This document provides specifications and instructions for removing the transmission from several tractor models:
- It lists torque specifications for various transmission cap screws and fittings.
- The removal instructions include disconnecting electrical, hydraulic and mechanical components to separate the transmission from the engine and mid-frame. Components like batteries, lines, hoses, driveshafts, brackets and harnesses are disconnected or removed.
- Splitting stands and adapters are installed to safely support the front and rear of the tractor once the transmission is detached, allowing work to be done.
KOBELCO 80CS-2 ACERA HYDRAULIC EXCAVATOR Service Repair Manual.pdffujkse9didkcd
This document provides guidelines and safety information for servicing a hydraulic excavator. It covers general precautions for repairs, preparation before disassembly, safety during disassembly and assembly. Specific guidance is given for hydraulic equipment, electrical equipment, hydraulic parts, and welding repairs. Metric units are used throughout. Environmental issues are also addressed. The document appears to be from a service manual for hydraulic excavators to instruct technicians on maintenance and repair procedures.
John Deere 6125D (Tier 0 - Tier 3Stage IIIA) Tractors Service Repair Technica...fujkse9didkcd
The document provides instructions to split a tractor into left and right halves. Key steps include blocking the front wheels, draining fluids, removing the cab or operator station, fuel tank, and MFWD drive shaft. Steering lines and oil cooler lines are disconnected and removed from the mid frame. Support stands are placed under the tractor and JDG19 lifting eyes are installed with cap screws to lift and separate the left and right halves.
John Deere 6130D (Tier 0 - Tier 3Stage IIIA) Tractors Service Repair Technica...fujkse9didkcd
The document provides instructions to split a tractor into left and right halves. Key steps include blocking the front wheels, draining fluids, removing the cab or operator station, fuel tank, and MFWD drive shaft. Steering lines and oil cooler lines are disconnected from the mid frame. Support stands are placed under the tractor and JDG19 lifting eyes are installed with cap screws to lift and separate the left and right halves.
John Deere 6110D (Tier 0 - Tier 3Stage IIIA) Tractors Service Repair Technica...fujkse9didkcd
The document provides instructions for removing and installing a final drive assembly on a tractor. It involves draining the oil, removing mounting hardware, using lifting equipment to remove the assembly, cleaning mating surfaces, applying sealant, and reinstalling the assembly. The process is reversed to install the final drive assembly, ensuring proper torque specifications are followed.
John Deere 6115D (Tier 0 - Tier 3Stage IIIA) Tractors Service Repair Technica...fujkse9didkcd
The document provides instructions to split a tractor into left and right halves. Key steps include blocking the front wheels, draining fluids, removing the cab or operator station, fuel tank, and MFWD drive shaft. Steering lines and oil lines are disconnected and labeled. Support stands are placed under the tractor. Lifting eyes are installed and cap screws are removed to separate the left and right halves.
John Deere 6100D (Tier 0 - Tier 3Stage IIIA) Tractors Service Repair Technica...fujkse9didkcd
The document provides instructions to split a tractor into left and right halves. Key steps include blocking the front wheels, draining fluids, removing the cab or operator station, fuel tank, and MFWD drive shaft. Steering lines and oil cooler lines are disconnected and removed from the mid frame. Support stands are placed under the tractor and JDG19 lifting eyes are installed with cap screws to lift and separate the left and right halves.
John Deere 315D Side Shift Loader Service Repair Technical Manual (TM1497).pdffujkse9didkcd
This document provides instructions for assembling the input shaft and forward clutch of a backhoe loader reverser. The steps include installing bearings, packings, snap rings, pressure plates, disks, springs, and sealing rings. Clearances and thicknesses are specified. Proper alignment of keys and splines is important. Lubrication with petroleum jelly is recommended for some parts during assembly.
John Deere 50D Compact Excavator Service Repair Technical Manual (TM2264).pdffujkse9didkcd
This document provides instructions for removing and installing the fuel injection pump on an excavator. Key steps include cleaning the pump area, removing lines and covers, aligning timing marks, and ensuring the new pump is installed at the correct timing based on markings and the timing numbers of the original and new pumps. Proper fuel injection pump timing is important for emissions compliance.
KOBELCO 80CS-2 ACERA HYDRAULIC EXCAVATOR Service Repair Manual.pdffujkse9didkcd
This document provides guidelines and safety information for servicing a hydraulic excavator. It covers general precautions for repairs, preparation before disassembly, safety during disassembly and assembly. Specific guidance is given for hydraulic equipment, electrical equipment, hydraulic parts, and welding repairs. Metric units are used throughout. Environmental issues are also addressed. The document appears to be from a service manual for hydraulic excavators to instruct technicians on maintenance and repair procedures.
John Deere 6125D (Tier 0 - Tier 3Stage IIIA) Tractors Service Repair Technica...fujkse9didkcd
The document provides instructions to split a tractor into left and right halves. Key steps include blocking the front wheels, draining fluids, removing the cab or operator station, fuel tank, and MFWD drive shaft. Steering lines and oil cooler lines are disconnected and removed from the mid frame. Support stands are placed under the tractor and JDG19 lifting eyes are installed with cap screws to lift and separate the left and right halves.
John Deere 6130D (Tier 0 - Tier 3Stage IIIA) Tractors Service Repair Technica...fujkse9didkcd
The document provides instructions to split a tractor into left and right halves. Key steps include blocking the front wheels, draining fluids, removing the cab or operator station, fuel tank, and MFWD drive shaft. Steering lines and oil cooler lines are disconnected from the mid frame. Support stands are placed under the tractor and JDG19 lifting eyes are installed with cap screws to lift and separate the left and right halves.
John Deere 6110D (Tier 0 - Tier 3Stage IIIA) Tractors Service Repair Technica...fujkse9didkcd
The document provides instructions for removing and installing a final drive assembly on a tractor. It involves draining the oil, removing mounting hardware, using lifting equipment to remove the assembly, cleaning mating surfaces, applying sealant, and reinstalling the assembly. The process is reversed to install the final drive assembly, ensuring proper torque specifications are followed.
John Deere 6115D (Tier 0 - Tier 3Stage IIIA) Tractors Service Repair Technica...fujkse9didkcd
The document provides instructions to split a tractor into left and right halves. Key steps include blocking the front wheels, draining fluids, removing the cab or operator station, fuel tank, and MFWD drive shaft. Steering lines and oil lines are disconnected and labeled. Support stands are placed under the tractor. Lifting eyes are installed and cap screws are removed to separate the left and right halves.
John Deere 6100D (Tier 0 - Tier 3Stage IIIA) Tractors Service Repair Technica...fujkse9didkcd
The document provides instructions to split a tractor into left and right halves. Key steps include blocking the front wheels, draining fluids, removing the cab or operator station, fuel tank, and MFWD drive shaft. Steering lines and oil cooler lines are disconnected and removed from the mid frame. Support stands are placed under the tractor and JDG19 lifting eyes are installed with cap screws to lift and separate the left and right halves.
John Deere 315D Side Shift Loader Service Repair Technical Manual (TM1497).pdffujkse9didkcd
This document provides instructions for assembling the input shaft and forward clutch of a backhoe loader reverser. The steps include installing bearings, packings, snap rings, pressure plates, disks, springs, and sealing rings. Clearances and thicknesses are specified. Proper alignment of keys and splines is important. Lubrication with petroleum jelly is recommended for some parts during assembly.
John Deere 50D Compact Excavator Service Repair Technical Manual (TM2264).pdffujkse9didkcd
This document provides instructions for removing and installing the fuel injection pump on an excavator. Key steps include cleaning the pump area, removing lines and covers, aligning timing marks, and ensuring the new pump is installed at the correct timing based on markings and the timing numbers of the original and new pumps. Proper fuel injection pump timing is important for emissions compliance.
John Deere 300D Backhoe Loaders Service Repair Technical Manual (TM1497).pdffujkse9didkcd
This document provides instructions for assembling the input shaft and forward clutch of a backhoe loader reverser. Key steps include installing the bearing, packings, pressure plates, disks, springs, and snap rings in the correct order and ensuring proper tolerances and end play measurements are within specifications. Special care must be taken not to block lube passages when installing disks and plates.
John Deere 310D Backhoe Loaders Service Repair Technical Manual (TM1497).pdffujkse9didkcd
This document provides instructions for assembling the input shaft and forward clutch of a backhoe loader reverser. Key steps include installing the bearing, packings, pressure plates, disks, springs, and snap rings in the correct order and ensuring proper end play and snap ring thickness specifications are met. Attention to detail is important for correct clutch operation.
John Deere 35D Compact Excavator Service Repair Technical Manual (TM2264).pdffujkse9didkcd
This document provides instructions for removing and installing the fuel injection pump on an excavator. Key steps include cleaning the pump area, removing lines and covers, aligning timing marks, and ensuring the new pump is installed at the correct timing based on markings and the timing numbers of the original and new pumps. Proper fuel injection pump timing is important for emissions compliance.
Hyundai R360LC-7A Crawler Excavator Service Repair Manual.pdffujkse9didkcd
This document provides instructions for removing and installing a pump device. It describes disconnecting pipes and hoses, draining oil from the tank, removing mounting bolts, and lifting out the pump assembly. Reinstallation involves cleaning components, replacing filters, bleeding air from the system, checking for leaks, and tightening to the proper torques. The document also outlines the structure of the main pump and lists the necessary tools and tightening torques.
Daewoo Doosan Mega 400-V Wheel Loader Service Repair Manual (Serial Number 10...fujkse9didkcd
This document provides disassembly instructions for a Daewoo Mega 400-V wheel loader transmission and torque converter. It describes removing over 50 individual components in detailed steps, including removing clutches, gears, shafts, bearings, seals, and other parts. Illustrations accompany each step to show how components connect and how to separate them. The manual is intended to guide mechanics through fully disassembling the transmission for maintenance or repair work.
Hyundai 180D-7E Forklift Truck Service Repair Manual.pdffujkse9didkcd
This document contains sections on power train, brake, steering, hydraulic, electrical and mast systems of a vehicle. Section 5 focuses on the steering system and includes:
1. A breakdown of the structure and components of the steering unit, cylinder and axle.
2. Instructions for disassembling and assembling the steering unit in 5 steps.
3. A checklist for inspecting steering cylinder components and tolerances.
4. Steps for assembling the steering cylinder in 7 steps.
In under 3 sentences, this summary provides an overview of the document structure and highlights instructions for disassembling/assembling the steering unit and cylinder.
Komatsu WA270-3 Wheel Loader Service Repair Manual SN WA270H20051 and up.pdffujkse9didkcd
This document provides instructions for servicing a wheel loader, including:
1) Removing and installing the engine hood, which involves disconnecting hoses, wires, and other components.
2) Removing and installing the engine, which requires draining fluids, removing mounting bolts and hoses, and carefully lifting out the heavy engine assembly.
3) Additional sections provide details on removing and installing other heavy components like the radiator, fuel tank, and counterweight.
Safety precautions are emphasized throughout, including blocking the machine, releasing pressures, properly supporting heavy parts, and wearing protective equipment.
Komatsu SA6D102E-1 Diesel Engine Service Repair Manual.pdffujkse9didkcd
This shop manual provides safety precautions and maintenance techniques for Komatsu diesel engines. Proper service and repair is extremely important for safe machine operation. The manual describes servicing and repair techniques recommended by Komatsu for the current 100E-6 series and describes safety symbols used throughout. Workers should always follow the safety precautions given and take necessary actions to deal with any dangerous situations that may arise.
John Deere 8360R Tractors Service Repair Technical Manual (TM110319).pdffujkse9didkcd
This document provides specifications and instructions for removing the transmission from several tractor models:
- It lists torque specifications for various transmission cap screws and fittings.
- The removal instructions include disconnecting electrical, hydraulic and mechanical components to separate the transmission from the engine and mid-frame. Components like batteries, lines, hoses, driveshafts, brackets and harnesses are disconnected or removed.
- Splitting stands and adapters are installed to safely support the front and rear of the tractor once the transmission is detached, allowing work to be done.
Komatsu WA270PT-3 Wheel Loader Service Repair Manual SN WA270H30051 and up.pdffujkse9didkcd
The document provides instructions for removing and installing an engine hood assembly and removing an engine from a wheel loader. Key steps include:
1. Disconnecting electrical and hydraulic connections and draining fluids before removal.
2. Removing mounting bolts, nuts and hoses to lift off the engine hood assembly.
3. Draining the coolant and removing hoses, fan guard, transmission connections, steering pump hoses and electrical wiring when removing the engine.
4. Carrying out reinstallation in reverse order and reconnecting all electrical, hydraulic and coolant connections. Precautions like using lifting equipment and releasing pressure are emphasized.
John Deere 8335R Tractors Service Repair Technical Manual (TM110319).pdffujkse9didkcd
This document provides instructions for removing a transmission from several tractor models. It outlines over 80 steps to disconnect lines, brackets, wiring and other components to separate the transmission from the engine and mid-frame. Precise installation of a splitting stand and lifting fixture are described to safely support the tractor during disassembly.
John Deere 8310R Tractors Service Repair Technical Manual (TM110319).pdffujkse9didkcd
This document provides instructions for removing a transmission from several tractor models. It details disconnecting various components like lines, hoses, wiring and brackets to separate the transmission from the engine and mid-frame. Splitting stands and a transmission lifting fixture are used to safely support the tractor during disassembly. Specific tools, adapters and cap screws are identified for correctly positioning the stands and lifting the transmission.
John Deere 8285R Tractors Service Repair Technical Manual (TM110319).pdffujkse9didkcd
This document provides specifications and instructions for removing the transmission from several tractor models. It includes:
- Specifications for torque values for various transmission components.
- Steps to drain fluids, disconnect lines and electrical connections, and remove components to access the transmission for removal, such as the batteries, hood, exhaust, and auxiliary drive components.
- Instructions for using a splitting stand to separate the engine and transmission.
- Cautions and notes regarding proper support of the drive shaft and safe use of the splitting stand during the removal process.
John Deere 8260R Tractors Service Repair Technical Manual (TM110319).pdffujkse9didkcd
This document provides instructions for removing a transmission from several tractor models. It outlines over 80 steps to disconnect lines, brackets, wiring and other components to separate the transmission from the engine and mid-frame. Precise installation of a splitting stand and lifting fixture are described to safely support the tractor during disassembly.
Komatsu SAA4D102E-2 Diesel Engine Service Repair Manual.pdffujkse9didkcd
This shop manual provides safety precautions and maintenance techniques for Komatsu diesel engines. Proper service and repair is extremely important for safe machine operation. The manual describes servicing and repair techniques recommended by Komatsu for the current 100E-6 series and describes safety symbols used throughout. Workers should always follow the safety precautions given and take necessary actions to deal with any dangerous situations that may arise.
Komatsu SAA6D102E-2 Diesel Engine Service Repair Manual.pdffujkse9didkcd
This shop manual provides safety precautions and maintenance techniques for Komatsu diesel engines. Proper service and repair is extremely important for safe machine operation. The manual describes servicing and repair techniques recommended by Komatsu for the current 100E-6 series and describes safety symbols used throughout. Workers should always follow the safety precautions given and take necessary actions to deal with any dangerous situations that may arise.
Komatsu S4D102E-1 Diesel Engine Service Repair Manual.pdffujkse9didkcd
This shop manual provides safety precautions and maintenance techniques for Komatsu diesel engines. Proper service and repair is extremely important for safe machine operation. The manual describes servicing and repair techniques recommended by Komatsu for the current 100E-6 series and describes safety symbols used throughout. Workers should always follow the safety precautions given and take necessary actions to deal with any dangerous situations that may arise.
Komatsu S6D102E-1 Diesel Engine Service Repair Manual.pdffujkse9didkcd
This shop manual provides safety precautions and maintenance techniques for Komatsu diesel engines. Proper service and repair is extremely important for safe machine operation. The manual describes servicing and repair techniques recommended by Komatsu for the current 100E-6 series and describes safety symbols used throughout. Workers should always follow the safety precautions given and take necessary actions to deal with any dangerous situations that may arise.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
John Deere 300D Backhoe Loaders Service Repair Technical Manual (TM1497).pdffujkse9didkcd
This document provides instructions for assembling the input shaft and forward clutch of a backhoe loader reverser. Key steps include installing the bearing, packings, pressure plates, disks, springs, and snap rings in the correct order and ensuring proper tolerances and end play measurements are within specifications. Special care must be taken not to block lube passages when installing disks and plates.
John Deere 310D Backhoe Loaders Service Repair Technical Manual (TM1497).pdffujkse9didkcd
This document provides instructions for assembling the input shaft and forward clutch of a backhoe loader reverser. Key steps include installing the bearing, packings, pressure plates, disks, springs, and snap rings in the correct order and ensuring proper end play and snap ring thickness specifications are met. Attention to detail is important for correct clutch operation.
John Deere 35D Compact Excavator Service Repair Technical Manual (TM2264).pdffujkse9didkcd
This document provides instructions for removing and installing the fuel injection pump on an excavator. Key steps include cleaning the pump area, removing lines and covers, aligning timing marks, and ensuring the new pump is installed at the correct timing based on markings and the timing numbers of the original and new pumps. Proper fuel injection pump timing is important for emissions compliance.
Hyundai R360LC-7A Crawler Excavator Service Repair Manual.pdffujkse9didkcd
This document provides instructions for removing and installing a pump device. It describes disconnecting pipes and hoses, draining oil from the tank, removing mounting bolts, and lifting out the pump assembly. Reinstallation involves cleaning components, replacing filters, bleeding air from the system, checking for leaks, and tightening to the proper torques. The document also outlines the structure of the main pump and lists the necessary tools and tightening torques.
Daewoo Doosan Mega 400-V Wheel Loader Service Repair Manual (Serial Number 10...fujkse9didkcd
This document provides disassembly instructions for a Daewoo Mega 400-V wheel loader transmission and torque converter. It describes removing over 50 individual components in detailed steps, including removing clutches, gears, shafts, bearings, seals, and other parts. Illustrations accompany each step to show how components connect and how to separate them. The manual is intended to guide mechanics through fully disassembling the transmission for maintenance or repair work.
Hyundai 180D-7E Forklift Truck Service Repair Manual.pdffujkse9didkcd
This document contains sections on power train, brake, steering, hydraulic, electrical and mast systems of a vehicle. Section 5 focuses on the steering system and includes:
1. A breakdown of the structure and components of the steering unit, cylinder and axle.
2. Instructions for disassembling and assembling the steering unit in 5 steps.
3. A checklist for inspecting steering cylinder components and tolerances.
4. Steps for assembling the steering cylinder in 7 steps.
In under 3 sentences, this summary provides an overview of the document structure and highlights instructions for disassembling/assembling the steering unit and cylinder.
Komatsu WA270-3 Wheel Loader Service Repair Manual SN WA270H20051 and up.pdffujkse9didkcd
This document provides instructions for servicing a wheel loader, including:
1) Removing and installing the engine hood, which involves disconnecting hoses, wires, and other components.
2) Removing and installing the engine, which requires draining fluids, removing mounting bolts and hoses, and carefully lifting out the heavy engine assembly.
3) Additional sections provide details on removing and installing other heavy components like the radiator, fuel tank, and counterweight.
Safety precautions are emphasized throughout, including blocking the machine, releasing pressures, properly supporting heavy parts, and wearing protective equipment.
Komatsu SA6D102E-1 Diesel Engine Service Repair Manual.pdffujkse9didkcd
This shop manual provides safety precautions and maintenance techniques for Komatsu diesel engines. Proper service and repair is extremely important for safe machine operation. The manual describes servicing and repair techniques recommended by Komatsu for the current 100E-6 series and describes safety symbols used throughout. Workers should always follow the safety precautions given and take necessary actions to deal with any dangerous situations that may arise.
John Deere 8360R Tractors Service Repair Technical Manual (TM110319).pdffujkse9didkcd
This document provides specifications and instructions for removing the transmission from several tractor models:
- It lists torque specifications for various transmission cap screws and fittings.
- The removal instructions include disconnecting electrical, hydraulic and mechanical components to separate the transmission from the engine and mid-frame. Components like batteries, lines, hoses, driveshafts, brackets and harnesses are disconnected or removed.
- Splitting stands and adapters are installed to safely support the front and rear of the tractor once the transmission is detached, allowing work to be done.
Komatsu WA270PT-3 Wheel Loader Service Repair Manual SN WA270H30051 and up.pdffujkse9didkcd
The document provides instructions for removing and installing an engine hood assembly and removing an engine from a wheel loader. Key steps include:
1. Disconnecting electrical and hydraulic connections and draining fluids before removal.
2. Removing mounting bolts, nuts and hoses to lift off the engine hood assembly.
3. Draining the coolant and removing hoses, fan guard, transmission connections, steering pump hoses and electrical wiring when removing the engine.
4. Carrying out reinstallation in reverse order and reconnecting all electrical, hydraulic and coolant connections. Precautions like using lifting equipment and releasing pressure are emphasized.
John Deere 8335R Tractors Service Repair Technical Manual (TM110319).pdffujkse9didkcd
This document provides instructions for removing a transmission from several tractor models. It outlines over 80 steps to disconnect lines, brackets, wiring and other components to separate the transmission from the engine and mid-frame. Precise installation of a splitting stand and lifting fixture are described to safely support the tractor during disassembly.
John Deere 8310R Tractors Service Repair Technical Manual (TM110319).pdffujkse9didkcd
This document provides instructions for removing a transmission from several tractor models. It details disconnecting various components like lines, hoses, wiring and brackets to separate the transmission from the engine and mid-frame. Splitting stands and a transmission lifting fixture are used to safely support the tractor during disassembly. Specific tools, adapters and cap screws are identified for correctly positioning the stands and lifting the transmission.
John Deere 8285R Tractors Service Repair Technical Manual (TM110319).pdffujkse9didkcd
This document provides specifications and instructions for removing the transmission from several tractor models. It includes:
- Specifications for torque values for various transmission components.
- Steps to drain fluids, disconnect lines and electrical connections, and remove components to access the transmission for removal, such as the batteries, hood, exhaust, and auxiliary drive components.
- Instructions for using a splitting stand to separate the engine and transmission.
- Cautions and notes regarding proper support of the drive shaft and safe use of the splitting stand during the removal process.
John Deere 8260R Tractors Service Repair Technical Manual (TM110319).pdffujkse9didkcd
This document provides instructions for removing a transmission from several tractor models. It outlines over 80 steps to disconnect lines, brackets, wiring and other components to separate the transmission from the engine and mid-frame. Precise installation of a splitting stand and lifting fixture are described to safely support the tractor during disassembly.
Komatsu SAA4D102E-2 Diesel Engine Service Repair Manual.pdffujkse9didkcd
This shop manual provides safety precautions and maintenance techniques for Komatsu diesel engines. Proper service and repair is extremely important for safe machine operation. The manual describes servicing and repair techniques recommended by Komatsu for the current 100E-6 series and describes safety symbols used throughout. Workers should always follow the safety precautions given and take necessary actions to deal with any dangerous situations that may arise.
Komatsu SAA6D102E-2 Diesel Engine Service Repair Manual.pdffujkse9didkcd
This shop manual provides safety precautions and maintenance techniques for Komatsu diesel engines. Proper service and repair is extremely important for safe machine operation. The manual describes servicing and repair techniques recommended by Komatsu for the current 100E-6 series and describes safety symbols used throughout. Workers should always follow the safety precautions given and take necessary actions to deal with any dangerous situations that may arise.
Komatsu S4D102E-1 Diesel Engine Service Repair Manual.pdffujkse9didkcd
This shop manual provides safety precautions and maintenance techniques for Komatsu diesel engines. Proper service and repair is extremely important for safe machine operation. The manual describes servicing and repair techniques recommended by Komatsu for the current 100E-6 series and describes safety symbols used throughout. Workers should always follow the safety precautions given and take necessary actions to deal with any dangerous situations that may arise.
Komatsu S6D102E-1 Diesel Engine Service Repair Manual.pdffujkse9didkcd
This shop manual provides safety precautions and maintenance techniques for Komatsu diesel engines. Proper service and repair is extremely important for safe machine operation. The manual describes servicing and repair techniques recommended by Komatsu for the current 100E-6 series and describes safety symbols used throughout. Workers should always follow the safety precautions given and take necessary actions to deal with any dangerous situations that may arise.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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John Deere 8235R Tractors Service Repair Technical Manual (TM110319).pdf
1. TM110319 - 8235R, 8260R, 8285R, 8310R, 8335R, and 8360R Tractors
Repair (S. N. —090000) (Russia S. N. 052201—055000)
Specifications
Specifications
Item Measurement Specification
Transmission-to-Mid-Frame Cap
Screws
Torque 430 N·m
(317 lb.-ft.)
Transmission-to-Engine Cap Screws Torque 500 N·m
(369 lb.-ft.)
Auxiliary Drive Support-to-
Transmission Cap Screws
Torque 126 N·m
(92 lb.-ft.)
Engine-to-Transmission Drive Shaft
Cap Screws
Torque 126 N·m
(92 lb.-ft.)
Universal Joint Cap Screws-to-
Differential Yoke
Torque 150 N·m
(110 lb.-ft.)
Scavenge Pump-to-Manifold Cap
Screws
Torque 125 N·m
(92 lb.-ft.)
Scavenge Pump Seal Depth 0.5 mm
(0.020 in.)
Auxiliary Drive Shaft Cap Screws Torque 80 N·m
(59 lb.-ft.)
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2. TM110319 - 8235R, 8260R, 8285R, 8310R, 8335R, and 8360R Tractors Repair (S. N. —090000) (Russia S. N.
052201—055000)
Remove Transmission
Remove Transmission
RXA0119494-UN: Shield and Tool Box
LEGEND:
A - Shield
B - Step
C - Tool Box
D - Battery Cover
1. Position hood forward. (See Optional Forward Hood Position in Section 80, Group 05.)
2. Discharge air conditioning system. (See Discharge Air Conditioning System in Section 90, Group 10.)
3. Drain coolant from engine block and radiator.
4. Remove shield (A) and step (B).
5. Remove tool box (C) and battery cover (D).
6.
RXA0119496-UN: Battery Ground Cable
LEGEND:
A - Battery Ground Cable
B - Batteries (2 used)
C - Single Point Ground
Disconnect battery ground cable (A) from batteries (B) and from single point ground (C).
7.
RXA0119500-UN: Left-Hand Hood Spreader
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3. RXA0119501-UN: Right-Hand Hood Spreader
LEGEND:
A - Hood Spreaders (2 used)
Remove hood spreaders (A).
8.
RXA0119553-UN: Positive Battery Cable
LEGEND:
A - Clamps (4 used)
B - Positive Battery Cable
Remove clamps (A) and positive battery cable (B).
9. Remove front weights, if equipped.
10. For tractors with Front Hitch: Remove front hitch. (See Remove and Install Front 3-Point Hitch in Section 70, Group 35.)
11. For tractors with Front PTO: Remove front PTO. (See Remove Front PTO in Section 56, Group 40.)
12.
RXA0109012-UN: Transmission Drain Plug
LEGEND:
A - Plug
B - Front Plate
Drain transmission by removing plug (A). (See Drain Hydraulic System in Section 70, Group 05.)
13. Remove access plate (B).
14. If equipped, remove radar sensor. (See Replace Radar Sensor in Section 40, Group 30.)
15. NOTE:
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4. RXA0107812-UN: Left-Hand Side
RXA0107814-UN: Right-Hand Side
LEGEND:
A - Lines (5 used)
B - Clamp
Some lines use Snap-To-Connect fittings. (See Servicing and Connecting Snap-To-Connect STC™ Fittings in Section 10, Group 10.)
Line and hose configurations vary depending on tractor options.
Disconnect lines (A).
16. Cap and plug lines and ports to prevent contamination.
17. Remove clamp (B).
18.
RXA0107813-UN: Bottom of Transmission
RXA0107811-UN: Bottom of Transmission
LEGEND:
A - Transmission Lines (6 used)
Disconnect transmission lines (A).
19. Cap and plug lines and ports to prevent contamination.
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5. 20.
RXA0125922-UN: Snap Ring and Line Clamp
LEGEND:
A - Snap Ring
B - Clamp
For tractors equipped with MFWD, perform the following:
a. Loosen MFWD drive shaft shield and remove steering line clamp (B).
b.
CAUTION:
Tractor ignition must be in the "OFF" position when checking position of MFWD drive shaft snap ring (A).
Position tractor with MFWD drive shaft snap ring (A) in downward position.
c. Disengage MFWD shaft snap ring and slide shaft forward to disengage from MFWD clutch.
21.
RXA0056006-UN: Drive Shaft
LEGEND:
A - Drive Shaft Universal Joint
For tractors with ILS™: Disconnect one drive shaft universal joint (A) from differential yoke and support drive shaft on lower control arm.
22.
RXA0111687-UN: Shield and Exhaust
LEGEND:
A - Shield
B - Exhaust Pipe
Remove shield (A).
23. Remove exhaust pipe (B). (See Service Exhaust System in Section 30, Group 25.)
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6. 24.
RXA0111469-UN: Cab Riser Panel
RXA0111467-UN: Air Conditioner Lines
LEGEND:
A - Cab Riser Panel
B - Cap Screws (2 used)
C - Line Clamp
D - Air Conditioning Line (High Pressure)
E - Air Conditioning Line (Low Pressure)
Remove cab riser panel (A) by removing cap screws (B) under floor mat.
25. Remove line clamp (C).
26. Disconnect and plug air conditioner lines (D and E).
27.
RXA0119554-UN: Alternator
LEGEND:
A - Auxiliary Drive Belt
B - Alternator Wires (3 used)
C - Mounting Cap Screws (2 used)
D - Alternator
Remove auxiliary drive belt (A).
28. Identify, label, and disconnect alternator wires (B).
29. Remove mounting cap screws (C) and alternator (D).
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7. 30.
RXA0119555-UN: Fan Drive Control Valve
LEGEND:
A - Fan Drive Control Valve
B - Line
C - Lines (2 used)
D - Cap Screws (2 used)
Identify, label, and disconnect harness from fan drive control valve (A).
31. Remove line (B).
32. Disconnect lines (C).
33. Cap and plug lines and ports to prevent contamination.
34. Remove cap screws (D) and fan drive control valve.
35.
RXA0119556-UN: Steering Lines and Vent Hose
LEGEND:
A - Steering Lines (2 used)
B - Vent Hose
Disconnect steering lines (A).
36. Disconnect vent hose (B).
37.
RXA0119557-UN: Heater Hoses
LEGEND:
A - Heater Hoses (2 used)
Remove heater hoses (A).
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8. 38.
RXA0119558-UN: Fuel Return and Fan Drive Supply
LEGEND:
A - Fuel Return Line
B - Fan Drive Supply Line
Disconnect fuel return hose (A).
39. Disconnect fan drive supply line (B).
40. Cap and plug lines to prevent contamination.
41.
RXA0119560-UN: Fuel Supply Line
LEGEND:
A - Cap Screws (2 used)
B - Fuel Supply Line
Remove cap screws (A).
42. Remove fuel supply line (B).
43.
RXA0119561-UN: Oil Cooler Lines
LEGEND:
A - Oil Cooler Lines (2 used)
B - Air Line
Disconnect oil cooler lines (A).
44. For tractors equipped with Air Trailer Brakes: Remove air line (B).
45.
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9. RXA0119562-UN: Harness
LEGEND:
A - Connectors (3 used)
B - Cap Screw, Clamp, and Ground Wires
C - Cap Screw
Disconnect harness connectors (A).
46. Remove cap screw, clamp, and ground wires (B).
47. Remove filter housing bracket cap screw (C).
48.
RXA0119559-UN: Auxiliary Drive Bracket
LEGEND:
A - Cap Screw
B - Cap Screws (4 used)
Remove filter housing bracket cap screw (A).
49. Remove auxiliary drive bracket cap screws (B).
50.
RXA0077936-UN: Wiring Connector
LEGEND:
A - Shield
B - Wiring Connector (4 used)
C - Harness Clamps (2 used)
D - Harness
Remove shield (A).
51. Disconnect wiring connectors (B) and remove harness (D) from harness clamps (C).
52. IMPORTANT:
RXA0080844-UN: Left-Hand Transmission Connectors
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10. RXA0080846-UN: Right-Hand Transmission Connectors
RXA0080849-UN: Lower Half Transmission Connectors
LEGEND:
A - Solenoids (13 used)
B - Sensors (5 used)
C - Harness
D - Clamps (6 used)
Note harness routing and retention. Identify and label connectors for reassembly.
Identify, label, and disconnect solenoid (A) and sensor (B) connectors from transmission.
53. Note harness routing and remove harness (C) from clamps (D).
54. Move harness from mid frame to avoid damage to harness.
55.
RXA0078566-UN: Drive Shaft
LEGEND:
A - JDG861 Torque Wrench Adapter
Disconnect drive shaft using JDG820 Flywheel Rotation Tool and JDG861 Torque Wrench Adapter (A).
56.
CAUTION:
Stand may collapse and cause injury or death if pins are not installed correctly on stand. Each tube on the stand must be pinned together with another tube. One
pin may pass through all three tubes, or each pin may pass through two tubes depending on the tire size.
IMPORTANT:
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11. Use only stands specified for stability when splitting the tractor.
RXA0079554-UN: Splitting Stand
RXA0079555-UN: Splitting Stand for ILS™
LEGEND:
A - JT07122-6 Rear Adapter Plates
B - JT07122-1 Splitting Stand
C - JDG2061 Front Adapter
D - JT07321 Rear Support Wheels
E - JT07122-7-1 Cross Member
F - JT07122-7-2 Upright Supports
For ALL tractors, perform the following steps: Install JT07122-6 Rear Adapter Plates (A) on JT07122 Splitting Stand (B). DO NOT tighten cap screws.
57. Install JDG2061 Front Adapter (C) on JT07122 Splitting Stand. Tighten cap screws.
58. IMPORTANT:
Front adapter (C) must be installed tight against plate on top of splitting stand to fit correctly on tractor.
NOTE:
JT07122-7-1 Cross Member and JT07122-7-2 Upright Supports are part of JT07122-7 Upright Supports .
Install JT07122-7-1 Cross Member (E). DO NOT tighten cap screws.
59. Install JT07321 Rear Support Wheels (D). DO NOT tighten cap screws.
60. DO NOT install JT07122-7-2 Upright Supports (F) at this time.
61.
RXA0079556-UN: Rear Splitting Stand
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12. RXA0077253-UN: Front Support
LEGEND:
A - Cap Screws
B - Front Support
C - Front Frame Member
D - Locating Block
Install rear splitting stand on front of mid-frame using cap screws (A). Tighten all cap screws.
62. Adjust splitting stand wheels to properly support tractor.
63. NOTE:
Depending on tractor configuration, front tires will need removed, JDG2061 Front Adapter installed, and front tires installed. (For further information on removing and
installing front tires, see Operator’s Manual.)
Install JDG2061 Front Adapter so front support (B) is tight under front frame member (C) and locating blocks (D) are between front frame member.
64. For tractors with ILS™: Bleed off suspension system. (See Relieve System Pressure—ILS™ in Section 58, Group 05.)
65. NOTE:
RXA0119743-UN: Right-Hand Side
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13. RXA0119744-UN: Left-Hand Side
LEGEND:
A - JT07122-7-2 Upright Supports (2 used)
B - Cap Screws (4 used)
JT07122-7-2 Upright Supports are part of JT07122-7 Upright Supports .
Install JT07122-7-2 Upright Supports (A) on front splitting stand.
66. Attach upright supports to engine block with cap screws (B).
67. Tighten cross-member cap screws.
68.
RXA0119757-UN: JDG1935 Auxiliary Drive Support
LEGEND:
A - JDG1935 Auxiliary Drive Support
B - Upright Support
C - Cap Screws (2 used)
D - Bracket
E - Lifting Screw
F - Cap Screws (10 used MFWD and 2WD) (16 used ILS)
Install JDG1935 Auxiliary Drive Support (A) to left-hand upright support (B).
69. Attach support (A) to auxiliary drive with cap screws (C).
70. Position bracket (D) under air cleaner and attach to support (A).
71. NOTE:
Use a prybar to assist lifting of auxiliary drive housing off dowel pins
Turn lifting screw (E) to lift auxiliary drive and air cleaner off transmission dowel pins.
72. Lower rear wheel of splitting stand so rear of engine is correctly supported.
73. Remove front frame-to-transmission cap screws (F) from both sides.
74.
CAUTION:
Avoid possible personal injury. DO NOT remove transmission-to-mid-frame cap screws. Doing so will collapse the splitting stand. Remove ONLY the front frame-
to-transmission cap screws.
Carefully roll front of tractor forward approximately 250—300 mm (10—12 in.).
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14. 75.
RXA0104303-UN: JT07201A Transmission Lifting Fixture and Adapter
LEGEND:
A - JT07201A Transmission Lifting Fixture
B - Cap Screw
C - JDG1883 Adapter
Drill hole in JT07201A Transmission Lifting Fixture (A). (See DFRW210—Hole Drilled in JT07201 in Section 99, Group 05.)
76. Insert JDG1883 Transmission Lifting Fixture Adapter (C) and attach with cap screw (B).
77.
RXA0104302-UN: Transmission Lifting Fixture
LEGEND:
A - Cap Screw
B - MFWD and ILS Line
C - 2WD Line
Loosen cap screw (A) on JT07201A Transmission Lifting Fixture .
78. Align center of cap screw with line (B) for MFWD and ILS™, or line (C) for tractors with 2WD.
79. Tighten cap screw (A).
80.
RXA0119758-UN: Three Cap Screws
RXA0119759-UN: JT07201 Transmission Lifting Fixture
LEGEND:
A - Cap Screws (3 used)
B - JT07201A Transmission Lifting Fixture
C - Cap Screws (4 used)
D - JDG1760 Bushing (2 used)
Remove three transmission-to-mid-frame cap screws (A).
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15. 81. Attach hoist to JT07201A Transmission Lifting Fixture (B).
82. Install fixture on transmission using cap screws (C) and two spacers from JDG1760 Spacer Kit (D) on front cap screws.
83.
CAUTION:
RXA0119760-UN: Transmission-to-Mid Frame Cap Screws
LEGEND:
A - Cap Screws (9 used)
Ensure that transmission is supported and does not drop off dowel pins or solenoid on left-hand side of transmission will be damaged.
Remove remaining transmission-to-mid-frame cap screws (A).
84. Move transmission forward and slide off drive shafts and mid-frame.
85. Lower transmission, rotate 90°, and remove from left-hand side.
AC20456,0000A59-19-20150414
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16. TM110319 - 8235R, 8260R, 8285R, 8310R, 8335R, and 8360R Tractors
Repair (S. N. —090000) (Russia S. N. 052201—055000)
Install Transmission
Install Transmission
1.
RXA0079536-UN: Mid-Frame Pilot Pins
LEGEND:
A - DFRW231 Guide Pins (2 used)
B - O-rings
Install two DFRW231—Guide Pins (A) in mid-frame.
2. Replace O-rings (B) in drive shafts.
3. Install transmission and tighten transmission-to-mid-frame cap screws to specification [Zinc-Plate Coated] .
4.
Item Measurement Specification
Transmission-to-Mid-Frame Cap
Screws
Torque 430 N·m
(317 lb.-ft.)
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17. RXA0108031-UN: Alignment Pins
LEGEND:
A - JDG768 Pilot Pins (2 used)
Install two JDG768 Pilot Pins (A) in transmission.
5. IMPORTANT:
Ensure that gasket between differential case and transmission is oriented correctly.
RXA0107117-UN: ILS O-rings
RXA0107118-UN: ILS Gasket and O-rings
LEGEND:
A - O-rings (2 used)
B - O-rings (2 used)
C - Gasket
For ILS™ Tractors: Install new O-rings (A and B) and new gasket (C).
6. Roll front of tractor to transmission.
7. Install transmission-to-engine cap screws [Zinc-Flake Coated] and tighten to specification.
Item Measurement Specification
Transmission-to-Engine Cap Screws Torque 500 N·m
(369 lb.-ft.)
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18. 8. Remove JDG1935 Auxiliary Drive Support .
9. Tighten auxiliary drive support-to-transmission cap screws to specification.
10.
RXA0078566-UN: JDG861 Torque Wrench Adapter
Push engine-to-transmission drive shaft V-ring seal rearward against transmission oil seal.
11. NOTE:
Torque wrench setting will be 103 N·m (76 lb.-ft.) when used with JDG861 Torque Wrench
Adapter and kept straight with torque wrench.
Torque value must be calculated for all other torque wrench adapters. (See Use Torque Wrench
Adapter in Section 10, Group 10).
Use JDG861 Torque Wrench Adapter (A) to tighten engine-to-transmission drive shaft cap screws.
12. IMPORTANT:
If a failure occurred causing contamination of transmission and hydraulic system, cleanup procedures
must be performed. Clean and flush differential housing and clean oil reservoir.
Fill hydraulic system. (See Fill Hydraulic System in Section 70, Group 05.)
13. For tractors with Front PTO: Install front PTO. (See Install Front PTO in Section 56, Group 40.)
14. For tractors with Front Hitch: Install front hitch. (See Remove and Install Front 3-Point Hitch in Section 70, Group
35.)
15. Purge, evacuate, and charge air conditioning system. (See Purge Air Conditioning System , Evacuate Air Conditioning
System , and Charge Air Conditioning System in Section 90, Group 10.)
Item Measurement Specification
Auxiliary Drive Support-to-
Transmission Cap Screws
Torque 126 N·m
(92 lb.-ft.)
Item Measurement Specification
Engine-to-Transmission Drive Shaft
Cap Screws
Torque 126 N·m
(92 lb.-ft.)
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19. 16.
RXA0056006-UN: Drive Shaft
LEGEND:
A - Drive Shaft
For tractors with ILS™: Connect drive shaft (A) and tighten universal joint-to-differential yoke cap screws to
specification.
17. NOTE:
Tractor may require jacking to remove splitting stands.
Raise tractor and remove splitting stands.
18. NOTE:
Do not overtighten manual drain valve.
Close ILS™ manual drain valve and tighten nut.
Item Measurement Specification
Universal Joint Cap Screws-to-
Differential Yoke
Torque 150 N·m
(110 lb.-ft.)
LN71218,000054E-19-20120712
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20. TM110319 - 8235R, 8260R, 8285R, 8310R, 8335R, and 8360R Tractors
Repair (S. N. —090000) (Russia S. N. 052201—055000)
Remove Scavenge Pump
Remove Scavenge Pump
RXA0125769-UN: Transmission Drain Plug
RXA0125770-UN: Mid-Frame Bottom Plate
LEGEND:
A - Plug
B - Front Shield
C - Radar Sensor Connector
D - Plate
1. Drain transmission by removing plug (A). (See Drain Hydraulic System in Section 70, Group 05.)
2. Remove front shield (B).
3. Disconnect radar sensor connector (C), if equipped.
4. Remove bottom plate (D) from mid-frame.
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21. 5.
RXA0125771-UN: Lower Drive Shaft
RXA0125772-UN: Oil Line, and Fittings
LEGEND:
A - Lower Drive Shaft
B - Front Yoke
C - Rear Fitting
D - Front Fitting
E - Line
Remove shaft (A).
6. Mark position of lower drive shaft front yoke (B) in relationship to transmission case.
7. NOTE:
Some line or hose connections may be Snap-To-Connect fittings. (See Servicing and
Connecting Snap-To-Connect STC™ Fittings in Section 10, Group 10.)
Disconnect rear fitting (C).
8. Disconnect front fitting (D) and remove line (E).
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22. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
23. 9.
RXA0125660-UN: Scavenge Pump Oil Seal
LEGEND:
A - V-ring Seal
B - Oil Seal
Remove V-ring seal (A) and oil seal (B).
10.
RXA0125773-UN: Scavenge Pump Cover
RXA0125774-UN: Scavenge Pump
LEGEND:
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24. A - Snap Ring
B - Cap Screws (5 Used)
C - Scavenge Pump Cover
Remove snap ring (A).
11. Remove cap screws (B) and scavenge pump cover (C).
12.
RXA0125775-UN: Shaft Seal Rings and Gears
LEGEND:
A - Seal Rings (2 Used)
B - Gears
Remove seal rings (A) from shaft.
13. NOTE:
Some pitting of gears and housing is normal.
Remove and inspect gears (B).
14. NOTE:
Driver disks are part of D01044AA Bushing, Bearing and Seal Driver Set .
RW35222-UN: Idler Gear
LEGEND:
A - Bearings (2 Used)
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25. Inspect needle roller bearings (A) and remove, if necessary, using a 16 mm (5/8 in.) driver and 13 mm (1/2 in.)
pilot disks.
15. Install new bearings using a 22 mm (7/8 in.) driver and 13 mm (1/2 in.) pilot disks.
16. Install bearings flush with outer surface of pump gear.
17.
RXA0125776-UN: Shaft Bearing
LEGEND:
A - Snap Ring
B - Bearing
Remove snap ring (A) and bearing (B)
18. Inspect bearing (B), replace as necessary and install in reverse order.
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