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AXIOS GROUP LTD BRIDON ROPES LOLER AWARENESS
AXIOS GROUP LTD BRIDON ROPES  ACTS  REGULATIONS  CODES OF PRACTICES  BRITISH STANDARDS  GUIDANCE NOTES  HEALTH AND SAFETY AT WORK ACT  OTHER STANDARDS
AXIOS GROUP LTD BRIDON ROPES  The Provision and Use of Work Equipment Regulations 1998 (PUWER). Applies to all lifting equipment  The Lifting Operations and Lifting Equipment Regulations 1998 (LOLER). Applies over and above PUWER in dealing with specific risks/hazards.  British Standard 7121 - Parts 1, 2 and 11 (Eleven) - (1989) (Applies to crane operations)  Health and Safety at Work Act 1974 (Amended 1988) Offshore & Onshore Regulations:
AXIOS GROUP LTD BRIDON ROPES PROVISION AND USE OF WORK EQUIPMENT REGULATIONS SI 1998/2306 PUWER
AXIOS GROUP LTD BRIDON ROPES Statutory Instruments No: SI 1998/2307 THE LIFTING OPERATIONS & LIFTING EQUIPMENT REGULATIONS 1998 (LOLER) Interpretation In these Regulations, unless the context otherwise requires: “The 1994 ACT” means the Health & Safety at Work etc. Act 1974. Citation and Commencement These Regulations may be cited as the Lifting Operations and Lifting Equipment Regulations SI 1998/2307, - came into force on 5th December 1998. All equipment used for lifting or lowering, including second-hand, leased or new equipment MUST COMPLY with these Regulations
AXIOS GROUP LTD BRIDON ROPES  “The 1992 Regulations” means the Supply of Machinery (Safety) Regulations 1992. Statutory Instruments - Interpretation (continued)  “EC Declaration of Conformity” means a declaration which complies with Regulation 22 of the 1992 Regulations.
AXIOS GROUP LTD BRIDON ROPES “Accessory for Lifting” means work equipment for attaching loads to machinery for lifting. Statutory Instruments - Interpretation (continued)
AXIOS GROUP LTD BRIDON ROPES LOLER LIFTING OPERATIONS & LIFTING EQUIPMENT REGULATIONS SI 1998/2307
AXIOS GROUP LTD BRIDON ROPES WHAT IS: AN APPROVED CODE OF PRACTICE (ACOP) ?  ACOP material gives practical guidance on how to comply with the law.  If you follow the advice in an ACOP you will be doing enough to ensure compliance with the law on the matters that it covers.  ACOP has special legal status. If you are prosecuted for a breach of HS law, and it is proved that you did not follow the relevant ACOP, you will need to show that you have complied with the law in some other way or a court will find you at fault.
AXIOS GROUP LTD BRIDON ROPES LOLER (continued) Many operations offshore involve a number of contracting companies, and these Regulations will no doubt result in considerable debate in the future, and it is not possible to be clear and concise at this point. In any investigation following a serious incident, the HSE will no doubt wish to consider which company, or companies had primary involvement. This already happened under the SI 1019 legislation and is not a major change of direction
AXIOS GROUP LTD BRIDON ROPES WHAT IS: “ GUIDANCE” ?  Guidance material describes practical means of complying with the Regulations.  It does not have special status in law, but is seen as best practice.  Following guidance is not compulsory and you are free to take other action.  However, if you follow the ‘guidance’ given by LOLER and PUWER you will normally be doing enough to comply with the law.
AXIOS GROUP LTD BRIDON ROPES LIFTING OPERATIONS AND LIFTING EQUIPMENT REGULATIONS (LOLER) LOLER places primary responsibility on the employers. The employer has a duty to ensure that lifting equipment provided for use by his employees complies with the Regulations
AXIOS GROUP LTD BRIDON ROPES LOLER (continued) These regulations also include reference to Regulations 4, 8 & 9 of the Provision of Work Equipment Regulations (PUWER) which consider the suitability of lifting equipment, Information and Instructions, Reg 8 and Training, to the people that use it, Reg 9. Essentially, the employer must ensure that the equipment is constructed so as to be suitable for the purpose intended, and further, that the employer must carefully consider the environment conditions and any additional risks posed by the use of that equipment.
AXIOS GROUP LTD BRIDON ROPES WHEN THE CRANE TIPPED OVER THE HOOK BLOCK HIT AND KILLED A PEDESTRIAN
AXIOS GROUP LTD BRIDON ROPES WHEN THE CRANE TIPPED - A MAN WAS FATALLY TRAPPED BENEATH THE LOAD
AXIOS GROUP LTD BRIDON ROPES Every employer shall ensure that every lifting operation involving lifting equipment is : a) Properly planned by a competent person; b) Appropriately supervised; and c) Carried out in a safe manner Lifting Operations - means an operation concerned with the lifting or lowering of a load. ORGANISATION & LIFTING OPERATIONS
AXIOS GROUP LTD BRIDON ROPES ORGANISATION & LIFTING OPERATIONS • Was the lift planned ? • Where written procedures for the lifting operation ? • Did a representative of the crane hire Company agree to the (clearly inadequate) site arrangement ? • Was a qualified engineer present to advise the crane operator? • Was the crane operator adequately trained on the crane ? The unsatisfactory answers to these questions led to prosecution The HSE asked the following :
AXIOS GROUP LTD BRIDON ROPES MEANS OF ACCESS Areas which are further considered include : LOLER (continued)
AXIOS GROUP LTD BRIDON ROPES
AXIOS GROUP LTD BRIDON ROPES Further considered areas include: SLIPS TRIPS FALLS
AXIOS GROUP LTD BRIDON ROPES Other areas considered include:
AXIOS GROUP LTD BRIDON ROPES EFFECTS OF HIGH WIND And further areas considered include: Although mentioned here, these factors are further considered under Regulation 8 of LOLER
AXIOS GROUP LTD BRIDON ROPES Every employer shall ensure that every lifting operation involving lifting equipment is : a) Properly planned by a competent person; b) Appropriately supervised; and c) Carried out in a safe manner Lifting Operations - means an operation concerned with the lifting or lowering of a load. ORGANISATION AND LIFTING OPERATIONS
AXIOS GROUP LTD BRIDON ROPES Operating / Control Procedures The duty holder should ensure a safe system of work.. ROUTINE NON-ROUTINE Written procedures should be provided for use of equipment in both types of operation.
AXIOS GROUP LTD BRIDON ROPES Operating / Control Procedures An example of a routine duty is the offloading/back loading of a container from a supply vessels. Examples of non-routine lifting operations include:- 1) Operations during the repair or modification of plant and on the installation. See also Regulation 22 of the 1992 Regulations (shown later). 2) Work carried out on the lifting appliance itself.
AXIOS GROUP LTD BRIDON ROPES  Every employer shall take appropriate measures to ensure that work equipment is so constructed, or adapted that, so far as is reasonably practicable, maintenance operations which involve a risk to health or safety can be carried out while the work equipment is shut down.  Maintenance operations can be carried out without exposing the person carrying them out to a risk to his health or safety, or appropriate measures can be taken for the protection of any person carrying out maintenance operations which involve a risk to his health or safety. REGULATION 22 OF THE 1992 REGULATION Maintenance Operations
AXIOS GROUP LTD BRIDON ROPES LIFTING OPERATIONS FLOW CHART ( handout )
AXIOS GROUP LTD BRIDON ROPES Written procedures should identify the controls provided and authorised by the duty holder These should include: 1) The planning of the lifting operation [ TRIC Card/Lifting Operations Plan - handouts ]. 2) The results of any risk assessment on the operations and equipment. 3) The issue and authorisation of work permits as required. [See : Task Risk Assessment No 50 - handout ] Operating / Control Procedures
AXIOS GROUP LTD BRIDON ROPES
AXIOS GROUP LTD BRIDON ROPES LIFTING PLANS - Definitions Routine Lifts  The vast majority of offshore lifts (includes platform crane lifts).  They are covered by competence, risk assessments and procedures. A Toolbox talk or a TRIC is normally sufficient BUT - BEWARE - If conditions change you must re-assess the HAZARD.
AXIOS GROUP LTD BRIDON ROPES LIFTING PLANS - Definitions Non-routine: Are lifts that require:  A Lifting Plan  A Permit to Work  Special Controls  Risk Assessment
AXIOS GROUP LTD BRIDON ROPES SIMPLE COMPLICATED COMPLEX NON-ROUTINE Varying degrees of control require Non-routine lifts to be further sub-divided Handouts (Organisation of Lifting Ops)
AXIOS GROUP LTD BRIDON ROPES LIFTING PLANS - Definitions Non-routine SIMPLE  An existing procedure, or a simple lifting plan drawn up by the Competent Person. Risk assessed by Toolbox Talk/TRIC.  Lift carried out by Competent Person  Vertical lifts using one piece of lifting equipment, eg a winch, a chain block, a crane, etc.
AXIOS GROUP LTD BRIDON ROPES LIFTING PLANS - Definitions Non-routine COMPLICATED  Lifting plan drawn up by Supervisors/Competent person. Risk assessment using Permit to Work.  Work carried out by Competent Person (Rigger).  Examples: Awkward load - Work in Hazardous Area - Special rig required - Need to use uncertified lifting points.
AXIOS GROUP LTD BRIDON ROPES LIFTING PLANS - Definitions Non-routine COMPLEX  Lifting plan drawn up by Engineer/Supervisors but could be specialised Lifting Engineer. Risk assessed using Permit to Work or separate Risk Assessment.  Work closely supervised, carried out by Competent Person (Rigger), Abseilers, Lift Specialist.  Examples: Engineering work packs using external assistance (divers, a floating crane, abseilers) or a BIG JOB.
AXIOS GROUP LTD BRIDON ROPES LIFT TYPE - ASSESSMENT MATRIX TABLE 1 Lift Load Light Lift Up to 1 Tonne Moderate lift between 1 tonne and 3 Tonne Heavy lift between 3 Tonne and 12.5 Tonne Exceptional lift in excess of 12 Tonne Certified Lift Point (LP) Directly overhead Low Low Low Medium Certified Lift Point Unobstructed Cross Haul Low Low Medium High Certified Lift Point Obstructed Cross Haul Low Medium High High Structural steel directly overhead unobstructed Medium Medium High High Structural steel Cross Haul unobstructed Medium Medium High High Structural steel Cross Haul Obstructed Medium High High High TABLE 2 Load balanced Low Low Medium Medium Load Unbalanced Low Medium High High Awkward Load Low High High High
AXIOS GROUP LTD BRIDON ROPES ‘Low’ is the only condition of the load/lift indicated by the Matrix the lift can be: (a) undertaken by a person who is adequately trained and authorised by a third party, or (b) A person who has sufficient experience to be acceptable to the Controlling Authority. (OPENG. MAINT, MME, Terminal Maint Eng, or SAEM, or Stores and Transport Officer) LOW
AXIOS GROUP LTD BRIDON ROPES RISK ASSESSMENT Where ‘Medium’ is the predominant load/lift condition the lift should be undertaken by a Qualified Rigger or nominated Engineer. If a Qualified Rigger or Engineer is not available a written lifting operation method statement must be generated – with technical appraisal. MEDIUM
AXIOS GROUP LTD BRIDON ROPES RISK ASSESSMENT Where ‘High’ is the predominant load/lift condition a specific written lifting operation method statement must be generated and supported by technical appraisal and approval. HIGH
AXIOS GROUP LTD BRIDON ROPES WHO IS A ‘COMPETENT PERSON’ Not much advice in LOLER but………..
AXIOS GROUP LTD BRIDON ROPES Competency: Is the ability to perform activities within an occupation or function to the standards expected in employment. Competent Person is generally considered to be one who has sufficient training, experience, knowledge and other qualities for the task in hand. The Offshore Mechanical Handling Equipment Committee (OHMEC) has a workgroup looking at “Enterprise of Competence” for operator’s of lifting Equipment WHO IS A ‘COMPETENT PERSON’ ?
AXIOS GROUP LTD BRIDON ROPES COMPETENCE REQUIREMENTS  These may vary depending on the task, For example: Hooking on a container - to working out Load Dynamics.  It is Important that individuals should be aware of their competence limitations.  If in doubt - ask your supervisor.
AXIOS GROUP LTD BRIDON ROPES COMPETENCE REQUIREMENTS  Now requires formal training, for example: OPITO / National Standards / NVQs - as well as experience on the job.  Experience (for example 15 years as a Rigger) is now no longer enough by itself - everyone needs to be working towards training qualifications.  Maintaining competence - refresher training or on-the-job assessment.
AXIOS GROUP LTD BRIDON ROPES Am I competent to complete a Lifting Plan ? Do I have the knowledge and experience ? Have I received the necessary training ? Have I successfully completed units of Competence ?
AXIOS GROUP LTD BRIDON ROPES REMEMBER….. When in doubt SAFETY takes priority. STOP what you are doing and REASSESS No job is so important that we cannot afford the time to do it SAFELY
AXIOS GROUP LTD BRIDON ROPES 4) The following checks are carried out: 4a All equipment is suitably examined prior to use 4b Pre-start checks provided by the equipment supplier (See next slide) or the competent person. 4c Loose equipment has a valid Certificate of Conformity 4d All equipment is in a good state of repair before being stored. Operating / Control Procedures (continued)
AXIOS GROUP LTD BRIDON ROPES All new equipment must be accompanied by Operating and Maintenance Instructions THESE MUST BE MADE AVAILABLE TO THE END USER
AXIOS GROUP LTD BRIDON ROPES 5) All personnel involved with mechanical handling operations, are trained to levels of competence appropriate to their tasks and responsibilities. 6) That no person works under a suspended load, or that any load passes over personnel. 7) There is a system for the effective reporting and recording of any incident arising from the operational use and/or, failure of the lifting mechanical handling equipment. Operating / Control Procedures (continued)
AXIOS GROUP LTD BRIDON ROPES 8) A clear and effective communications system is available and under-stood by all personnel involved with the lifting operation. A competent person is identified to co-ordinate and control all aspects of the lifting operation. 9) A shift change over log should be in place which correctly informs the incoming shift of states of the lifting operation and/or the lifting appliance. 10) Personal protective equipment such as helmet, boots, clothing etc, is issued appropriate to the operational task. 11) The work place is provided with adequate lighting and effective unobstructed access ways and escape routes. Operating / Control Procedures (continued)
AXIOS GROUP LTD BRIDON ROPES Risk Assessment • Routine lifting operations do not require a Risk Assessment. • A Risk Assessment should only be carried out if hazards are identified with any lifting operation. • Ask yourself………...
AXIOS GROUP LTD BRIDON ROPES
AXIOS GROUP LTD BRIDON ROPES  It is nothing more than a careful examination of what, in your work, could cause harm to people.  You weigh-up whether you have taken enough precautions - or should you take more action to prevent harm. WHAT IS RISK ASSESSMENT ?
AXIOS GROUP LTD BRIDON ROPES The best risk assessments are made ‘at the right level’. Staff nearest to the problems are the best placed to identify them. “Nobody gets hurt sitting at a desk on the beach !” Risk assessments should not be over complicated - Suitable and sufficient - not perfection. “Experience is a severe teacher:- It tests first and gives lessons afterwards” RISK ASSESSMENT
AXIOS GROUP LTD BRIDON ROPES  Understanding the objectives of the job.  Understanding the risks and how they will be controlled  Everyone knowing their roles - and the roles of others involved  The work gets done correctly and SAFELY GOOD RISK ASSESSMENT MEANS:
AXIOS GROUP LTD BRIDON ROPES QUESTIONS THAT SHOULD BE ASKED WHEN CARRYING OUT AN ASSESSMENT (1) Is there documentation (planned by a competent person) for the lifting operation, or is it a routine job? (2) Are personnel familiar with the work area and equipment (obstructions hazards) and fully trained to carry out that lifting operation? (3) Is a permit required, if so is it valid ? Has any other work activity in the same vicinity been identified? Is restricted access needed, and are all isolations in place, if applicable?
AXIOS GROUP LTD BRIDON ROPES QUESTIONS THAT SHOULD BE ASKED WHEN CARRYING OUT AN ASSESSMENT • Pre-use inspections. • Correct installation of equipment. • Over the C of G? (4) Is the lifting equipment suitable for that operation and is it the correct SWL?
AXIOS GROUP LTD BRIDON ROPES QUESTIONS THAT SHOULD BE ASKED WHEN CARRYING OUT AN ASSESSMENT (5) Is the weight of the load known, or does the weight have to be calculated? ( Selection of lifting equipment will depend upon the weight of the load and environmental conditions ) (6) Has the route the load is going to travel been checked for hazards - such as - personnel, unprotected occupied offices or accommodation, vulnerable plant, e.g. live gas lines, turbine exhausts or gas cooler banks ?
AXIOS GROUP LTD BRIDON ROPES QUESTIONS THAT SHOULD BE ASKED WHEN CARRYING OUT AN ASSESSMENT (7) Has an area been prepared to land the load? The load should not be landed in any area other than those designated for load bearing. 3-way link
AXIOS GROUP LTD BRIDON ROPES Hazard Assessment (By base dispatchers) • Assess cargo transit requirements with respect to method of conveyance. • Check platform offloading capabilities with respect to weight of cargo. • Can platform offload safely with equipment provided ?
AXIOS GROUP LTD BRIDON ROPES Risk assessment by Vessel Master (at base) • Is the cargo suitably packed and secured for the conditions that might be encountered ? • Is the cargo suitably positioned on the deck with respect to offloading ?
AXIOS GROUP LTD BRIDON ROPES Communication (offshore) Three-way job discussion (Risk Assessment) between: Vessel Master - OIM - Crane Operator considering all risks involved with proposed lift. If any one of the three considers the lift a high risk, it must not go ahead in its present form.
AXIOS GROUP LTD BRIDON ROPES Strength and Stability A fairly self-evident requirement that the lifting equipment must be identified as adequate for the task intended and be selected to provide an acceptable factor of safety.
AXIOS GROUP LTD BRIDON ROPES  In addition to the equipment itself, the suspension point e.g. padeye or structural beam must also be considered for suitability to the task.  The lifting equipment must be regularly inspected by a competent person. Strength and Stability
AXIOS GROUP LTD BRIDON ROPES Strength and Stability  The regulations also seek to differentiate between padeyes which can be construed as part of the load and therefore subject to PUWER and padeyes which are permanent items on the platform and subject to LOLER.  It is not considered good use of time to argue the difference as both need to be inspected, one through PUWER on the basis of risk assessment and one in accordance with Reg 9 of LOLER.
AXIOS GROUP LTD BRIDON ROPES THE SAFETY OF PERSONNEL IS THE MOST VITAL FACTOR. Strength and Stability Uncertified Lifting Points must be assessed by a Competent Person who will consider: • Beam size, span fixings, existing loading. • Weight/size of the object. • Loads exerted during lift, especially lateral bending capacity. • Lifting equipment and accessories.
AXIOS GROUP LTD BRIDON ROPES Strength and Stability Uncertified Lifting Points (continued) CAUTION Existing platform Instructions may not consider all the factors involved.  If in doubt refer to Structural Engineers who will carry out the necessary calculations.  In the first instance produce a sketch of requirements and send it to the Engineering Department for consideration.
AXIOS GROUP LTD BRIDON ROPES TYPICAL SKETCH OF LIFT REQUIREMENTS
AXIOS GROUP LTD BRIDON ROPES Strength and Stability  The lifting equipment must have adequate stability for the proposed use. This is mainly directed towards onshore use with mobile cranes, however, it may also apply offshore for any free standing lifting arrangements.  Cranes which are required to lift items out of the water (e.g. Diving Vessels) must be suitably derated to take account of the dynamic factors involved in such operations.
AXIOS GROUP LTD BRIDON ROPES Strength and Stability  Where the risk of overload exists, Rated Capacity Indicators must be fitted. Note This is the new term for safe load indicators!  Para (b) of the regulation refers to every part of the load must be of adequate strength. This is intended to include pallets which may be banded to the load, and lids and doors which may be attached to the load.
AXIOS GROUP LTD BRIDON ROPES POSITIONING AND INSTALLATION Every employer shall ensure that lifting equipment is positioned or installed in such a way as to reduce to as low as is reasonably practicable the risk: a) of the lifting equipment, or a load striking a person, or b) from a load, drifting, falling freely, or being released unintentionally.
AXIOS GROUP LTD BRIDON ROPES
AXIOS GROUP LTD BRIDON ROPES
AXIOS GROUP LTD BRIDON ROPES
AXIOS GROUP LTD BRIDON ROPES NEVER STAND UNDER A LOAD !!
AXIOS GROUP LTD BRIDON ROPES LIFTING EQUIPMENT FOR LIFTING PERSONS Every employer shall ensure that lifting equipment for lifting persons: a) Prevents, so far as is reasonably practicable, a person using it, being crushed, trapped or struck or falling from the carrier. b) Has suitable devices to prevent the risk of the carrier falling. c) That a person trapped in any carrier is not exposed to danger and can be freed.
AXIOS GROUP LTD BRIDON ROPES Lifting Equipment Used for Lifting Persons (1) Work baskets should only be used if there is no other way to access the work site. The basket should be approved for such operations, and be suitably marked with the maximum number of persons that can be carried and the SWL. Personnel Work Baskets NOTE: The ‘Billy Pugh’ is no longer acceptable for personnel transfer operations.
AXIOS GROUP LTD BRIDON ROPES Lifting Equipment Used for Lifting Persons (2) Written procedures for all operations involving work baskets should be produced. All personnel involved should be competent and suitably trained. Safety harnesses should be used, life vest/jacket for operations over the sea. (3) Work baskets design should include, non-slip floors, anchor points for safety harness and any tools or loose equipment, and a back-up line which securely connects the basket to the lifting appliance. The carrier should be inspected by a competent person each time it is used. (continued)
AXIOS GROUP LTD BRIDON ROPES THOROUGH EXAMINATION WHAT IS A THOROUGH EXAMINATION ? It is an examination carried out by a ‘Competent Person’ looking carefully and critically - and where necessary supplemented by other means such as measurements and non-destructive testing…... in order to detect damage or deterioration
AXIOS GROUP LTD BRIDON ROPES THOROUGH EXAMINATION The extent of a Thorough Examination should be dependent on an assessment of the risks - based on the type of lifting equipment - and other factors such as: • Exposure to environmental conditions. • Frequency of use • How the equipment is used • Effect of forces applied • Material and construction of equipment.
AXIOS GROUP LTD BRIDON ROPES THOROUGH EXAMINATION When is a Thorough Examination Conducted ? (A) Before it is put into Service for the First time (B) After installation or assembly where it’s safety depends on installation or assembly conditions. (C) Each time it undergoes exceptional circumstances that are liable to jeopardise it’s safety. (D) At suitable intervals as part of a written examination.
AXIOS GROUP LTD BRIDON ROPES When is a Thorough Examination Conducted ? (E) Or in accordance with LOLER. (i) Equipment for lifting persons and lifting accessories -at least every 6 months. (ii) Other lifting equipment - at least every 12 months. THOROUGH EXAMINATION
AXIOS GROUP LTD BRIDON ROPES Is an In-service Inspection the same as a Thorough Examination ? THOROUGH EXAMINATION NO ! In-service Inspections are a set of simple checkscarried out by authorised persons to ensure that equipment is maintained such that it’s performance does not deteriorate to the extent that it puts people at risk.
AXIOS GROUP LTD BRIDON ROPES Why is a Thorough Examination Conducted ? THOROUGH EXAMINATION 1. Regulation 9 of LOLER requires it. 2. We must detect damage and deterioration before it presents an unacceptable risk. 3. We must identify whether or not the equipment can be: - Operated - Adjusted - Maintained
AXIOS GROUP LTD BRIDON ROPES THOROUGH EXAMINATION A person making a thorough examination for an employer shall: a) Notify the employer forthwith of any defect in the lifting equipment which in his opinion, is or could become, a danger to persons b) As soon as is practicable, make a report of the thorough examination in writing, authenticated by him, or on his behalf by signature, or equally secure means and containing the information specified in Schedule 1 of LOLER. (See handout examples)
AXIOS GROUP LTD BRIDON ROPES INFORMATION TO BE CONTAINED IN A REPORT OF A THOROUGH EXAMINATION [See handout]
AXIOS GROUP LTD BRIDON ROPES INFORMATION TO BE CONTAINED IN A REPORT OF A TEST AND THOROUGH EXAMINATION [See handout]
AXIOS GROUP LTD BRIDON ROPES Example of a Statement of Conformity
AXIOS GROUP LTD BRIDON ROPES Example of a Certificate of Proof Test and Examination Can be used as an EC Declaration of Incorporation
AXIOS GROUP LTD BRIDON ROPES DECLARATION of CONFORMITY (DOC) Requirements of the CE marking and a Declaration of Conformity Any complete lifting equipment which can be used in the form in which it is supplied. • Chain Block complete - CE mark and DOC. • Chain block without chain - Declaration of Incorporation. • Assemble chain to block - issues DOC and adds CE mark.
AXIOS GROUP LTD BRIDON ROPES LIFTING ACCESSORIES ? The classic example is a shackle. • If it is on the market as a lifting accessory - CE marked and have a DOC. • When supplied as part of lifting equipment, such as a lifting beam, it is captive and cannot be used separately. • Recommended that all shackles and eyebolts for lifting purposes should be CE marked and have a DOC. DECLARATION of CONFORMITY
AXIOS GROUP LTD BRIDON ROPES Who does the Declaration of Conformity go to ? The regulations do not state what the responsible person does with the declaration and there is no duty on him to pass it to anyone. Its principle function is as a formal means of claiming that the machinery complies with all the Essential Health and Safety Requirements DECLARATION of CONFORMITY
AXIOS GROUP LTD BRIDON ROPES REPORTS AND DEFECTS  A Competent Persons’ report is a vital aid to the safe management of lifting equipment.  Where a competent person detects a defect which needs to be made good within a timescale he must submit the report promptly to allow action to be taken within the required period.  Normally the competent person should submit his report within 28 days of the thorough examination.
AXIOS GROUP LTD BRIDON ROPES REPORTS AND DEFECTS  A Competent Person who fails to report a defect, simply because it was rectified on the spot, is disguising a potentially dangerous situation.  Defects which are habitually not detected, or rectified until the Competent Person’s thorough examination report are an indicator of Management System inadequacies.
AXIOS GROUP LTD BRIDON ROPES REPORTS AND DEFECTS WHICH REPORTS SHOULD BE KEPT ?  EC Declaration of Conformity  Certification of Proof Load Test and Examination.  Thorough Examination Reports  Defect Reports
AXIOS GROUP LTD BRIDON ROPES REPORTS AND DEFECTS HOW LONG SHOULD REPORTS BE KEPT ? (1) Lifting Equipment - Keep until next report or for 2 years. (2) Lifting accessories - 2 years Reports may be kept for longer periods if the information they contain assists in identifying repeated defects, wear trends, etc. Periodic review of this information should be part of the Management System for controlling lifting equipment.
AXIOS GROUP LTD BRIDON ROPES REPORTS AND DEFECTS WHERE SHOULD REPORTS BE KEPT ?  Onboard the installation - or,  At some other location such that the information can be readily accessed when required.  Held at a common location
AXIOS GROUP LTD BRIDON ROPES • The regulations use several terms including maximum working load Working Load Limit (WLL) and nominal load. • In the UK, for the foreseeable future, the user will still be required to state a Safe Working Load (SWL). (Usually it is the same as the WLL. ) • The paperwork can use both terms. LOAD CAPACITY MARKINGS
AXIOS GROUP LTD BRIDON ROPES OFFSHORE CONTAINERS
AXIOS GROUP LTD BRIDON ROPES CONTAINER DATA PLATE The data plate shall be headed: OFFSHORE CONTAINER DATA PLATE - EN 12079 The plate shall contain the following information: Fabricator’s serial number Maximum gross mass in Kilograms, at the design sling angle Tare mass in Kilograms Payload in kilograms and intermediate deck payload (if applicable) Certificate number Design temperature
AXIOS GROUP LTD BRIDON ROPES
AXIOS GROUP LTD BRIDON ROPES
AXIOS GROUP LTD BRIDON ROPES
AXIOS GROUP LTD BRIDON ROPES CONTENTS OF THE STATEMENT OF CONFORMITY All containers to be used offshore shall be issued with a certificate of conformity containing the following information: – Container fabrication No. – The certificate No. – Description of the container including: External dimensions  Number of lifting points  Name of fabricator  Month/year of fabrication  Maximum gross mass in kgs  Tare mass in kgs  Payload in kgs  Reference to the as-built dossier  Total gross mass in kgs applicable to the ‘all points lifting test’ - and the actual method of test – Angle of lifting set legs (from vertical) – shackle bolt diameter
AXIOS GROUP LTD BRIDON ROPES  Conformity to other requirements and/or codes  A statement that the container described has been designed, fabricated and tested in accordance with EN 12079  Remarks  Signature on behalf of the certifying body CONTENTS OF A CONTAINER STATEMENT OF CONFORMITY
AXIOS GROUP LTD BRIDON ROPES Adequate arrangements shall be made for the safe transportation of a damaged container to the location agreed with by the owner. EUROPEAN STANDARD EN12079 (Containers) - (continued) THE CONTAINER SHALL NOT BE USED AGAIN UNTIL IT IS REPAIRED AND INSPECTED BY AN INSPECTION BODY.
AXIOS GROUP LTD BRIDON ROPES CEN TC 280 Standard for Offshore Containers Procedure No. 12 - Pre-trip Inspections: (continued) The responsible person shall confirm , by signature and date (eg on the shipping manifest) that inspection has been carried out to his satisfaction. Records of inspections shall be retained by the user for a period of at least 60 days
AXIOS GROUP LTD BRIDON ROPES Contract Lift The term “contract lift” refers to the situation where an organisation enters into a contract with a third party, who will undertake the lifting operation on their behalf, i.e. the third party provides the lifting equipment (such as a crane) and the operator. In these circumstances, the crane owner has the duty to ensure that the crane is properly maintained, inspected and safe to use and that lifting operation is carried out safely.
AXIOS GROUP LTD BRIDON ROPES Crane on Hire BS 7121 Part 1 The user then has the duty to manage the lifting operation in a safe manner, unless other arrangements are made, e.g. under the terms of a contract. When hiring a crane, the crane hire company should produce physical evidence of the last inspection report for the crane, and lifting equipment. After installation, the user should ensure that the crane is inspected by a competent person before being put into use. (Normally this will be done by the hire company, particularly if they erect the crane).
AXIOS GROUP LTD BRIDON ROPES END OF PRESENTATION

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LOLER awareness presentation for beginners.ppt

  • 1.
    AXIOS GROUP LTD BRIDONROPES LOLER AWARENESS
  • 2.
    AXIOS GROUP LTD BRIDONROPES  ACTS  REGULATIONS  CODES OF PRACTICES  BRITISH STANDARDS  GUIDANCE NOTES  HEALTH AND SAFETY AT WORK ACT  OTHER STANDARDS
  • 3.
    AXIOS GROUP LTD BRIDONROPES  The Provision and Use of Work Equipment Regulations 1998 (PUWER). Applies to all lifting equipment  The Lifting Operations and Lifting Equipment Regulations 1998 (LOLER). Applies over and above PUWER in dealing with specific risks/hazards.  British Standard 7121 - Parts 1, 2 and 11 (Eleven) - (1989) (Applies to crane operations)  Health and Safety at Work Act 1974 (Amended 1988) Offshore & Onshore Regulations:
  • 4.
    AXIOS GROUP LTD BRIDONROPES PROVISION AND USE OF WORK EQUIPMENT REGULATIONS SI 1998/2306 PUWER
  • 5.
    AXIOS GROUP LTD BRIDONROPES Statutory Instruments No: SI 1998/2307 THE LIFTING OPERATIONS & LIFTING EQUIPMENT REGULATIONS 1998 (LOLER) Interpretation In these Regulations, unless the context otherwise requires: “The 1994 ACT” means the Health & Safety at Work etc. Act 1974. Citation and Commencement These Regulations may be cited as the Lifting Operations and Lifting Equipment Regulations SI 1998/2307, - came into force on 5th December 1998. All equipment used for lifting or lowering, including second-hand, leased or new equipment MUST COMPLY with these Regulations
  • 6.
    AXIOS GROUP LTD BRIDONROPES  “The 1992 Regulations” means the Supply of Machinery (Safety) Regulations 1992. Statutory Instruments - Interpretation (continued)  “EC Declaration of Conformity” means a declaration which complies with Regulation 22 of the 1992 Regulations.
  • 7.
    AXIOS GROUP LTD BRIDONROPES “Accessory for Lifting” means work equipment for attaching loads to machinery for lifting. Statutory Instruments - Interpretation (continued)
  • 8.
    AXIOS GROUP LTD BRIDONROPES LOLER LIFTING OPERATIONS & LIFTING EQUIPMENT REGULATIONS SI 1998/2307
  • 9.
    AXIOS GROUP LTD BRIDONROPES WHAT IS: AN APPROVED CODE OF PRACTICE (ACOP) ?  ACOP material gives practical guidance on how to comply with the law.  If you follow the advice in an ACOP you will be doing enough to ensure compliance with the law on the matters that it covers.  ACOP has special legal status. If you are prosecuted for a breach of HS law, and it is proved that you did not follow the relevant ACOP, you will need to show that you have complied with the law in some other way or a court will find you at fault.
  • 10.
    AXIOS GROUP LTD BRIDONROPES LOLER (continued) Many operations offshore involve a number of contracting companies, and these Regulations will no doubt result in considerable debate in the future, and it is not possible to be clear and concise at this point. In any investigation following a serious incident, the HSE will no doubt wish to consider which company, or companies had primary involvement. This already happened under the SI 1019 legislation and is not a major change of direction
  • 11.
    AXIOS GROUP LTD BRIDONROPES WHAT IS: “ GUIDANCE” ?  Guidance material describes practical means of complying with the Regulations.  It does not have special status in law, but is seen as best practice.  Following guidance is not compulsory and you are free to take other action.  However, if you follow the ‘guidance’ given by LOLER and PUWER you will normally be doing enough to comply with the law.
  • 12.
    AXIOS GROUP LTD BRIDONROPES LIFTING OPERATIONS AND LIFTING EQUIPMENT REGULATIONS (LOLER) LOLER places primary responsibility on the employers. The employer has a duty to ensure that lifting equipment provided for use by his employees complies with the Regulations
  • 13.
    AXIOS GROUP LTD BRIDONROPES LOLER (continued) These regulations also include reference to Regulations 4, 8 & 9 of the Provision of Work Equipment Regulations (PUWER) which consider the suitability of lifting equipment, Information and Instructions, Reg 8 and Training, to the people that use it, Reg 9. Essentially, the employer must ensure that the equipment is constructed so as to be suitable for the purpose intended, and further, that the employer must carefully consider the environment conditions and any additional risks posed by the use of that equipment.
  • 14.
    AXIOS GROUP LTD BRIDONROPES WHEN THE CRANE TIPPED OVER THE HOOK BLOCK HIT AND KILLED A PEDESTRIAN
  • 15.
    AXIOS GROUP LTD BRIDONROPES WHEN THE CRANE TIPPED - A MAN WAS FATALLY TRAPPED BENEATH THE LOAD
  • 16.
    AXIOS GROUP LTD BRIDONROPES Every employer shall ensure that every lifting operation involving lifting equipment is : a) Properly planned by a competent person; b) Appropriately supervised; and c) Carried out in a safe manner Lifting Operations - means an operation concerned with the lifting or lowering of a load. ORGANISATION & LIFTING OPERATIONS
  • 17.
    AXIOS GROUP LTD BRIDONROPES ORGANISATION & LIFTING OPERATIONS • Was the lift planned ? • Where written procedures for the lifting operation ? • Did a representative of the crane hire Company agree to the (clearly inadequate) site arrangement ? • Was a qualified engineer present to advise the crane operator? • Was the crane operator adequately trained on the crane ? The unsatisfactory answers to these questions led to prosecution The HSE asked the following :
  • 18.
    AXIOS GROUP LTD BRIDONROPES MEANS OF ACCESS Areas which are further considered include : LOLER (continued)
  • 19.
  • 20.
    AXIOS GROUP LTD BRIDONROPES Further considered areas include: SLIPS TRIPS FALLS
  • 21.
    AXIOS GROUP LTD BRIDONROPES Other areas considered include:
  • 22.
    AXIOS GROUP LTD BRIDONROPES EFFECTS OF HIGH WIND And further areas considered include: Although mentioned here, these factors are further considered under Regulation 8 of LOLER
  • 23.
    AXIOS GROUP LTD BRIDONROPES Every employer shall ensure that every lifting operation involving lifting equipment is : a) Properly planned by a competent person; b) Appropriately supervised; and c) Carried out in a safe manner Lifting Operations - means an operation concerned with the lifting or lowering of a load. ORGANISATION AND LIFTING OPERATIONS
  • 24.
    AXIOS GROUP LTD BRIDONROPES Operating / Control Procedures The duty holder should ensure a safe system of work.. ROUTINE NON-ROUTINE Written procedures should be provided for use of equipment in both types of operation.
  • 25.
    AXIOS GROUP LTD BRIDONROPES Operating / Control Procedures An example of a routine duty is the offloading/back loading of a container from a supply vessels. Examples of non-routine lifting operations include:- 1) Operations during the repair or modification of plant and on the installation. See also Regulation 22 of the 1992 Regulations (shown later). 2) Work carried out on the lifting appliance itself.
  • 26.
    AXIOS GROUP LTD BRIDONROPES  Every employer shall take appropriate measures to ensure that work equipment is so constructed, or adapted that, so far as is reasonably practicable, maintenance operations which involve a risk to health or safety can be carried out while the work equipment is shut down.  Maintenance operations can be carried out without exposing the person carrying them out to a risk to his health or safety, or appropriate measures can be taken for the protection of any person carrying out maintenance operations which involve a risk to his health or safety. REGULATION 22 OF THE 1992 REGULATION Maintenance Operations
  • 27.
    AXIOS GROUP LTD BRIDONROPES LIFTING OPERATIONS FLOW CHART ( handout )
  • 28.
    AXIOS GROUP LTD BRIDONROPES Written procedures should identify the controls provided and authorised by the duty holder These should include: 1) The planning of the lifting operation [ TRIC Card/Lifting Operations Plan - handouts ]. 2) The results of any risk assessment on the operations and equipment. 3) The issue and authorisation of work permits as required. [See : Task Risk Assessment No 50 - handout ] Operating / Control Procedures
  • 29.
  • 30.
    AXIOS GROUP LTD BRIDONROPES LIFTING PLANS - Definitions Routine Lifts  The vast majority of offshore lifts (includes platform crane lifts).  They are covered by competence, risk assessments and procedures. A Toolbox talk or a TRIC is normally sufficient BUT - BEWARE - If conditions change you must re-assess the HAZARD.
  • 31.
    AXIOS GROUP LTD BRIDONROPES LIFTING PLANS - Definitions Non-routine: Are lifts that require:  A Lifting Plan  A Permit to Work  Special Controls  Risk Assessment
  • 32.
    AXIOS GROUP LTD BRIDONROPES SIMPLE COMPLICATED COMPLEX NON-ROUTINE Varying degrees of control require Non-routine lifts to be further sub-divided Handouts (Organisation of Lifting Ops)
  • 33.
    AXIOS GROUP LTD BRIDONROPES LIFTING PLANS - Definitions Non-routine SIMPLE  An existing procedure, or a simple lifting plan drawn up by the Competent Person. Risk assessed by Toolbox Talk/TRIC.  Lift carried out by Competent Person  Vertical lifts using one piece of lifting equipment, eg a winch, a chain block, a crane, etc.
  • 34.
    AXIOS GROUP LTD BRIDONROPES LIFTING PLANS - Definitions Non-routine COMPLICATED  Lifting plan drawn up by Supervisors/Competent person. Risk assessment using Permit to Work.  Work carried out by Competent Person (Rigger).  Examples: Awkward load - Work in Hazardous Area - Special rig required - Need to use uncertified lifting points.
  • 35.
    AXIOS GROUP LTD BRIDONROPES LIFTING PLANS - Definitions Non-routine COMPLEX  Lifting plan drawn up by Engineer/Supervisors but could be specialised Lifting Engineer. Risk assessed using Permit to Work or separate Risk Assessment.  Work closely supervised, carried out by Competent Person (Rigger), Abseilers, Lift Specialist.  Examples: Engineering work packs using external assistance (divers, a floating crane, abseilers) or a BIG JOB.
  • 36.
    AXIOS GROUP LTD BRIDONROPES LIFT TYPE - ASSESSMENT MATRIX TABLE 1 Lift Load Light Lift Up to 1 Tonne Moderate lift between 1 tonne and 3 Tonne Heavy lift between 3 Tonne and 12.5 Tonne Exceptional lift in excess of 12 Tonne Certified Lift Point (LP) Directly overhead Low Low Low Medium Certified Lift Point Unobstructed Cross Haul Low Low Medium High Certified Lift Point Obstructed Cross Haul Low Medium High High Structural steel directly overhead unobstructed Medium Medium High High Structural steel Cross Haul unobstructed Medium Medium High High Structural steel Cross Haul Obstructed Medium High High High TABLE 2 Load balanced Low Low Medium Medium Load Unbalanced Low Medium High High Awkward Load Low High High High
  • 37.
    AXIOS GROUP LTD BRIDONROPES ‘Low’ is the only condition of the load/lift indicated by the Matrix the lift can be: (a) undertaken by a person who is adequately trained and authorised by a third party, or (b) A person who has sufficient experience to be acceptable to the Controlling Authority. (OPENG. MAINT, MME, Terminal Maint Eng, or SAEM, or Stores and Transport Officer) LOW
  • 38.
    AXIOS GROUP LTD BRIDONROPES RISK ASSESSMENT Where ‘Medium’ is the predominant load/lift condition the lift should be undertaken by a Qualified Rigger or nominated Engineer. If a Qualified Rigger or Engineer is not available a written lifting operation method statement must be generated – with technical appraisal. MEDIUM
  • 39.
    AXIOS GROUP LTD BRIDONROPES RISK ASSESSMENT Where ‘High’ is the predominant load/lift condition a specific written lifting operation method statement must be generated and supported by technical appraisal and approval. HIGH
  • 40.
    AXIOS GROUP LTD BRIDONROPES WHO IS A ‘COMPETENT PERSON’ Not much advice in LOLER but………..
  • 41.
    AXIOS GROUP LTD BRIDONROPES Competency: Is the ability to perform activities within an occupation or function to the standards expected in employment. Competent Person is generally considered to be one who has sufficient training, experience, knowledge and other qualities for the task in hand. The Offshore Mechanical Handling Equipment Committee (OHMEC) has a workgroup looking at “Enterprise of Competence” for operator’s of lifting Equipment WHO IS A ‘COMPETENT PERSON’ ?
  • 42.
    AXIOS GROUP LTD BRIDONROPES COMPETENCE REQUIREMENTS  These may vary depending on the task, For example: Hooking on a container - to working out Load Dynamics.  It is Important that individuals should be aware of their competence limitations.  If in doubt - ask your supervisor.
  • 43.
    AXIOS GROUP LTD BRIDONROPES COMPETENCE REQUIREMENTS  Now requires formal training, for example: OPITO / National Standards / NVQs - as well as experience on the job.  Experience (for example 15 years as a Rigger) is now no longer enough by itself - everyone needs to be working towards training qualifications.  Maintaining competence - refresher training or on-the-job assessment.
  • 44.
    AXIOS GROUP LTD BRIDONROPES Am I competent to complete a Lifting Plan ? Do I have the knowledge and experience ? Have I received the necessary training ? Have I successfully completed units of Competence ?
  • 45.
    AXIOS GROUP LTD BRIDONROPES REMEMBER….. When in doubt SAFETY takes priority. STOP what you are doing and REASSESS No job is so important that we cannot afford the time to do it SAFELY
  • 46.
    AXIOS GROUP LTD BRIDONROPES 4) The following checks are carried out: 4a All equipment is suitably examined prior to use 4b Pre-start checks provided by the equipment supplier (See next slide) or the competent person. 4c Loose equipment has a valid Certificate of Conformity 4d All equipment is in a good state of repair before being stored. Operating / Control Procedures (continued)
  • 47.
    AXIOS GROUP LTD BRIDONROPES All new equipment must be accompanied by Operating and Maintenance Instructions THESE MUST BE MADE AVAILABLE TO THE END USER
  • 48.
    AXIOS GROUP LTD BRIDONROPES 5) All personnel involved with mechanical handling operations, are trained to levels of competence appropriate to their tasks and responsibilities. 6) That no person works under a suspended load, or that any load passes over personnel. 7) There is a system for the effective reporting and recording of any incident arising from the operational use and/or, failure of the lifting mechanical handling equipment. Operating / Control Procedures (continued)
  • 49.
    AXIOS GROUP LTD BRIDONROPES 8) A clear and effective communications system is available and under-stood by all personnel involved with the lifting operation. A competent person is identified to co-ordinate and control all aspects of the lifting operation. 9) A shift change over log should be in place which correctly informs the incoming shift of states of the lifting operation and/or the lifting appliance. 10) Personal protective equipment such as helmet, boots, clothing etc, is issued appropriate to the operational task. 11) The work place is provided with adequate lighting and effective unobstructed access ways and escape routes. Operating / Control Procedures (continued)
  • 50.
    AXIOS GROUP LTD BRIDONROPES Risk Assessment • Routine lifting operations do not require a Risk Assessment. • A Risk Assessment should only be carried out if hazards are identified with any lifting operation. • Ask yourself………...
  • 51.
  • 52.
    AXIOS GROUP LTD BRIDONROPES  It is nothing more than a careful examination of what, in your work, could cause harm to people.  You weigh-up whether you have taken enough precautions - or should you take more action to prevent harm. WHAT IS RISK ASSESSMENT ?
  • 53.
    AXIOS GROUP LTD BRIDONROPES The best risk assessments are made ‘at the right level’. Staff nearest to the problems are the best placed to identify them. “Nobody gets hurt sitting at a desk on the beach !” Risk assessments should not be over complicated - Suitable and sufficient - not perfection. “Experience is a severe teacher:- It tests first and gives lessons afterwards” RISK ASSESSMENT
  • 54.
    AXIOS GROUP LTD BRIDONROPES  Understanding the objectives of the job.  Understanding the risks and how they will be controlled  Everyone knowing their roles - and the roles of others involved  The work gets done correctly and SAFELY GOOD RISK ASSESSMENT MEANS:
  • 55.
    AXIOS GROUP LTD BRIDONROPES QUESTIONS THAT SHOULD BE ASKED WHEN CARRYING OUT AN ASSESSMENT (1) Is there documentation (planned by a competent person) for the lifting operation, or is it a routine job? (2) Are personnel familiar with the work area and equipment (obstructions hazards) and fully trained to carry out that lifting operation? (3) Is a permit required, if so is it valid ? Has any other work activity in the same vicinity been identified? Is restricted access needed, and are all isolations in place, if applicable?
  • 56.
    AXIOS GROUP LTD BRIDONROPES QUESTIONS THAT SHOULD BE ASKED WHEN CARRYING OUT AN ASSESSMENT • Pre-use inspections. • Correct installation of equipment. • Over the C of G? (4) Is the lifting equipment suitable for that operation and is it the correct SWL?
  • 57.
    AXIOS GROUP LTD BRIDONROPES QUESTIONS THAT SHOULD BE ASKED WHEN CARRYING OUT AN ASSESSMENT (5) Is the weight of the load known, or does the weight have to be calculated? ( Selection of lifting equipment will depend upon the weight of the load and environmental conditions ) (6) Has the route the load is going to travel been checked for hazards - such as - personnel, unprotected occupied offices or accommodation, vulnerable plant, e.g. live gas lines, turbine exhausts or gas cooler banks ?
  • 58.
    AXIOS GROUP LTD BRIDONROPES QUESTIONS THAT SHOULD BE ASKED WHEN CARRYING OUT AN ASSESSMENT (7) Has an area been prepared to land the load? The load should not be landed in any area other than those designated for load bearing. 3-way link
  • 59.
    AXIOS GROUP LTD BRIDONROPES Hazard Assessment (By base dispatchers) • Assess cargo transit requirements with respect to method of conveyance. • Check platform offloading capabilities with respect to weight of cargo. • Can platform offload safely with equipment provided ?
  • 60.
    AXIOS GROUP LTD BRIDONROPES Risk assessment by Vessel Master (at base) • Is the cargo suitably packed and secured for the conditions that might be encountered ? • Is the cargo suitably positioned on the deck with respect to offloading ?
  • 61.
    AXIOS GROUP LTD BRIDONROPES Communication (offshore) Three-way job discussion (Risk Assessment) between: Vessel Master - OIM - Crane Operator considering all risks involved with proposed lift. If any one of the three considers the lift a high risk, it must not go ahead in its present form.
  • 62.
    AXIOS GROUP LTD BRIDONROPES Strength and Stability A fairly self-evident requirement that the lifting equipment must be identified as adequate for the task intended and be selected to provide an acceptable factor of safety.
  • 63.
    AXIOS GROUP LTD BRIDONROPES  In addition to the equipment itself, the suspension point e.g. padeye or structural beam must also be considered for suitability to the task.  The lifting equipment must be regularly inspected by a competent person. Strength and Stability
  • 64.
    AXIOS GROUP LTD BRIDONROPES Strength and Stability  The regulations also seek to differentiate between padeyes which can be construed as part of the load and therefore subject to PUWER and padeyes which are permanent items on the platform and subject to LOLER.  It is not considered good use of time to argue the difference as both need to be inspected, one through PUWER on the basis of risk assessment and one in accordance with Reg 9 of LOLER.
  • 65.
    AXIOS GROUP LTD BRIDONROPES THE SAFETY OF PERSONNEL IS THE MOST VITAL FACTOR. Strength and Stability Uncertified Lifting Points must be assessed by a Competent Person who will consider: • Beam size, span fixings, existing loading. • Weight/size of the object. • Loads exerted during lift, especially lateral bending capacity. • Lifting equipment and accessories.
  • 66.
    AXIOS GROUP LTD BRIDONROPES Strength and Stability Uncertified Lifting Points (continued) CAUTION Existing platform Instructions may not consider all the factors involved.  If in doubt refer to Structural Engineers who will carry out the necessary calculations.  In the first instance produce a sketch of requirements and send it to the Engineering Department for consideration.
  • 67.
    AXIOS GROUP LTD BRIDONROPES TYPICAL SKETCH OF LIFT REQUIREMENTS
  • 68.
    AXIOS GROUP LTD BRIDONROPES Strength and Stability  The lifting equipment must have adequate stability for the proposed use. This is mainly directed towards onshore use with mobile cranes, however, it may also apply offshore for any free standing lifting arrangements.  Cranes which are required to lift items out of the water (e.g. Diving Vessels) must be suitably derated to take account of the dynamic factors involved in such operations.
  • 69.
    AXIOS GROUP LTD BRIDONROPES Strength and Stability  Where the risk of overload exists, Rated Capacity Indicators must be fitted. Note This is the new term for safe load indicators!  Para (b) of the regulation refers to every part of the load must be of adequate strength. This is intended to include pallets which may be banded to the load, and lids and doors which may be attached to the load.
  • 70.
    AXIOS GROUP LTD BRIDONROPES POSITIONING AND INSTALLATION Every employer shall ensure that lifting equipment is positioned or installed in such a way as to reduce to as low as is reasonably practicable the risk: a) of the lifting equipment, or a load striking a person, or b) from a load, drifting, falling freely, or being released unintentionally.
  • 71.
  • 72.
  • 73.
  • 74.
    AXIOS GROUP LTD BRIDONROPES NEVER STAND UNDER A LOAD !!
  • 75.
    AXIOS GROUP LTD BRIDONROPES LIFTING EQUIPMENT FOR LIFTING PERSONS Every employer shall ensure that lifting equipment for lifting persons: a) Prevents, so far as is reasonably practicable, a person using it, being crushed, trapped or struck or falling from the carrier. b) Has suitable devices to prevent the risk of the carrier falling. c) That a person trapped in any carrier is not exposed to danger and can be freed.
  • 76.
    AXIOS GROUP LTD BRIDONROPES Lifting Equipment Used for Lifting Persons (1) Work baskets should only be used if there is no other way to access the work site. The basket should be approved for such operations, and be suitably marked with the maximum number of persons that can be carried and the SWL. Personnel Work Baskets NOTE: The ‘Billy Pugh’ is no longer acceptable for personnel transfer operations.
  • 77.
    AXIOS GROUP LTD BRIDONROPES Lifting Equipment Used for Lifting Persons (2) Written procedures for all operations involving work baskets should be produced. All personnel involved should be competent and suitably trained. Safety harnesses should be used, life vest/jacket for operations over the sea. (3) Work baskets design should include, non-slip floors, anchor points for safety harness and any tools or loose equipment, and a back-up line which securely connects the basket to the lifting appliance. The carrier should be inspected by a competent person each time it is used. (continued)
  • 78.
    AXIOS GROUP LTD BRIDONROPES THOROUGH EXAMINATION WHAT IS A THOROUGH EXAMINATION ? It is an examination carried out by a ‘Competent Person’ looking carefully and critically - and where necessary supplemented by other means such as measurements and non-destructive testing…... in order to detect damage or deterioration
  • 79.
    AXIOS GROUP LTD BRIDONROPES THOROUGH EXAMINATION The extent of a Thorough Examination should be dependent on an assessment of the risks - based on the type of lifting equipment - and other factors such as: • Exposure to environmental conditions. • Frequency of use • How the equipment is used • Effect of forces applied • Material and construction of equipment.
  • 80.
    AXIOS GROUP LTD BRIDONROPES THOROUGH EXAMINATION When is a Thorough Examination Conducted ? (A) Before it is put into Service for the First time (B) After installation or assembly where it’s safety depends on installation or assembly conditions. (C) Each time it undergoes exceptional circumstances that are liable to jeopardise it’s safety. (D) At suitable intervals as part of a written examination.
  • 81.
    AXIOS GROUP LTD BRIDONROPES When is a Thorough Examination Conducted ? (E) Or in accordance with LOLER. (i) Equipment for lifting persons and lifting accessories -at least every 6 months. (ii) Other lifting equipment - at least every 12 months. THOROUGH EXAMINATION
  • 82.
    AXIOS GROUP LTD BRIDONROPES Is an In-service Inspection the same as a Thorough Examination ? THOROUGH EXAMINATION NO ! In-service Inspections are a set of simple checkscarried out by authorised persons to ensure that equipment is maintained such that it’s performance does not deteriorate to the extent that it puts people at risk.
  • 83.
    AXIOS GROUP LTD BRIDONROPES Why is a Thorough Examination Conducted ? THOROUGH EXAMINATION 1. Regulation 9 of LOLER requires it. 2. We must detect damage and deterioration before it presents an unacceptable risk. 3. We must identify whether or not the equipment can be: - Operated - Adjusted - Maintained
  • 84.
    AXIOS GROUP LTD BRIDONROPES THOROUGH EXAMINATION A person making a thorough examination for an employer shall: a) Notify the employer forthwith of any defect in the lifting equipment which in his opinion, is or could become, a danger to persons b) As soon as is practicable, make a report of the thorough examination in writing, authenticated by him, or on his behalf by signature, or equally secure means and containing the information specified in Schedule 1 of LOLER. (See handout examples)
  • 85.
    AXIOS GROUP LTD BRIDONROPES INFORMATION TO BE CONTAINED IN A REPORT OF A THOROUGH EXAMINATION [See handout]
  • 86.
    AXIOS GROUP LTD BRIDONROPES INFORMATION TO BE CONTAINED IN A REPORT OF A TEST AND THOROUGH EXAMINATION [See handout]
  • 87.
    AXIOS GROUP LTD BRIDONROPES Example of a Statement of Conformity
  • 88.
    AXIOS GROUP LTD BRIDONROPES Example of a Certificate of Proof Test and Examination Can be used as an EC Declaration of Incorporation
  • 89.
    AXIOS GROUP LTD BRIDONROPES DECLARATION of CONFORMITY (DOC) Requirements of the CE marking and a Declaration of Conformity Any complete lifting equipment which can be used in the form in which it is supplied. • Chain Block complete - CE mark and DOC. • Chain block without chain - Declaration of Incorporation. • Assemble chain to block - issues DOC and adds CE mark.
  • 90.
    AXIOS GROUP LTD BRIDONROPES LIFTING ACCESSORIES ? The classic example is a shackle. • If it is on the market as a lifting accessory - CE marked and have a DOC. • When supplied as part of lifting equipment, such as a lifting beam, it is captive and cannot be used separately. • Recommended that all shackles and eyebolts for lifting purposes should be CE marked and have a DOC. DECLARATION of CONFORMITY
  • 91.
    AXIOS GROUP LTD BRIDONROPES Who does the Declaration of Conformity go to ? The regulations do not state what the responsible person does with the declaration and there is no duty on him to pass it to anyone. Its principle function is as a formal means of claiming that the machinery complies with all the Essential Health and Safety Requirements DECLARATION of CONFORMITY
  • 92.
    AXIOS GROUP LTD BRIDONROPES REPORTS AND DEFECTS  A Competent Persons’ report is a vital aid to the safe management of lifting equipment.  Where a competent person detects a defect which needs to be made good within a timescale he must submit the report promptly to allow action to be taken within the required period.  Normally the competent person should submit his report within 28 days of the thorough examination.
  • 93.
    AXIOS GROUP LTD BRIDONROPES REPORTS AND DEFECTS  A Competent Person who fails to report a defect, simply because it was rectified on the spot, is disguising a potentially dangerous situation.  Defects which are habitually not detected, or rectified until the Competent Person’s thorough examination report are an indicator of Management System inadequacies.
  • 94.
    AXIOS GROUP LTD BRIDONROPES REPORTS AND DEFECTS WHICH REPORTS SHOULD BE KEPT ?  EC Declaration of Conformity  Certification of Proof Load Test and Examination.  Thorough Examination Reports  Defect Reports
  • 95.
    AXIOS GROUP LTD BRIDONROPES REPORTS AND DEFECTS HOW LONG SHOULD REPORTS BE KEPT ? (1) Lifting Equipment - Keep until next report or for 2 years. (2) Lifting accessories - 2 years Reports may be kept for longer periods if the information they contain assists in identifying repeated defects, wear trends, etc. Periodic review of this information should be part of the Management System for controlling lifting equipment.
  • 96.
    AXIOS GROUP LTD BRIDONROPES REPORTS AND DEFECTS WHERE SHOULD REPORTS BE KEPT ?  Onboard the installation - or,  At some other location such that the information can be readily accessed when required.  Held at a common location
  • 97.
    AXIOS GROUP LTD BRIDONROPES • The regulations use several terms including maximum working load Working Load Limit (WLL) and nominal load. • In the UK, for the foreseeable future, the user will still be required to state a Safe Working Load (SWL). (Usually it is the same as the WLL. ) • The paperwork can use both terms. LOAD CAPACITY MARKINGS
  • 98.
    AXIOS GROUP LTD BRIDONROPES OFFSHORE CONTAINERS
  • 99.
    AXIOS GROUP LTD BRIDONROPES CONTAINER DATA PLATE The data plate shall be headed: OFFSHORE CONTAINER DATA PLATE - EN 12079 The plate shall contain the following information: Fabricator’s serial number Maximum gross mass in Kilograms, at the design sling angle Tare mass in Kilograms Payload in kilograms and intermediate deck payload (if applicable) Certificate number Design temperature
  • 100.
  • 101.
  • 102.
  • 103.
    AXIOS GROUP LTD BRIDONROPES CONTENTS OF THE STATEMENT OF CONFORMITY All containers to be used offshore shall be issued with a certificate of conformity containing the following information: – Container fabrication No. – The certificate No. – Description of the container including: External dimensions  Number of lifting points  Name of fabricator  Month/year of fabrication  Maximum gross mass in kgs  Tare mass in kgs  Payload in kgs  Reference to the as-built dossier  Total gross mass in kgs applicable to the ‘all points lifting test’ - and the actual method of test – Angle of lifting set legs (from vertical) – shackle bolt diameter
  • 104.
    AXIOS GROUP LTD BRIDONROPES  Conformity to other requirements and/or codes  A statement that the container described has been designed, fabricated and tested in accordance with EN 12079  Remarks  Signature on behalf of the certifying body CONTENTS OF A CONTAINER STATEMENT OF CONFORMITY
  • 105.
    AXIOS GROUP LTD BRIDONROPES Adequate arrangements shall be made for the safe transportation of a damaged container to the location agreed with by the owner. EUROPEAN STANDARD EN12079 (Containers) - (continued) THE CONTAINER SHALL NOT BE USED AGAIN UNTIL IT IS REPAIRED AND INSPECTED BY AN INSPECTION BODY.
  • 106.
    AXIOS GROUP LTD BRIDONROPES CEN TC 280 Standard for Offshore Containers Procedure No. 12 - Pre-trip Inspections: (continued) The responsible person shall confirm , by signature and date (eg on the shipping manifest) that inspection has been carried out to his satisfaction. Records of inspections shall be retained by the user for a period of at least 60 days
  • 107.
    AXIOS GROUP LTD BRIDONROPES Contract Lift The term “contract lift” refers to the situation where an organisation enters into a contract with a third party, who will undertake the lifting operation on their behalf, i.e. the third party provides the lifting equipment (such as a crane) and the operator. In these circumstances, the crane owner has the duty to ensure that the crane is properly maintained, inspected and safe to use and that lifting operation is carried out safely.
  • 108.
    AXIOS GROUP LTD BRIDONROPES Crane on Hire BS 7121 Part 1 The user then has the duty to manage the lifting operation in a safe manner, unless other arrangements are made, e.g. under the terms of a contract. When hiring a crane, the crane hire company should produce physical evidence of the last inspection report for the crane, and lifting equipment. After installation, the user should ensure that the crane is inspected by a competent person before being put into use. (Normally this will be done by the hire company, particularly if they erect the crane).
  • 109.
    AXIOS GROUP LTD BRIDONROPES END OF PRESENTATION