysia Participants 1. MrTan Chaik Phoay – Muda Paper Mills, Tasek 2. Mr Wong Peng Khoon – Muda Paper Mills, Kajang 3. Ms Lee Hooi Fung – Nibong Tebal Paper Mill 4. Mr Mohamad Razi Bin Idris – Pascorp Paper Industries 5. Mr Chua Keat Lee – Malaysian Newsprint Industries
- 3. Malaysia Facts • Consistsof : West & East Malaysia with 13 states and 3 federal territory • Area : 329,847 Square Kilometer • Length : West Malaysia 748 km (465 mi) SSE-NNW & 322 km (200 mi) ENE-WSW : East Malaysia ( Sabah )12 km (256 mi) E-W & 328 km (204 mi) N – S : East Malaysia ( Sarawak ) 679 km (422 mi) NNE-SSW & 254 km (158 mi) ESE-WNW • Population ( 2012 ) : 29.2 Mil • Ethnic Groups : Malay , Chinese, Indian, Others • Capital City : Kuala Lumpur • GDP 2012: USD 472.9 bil; USD 16,186 per capita • Language: Bahasa Malaysia (official), English (widely used in business), Mandarin, Tamil and Iban • Local currency: Ringgit (MYR) Source :- Encyclopedia of Nation
- 4. Malaysia Major TradePartner’s * Source :- Malaysia Statistic Dept
- 5. Malaysia Major ExportCountry 2011 * Source :- Malaysia Statistic Dept * Malaysia-Japan export trade value is at 79.87 billion for year 2011
- 6. Malaysia Major ImportCountry 2011 Source :- Malaysia Statistic Dept Malaysia-Japan import trade value is at 65.46 billion for year 2011 *
- 7. Malaysia Major ExportCountry 2012 * Source :- Malaysia Statistic Dept * Malaysia-Japan export trade value is at 63.59 billion for year 2012 up to Sept
- 8. Malaysia Major ImportCountry 2012 Source :- Malaysia Statistic Dept * Malaysia-Japan export trade value is at 48.46 billion for year 2012 up to Sept
- 9. Malaysia Paper ManufacturingIndustry Comprises 3 sub-sectors : - Paper Manufacturing - Paper Products - Printing and Publishing
- 10. Paper Mills InMalaysia
- 11. Major producers inMalaysia Initial Start up capacity (‘000 Mt) Capacity Today (‘000 Mt) Growth Multiple (‘x) Growth rate MUDA (1964) 3 480 160.0 15,900% NTPM (1979) 2 105 52.5 5,150% Pascorp (1992) 55 240 4.4 336% GSPP (1992) 150 285 1.9 90% MNI (1999) 250 280 1.2 12% SFI 150 165 1.1 10% Total 610 1,555 2.6 155%
- 12. Paper capacity inMalaysia Major capacity increased in Containerboard paper (+300,000 tons) Source :- MPPMA
- 13. Paper – Supply& Demand (‘Mil Tons) Source :- MPPMA
- 14. Economic sectors supportedby Paper Mills Paper Mills Intermediate Users Industries / Consumers Containerboard Packaging / Box Plants Packaging / boxes for Electrical & Electronic sectors (E&E), Solar Panels, Food & Beverages (F&B), Fast Moving Consumer Goods (FMCG), Textiles, Rubber gloves, Furniture, Pharmaceutical goods etc Newsprints Publisher, Printers Consumers, education Tissue or hygiene paper Packers Hotels, Restaurant, Hospitals, End consumers Printing & Writing Printers, Publishers Education, Office use
- 15. Wastepaper – DomesticSupply & Demand Source :- MPPMA (‘000 Tons)
- 16. Wastepaper Consumption ByTypes Source :- MPPMA (‘000 Tons)
- 17. Challenges faced bythe industry Ø Shortage of domestic wastepaper supply continues due to new capacities Ø Quality of waste paper is getting deteriorated – High moisture and high out-throw
- 18. High imports ofwastepaper Source :- MPPMA (‘000 Tons) 20% imports 30% imports 14% imports
- 19. Paper Recycling System Malaysia Year2012 By The Malaysian Pulp and Paper Manufacturer Association (MPPMA)
- 20. Paper Recycling Systemin Malaysia ONP OLD NEWSPAPER B&W OFFICE A4 PAPER OMG OLD MAGAZINES OCC OLD CORRUGATED Household / Residential Commercial Centres Newspaper Publishers School’s Network Charity’s Association Industrial Factories Town Councils Major Recovered Paper Sources 4 Major Recovered Paper Classification Included Leftovers from publishers, Weekly / monthly leftovers from publishers, books, Waste paper from printers, office shredded paper, Cardboard boxes, trimmings waste from electrics appliances, packaging manufacturers, textiles, fruits…etc
- 21. Paper Recycling Systemin Malaysia Household / Residential Commercial Centres Newspaper Publishers School’s Network Charities Association Industrial Factories Town Councils Major Recovered Paper Sources PaperMills MainCollectors/Packers/Wholesaler (Mostofthemhavetheirownbalingmachine) Current Distribution of Recovered Paper SmallCollectors/Packers (NoBalingMachine) (Mostofthemown/rent3MTLorries) Confidential Documents ¥4-5 ¥7-8 ¥11-12 * Price can be varies due to move of International Price Incentive / Rebate Support Collection Activities to School / Charities
- 22. Paper Recycling Systemin Malaysia High Volume of CollecIon / Recovery Higher Collection / Recovery of Recovered Paper By States
- 23. Paper Recycling Systemin Malaysia Small Collectors / Packers (No Baling Machine)
- 24. What We LearnFrom This Training • JPA & JRPA have a very active roles in promoting the recycling system in Japan • Active association memberships as advisor roles in promoting recycling program in each of the designated areas. • A strong / active action / Implementation Group such as Paper Recycling Promotion Center by JRPA • Noted that Japan have a very details classification of recycle waste for the residential, business and industrial communities / channel (Implemented since 1974) • Effective Recycling Message to the Public / Residences with A Good Government Support & Local Municipals • Japan Local municipals providing the facilities to the communities to ensure the success of the recycling system. • Good & Pro-active cooperation between paper mills and recycling industries in sharing information and relationship business trust. • A very matured legal system of Paper Recycling system established since 1974 or during the Pre-Edo • We need an on-going process to promote recycling program in all levels • Paper mills in Japan have created a very strong quality control of waste at wholesalers level and then to the collectors (reduce the incoming check of waste at paper mill)
- 25. What can wework/promote from now? 1. Exploring more public awareness of recycling of waste in all channels which can provide immediate impact towards the recovery of waste collection and quality incoming of the waste ( Example : schools, industrials, commercial, and residence areas) 2. Recently, some of the waste paper have been exported out from Malaysia which was reported by local customs. This definitely are some of the potential issue facing which reduce the rate of local collection recovery rate. (Working with local customs authorities to reduce the exporting of waste due to local shortage) 3. Paper mills in Malaysia, receiving most of the left-over / poor quality of in-coming waste from the wholesaler ( mainly OCC segment). We need get more guidelines or process details to overcome the in-coming from the wholesalers. 4. Malaysia’s waste paper specification need to be revise to Japan classification which can have a significant improvement on the quality of the waste papers collected. (Pre- print brochures, leaflets, sharing information to household, PTA…etc) 5. Looking at under-recovered areas / states in Malaysia which having a significant growth due to the developments by the state government ( East Malaysia : Sabah & Sarawak)
- 26. Possible cooperation/support fromJapan? 1. To share more new ideas or technical knowledge in improving manufacturing yield within 2-3 years from now ( All paper production makers ). Targeting to reach 90 to 94% yield. 2. Malaysia at this moment still imports a significant volume of waste paper from Europe, USA and Australia. Therefore, with the excess of waste papers currently available which we hope Japan can provide some incentives to support us while we are still developing the strategy to recover more waste from the local market. 3. Japan have a well establishment of paper recycling system since 1974 till today which we hope we can be get more details pertaining the set-up which we can use to be implement / as a guidelines within the associations , members, communities and with our government bodies. 4. Existing methodology or quality checks implemented in Japan which can be use to assist to reduce our moisture issues and prohibited materials from the wholesalers. 5. Setting up WTE (Waste To Energy) plant for all paper mills by providing special grant to set-up the facilities 6. Possible to assist us or to provide a TIMELINE details how to set up A very establish paper recycling system ( Example : What we must do 1st before we move to 2nd Step)
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- 28. Keep Malaysia Beautiful Focusedon recycling, recycling behaviours, recycling processes, and the circular economy in Malaysia We look forward to hearing from you soon! adrienna@keepmalaysiabeautiful.org