This document provides instructions for servicing a wheel loader, including:
1) Removing and installing the engine hood, which involves disconnecting hoses, wires, and other components.
2) Removing and installing the engine, which requires draining fluids, removing mounting bolts and hoses, and carefully lifting out the heavy engine assembly.
3) Additional sections provide details on removing and installing other heavy components like the radiator, fuel tank, and counterweight.
Safety precautions are emphasized throughout, including blocking the machine, releasing pressures, properly supporting heavy parts, and wearing protective equipment.
Komatsu d575 a 2 dozer bulldozer service repair manual (sn 10001 and up)udfjjjskekmdm
This shop manual provides maintenance and repair instructions for the D575A-2 machine model. The manual contains information on machine structure and function, testing and adjusting procedures, disassembly and assembly instructions, and maintenance standards. It summarizes that the D575A-2 mounts the SA12V170-1 engine and refers technicians to the 12V170-1 Series Engine Shop Manual for engine details. The document provides safety precautions and instructions for removing and installing components like the power train oil cooler assembly, hydraulic cooler assembly, and fuel injection pump assemblies.
KOBELCO 80CS-2 ACERA HYDRAULIC EXCAVATOR Service Repair Manual.pdffujkse9didkcd
This document provides guidelines and safety information for servicing a hydraulic excavator. It covers general precautions for repairs, preparation before disassembly, safety during disassembly and assembly. Specific guidance is given for hydraulic equipment, electrical equipment, hydraulic parts, and welding repairs. Metric units are used throughout. Environmental issues are also addressed. The document appears to be from a service manual for hydraulic excavators to instruct technicians on maintenance and repair procedures.
John Deere 6125D (Tier 0 - Tier 3Stage IIIA) Tractors Service Repair Technica...fujkse9didkcd
The document provides instructions to split a tractor into left and right halves. Key steps include blocking the front wheels, draining fluids, removing the cab or operator station, fuel tank, and MFWD drive shaft. Steering lines and oil cooler lines are disconnected and removed from the mid frame. Support stands are placed under the tractor and JDG19 lifting eyes are installed with cap screws to lift and separate the left and right halves.
John Deere 6130D (Tier 0 - Tier 3Stage IIIA) Tractors Service Repair Technica...fujkse9didkcd
The document provides instructions to split a tractor into left and right halves. Key steps include blocking the front wheels, draining fluids, removing the cab or operator station, fuel tank, and MFWD drive shaft. Steering lines and oil cooler lines are disconnected from the mid frame. Support stands are placed under the tractor and JDG19 lifting eyes are installed with cap screws to lift and separate the left and right halves.
John Deere 6110D (Tier 0 - Tier 3Stage IIIA) Tractors Service Repair Technica...fujkse9didkcd
The document provides instructions for removing and installing a final drive assembly on a tractor. It involves draining the oil, removing mounting hardware, using lifting equipment to remove the assembly, cleaning mating surfaces, applying sealant, and reinstalling the assembly. The process is reversed to install the final drive assembly, ensuring proper torque specifications are followed.
John Deere 6115D (Tier 0 - Tier 3Stage IIIA) Tractors Service Repair Technica...fujkse9didkcd
The document provides instructions to split a tractor into left and right halves. Key steps include blocking the front wheels, draining fluids, removing the cab or operator station, fuel tank, and MFWD drive shaft. Steering lines and oil lines are disconnected and labeled. Support stands are placed under the tractor. Lifting eyes are installed and cap screws are removed to separate the left and right halves.
John Deere 6100D (Tier 0 - Tier 3Stage IIIA) Tractors Service Repair Technica...fujkse9didkcd
The document provides instructions to split a tractor into left and right halves. Key steps include blocking the front wheels, draining fluids, removing the cab or operator station, fuel tank, and MFWD drive shaft. Steering lines and oil cooler lines are disconnected and removed from the mid frame. Support stands are placed under the tractor and JDG19 lifting eyes are installed with cap screws to lift and separate the left and right halves.
John Deere 315D Side Shift Loader Service Repair Technical Manual (TM1497).pdffujkse9didkcd
This document provides instructions for assembling the input shaft and forward clutch of a backhoe loader reverser. The steps include installing bearings, packings, snap rings, pressure plates, disks, springs, and sealing rings. Clearances and thicknesses are specified. Proper alignment of keys and splines is important. Lubrication with petroleum jelly is recommended for some parts during assembly.
Komatsu d575 a 2 dozer bulldozer service repair manual (sn 10001 and up)udfjjjskekmdm
This shop manual provides maintenance and repair instructions for the D575A-2 machine model. The manual contains information on machine structure and function, testing and adjusting procedures, disassembly and assembly instructions, and maintenance standards. It summarizes that the D575A-2 mounts the SA12V170-1 engine and refers technicians to the 12V170-1 Series Engine Shop Manual for engine details. The document provides safety precautions and instructions for removing and installing components like the power train oil cooler assembly, hydraulic cooler assembly, and fuel injection pump assemblies.
KOBELCO 80CS-2 ACERA HYDRAULIC EXCAVATOR Service Repair Manual.pdffujkse9didkcd
This document provides guidelines and safety information for servicing a hydraulic excavator. It covers general precautions for repairs, preparation before disassembly, safety during disassembly and assembly. Specific guidance is given for hydraulic equipment, electrical equipment, hydraulic parts, and welding repairs. Metric units are used throughout. Environmental issues are also addressed. The document appears to be from a service manual for hydraulic excavators to instruct technicians on maintenance and repair procedures.
John Deere 6125D (Tier 0 - Tier 3Stage IIIA) Tractors Service Repair Technica...fujkse9didkcd
The document provides instructions to split a tractor into left and right halves. Key steps include blocking the front wheels, draining fluids, removing the cab or operator station, fuel tank, and MFWD drive shaft. Steering lines and oil cooler lines are disconnected and removed from the mid frame. Support stands are placed under the tractor and JDG19 lifting eyes are installed with cap screws to lift and separate the left and right halves.
John Deere 6130D (Tier 0 - Tier 3Stage IIIA) Tractors Service Repair Technica...fujkse9didkcd
The document provides instructions to split a tractor into left and right halves. Key steps include blocking the front wheels, draining fluids, removing the cab or operator station, fuel tank, and MFWD drive shaft. Steering lines and oil cooler lines are disconnected from the mid frame. Support stands are placed under the tractor and JDG19 lifting eyes are installed with cap screws to lift and separate the left and right halves.
John Deere 6110D (Tier 0 - Tier 3Stage IIIA) Tractors Service Repair Technica...fujkse9didkcd
The document provides instructions for removing and installing a final drive assembly on a tractor. It involves draining the oil, removing mounting hardware, using lifting equipment to remove the assembly, cleaning mating surfaces, applying sealant, and reinstalling the assembly. The process is reversed to install the final drive assembly, ensuring proper torque specifications are followed.
John Deere 6115D (Tier 0 - Tier 3Stage IIIA) Tractors Service Repair Technica...fujkse9didkcd
The document provides instructions to split a tractor into left and right halves. Key steps include blocking the front wheels, draining fluids, removing the cab or operator station, fuel tank, and MFWD drive shaft. Steering lines and oil lines are disconnected and labeled. Support stands are placed under the tractor. Lifting eyes are installed and cap screws are removed to separate the left and right halves.
John Deere 6100D (Tier 0 - Tier 3Stage IIIA) Tractors Service Repair Technica...fujkse9didkcd
The document provides instructions to split a tractor into left and right halves. Key steps include blocking the front wheels, draining fluids, removing the cab or operator station, fuel tank, and MFWD drive shaft. Steering lines and oil cooler lines are disconnected and removed from the mid frame. Support stands are placed under the tractor and JDG19 lifting eyes are installed with cap screws to lift and separate the left and right halves.
John Deere 315D Side Shift Loader Service Repair Technical Manual (TM1497).pdffujkse9didkcd
This document provides instructions for assembling the input shaft and forward clutch of a backhoe loader reverser. The steps include installing bearings, packings, snap rings, pressure plates, disks, springs, and sealing rings. Clearances and thicknesses are specified. Proper alignment of keys and splines is important. Lubrication with petroleum jelly is recommended for some parts during assembly.
John Deere 50D Compact Excavator Service Repair Technical Manual (TM2264).pdffujkse9didkcd
This document provides instructions for removing and installing the fuel injection pump on an excavator. Key steps include cleaning the pump area, removing lines and covers, aligning timing marks, and ensuring the new pump is installed at the correct timing based on markings and the timing numbers of the original and new pumps. Proper fuel injection pump timing is important for emissions compliance.
John Deere 300D Backhoe Loaders Service Repair Technical Manual (TM1497).pdffujkse9didkcd
This document provides instructions for assembling the input shaft and forward clutch of a backhoe loader reverser. Key steps include installing the bearing, packings, pressure plates, disks, springs, and snap rings in the correct order and ensuring proper tolerances and end play measurements are within specifications. Special care must be taken not to block lube passages when installing disks and plates.
John Deere 310D Backhoe Loaders Service Repair Technical Manual (TM1497).pdffujkse9didkcd
This document provides instructions for assembling the input shaft and forward clutch of a backhoe loader reverser. Key steps include installing the bearing, packings, pressure plates, disks, springs, and snap rings in the correct order and ensuring proper end play and snap ring thickness specifications are met. Attention to detail is important for correct clutch operation.
John Deere 35D Compact Excavator Service Repair Technical Manual (TM2264).pdffujkse9didkcd
This document provides instructions for removing and installing the fuel injection pump on an excavator. Key steps include cleaning the pump area, removing lines and covers, aligning timing marks, and ensuring the new pump is installed at the correct timing based on markings and the timing numbers of the original and new pumps. Proper fuel injection pump timing is important for emissions compliance.
Hyundai R360LC-7A Crawler Excavator Service Repair Manual.pdffujkse9didkcd
This document provides instructions for removing and installing a pump device. It describes disconnecting pipes and hoses, draining oil from the tank, removing mounting bolts, and lifting out the pump assembly. Reinstallation involves cleaning components, replacing filters, bleeding air from the system, checking for leaks, and tightening to the proper torques. The document also outlines the structure of the main pump and lists the necessary tools and tightening torques.
Daewoo Doosan Mega 400-V Wheel Loader Service Repair Manual (Serial Number 10...fujkse9didkcd
This document provides disassembly instructions for a Daewoo Mega 400-V wheel loader transmission and torque converter. It describes removing over 50 individual components in detailed steps, including removing clutches, gears, shafts, bearings, seals, and other parts. Illustrations accompany each step to show how components connect and how to separate them. The manual is intended to guide mechanics through fully disassembling the transmission for maintenance or repair work.
Hyundai 180D-7E Forklift Truck Service Repair Manual.pdffujkse9didkcd
This document contains sections on power train, brake, steering, hydraulic, electrical and mast systems of a vehicle. Section 5 focuses on the steering system and includes:
1. A breakdown of the structure and components of the steering unit, cylinder and axle.
2. Instructions for disassembling and assembling the steering unit in 5 steps.
3. A checklist for inspecting steering cylinder components and tolerances.
4. Steps for assembling the steering cylinder in 7 steps.
In under 3 sentences, this summary provides an overview of the document structure and highlights instructions for disassembling/assembling the steering unit and cylinder.
Komatsu SA6D102E-1 Diesel Engine Service Repair Manual.pdffujkse9didkcd
This shop manual provides safety precautions and maintenance techniques for Komatsu diesel engines. Proper service and repair is extremely important for safe machine operation. The manual describes servicing and repair techniques recommended by Komatsu for the current 100E-6 series and describes safety symbols used throughout. Workers should always follow the safety precautions given and take necessary actions to deal with any dangerous situations that may arise.
John Deere 8360R Tractors Service Repair Technical Manual (TM110319).pdffujkse9didkcd
This document provides specifications and instructions for removing the transmission from several tractor models:
- It lists torque specifications for various transmission cap screws and fittings.
- The removal instructions include disconnecting electrical, hydraulic and mechanical components to separate the transmission from the engine and mid-frame. Components like batteries, lines, hoses, driveshafts, brackets and harnesses are disconnected or removed.
- Splitting stands and adapters are installed to safely support the front and rear of the tractor once the transmission is detached, allowing work to be done.
Komatsu WA270PT-3 Wheel Loader Service Repair Manual SN WA270H30051 and up.pdffujkse9didkcd
The document provides instructions for removing and installing an engine hood assembly and removing an engine from a wheel loader. Key steps include:
1. Disconnecting electrical and hydraulic connections and draining fluids before removal.
2. Removing mounting bolts, nuts and hoses to lift off the engine hood assembly.
3. Draining the coolant and removing hoses, fan guard, transmission connections, steering pump hoses and electrical wiring when removing the engine.
4. Carrying out reinstallation in reverse order and reconnecting all electrical, hydraulic and coolant connections. Precautions like using lifting equipment and releasing pressure are emphasized.
John Deere 8335R Tractors Service Repair Technical Manual (TM110319).pdffujkse9didkcd
This document provides instructions for removing a transmission from several tractor models. It outlines over 80 steps to disconnect lines, brackets, wiring and other components to separate the transmission from the engine and mid-frame. Precise installation of a splitting stand and lifting fixture are described to safely support the tractor during disassembly.
John Deere 8310R Tractors Service Repair Technical Manual (TM110319).pdffujkse9didkcd
This document provides instructions for removing a transmission from several tractor models. It details disconnecting various components like lines, hoses, wiring and brackets to separate the transmission from the engine and mid-frame. Splitting stands and a transmission lifting fixture are used to safely support the tractor during disassembly. Specific tools, adapters and cap screws are identified for correctly positioning the stands and lifting the transmission.
John Deere 8285R Tractors Service Repair Technical Manual (TM110319).pdffujkse9didkcd
This document provides specifications and instructions for removing the transmission from several tractor models. It includes:
- Specifications for torque values for various transmission components.
- Steps to drain fluids, disconnect lines and electrical connections, and remove components to access the transmission for removal, such as the batteries, hood, exhaust, and auxiliary drive components.
- Instructions for using a splitting stand to separate the engine and transmission.
- Cautions and notes regarding proper support of the drive shaft and safe use of the splitting stand during the removal process.
John Deere 8260R Tractors Service Repair Technical Manual (TM110319).pdffujkse9didkcd
This document provides instructions for removing a transmission from several tractor models. It outlines over 80 steps to disconnect lines, brackets, wiring and other components to separate the transmission from the engine and mid-frame. Precise installation of a splitting stand and lifting fixture are described to safely support the tractor during disassembly.
John Deere 8235R Tractors Service Repair Technical Manual (TM110319).pdffujkse9didkcd
This document provides specifications and instructions for removing the transmission from several tractor models:
- It lists torque specifications for various transmission cap screws and fittings.
- The removal instructions include disconnecting electrical, hydraulic and mechanical components to separate the transmission from the engine and mid-frame. Components like batteries, lines, hoses, driveshafts, brackets and harnesses are disconnected or removed.
- Splitting stands and adapters are installed to safely support the front and rear of the tractor once the transmission is detached, allowing work to be done.
Komatsu SAA4D102E-2 Diesel Engine Service Repair Manual.pdffujkse9didkcd
This shop manual provides safety precautions and maintenance techniques for Komatsu diesel engines. Proper service and repair is extremely important for safe machine operation. The manual describes servicing and repair techniques recommended by Komatsu for the current 100E-6 series and describes safety symbols used throughout. Workers should always follow the safety precautions given and take necessary actions to deal with any dangerous situations that may arise.
Komatsu SAA6D102E-2 Diesel Engine Service Repair Manual.pdffujkse9didkcd
This shop manual provides safety precautions and maintenance techniques for Komatsu diesel engines. Proper service and repair is extremely important for safe machine operation. The manual describes servicing and repair techniques recommended by Komatsu for the current 100E-6 series and describes safety symbols used throughout. Workers should always follow the safety precautions given and take necessary actions to deal with any dangerous situations that may arise.
Komatsu S4D102E-1 Diesel Engine Service Repair Manual.pdffujkse9didkcd
This shop manual provides safety precautions and maintenance techniques for Komatsu diesel engines. Proper service and repair is extremely important for safe machine operation. The manual describes servicing and repair techniques recommended by Komatsu for the current 100E-6 series and describes safety symbols used throughout. Workers should always follow the safety precautions given and take necessary actions to deal with any dangerous situations that may arise.
Komatsu S6D102E-1 Diesel Engine Service Repair Manual.pdffujkse9didkcd
This shop manual provides safety precautions and maintenance techniques for Komatsu diesel engines. Proper service and repair is extremely important for safe machine operation. The manual describes servicing and repair techniques recommended by Komatsu for the current 100E-6 series and describes safety symbols used throughout. Workers should always follow the safety precautions given and take necessary actions to deal with any dangerous situations that may arise.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
John Deere 50D Compact Excavator Service Repair Technical Manual (TM2264).pdffujkse9didkcd
This document provides instructions for removing and installing the fuel injection pump on an excavator. Key steps include cleaning the pump area, removing lines and covers, aligning timing marks, and ensuring the new pump is installed at the correct timing based on markings and the timing numbers of the original and new pumps. Proper fuel injection pump timing is important for emissions compliance.
John Deere 300D Backhoe Loaders Service Repair Technical Manual (TM1497).pdffujkse9didkcd
This document provides instructions for assembling the input shaft and forward clutch of a backhoe loader reverser. Key steps include installing the bearing, packings, pressure plates, disks, springs, and snap rings in the correct order and ensuring proper tolerances and end play measurements are within specifications. Special care must be taken not to block lube passages when installing disks and plates.
John Deere 310D Backhoe Loaders Service Repair Technical Manual (TM1497).pdffujkse9didkcd
This document provides instructions for assembling the input shaft and forward clutch of a backhoe loader reverser. Key steps include installing the bearing, packings, pressure plates, disks, springs, and snap rings in the correct order and ensuring proper end play and snap ring thickness specifications are met. Attention to detail is important for correct clutch operation.
John Deere 35D Compact Excavator Service Repair Technical Manual (TM2264).pdffujkse9didkcd
This document provides instructions for removing and installing the fuel injection pump on an excavator. Key steps include cleaning the pump area, removing lines and covers, aligning timing marks, and ensuring the new pump is installed at the correct timing based on markings and the timing numbers of the original and new pumps. Proper fuel injection pump timing is important for emissions compliance.
Hyundai R360LC-7A Crawler Excavator Service Repair Manual.pdffujkse9didkcd
This document provides instructions for removing and installing a pump device. It describes disconnecting pipes and hoses, draining oil from the tank, removing mounting bolts, and lifting out the pump assembly. Reinstallation involves cleaning components, replacing filters, bleeding air from the system, checking for leaks, and tightening to the proper torques. The document also outlines the structure of the main pump and lists the necessary tools and tightening torques.
Daewoo Doosan Mega 400-V Wheel Loader Service Repair Manual (Serial Number 10...fujkse9didkcd
This document provides disassembly instructions for a Daewoo Mega 400-V wheel loader transmission and torque converter. It describes removing over 50 individual components in detailed steps, including removing clutches, gears, shafts, bearings, seals, and other parts. Illustrations accompany each step to show how components connect and how to separate them. The manual is intended to guide mechanics through fully disassembling the transmission for maintenance or repair work.
Hyundai 180D-7E Forklift Truck Service Repair Manual.pdffujkse9didkcd
This document contains sections on power train, brake, steering, hydraulic, electrical and mast systems of a vehicle. Section 5 focuses on the steering system and includes:
1. A breakdown of the structure and components of the steering unit, cylinder and axle.
2. Instructions for disassembling and assembling the steering unit in 5 steps.
3. A checklist for inspecting steering cylinder components and tolerances.
4. Steps for assembling the steering cylinder in 7 steps.
In under 3 sentences, this summary provides an overview of the document structure and highlights instructions for disassembling/assembling the steering unit and cylinder.
Komatsu SA6D102E-1 Diesel Engine Service Repair Manual.pdffujkse9didkcd
This shop manual provides safety precautions and maintenance techniques for Komatsu diesel engines. Proper service and repair is extremely important for safe machine operation. The manual describes servicing and repair techniques recommended by Komatsu for the current 100E-6 series and describes safety symbols used throughout. Workers should always follow the safety precautions given and take necessary actions to deal with any dangerous situations that may arise.
John Deere 8360R Tractors Service Repair Technical Manual (TM110319).pdffujkse9didkcd
This document provides specifications and instructions for removing the transmission from several tractor models:
- It lists torque specifications for various transmission cap screws and fittings.
- The removal instructions include disconnecting electrical, hydraulic and mechanical components to separate the transmission from the engine and mid-frame. Components like batteries, lines, hoses, driveshafts, brackets and harnesses are disconnected or removed.
- Splitting stands and adapters are installed to safely support the front and rear of the tractor once the transmission is detached, allowing work to be done.
Komatsu WA270PT-3 Wheel Loader Service Repair Manual SN WA270H30051 and up.pdffujkse9didkcd
The document provides instructions for removing and installing an engine hood assembly and removing an engine from a wheel loader. Key steps include:
1. Disconnecting electrical and hydraulic connections and draining fluids before removal.
2. Removing mounting bolts, nuts and hoses to lift off the engine hood assembly.
3. Draining the coolant and removing hoses, fan guard, transmission connections, steering pump hoses and electrical wiring when removing the engine.
4. Carrying out reinstallation in reverse order and reconnecting all electrical, hydraulic and coolant connections. Precautions like using lifting equipment and releasing pressure are emphasized.
John Deere 8335R Tractors Service Repair Technical Manual (TM110319).pdffujkse9didkcd
This document provides instructions for removing a transmission from several tractor models. It outlines over 80 steps to disconnect lines, brackets, wiring and other components to separate the transmission from the engine and mid-frame. Precise installation of a splitting stand and lifting fixture are described to safely support the tractor during disassembly.
John Deere 8310R Tractors Service Repair Technical Manual (TM110319).pdffujkse9didkcd
This document provides instructions for removing a transmission from several tractor models. It details disconnecting various components like lines, hoses, wiring and brackets to separate the transmission from the engine and mid-frame. Splitting stands and a transmission lifting fixture are used to safely support the tractor during disassembly. Specific tools, adapters and cap screws are identified for correctly positioning the stands and lifting the transmission.
John Deere 8285R Tractors Service Repair Technical Manual (TM110319).pdffujkse9didkcd
This document provides specifications and instructions for removing the transmission from several tractor models. It includes:
- Specifications for torque values for various transmission components.
- Steps to drain fluids, disconnect lines and electrical connections, and remove components to access the transmission for removal, such as the batteries, hood, exhaust, and auxiliary drive components.
- Instructions for using a splitting stand to separate the engine and transmission.
- Cautions and notes regarding proper support of the drive shaft and safe use of the splitting stand during the removal process.
John Deere 8260R Tractors Service Repair Technical Manual (TM110319).pdffujkse9didkcd
This document provides instructions for removing a transmission from several tractor models. It outlines over 80 steps to disconnect lines, brackets, wiring and other components to separate the transmission from the engine and mid-frame. Precise installation of a splitting stand and lifting fixture are described to safely support the tractor during disassembly.
John Deere 8235R Tractors Service Repair Technical Manual (TM110319).pdffujkse9didkcd
This document provides specifications and instructions for removing the transmission from several tractor models:
- It lists torque specifications for various transmission cap screws and fittings.
- The removal instructions include disconnecting electrical, hydraulic and mechanical components to separate the transmission from the engine and mid-frame. Components like batteries, lines, hoses, driveshafts, brackets and harnesses are disconnected or removed.
- Splitting stands and adapters are installed to safely support the front and rear of the tractor once the transmission is detached, allowing work to be done.
Komatsu SAA4D102E-2 Diesel Engine Service Repair Manual.pdffujkse9didkcd
This shop manual provides safety precautions and maintenance techniques for Komatsu diesel engines. Proper service and repair is extremely important for safe machine operation. The manual describes servicing and repair techniques recommended by Komatsu for the current 100E-6 series and describes safety symbols used throughout. Workers should always follow the safety precautions given and take necessary actions to deal with any dangerous situations that may arise.
Komatsu SAA6D102E-2 Diesel Engine Service Repair Manual.pdffujkse9didkcd
This shop manual provides safety precautions and maintenance techniques for Komatsu diesel engines. Proper service and repair is extremely important for safe machine operation. The manual describes servicing and repair techniques recommended by Komatsu for the current 100E-6 series and describes safety symbols used throughout. Workers should always follow the safety precautions given and take necessary actions to deal with any dangerous situations that may arise.
Komatsu S4D102E-1 Diesel Engine Service Repair Manual.pdffujkse9didkcd
This shop manual provides safety precautions and maintenance techniques for Komatsu diesel engines. Proper service and repair is extremely important for safe machine operation. The manual describes servicing and repair techniques recommended by Komatsu for the current 100E-6 series and describes safety symbols used throughout. Workers should always follow the safety precautions given and take necessary actions to deal with any dangerous situations that may arise.
Komatsu S6D102E-1 Diesel Engine Service Repair Manual.pdffujkse9didkcd
This shop manual provides safety precautions and maintenance techniques for Komatsu diesel engines. Proper service and repair is extremely important for safe machine operation. The manual describes servicing and repair techniques recommended by Komatsu for the current 100E-6 series and describes safety symbols used throughout. Workers should always follow the safety precautions given and take necessary actions to deal with any dangerous situations that may arise.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
2. 00-2
CONTENTS
00 SAFETY ............................................................................. 00-3
01 GENERAL ......................................................................... 01-1
10 STRUCTURE AND FUNCTION....................................... 10-1
20 TESTING AND ADJUSTING............................................ 20-1
30 DISASSEMBLY AND ASSEMBLY................................... 30-1
90 OTHERS ........................................................................... 90-1
No. of page
3. SAFETY Safety Notice
00-3
00 SAFETY
Safety Notice
= Important Safety Notice
Proper service and repair is extremely important for safe machine operation. Some of the described service
and repair techniques require the use of tools specially designed by Komatsu for the specific purpose.
To prevent injury to workers, the symbol = is used to mark safety precautions in this manual. The cautions
accompanying these symbols must always be followed carefully. If any dangerous situation arises or may
possibly arise, first consider safety, and take the necessary actions to deal with the situation.
= General Precautions
Mistakes in operation are extremely dangerous. Read the OPERATION AND MAINTENANCE MANUAL ca-
refully before operating the machine! Always follow the safety rules valid in your country carefully!
1. Before carrying out any greasing or repairs, read all the precautions given on the decals which are fixed to
the machine.
2. When carrying out any operation, always wear safety shoes and helmet. Do not wear loose work clothes,
or clothes with buttons missing.
l Always wear safety glasses when hitting parts with a hammer.
l Always wear safety glasses when grinding parts with a grinder, etc.
3. If welding repairs are needed, always have a trained, experienced welder carry out the work. When carrying
out welding work, always wear welding gloves, apron, glasses, cap and other clothes suited for welding
work.
4. When carrying out any operation with two or more workers, always agree on the operating procedure before
starting. Always inform your fellow workers before starting any step of the operation. Before starting work,
hang UNDER REPAIR signs on the controls in the operator's compartment.
5. Keep all tools in good condition and learn the correct way to use them.
6. Decide a place in the repair workshop to keep tools and removed parts. Always keep the tools and parts in
their correct places. Always keep the work area clean and make sure that there is no dirt or oil on the floor.
Never smoke while working. Smoke only in the areas provided for smoking.
Preparations for Work
7. Before adding oil or making any repairs, park the machine on hard, level ground, and block the wheels or
tracks to prevent the machine from moving.
8. Before starting work, lower blade, ripper, bucket or any other work equipment to the ground and install the
safety bar on the frame. If this is not possible, insert the safety pin or use blocks to prevent the work equip-
ment from falling. In addition, be sure to lock all the control levers and hang warning signs on them.
9. When disassembling or assembling, support the machine with blocks, jacks or stands before starting work..
10. Remove all mud and oil from the steps or other places used to get on and off the machine. Always use the
handrails, ladders or steps when getting on or off the machine. Never jump on or off the machine. If it is
impossible to use the handrails, ladders or steps, use a stand to provide safe footing.
4. Safety Notice SAFETY
00-4
Precautions during Work
11. When measuring hydraulic pressure, check that the measuring tool is correctly assembled before taking any
measurements.
12. When removing the oil filler cap, drain plug or hydraulic pressure measuring plugs, loosen them slowly to
prevent the oil from spurting out.
Before disconnecting or removing components of the oil, water or air circuits, first remove the pressure com-
pletely from the circuit.
13. The water and oil in the circuits are hot when the engine is stopped, so be careful not to get burned.
Wait for the oil and water to cool before carrying out any work on the oil or water circuits.
14. Before starting work, remove the leads from the battery. Always remove the lead from the negative (-) ter-
minal first.
15. When raising heavy components, use a hoist or crane.
Check that the wire rope, chains and hooks are free from damage.
Always use lifting equipment which has ample capacity.
Install the lifting equipment at the correct places. Use a hoist or crane and operate slowly to prevent the
component from hitting any other part.
Do not work with any part still raised by the hoist or crane.
16. When removing covers which are under internal pressure or under pressure from a spring, always leave
two bolts in position on opposite sides. Slowly release the pressure, then slowly loosen the bolts to remove.
17. When removing components, be careful not to break or damage the wiring. Damaged wiring may cause
electrical fires.
18. When removing piping, stop the fuel or oil from spilling out. If any fuel or oil drips onto the floor, wipe it up
immediately. Fuel or oil on the floor can cause you to slip, or can even start fires.
19. As a general rule, do not use gasoline to wash parts. In particular, use only the minimum of gasoline when
washing electrical parts. Do not smoke!
20. Be sure to assemble all parts again in their original places.
Replace any damaged parts with new parts.
l When installing hoses and wires, be sure that they will not be damaged by contact with other parts when
the machine is being operated.
21. When installing high pressure hoses, make sure that they are not twisted.
Damaged tubes are dangerous, so be extremely careful when installing tubes for high pressure circuits. Al-
so, check that connecting parts are correctly installed.
22. When aligning two holes, never insert your fingers or hand. Be careful not to get your fingers caught in a
hole.
23. When assembling or installing parts, always use the specified tightening torques. When installing protective
parts such as guards, or parts which vibrate violently or rotate at high speed, be particularly careful to check
that they are installed correctly.
5. 30-9
DISASSEMBLY AND ASSEMBLY ENGINE HOOD ASSEMBLY
REMOVAL OF ENGINE HOOD
ASSEMBLY
Stop the machine on level ground and install the
safety bar on the frame. Lower the bucket to the
ground and stop the engine. Then apply the parking
brake and put blocks under the wheels to prevent
the machine from moving.
Disconnect the cable from the negative (–) terminal
of the battery.
1. Upper side of cover
1) Loosen clips (2) and (4), then disconnect air
filter (1) and exhaust piping (3) from engine.
2) Remove hose (5) from cooler to tank at the
cooler side.
6. 30-10
DISASSEMBLY AND ASSEMBLY ENGINE HOOD ASSEMBLY
« If there is an air condition installed:
DANGER!
Refer to the air conditiner manual for details of
releasing refrigerent and oil return operations.
2. Air conditioner:
« Fit tags to distinguish the hoses.
1) Disconnect hose (7) from condenser.
2) Disconnect hose (6) from dry receiver.
« After disconnecting the hoses, fit a cover to
prevent dirt or water from entering.
3. Front side of cover
« Fit tags to distinguish the connectors.
1) Disconnect four wiring connectors.
2) Disconnect two hoses (8) for windscreen
washer.
4. Loosen the bolt with the grip (9).
7. 30-11
DISASSEMBLY AND ASSEMBLY ENGINE HOOD ASSEMBLY
5. Lift off engine hood
« Make sure that all necessary connectors, hoses
and clamps are removed from hood.
1) Open radiator guard, and remove two nuts at
the back side of cover
2) Remove eight mounting bolts.
3) Fit four eye-bolts and lift off engine hood.
« The space inside the hood is confined, so
lift off slowly and be careful not to hit any
internal parts.
Engine hood: 89 kg
8. 30-12
DISASSEMBLY AND ASSEMBLY ENGINE HOOD ASSEMBLY
INSTALLATION OF ENGINE
HOOD ASSEMBLY
• Carry out installation in the reverse order to re-
moval.
Refill the air conditioner with coolant.
« Refer to the air conditiner manual, how to refill
coolant to the air conditioner.
« To prevent the hose from twisting, hold the hose
securely with two wrenches when tightening.
« The space inside the hood is confined, so lower
slowly and be careful not to hit any internal
parts.
« Connect the wiring connectors securely.
Mounting bolts: 115 Nm
9. 30-13
DISASSEMBLY AND ASSEMBLY ENGINE
REMOVAL OF ENGINE
ASSEMBLY
Stop the machine on level ground and install the
safety bar on the frame. Lower the bucket to the
ground and stop the engine. Then apply the parking
brake and put blocks under the wheels to prevent
the machine from moving.
Disconnect the cable from the negative (–) terminal
of the battery.
Loosen the pressure relief screw slowly to release
the pressure inside the hydraulic tank. Then oper-
ate the steering wheel and control levers several
times to release the remaining pressure in the hy-
draulic piping.
• Remove the engine hood. For details, see RE-
MOVAL OF ENGINE HOOD.
1. Draining coolant
Loosen drain valve (1) and drain coolant.
Coolant: 56 l
« If the coolant contains antifreeze, dispose of it
correctly.
2. Hoses
Remove hoses (2), (3) from radiator.
3. Fan guard
At first remove plates (5), then mounting bolts (4)
and pull the fan guard back over the fan.
10. 30-14
DISASSEMBLY AND ASSEMBLY ENGINE
6. Hydraulic pump
Remove all hoses, tubes from hydraulic pump.
4. Transmission
Remove all hoses, tubes and checkpoint-piping from
transmission end.
5. Emergency steering pump
Remove two hoses from steering pump.
7. Electric wiring
Disconnect the following electric wiring:
- Sensor fuel level (7).
- Engine ground connection (6).
11. 30-15
DISASSEMBLY AND ASSEMBLY ENGINE
10. Rear drive shaft
Remove rear drive shaft.
« Make match marks on the coupling and use as
a guideline when assembling.
Rear drive shaft: 8,5 kg
8. Fuel hoses
Disconnect fuel hoses (9) from fuel tank.
« Fit tags to distinguish the hoses.
9. Fuel filler
Remove fuel filler (8) from fuel tank.
« Close openings on tank to prevent dirt
from getting into the fuel tank.
11. Fuel control cable
« Make match marks before removing the locknut,
and use as a guideline when assembling.
1) Remove locknut (11) and knuckle (10) of fuel
control cable.
2) Remove clamp (12) from bracket.
12. Engine assembly
1) Sling engine at three points, and remove mount-
ing bolts (13) from engine and (14) from trans-
mission.
« Before raising the engine, make sure that
all connections are disconnected.
« When raising the engine, move horizontally
and be careful of the pilot bore mating sur-
face. Be careful to maintain the balance
when the pilot comes out completely.
2) Lift up the engine slowly.
Engine: 453 kg
Transmission: 285 kg
12. 30-16
DISASSEMBLY AND ASSEMBLY ENGINE
INSTALLATION OF ENGINE
ASSEMBLY
• Carry out installation in the reverse order to re-
moval.
« Connect the wiring connectors securely.
« Adjust the length of the cable.
« Align the match mark and assemble.
Mounting bolts: 70-75 Nm
« To prevent dirt or water from entering, do not
remove the cover from the hose until immedi-
ately before installing.
« Position the engine correctly.
Mounting bolts: 280 Nm
« Transmission mounting bolts.
Mounting bolts: 280 Nm
• Refilling with coolant: Add coolant through water
filler to the specified level.
« Run the engine to circulate the coolant through
the system. Then check the water level again.
Coolant: 56 l
• Refilling with oil (hydraulic tank)
Add oil through the oil filler to the specified level.
« Run the engine to circulate the oil through the
system. Then check the oil level again.
13. 30-17
Stop the machine on level ground and install the
safety bar on the frame. Lower the bucket to the
ground and stop the engine. Then apply the parking
brake and put blocks under the wheels to prevent
the machine from moving.
Disconnect the cable from the negative (–) terminal
of the battery.
• Remove the engine hood. For details, see RE-
MOVAL OF ENGINE HOOD .
1. Draining coolant
Loosen drain valve (1) and drain coolant.
Coolant: 56 l
« If the coolant contains antifreeze, dispose of it
correctly.
DISASSEMBLY AND ASSEMBLY RADIATOR
REMOVAL OF RADIATOR
ASSEMBLY
2. Electric wiring
Remove engine coolant level sensor (2).
3. Hoses
1) Remove hoses (3), (4) and (5) from radiator.
14. 30-18
DISASSEMBLY AND ASSEMBLY RADIATOR
2) Remove hoses (6) and (7) from oil cooler.
5. Fan guard
At first remove plates (8), then mounting bolts (9)
and pull the fan guard back over the fan.
6. Radiator
Sling radiator, then remove mounting bolts (10) and
(11) on both sides and lift off radiator.
« When removing, move towards the counter-
weight to prevent the radiator core from touch-
ing the fan.
Radiator: 127,5 kg
15. 30-19
DISASSEMBLY AND ASSEMBLY RADIATOR
INSTALLATION OF RADIATOR
ASSEMBLY
• Carry out installation in the reverse order to re-
moval.
« Connect the wiring connectors securely.
« Adjust the alternator fan belt.
For details, see TESTING AND ADJUSTING
FAN BELT.
« The space inside the hood is confined, so lower
slowly and be careful not to hit any internal
parts.
« Install the fan guard so that the clearance from
the fan is uniform.
« Install the hoses without twisting or interference.
« Make sure that the clearance from the fan is
uniform when installing.
« Be careful not to damage the radiator core.
« Insert the radiator carefully from the counter-
weight end.
Mounting bolts: 70 Nm
• Refilling with coolant: Add coolant through water
filler to the specified level.
« Run the engine to circulate the coolant through
the system. Then check the water level again.
Coolant: 56 l
16. 30-20
DISASSEMBLY AND ASSEMBLY FUEL TANK
REMOVAL OF FUEL TANK
ASSEMBLY
4. Fuel tank
Disconnect fuel hoses (6) from fuel tank.
« Fit tags to distinguish the hoses.
5. Fuel filler
Remove fuel filler (4) from fuel tank.
« Close all openings on tank to prevent dirt from
getting into the fuel tank.
6. Clamps
Remove clamps (5) of oil cooler hose from fuel
tank.
7. Fuel tank
1) Set a pallet under the tank and support the tank
securely.
2) Remove mounting bolts (7) and lift up.
Fuel tank: 180 kg
Stop the machine on level ground and install the
safety bar on the frame. Lower the bucket to the
ground and stop the engine. Then apply the parking
brake and put blocks under the wheels to prevent
the machine from moving.
1. Draining fuel
Loosen drain screw (2) and drain fuel.
Fuel: 185 l
2. Electric wiring
Disconnect fuel sensor (3) from the tank.
3. Breather hose
Remove breather hose (1) from tank.
17. 30-21
DISASSEMBLY AND ASSEMBLY FUEL TANK
INSTALLATION OF FUEL TANK
ASSEMBLY
• Carry out installation in the reverse order to re-
moval.
« Connect the wiring connector securely.
« When raising, keep horizontal and set in the
mounting position.
« Tighten the fuel tank mounting bolts.
Mounting bolts: 280 Nm
• Refilling with fuel
Tighten the drain valve and add fuel through the
fuel filler.
Fuel: 185 l
18. 30-22
DISASSEMBLY AND ASSEMBLY COUNTERWEIGHT
REMOVAL OF
COUNTERWEIGHT
Stop the machine on level ground and install the
safety bar on the frame. Lower the bucket to the
ground and stop the engine. Then apply the parking
brake and put blocks under the wheels to prevent
the machine from moving.
1. Connectors
1) Disconnect wiring connector (1) for the number
plate light.
2. Counterweight
1) Install two eye bolts M30 at left and right side
of the counterweight.
2) Sling counterweight (2), then remove the four
mounting bolts (3) and lift off.
« When removing the counterweight, be care-
ful to maintain the balance.
Counterweight: 1238 kg
19. 30-23
DISASSEMBLY AND ASSEMBLY COUNTERWEIGHT
INSTALLATION OF
COUNTERWEIGHT
• Carry out installation in the reverse order to re-
moval.
« Connect the wiring connector securely.
Mounting bolts: 560 Nm
20. 30-24
DISASSEMBLY AND ASSEMBLY HYDRAULIC TANK
REMOVAL OF HYDRAULIC
TANK ASSEMBLY
2. Hydraulic piping
1) Disconnect two hoses from joint (3).
2) Disconnect hoses (4), (5) from hydraulic tank.
3) Disconnect two hoses (6) from the back of the
hydraulic tank.
3. Hydraulic tank
1) Insert eye-bolts on top of hydraulic tank and
sling tank.
2) Remove three mounting bolts (7) of the hydrau-
lic tank and lift off hydraulic tank slowly.
Hydraulic tank: 120 kg
Stop the machine on level ground and install the
safety bar on the frame. Lower the bucket to the
ground and stop the engine. Then apply the parking
brake and put blocks under the wheels to prevent
the machine from moving.
Loosen the pressure relief screw slowly to release
the pressure inside the hydraulic tank. Then oper-
ate the steering wheel and control levers several
times to release the remaining pressure in the hy-
draulic piping.
• Loosen plug under the hydraulic tank and drain hy-
draulic oil.
Hydraulic oil: 120 l
1. Maintenance cover
Open cover (1) from hydraulic tank and remove the
mounting bolts (2) from bracket.
21. 30-25
INSTALLATION OF HYDRAULIC
TANK ASSEMBLY
DISASSEMBLY AND ASSEMBLY HYDRAULIC TANK
• Carry out installation in the reverse order to re-
moval.
« Temporarily tighten the mounting bolts, and
tighten them fully after positioning.
Mounting bolts: 115 Nm
• Refilling with oil (hydraulic tank)
Add oil through the oil filler to specified level.
« Run the engine to circulate the oil through the
system. Then check the oil level again.
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23. 30-26
REMOVAL OF HYDRAULIC
FILTER ASSEMBLY
3. Filter
Remove filter element (4).
DISASSEMBLY AND ASSEMBLY HYDRAULIC FILTER
2. Cover
Remove mounting bolts (2), then remove cover (3)
from hydraulic tank.
Loosen the pressure relief screw slowly to release
the pressure inside the hydraulic tank.
1. Maintenance cover
Open cover (1) from hydraulic tank.
24. 30-27
INSTALLATION OF HYDRAULIC
FILTER ASSEMBLY
DISASSEMBLY AND ASSEMBLY HYDRAULIC FILTER
• Carry out installation in the reverse order to re-
moval.
« Replace the O-ring with a new part.
« Check that the new O-ring is fitted securely in
the groove, and be careful not to get it caught.
Mounting bolts: 70 Nm
• Refilling with oil (hydraulic tank)
Add oil through the oil filler to the specified level.
« Run the engine to circulate the oil through the
system. Then check the oil level again.
« Bleeding air out off the filter room. For details,
see the operating manual.
25. 30-28
DISASSEMBLY AND ASSEMBLY STEERING CYLINDER
REMOVAL OF STEERING
CYLINDER ASSEMBLY
2. Hydraulic piping
Disconnect hoses (2) and (3) from cylinder.
Stop the machine on level ground and install the
safety bar on the frame. Lower the bucket to the
ground and stop the engine. Then apply the parking
brake and put blocks under the wheels to prevent
the machine from moving.
Loosen the pressure relief screw slowly to release
the pressure inside the hydraulic tank. Then oper-
ate the steering wheel and control levers several
times to release the remaining pressure in the hy-
draulic piping.
1. Front cover
Remove front cover (1).
3. Cylinder
1) Remove lock bolt (4), and pull out pin (5).
« Note the number and thickness of the shims,
and use as a guideline when assembling.