This document provides information about service publications for Komatsu hydraulic excavators models PC200LC-6, PC210LC-6, PC220LC-6, and PC250LC-6, including:
- Lists the available publications such as parts books, operation and maintenance manuals, and shop manuals for each excavator model.
- Explains that parts and service publications can only be acquired through authorized Komatsu distributors using the Parts Information Processing System.
- Provides a form that can be used to requisition publications if the Parts Information Processing System is unavailable at a distributor location.
Case ih maxxum pro series 115 tractor service repair manualfujsjefksekmfm
This document provides information for repair manuals regarding MXU Value and Limited Series and MAXXUM Value and Pro Series tractors. It includes:
- An overview of the manual sections for various tractor systems and components.
- Notification that some Maxxum models are covered using the corresponding MXU model numbers.
- Details about updated controller identification codes and the new location of the diagnostic connector for Maxxum tractors.
- Safety and precautionary statements to follow when working on the tractors.
2002 Mitsubishi Space Star Service Repair Manual.pdff7usedjkddm
This document is a workshop manual for chassis components. It provides service and repair procedures for technicians. The manual covers various vehicle systems including the engine, fuel system, brakes, suspension, steering, and electrical components. It includes safety warnings and provides an overview of how to use the manual, vehicle identification numbers, specifications, lifting and jacking points, and a standard torque table. Technicians should thoroughly review the manual before working on any vehicle components.
2003 Mitsubishi Space Star Service Repair Manual.pdff7usedjkddm
This document is a workshop manual for chassis components. It provides repair and maintenance procedures for technicians. The manual covers various vehicle systems including the engine, fuel system, brakes, suspension, electrical components, and more. Safety warnings are provided for working on supplemental restraint systems and airbags. The manual also outlines how to identify vehicle models and locate lifting and jacking points when working underneath the vehicle.
2001 Mitsubishi Space Star Service Repair Manual.pdff7usedjkddm
This document is a workshop manual for chassis components. It provides repair and maintenance procedures for technicians. The manual covers various vehicle systems including the engine, fuel system, brakes, suspension, electrical components, and more. Safety warnings are provided for working on supplemental restraint systems and airbags. The manual also outlines how to identify vehicle models and locate lifting and jacking points when working underneath the vehicle.
2000 Mitsubishi Space Star Service Repair Manual.pdff7usedjkddm
This document is a workshop manual for chassis components. It provides repair and maintenance procedures for technicians. The manual covers topics like the engine, fuel system, brakes, suspension, electrical components, and more. Technicians are warned to only perform supplemental restraint system and airbag work at authorized dealers due to safety risks. The manual instructs technicians on how to identify vehicle models and locate lifting and jacking points. It provides general information on specifications, precautions, and torque specifications to aid technicians in repair work.
1999 Mitsubishi Space Star Service Repair Manual.pdff7usedjkddm
This document is a workshop manual for chassis components. It provides repair and maintenance procedures for technicians. The manual covers various vehicle systems including the engine, fuel system, brakes, suspension, electrical components, and more. Safety warnings are provided for working on supplemental restraint systems and airbags. The manual also outlines how to identify vehicle models and locate lifting and jacking points when servicing vehicles.
Caterpillar cat 320 d lrr excavator (prefix zgb) service repair manual (zgb00...fjjsekkdmme
This document provides instructions for removing and installing the valve mechanism cover base on a 320D LRR excavator with a C6.4 engine. The removal procedure involves removing clips and disconnecting harnesses from the electronic unit injectors, then removing bolts to take off the cover base. The installation procedure specifies tightening bolts and reconnecting harnesses in the reverse order. Precautions are given to keep parts clean and prevent damage from contaminants.
Caterpillar cat 320 d lrr excavator (prefix tae) service repair manual (tae00...fjjsekkdmme
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D LRR excavator engine. The procedure involves using specialty tools to compress the valve springs so that the valves, springs, and related components can be safely accessed and removed or installed one at a time. Safety precautions are outlined to prevent injury from parts under spring pressure.
Case ih maxxum pro series 115 tractor service repair manualfujsjefksekmfm
This document provides information for repair manuals regarding MXU Value and Limited Series and MAXXUM Value and Pro Series tractors. It includes:
- An overview of the manual sections for various tractor systems and components.
- Notification that some Maxxum models are covered using the corresponding MXU model numbers.
- Details about updated controller identification codes and the new location of the diagnostic connector for Maxxum tractors.
- Safety and precautionary statements to follow when working on the tractors.
2002 Mitsubishi Space Star Service Repair Manual.pdff7usedjkddm
This document is a workshop manual for chassis components. It provides service and repair procedures for technicians. The manual covers various vehicle systems including the engine, fuel system, brakes, suspension, steering, and electrical components. It includes safety warnings and provides an overview of how to use the manual, vehicle identification numbers, specifications, lifting and jacking points, and a standard torque table. Technicians should thoroughly review the manual before working on any vehicle components.
2003 Mitsubishi Space Star Service Repair Manual.pdff7usedjkddm
This document is a workshop manual for chassis components. It provides repair and maintenance procedures for technicians. The manual covers various vehicle systems including the engine, fuel system, brakes, suspension, electrical components, and more. Safety warnings are provided for working on supplemental restraint systems and airbags. The manual also outlines how to identify vehicle models and locate lifting and jacking points when working underneath the vehicle.
2001 Mitsubishi Space Star Service Repair Manual.pdff7usedjkddm
This document is a workshop manual for chassis components. It provides repair and maintenance procedures for technicians. The manual covers various vehicle systems including the engine, fuel system, brakes, suspension, electrical components, and more. Safety warnings are provided for working on supplemental restraint systems and airbags. The manual also outlines how to identify vehicle models and locate lifting and jacking points when working underneath the vehicle.
2000 Mitsubishi Space Star Service Repair Manual.pdff7usedjkddm
This document is a workshop manual for chassis components. It provides repair and maintenance procedures for technicians. The manual covers topics like the engine, fuel system, brakes, suspension, electrical components, and more. Technicians are warned to only perform supplemental restraint system and airbag work at authorized dealers due to safety risks. The manual instructs technicians on how to identify vehicle models and locate lifting and jacking points. It provides general information on specifications, precautions, and torque specifications to aid technicians in repair work.
1999 Mitsubishi Space Star Service Repair Manual.pdff7usedjkddm
This document is a workshop manual for chassis components. It provides repair and maintenance procedures for technicians. The manual covers various vehicle systems including the engine, fuel system, brakes, suspension, electrical components, and more. Safety warnings are provided for working on supplemental restraint systems and airbags. The manual also outlines how to identify vehicle models and locate lifting and jacking points when servicing vehicles.
Caterpillar cat 320 d lrr excavator (prefix zgb) service repair manual (zgb00...fjjsekkdmme
This document provides instructions for removing and installing the valve mechanism cover base on a 320D LRR excavator with a C6.4 engine. The removal procedure involves removing clips and disconnecting harnesses from the electronic unit injectors, then removing bolts to take off the cover base. The installation procedure specifies tightening bolts and reconnecting harnesses in the reverse order. Precautions are given to keep parts clean and prevent damage from contaminants.
Caterpillar cat 320 d lrr excavator (prefix tae) service repair manual (tae00...fjjsekkdmme
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D LRR excavator engine. The procedure involves using specialty tools to compress the valve springs so that the valves, springs, and related components can be safely accessed and removed or installed one at a time. Safety precautions are outlined to prevent injury from parts under spring pressure.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjjsekkdmme
This document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. The flywheel removal procedure involves using link brackets and forcing bolts to lift the flywheel off the crankshaft. The crankshaft pulley is removed using a combination puller tool. Both components are installed by reversing the removal process and tightening to the specified torques.
Caterpillar cat 320 d lrr excavator (prefix dhe) service repair manual (dhe00...fjjsekkdmme
This document provides instructions for removing, disassembling, assembling, and installing the engine oil pump and water pump on a Caterpillar 320D LRR excavator with a C6.4 engine. The oil pump removal instructions describe removing gears, covers, and other components. The water pump instructions describe removing the pump, pulley, and O-ring seal, as well as disassembling, inspecting, and reassembling the pump components. Precautions are provided regarding cleaning parts and containing fluids.
Caterpillar cat 318 c excavator (prefix faa) service repair manual (faa00001 ...fjjsekkdmme
This document provides instructions for installing pistons and connecting rods, removing and installing connecting rod bearings, and removing crankshaft main bearings for Caterpillar 3064 and 3066 engines. The procedures describe cleaning and lubricating parts, aligning identification marks, using specific tools, and torquing fasteners to the proper specifications.
Caterpillar cat 318 c excavator (prefix btg) service repair manual (btg00001 ...fjjsekkdmme
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. The disassembly procedure involves using various tools to remove 31 parts from the final drive including the cover, planetary assembly, retaining rings, gears, bearings, seals and housing components. The assembly procedure instructs installing these 31 parts in reverse order and provides details on cleaning, lubricating and setting torque specifications.
Caterpillar cat 316 f l excavator (prefix ydl) service repair manual (ydl0000...fjjsekkdmme
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
Caterpillar cat 316 f l excavator (prefix ecz) service repair manual (ecz0000...fjjsekkdmme
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
Caterpillar cat 315 d l excavator (prefix ncm) service repair manual (ncm0000...fjjsekkdmme
This document provides instructions for disassembling and assembling a 315D L excavator final drive. The disassembly process involves removing 33 parts from the final drive assembly including the cover, carrier assembly, ring gears, and housing components. The assembly process describes installing 33 parts back into the final drive in reverse order and includes steps for preloading the bearings and determining the correct shim thickness. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar cat 315 d l excavator (prefix jha) service repair manual (jha0000...fjjsekkdmme
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing the head, check valves, fittings, brake piston, friction plates, and other components. It then lists 26 steps for assembly that describe cleaning and installing components like the shaft assembly, cam plate, barrel assembly, brake piston, and seals in the reverse order of disassembly. Precise alignment of parts and use of identification marks are emphasized to ensure correct reassembly.
Caterpillar cat 315 d l excavator (prefix cjn) service repair manual (cjn0000...fjjsekkdmme
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing bolts, seals, plates, and other components. It then lists 26 steps for assembly, which involves cleaning components, applying seals and lubricants, and reinstalling components in reverse order of disassembly. Special care must be taken to align parts properly and not damage surfaces.
Caterpillar cat 315 c l excavator (prefix cjc) service repair manual (cjc0000...fjjsekkdmme
The document provides step-by-step instructions for disassembling and assembling the travel motor of 315C and 315C L excavators. It lists 28 steps for disassembly, which include removing bolts, valves, seals, pistons, springs and other components. The 27 steps for assembly describe installing these same components in reverse order, making sure to clean parts, replace seals, and apply lubricants. Special tools and safety precautions are noted throughout the process.
Caterpillar cat 315 c l excavator (prefix cft) service repair manual (cft0000...fjjsekkdmme
The document provides instructions for disassembling and assembling the travel motor of an excavator model 315C. It describes 27 steps to disassemble the travel motor by removing components like bolts, seals, bearings, pistons, and plates. It then describes 26 steps for reassembling the travel motor by installing these components in the reverse order. Precautions are provided to mark parts, clean them, apply lubricants, and take care when installing spring-loaded or sealed components.
Caterpillar cat 315 c l excavator (prefix cfb) service repair manual (cfb0000...fjjsekkdmme
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing.
3) Assembly requires determining the proper shim thickness to set the rolling torque and installing components in reverse order of disassembly. Cleanliness and applying oil to components is emphasized.
Caterpillar cat 315 c l excavator (prefix anf) service repair manual (anf0000...fjjsekkdmme
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054E engine. The removal process involves draining fluids, removing accessories like the exhaust manifold and fuel lines, and then loosening and removing cylinder head bolts. For installation, the cylinder head gasket is placed on dowels on the cylinder block and the head is positioned using guide bolts before reinstalling the bolts and tightening them in stages.
Caterpillar cat 315 c l excavator (prefix ake) service repair manual (ake0000...fjjsekkdmme
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, which include removing bolts, seals, plates, pistons, springs and other components. It then lists 25 steps for assembly, which involve cleaning parts, applying lubricants, and reinstalling components in reverse order using various tools. Proper cleaning and lubrication of parts is emphasized for both disassembly and assembly.
Caterpillar cat 315 c excavator (prefix cjc) service repair manual (cjc00001 ...fjjsekkdmme
The document provides step-by-step instructions for disassembling and assembling the travel motor of 315C and 315C L excavators. It lists 28 steps for disassembly, which include removing bolts, valves, seals, pistons, springs and other components. It then lists 25 steps for reassembly, instructing technicians to clean parts, replace seals, apply lubricants, and reinstall components in reverse order using various tools. Technicians are advised to mark parts for orientation and take precautions when working with pressurized or spring-loaded components.
Caterpillar cat 315 c excavator (prefix cft) service repair manual (cft00001 ...fjjsekkdmme
The document provides instructions for disassembling and assembling the travel motor of an excavator model 315C. It describes 27 steps to disassemble the travel motor by removing components like bolts, seals, bearings, pistons, and plates. It then describes 26 steps for reassembling the travel motor by installing these components in the reverse order. Precautions are provided to mark parts, clean them, apply lubricants, and take care when installing spring-loaded or sealed components.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjjsekkdmme
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the final drive.
Caterpillar cat 315 c excavator (prefix anf) service repair manual (anf00001 ...fjjsekkdmme
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054E engine. The removal process involves draining fluids, removing accessories like the exhaust manifold and fuel lines, and then loosening and removing cylinder head bolts. For installation, the cylinder head gasket is placed on dowels, the head is positioned and bolts are lubricated, installed, and tightened in stages to the specified torques. Tools like guide bolts and a torque wrench are required to correctly perform the work.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjjsekkdmme
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, which include removing bolts, seals, plates, pistons, springs and other components. It then lists 25 steps for assembly, which involve cleaning parts, applying lubricants, and reinstalling components in reverse order using various tools. Proper cleaning and lubrication of parts is emphasized for both preventing damage and ensuring smooth operation.
Caterpillar cat 315 b fm l excavator (prefix 7rz) service repair manual (7rz0...fjjsekkdmme
The document provides instructions for disassembling and assembling track rollers on a 315B excavator. It describes:
1) Removing the track rollers and draining oil from the roller before disassembly.
2) Using presses and tools to remove internal components like seals, shafts, and bearings.
3) Checking shaft end play and installing new internal components in reverse order.
4) Filling the roller with the specified oil and reinstalling it along with the track guide.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjjsekkdmme
This document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. The flywheel removal procedure involves using link brackets and forcing bolts to lift the flywheel off the crankshaft. The crankshaft pulley is removed using a combination puller tool. Both components are installed by reversing the removal process and tightening to the specified torques.
Caterpillar cat 320 d lrr excavator (prefix dhe) service repair manual (dhe00...fjjsekkdmme
This document provides instructions for removing, disassembling, assembling, and installing the engine oil pump and water pump on a Caterpillar 320D LRR excavator with a C6.4 engine. The oil pump removal instructions describe removing gears, covers, and other components. The water pump instructions describe removing the pump, pulley, and O-ring seal, as well as disassembling, inspecting, and reassembling the pump components. Precautions are provided regarding cleaning parts and containing fluids.
Caterpillar cat 318 c excavator (prefix faa) service repair manual (faa00001 ...fjjsekkdmme
This document provides instructions for installing pistons and connecting rods, removing and installing connecting rod bearings, and removing crankshaft main bearings for Caterpillar 3064 and 3066 engines. The procedures describe cleaning and lubricating parts, aligning identification marks, using specific tools, and torquing fasteners to the proper specifications.
Caterpillar cat 318 c excavator (prefix btg) service repair manual (btg00001 ...fjjsekkdmme
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. The disassembly procedure involves using various tools to remove 31 parts from the final drive including the cover, planetary assembly, retaining rings, gears, bearings, seals and housing components. The assembly procedure instructs installing these 31 parts in reverse order and provides details on cleaning, lubricating and setting torque specifications.
Caterpillar cat 316 f l excavator (prefix ydl) service repair manual (ydl0000...fjjsekkdmme
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
Caterpillar cat 316 f l excavator (prefix ecz) service repair manual (ecz0000...fjjsekkdmme
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
Caterpillar cat 315 d l excavator (prefix ncm) service repair manual (ncm0000...fjjsekkdmme
This document provides instructions for disassembling and assembling a 315D L excavator final drive. The disassembly process involves removing 33 parts from the final drive assembly including the cover, carrier assembly, ring gears, and housing components. The assembly process describes installing 33 parts back into the final drive in reverse order and includes steps for preloading the bearings and determining the correct shim thickness. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar cat 315 d l excavator (prefix jha) service repair manual (jha0000...fjjsekkdmme
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing the head, check valves, fittings, brake piston, friction plates, and other components. It then lists 26 steps for assembly that describe cleaning and installing components like the shaft assembly, cam plate, barrel assembly, brake piston, and seals in the reverse order of disassembly. Precise alignment of parts and use of identification marks are emphasized to ensure correct reassembly.
Caterpillar cat 315 d l excavator (prefix cjn) service repair manual (cjn0000...fjjsekkdmme
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing bolts, seals, plates, and other components. It then lists 26 steps for assembly, which involves cleaning components, applying seals and lubricants, and reinstalling components in reverse order of disassembly. Special care must be taken to align parts properly and not damage surfaces.
Caterpillar cat 315 c l excavator (prefix cjc) service repair manual (cjc0000...fjjsekkdmme
The document provides step-by-step instructions for disassembling and assembling the travel motor of 315C and 315C L excavators. It lists 28 steps for disassembly, which include removing bolts, valves, seals, pistons, springs and other components. The 27 steps for assembly describe installing these same components in reverse order, making sure to clean parts, replace seals, and apply lubricants. Special tools and safety precautions are noted throughout the process.
Caterpillar cat 315 c l excavator (prefix cft) service repair manual (cft0000...fjjsekkdmme
The document provides instructions for disassembling and assembling the travel motor of an excavator model 315C. It describes 27 steps to disassemble the travel motor by removing components like bolts, seals, bearings, pistons, and plates. It then describes 26 steps for reassembling the travel motor by installing these components in the reverse order. Precautions are provided to mark parts, clean them, apply lubricants, and take care when installing spring-loaded or sealed components.
Caterpillar cat 315 c l excavator (prefix cfb) service repair manual (cfb0000...fjjsekkdmme
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing.
3) Assembly requires determining the proper shim thickness to set the rolling torque and installing components in reverse order of disassembly. Cleanliness and applying oil to components is emphasized.
Caterpillar cat 315 c l excavator (prefix anf) service repair manual (anf0000...fjjsekkdmme
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054E engine. The removal process involves draining fluids, removing accessories like the exhaust manifold and fuel lines, and then loosening and removing cylinder head bolts. For installation, the cylinder head gasket is placed on dowels on the cylinder block and the head is positioned using guide bolts before reinstalling the bolts and tightening them in stages.
Caterpillar cat 315 c l excavator (prefix ake) service repair manual (ake0000...fjjsekkdmme
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, which include removing bolts, seals, plates, pistons, springs and other components. It then lists 25 steps for assembly, which involve cleaning parts, applying lubricants, and reinstalling components in reverse order using various tools. Proper cleaning and lubrication of parts is emphasized for both disassembly and assembly.
Caterpillar cat 315 c excavator (prefix cjc) service repair manual (cjc00001 ...fjjsekkdmme
The document provides step-by-step instructions for disassembling and assembling the travel motor of 315C and 315C L excavators. It lists 28 steps for disassembly, which include removing bolts, valves, seals, pistons, springs and other components. It then lists 25 steps for reassembly, instructing technicians to clean parts, replace seals, apply lubricants, and reinstall components in reverse order using various tools. Technicians are advised to mark parts for orientation and take precautions when working with pressurized or spring-loaded components.
Caterpillar cat 315 c excavator (prefix cft) service repair manual (cft00001 ...fjjsekkdmme
The document provides instructions for disassembling and assembling the travel motor of an excavator model 315C. It describes 27 steps to disassemble the travel motor by removing components like bolts, seals, bearings, pistons, and plates. It then describes 26 steps for reassembling the travel motor by installing these components in the reverse order. Precautions are provided to mark parts, clean them, apply lubricants, and take care when installing spring-loaded or sealed components.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjjsekkdmme
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the final drive.
Caterpillar cat 315 c excavator (prefix anf) service repair manual (anf00001 ...fjjsekkdmme
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054E engine. The removal process involves draining fluids, removing accessories like the exhaust manifold and fuel lines, and then loosening and removing cylinder head bolts. For installation, the cylinder head gasket is placed on dowels, the head is positioned and bolts are lubricated, installed, and tightened in stages to the specified torques. Tools like guide bolts and a torque wrench are required to correctly perform the work.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjjsekkdmme
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, which include removing bolts, seals, plates, pistons, springs and other components. It then lists 25 steps for assembly, which involve cleaning parts, applying lubricants, and reinstalling components in reverse order using various tools. Proper cleaning and lubrication of parts is emphasized for both preventing damage and ensuring smooth operation.
Caterpillar cat 315 b fm l excavator (prefix 7rz) service repair manual (7rz0...fjjsekkdmme
The document provides instructions for disassembling and assembling track rollers on a 315B excavator. It describes:
1) Removing the track rollers and draining oil from the roller before disassembly.
2) Using presses and tools to remove internal components like seals, shafts, and bearings.
3) Checking shaft end play and installing new internal components in reverse order.
4) Filling the roller with the specified oil and reinstalling it along with the track guide.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Komatsu pc200 hydraulic excavator service repair manual (a83000 and up)
1. SEP 1997 00-1-Î
CEBM001001
Shop
Manual
PC200LC-6
PC210LC-6
PC220LC-6
PC250LC-6
HYDRAULIC EXCAVATOR
MACHINE MODEL SERIAL NUMBERS
PC200LC-6 A83001 and up
PC210LC-6 A83001 and up
PC220LC-6 A83001 and up
PC250LC-6 A83001 and up
This material is proprietary to Komatsu America International Company and is not to be reproduced, used, or disclosed
except in accordance with written authorization from Komatsu America International Company.
It is our policy to improve our products whenever it is possible and practical to do so. We reserve the right to make
changes or add improvements at any time without incurring any obligation to install such changes on products sold
previously.
Due to this continuous program of research and development, periodic revisions may be made to this publication. It is
recommended that customers contact their distributor for information on the latest revision.
3. 00-3
PRODUCT PUBLICATIONS INFORMATION
PC200LC-6
VARIOUS PRODUCT PARTS & SERVICE PUBLICATIONS ARE AVAILABLE TO ALL KOMATSU CONSTRUCTION
EQUIPMENT OWNERS, INCLUDING OPERATION & MAINTENANCE MANUALS, PARTS BOOKS AND SHOP
MANUALS.
SPECIAL PUBLICATIONS SUCH AS SERVICE TOOL, AIR CONDITIONING, AND TURBOCHARGER SHOP
MANUALS ARE ALSO AVAILABLE AS WELL AS SELECTED OPERATION & MAINTENANCE AND SHOP MANUALS
IN FOREIGN LANGUAGES.
THE PUBLICATIONS LISTED BELOW ARE AVAILABLE FOR THIS PARTICULAR MACHINE(S).
DESCRIPTION FORM NUMBER
PARTS BOOK - PAPER:
Engine and Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEPB001701
PARTS BOOK - MICROFICHE:
Engine and Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEPM001701
OPERATION & MAINTENANCE MANUAL:
Engine and Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CEAM001200
SHOP MANUAL:
Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CEBM001000
SAFETY MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HE92-2
STANDARD MAN-HOUR GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CEKQ000300
PARTS AND SERVICE PUBLICATIONS CAN ONLY BE ACQUIRED BY AUTHORIZED KOMATSU DISTRIBUTORS,
USING THE KOMATSU AMERICA INTERNATIONAL COMPANY PARTS INFORMATION PROCESSING SYSTEM
(PIPS).
IF THE PIPS SYSTEM IS NOT AVAILABLE AT THE DISTRIBUTOR LOCATION, THEN THE FOLLOWING
REQUISITION FOR TECHNICAL SERVICE PUBLICATIONS AND SERVICE FORMS CAN BE USED. FORM KDC91D
IS SHOWN ON THE REVERSE SIDE OF THIS PAGE.
PC2006CA.PUB 102496
4. 00-5
PRODUCT PUBLICATIONS INFORMATION
PC210LC-6
VARIOUS PRODUCT PARTS & SERVICE PUBLICATIONS ARE AVAILABLE TO ALL KOMATSU CONSTRUCTION
EQUIPMENT OWNERS, INCLUDING OPERATION & MAINTENANCE MANUALS, PARTS BOOKS AND SHOP MANUALS.
SPECIAL PUBLICATIONS SUCH AS SERVICE TOOL, AIR CONDITIONING, AND TURBOCHARGER SHOP MANUALS ARE
ALSO AVAILABLE AS WELL AS SELECTED OPERATION & MAINTENANCE AND SHOP MANUALS IN FOREIGN
LANGUAGES.
THE PUBLICATIONS LISTED BELOW ARE AVAILABLE FOR THIS PARTICULAR MACHINE(S).
DESCRIPTION FORM NUMBER
PARTS BOOK - PAPER:
Engine and Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEPB001800
PARTS BOOK - MICROFICHE:
Engine and Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEPM001800
OPERATION & MAINTENANCE MANUAL:
Engine and Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CEAM001200
SHOP MANUAL:
Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CEBM001000
SAFETY MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HE92-2
STANDARD MAN-HOUR GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CEKQ000300
PARTS AND SERVICE PUBLICATIONS CAN ONLY BE ACQUIRED BY AUTHORIZED KOMATSU DISTRIBUTORS, USING
THE KOMATSU AMERICA INTERNATIONAL COMPANY PARTS INFORMATION PROCESSING SYSTEM (PIPS).
IF THE PIPS SYSTEM IS NOT AVAILABLE AT THE DISTRIBUTOR LOCATION, THEN THE FOLLOWING REQUISITION FOR
TECHNICAL SERVICE PUBLICATIONS AND SERVICE FORMS CAN BE USED. FORM KDC91D IS SHOWN ON THE
REVERSE SIDE OF THIS PAGE.
PC2006CA.PUB 102496
5. 00-7
PRODUCT PUBLICATIONS INFORMATION
PC220LC-6
VARIOUS PRODUCT PARTS & SERVICE PUBLICATIONS ARE AVAILABLE TO ALL KOMATSU CONSTRUCTION
EQUIPMENT OWNERS, INCLUDING OPERATION & MAINTENANCE MANUALS, PARTS BOOKS AND SHOP MANUALS.
SPECIAL PUBLICATIONS SUCH AS SERVICE TOOL, AIR CONDITIONING, AND TURBOCHARGER SHOP MANUALS ARE
ALSO AVAILABLE AS WELL AS SELECTED OPERATION & MAINTENANCE AND SHOP MANUALS IN FOREIGN
LANGUAGES.
THE PUBLICATIONS LISTED BELOW ARE AVAILABLE FOR THIS PARTICULAR MACHINE(S).
DESCRIPTION FORM NUMBER
PARTS BOOK - PAPER:
Engine and Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEPB001901
PARTS BOOK - MICROFICHE:
Engine and Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEPM001901
OPERATION & MAINTENANCE MANUAL:
Engine and Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CEAM001200
SHOP MANUAL:
Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CEBM001000
SAFETY MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HE92-2
STANDARD MAN-HOUR GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CEKQ000300
PARTS AND SERVICE PUBLICATIONS CAN ONLY BE ACQUIRED BY AUTHORIZED KOMATSU DISTRIBUTORS, USING
THE KOMATSU AMERICA INTERNATIONAL COMPANY PARTS INFORMATION PROCESSING SYSTEM (PIPS).
IF THE PIPS SYSTEM IS NOT AVAILABLE AT THE DISTRIBUTOR LOCATION, THEN THE FOLLOWING REQUISITION FOR
TECHNICAL SERVICE PUBLICATIONS AND SERVICE FORMS CAN BE USED. FORM KDC91D IS SHOWN ON THE
REVERSE SIDE OF THIS PAGE.
PC2006CA.PUB 102496
6. 00-9
PRODUCT PUBLICATIONS INFORMATION
PC250LC-6
VARIOUS PRODUCT PARTS & SERVICE PUBLICATIONS ARE AVAILABLE TO ALL KOMATSU CONSTRUCTION
EQUIPMENT OWNERS, INCLUDING OPERATION & MAINTENANCE MANUALS, PARTS BOOKS AND SHOP MANUALS.
SPECIAL PUBLICATIONS SUCH AS SERVICE TOOL, AIR CONDITIONING, AND TURBOCHARGER SHOP MANUALS ARE
ALSO AVAILABLE AS WELL AS SELECTED OPERATION & MAINTENANCE AND SHOP MANUALS IN FOREIGN
LANGUAGES.
THE PUBLICATIONS LISTED BELOW ARE AVAILABLE FOR THIS PARTICULAR MACHINE(S).
DESCRIPTION FORM NUMBER
PARTS BOOK - PAPER:
Engine and Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEPB002000
PARTS BOOK - MICROFICHE:
Engine and Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEPM002000
OPERATION & MAINTENANCE MANUAL:
Engine and Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CEAM001200
SHOP MANUAL:
Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CEBM001000
SAFETY MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HE92-2
STANDARD MAN-HOUR GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CEKQ000300
PARTS AND SERVICE PUBLICATIONS CAN ONLY BE ACQUIRED BY AUTHORIZED KOMATSU DISTRIBUTORS, USING
THE KOMATSU AMERICA INTERNATIONAL COMPANY PARTS INFORMATION PROCESSING SYSTEM (PIPS).
IF THE PIPS SYSTEM IS NOT AVAILABLE AT THE DISTRIBUTOR LOCATION, THEN THE FOLLOWING REQUISITION FOR
TECHNICAL SERVICE PUBLICATIONS AND SERVICE FORMS CAN BE USED. FORM KDC91D IS SHOWN ON THE
REVERSE SIDE OF THIS PAGE.
PC2006CA.PUB 102496
7. SAFETY FORWARD
00-11
SAFETY
SAFETY NOTICE
IMPORTANT SAFETY NOTICE
Proper service and repair is extremely important for the safe operation of your machine. The service and repair
techniques recommended and described in this manual are both effective and safe methods of operation.
Some of these operations require the use of tools specially designed for the purpose.
To prevent injury to workers, the symbols and are used to mark safety precautions in this manual. The
cautions accompanying these symbols should always be followed carefully. If any dangerous situation arises
or may possibly arise, first consider safety, and take the necessary actions to deal with the situation.
GENERAL PRECAUTIONS PREPARATIONS FOR WORK
Mistakes in operation are extremely dangerous. Read the 7. Before adding oil or making repairs, park the
OPERATION & MAINTENANCE MANUAL carefully machine on hard, level ground, and block the wheels
BEFORE operating the machine. or tracks to prevent the machine from moving.
1. Before carrying out any greasing or repairs, read all 8. Before starting work, lower blade, ripper, bucket or
the precautions given on the decals which are fixed to any other work equipment to the ground. If this is not
the machine. possible, insert the safety pin or use blocks to prevent
2. When carrying out any operation, always wear safety to lock all the control levers and hang warning signs
shoes and helmet. Do not wear loose work clothes, on them.
or clothes with buttons missing.
9. When disassembling or assembling, support the
! Always wear safety glasses when hitting parts with
a hammer.
! Always wear safety glasses when grinding parts
with a grinder, etc. 10. Remove all mud and oil from the steps or other
3. If welding repairs are needed, always have a trained, use the handrails, ladders or steps when getting on or
experienced welder carry out the work. When off the machine. Never jump on or off the machine.
carrying out welding work, always wear welding If it is impossible to use the handrails, ladders or
gloves, apron, glasses, cap and other clothes suited steps, use a stand to provide safe footing.
for welding work.
4. When carrying out any operation with two or more
workers, always agree on the operating procedure 11. When removing the oil filler cap, drain plug or
before starting. Always inform your fellow workers hydraulic pressure measuring plugs, loosen them
before starting any step of the operation. Before slowly to prevent the oil from spurting out. Before
starting work, hang UNDER REPAIR signs on the disconnecting or removing components of the oil,
controls in the operator's compartment. water or air circuits, first remove the pressure
5. Keep all tools in good condition and learn the correct
way to use them. 12. The water and oil in the circuits are hot when the
6. Decide a place in the repair workshop to keep tools Wait for the oil and water to cool before carrying out
and removed parts. Always keep the tools and parts any work on the oil or water circuits.
in their correct places. Always keep the work area
clean and make sure that there is no dirt or oil on the 13. Before starting work, remove the leads from the
floor. Smoke only in the areas provided for smoking. battery. ALWAYS remove the lead from the negative
Never smoke while working. (-) terminal first.
the work equipment from falling. In addition, be sure
machine with blocks, jacks or stands before starting
work.
places used to get on and off the machine. Always
PRECAUTIONS DURING WORK
completely from the circuit.
engine is stopped, so be careful not to get burned.
8. FORWARD SAFETY
00-12
14. When raising heavy components, use a hoist or
crane. Check that the wire rope, chains and hooks
are free from damage. Always use lifting equipment
which has ample capacity. Install the lifting
equipment at the correct places. Use a hoist or crane
and operate slowly to prevent the component from
hitting any other part. Do not work with any part still
raised by the hoist or crane.
15. When removing covers which are under internal
pressure or under pressure from a spring, always
leave two bolts in position on opposite sides. Slowly
release the pressure, then slowly loosen the bolts to
remove.
16. When removing components, be careful not to break
or damage the wiring, Damaged wiring may cause
electrical fires.
17. When removing piping, stop the fuel or oil from
spilling out. If any fuel or oil drips on to the floor, wipe
it up immediately. Fuel or oil on the floor can cause
you to slip, or can even start fires.
18. As a general rule, do not use gasoline to wash parts.
In particular, use only the minimum of gasoline when
washing electrical parts.
19. Be sure to assemble all parts again in their original
places. Replace any damaged part with new parts.
! When installing hoses and wires, be sure that
they will not be damaged by contact with other
parts when the machine is being operated.
20. When installing high pressure hoses, make sure that
they are not twisted. Damaged tubes are dangerous,
so be extremely careful when installing tubes for high
pressure circuits. Also check that connecting parts
are correctly installed.
21. When assembling or installing parts, always use the
specified tightening torques. When installing
protective parts such as guards, or parts which
vibrate violently or rotate at high speed, be partic-
ularly careful to check that they are installed
correctly.
22. When aligning two holes, never insert your fingers or
hand. Be careful not to get your fingers caught in a
hole.
23. When measuring hydraulic pressure, check that the
measuring tool is correctly assembled before taking
any measurements.
24. Take care when removing or installing the tracks of
track-type machines. When removing the track, the
track separates suddenly, so never let anyone stand
at either end of the track.
9. GENERAL FORWARD
00-13
GENERAL
This shop manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate
understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure
you understand the contents of this manual and use it to full effect at every opportunity.
This shop manual mainly contains the necessary technical information for operations performed in a service workshop.
For ease of understanding, the manual is divided into the following sections. These sections are further divided into each
main group of components.
GENERAL
This section lists the general machine dimensions, performance specifications, component weights, and fuel,
coolant and lubricant specification charts.
STRUCTURE AND FUNCTION
This section explains the structure and function of each component. It serves not only to give an understanding of
the structure, but also serves as reference material for troubleshooting.
TESTING AND ADJUSTING
This section explains checks to be made before and after performing repairs, as well as adjustments to be made
at completion of the checks and repairs. Troubleshooting charts correlating "Problems" to "Causes" are also
included in this section.
DISASSEMBLY AND ASSEMBLY
This section explains the order to be followed when removing, installing, disassembling or assembling each
component, as well as precautions to be taken for these operations.
MAINTENANCE STANDARD
This section gives the judgement standards when inspecting disassembled parts.
NOTICE
The specifications contained in this shop manual are subject to change at any time and without any advance
notice. Contact your distributor for the latest information.
10. ALTERNATOR DISASSEMBLY AND ASSEMBLY
30-15 Î
ALTERNATOR
Removal
Disconnect the cable from the negative (-) terminal of
the battery.
1. Open engine hood.
2. Remove fan guard (1) and right fan guard mounting bracket
(2).
3. Disconnect wiring (3).
4. Using wrench Î, raise tensioner (6) and remove belt (7).
Be extremely careful not to get your fingers caught
when removing the belt.
5. Remove alternator mounting bolts (8) and (9), then remove
alternator assembly (10).
Installation
! Carry out installation in the reverse order to removal.
11. DISASSEMBLY AND ASSEMBLY AIR CONDITIONER COMPRESSOR
30-16 Î
AIR CONDITIONER COMPRESSOR
Removal
Under pressure, precautions must be taken to protect
eyes and skin. Never loosen any part of the refrigerant
circuit while charged with gas. The air conditioner
system should only be serviced by qualified personnel.
1. Remove refrigerant gas (R134a) using discharge ports (1).
Don't release gas into the atmosphere.
2. Remove fan guard (2).
3. Disconnect hoses (3) and (4) and disconnect electrical
connector.
4. Loosen bolts (5) and (6) and rotate compressor about bolt
(5) towards the engine and remove drive belt (7).
5. Remove bolts (8) then remove air conditioner compressor
(9).
Installation
! Carry out installation in reverse order of removal.
i Check O-rings of hoses are not damaged or deteriorated.
i Adjust the belt tension (see TESTING AND ADJUSTING).
! Fill with refrigerant (R-134a).
12. AIR CONDITIONER CONDENSER DISASSEMBLY AND ASSEMBLY
30-17 Î
AIR CONDITIONER CONDENSER
Removal
1. Open forward left side cover and remove top cover.
2. Remove overfill tank bracket (2) by removing bolts and
washers (1).
3. Disconnect electrical connector and hoses (3) and (4).
i Loosen the sleeve nut slightly and release the refrigerant
(R134a) completely before disconnecting hoses and tubes.
i Fit plugs to hoses and tubes to prevent ingress of moisture,
dust or dirt.
4. Remove condenser assembly (5) by removing bolts and
washers (6).
Installation
! Carry out installation in the reverse order to removal.
i Check that the O-ring is not damaged or deteriorated.
! Fill with refrigerant (R134a).
13. DISASSEMBLY AND ASSEMBLY DRY RECEIVER
30-18 Î
DRY RECEIVER
Removal
1. Open forward left side cover and remove top cover.
2. Disconnect hose (1) and (2) of dry receiver.
i Loosen the sleeve nut slightly and release the refrigerant
(R143a) completely before disconnecting hoses.
i Fit blind plugs into the hoses to prevent the entry of
moisture, dust or dirt.
3. Remove dry receiver assembly (3).
Installation
! Carry out installation in the reverse order to removal.
i Check that the O-rings are not damaged or deteriorated,
then connect the hoses.
! Fill with refrigerant (R-134a).
14. FUEL INJECTION PUMP DISASSEMBLY AND ASSEMBLY
30-19 Î
FUEL INJECTION PUMP
Removal
Disconnect the cable from the negative (-) terminal of
the battery.
1. Open engine hood.
2. Remove cover (1) on top of condenser, then remove stay
(2) at the counterweight.
3. Remove fan guard (3) and left bracket (4).
4. Disconnect coolant temperature sensor connector (5).
5. For machines with air conditioning, remove bracket (6) for
compressor hose clamp.
i Tighten together with the fuel inlet hose clamp.
6. Remove lock clips (8) (2 places) and lock bracket (7) of
dipstick guide.
7. Disconnect governor motor rod (9) at governor end.
i Rotate the shaft of the governor motor and do not
stop it suddenly.
i Always disconnect the guide motor connector before
disconnecting the rod.
8. Disconnect the 6 delivery tubes (10). See engine
shop manual for details.
9. Disconnect the return fuel hose (11).
i Fuel will flow out when the hose is disconnected, so plug
hose to prevent the fuel from leaking.
15. DISASSEMBLY AND ASSEMBLY FUEL INJECTION PUMP
30-20 Î
10. Disconnect tube (12) between fuel filter and fuel injection
pump.
11. Remove lubrication tube (13).
12. Remove mounting bolt (14) of support bracket at bottom of
fuel injection pump.
13. Using tool A2, rotate engine in normal direction, and push
No. 1 cylinder compression top dead center positioning pin
(15) into gear.
i Push the pin lightly against the gear and rotate the engine
slowly.
i After determining the TDC position, check if the meshing of
the timing pin has come out.
14. Remove 2 fan belts (16), then move fan tension
pulley (17) and adjustment bar (18) towards fan
shaft.
i Loosen mounting bolt (19) of adjustment bolt bottom
bracket (20), then loosen adjustment bolt (21).
15. Turn cap (22) and remove.
16. Remove fuel injection pump. For details, see engine shop
manual.
16. FUEL INJECTION PUMP DISASSEMBLY AND ASSEMBLY
30-21 Î
Installation
! Carry out installation in the reverse order to removal.
i Adjust the governor lever. For details, see TESTING AND
ADJUSTING, Adjusting governor motor lever stroke.
Delivery tube sleeve nut (10) : 24 ± 4 Nm (2.45 ± 0.41
kgm)
i Adjust the belt tension. For details, see TESTING AND
ADJUSTING, Testing and adjusting the fan belt tension.
! Bleed air from fuel system.
17. DISASSEMBLY AND ASSEMBLY WATER PUMP
30-22 Î
WATER PUMP
Removal
1. Drain coolant.
2. Open engine hood.
3. Remove fan guard (1), then remove left and right side
covers (2) and (3) of fan guard mount.
4. Using wrench Î, raise tensioner (4), then remove belt (5).
Be extremely careful not to get your fingers caught
when removing the belt.
5. Loosen adjustment bar (7) of fan tension pulley (6),
then loosen fan belt (8).
6. Loosen mounting bolt (11) of fan pulley (10) and fan shaft
(9) 2 - 3 mm, then move towards radiator.
18. WATER PUMP DISASSEMBLY AND ASSEMBLY
30-23 Î
7. Remove water pump assembly (12).
Installation
! Carry out installation in the reverse order to removal.
i Adjust the belt tension. For details, see TESTING AND
ADJUSTING, Testing and adjusting of fan belt tension.
i Add coolant through the coolant filler to the specified level.
Run the engine to circulate the coolant through the system.
Then check the coolant level again.
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20. DISASSEMBLY AND ASSEMBLY NOZZLE HOLDER
30-24 Î
NOZZLE HOLDER
Removal
1. Open engine hood.
2. Disconnect delivery tube (1) at nozzle holder
assembly end.
3. Remove spill tube (2)
4. Remove nozzle holder assembly (3).
i If it is difficult to remove the nozzle holder assembly, use
tool A4 to remove it.
i Be careful not to let dirt or dust get into the nozzle holder
assembly mount.
Installation
! Carry out installation in the reverse order to removal.
Delivery tube sleeve nut: 30 ± 5 Nm (3.06 ± 0.51 kgm)
Joint bolt: 8 ± 2 Nm (0.81 ± 0.20 kgm)
Nozzle holder assembly: 60 ± 5 Nm (6.12 ± 0.51 kgm)
Nozzle holder assembly thread portion: Seizer
prevention compound (Molycoat 1000)
i When assembling the nozzle holder, clean the nozzle
mount, and check that there is no dirt or dust inside the
sleeve before assembling.
21. TURBOCHARGER DISASSEMBLY AND ASSEMBLY
30-25 Î
TURBOCHARGER
Removal
1. Open engine hood, and remove turbocharger shield (1).
2. Remove turbocharger. See engine shop manual for details.
Installation
! Carry out installation in the reverse order to removal.
22. DISASSEMBLY AND ASSEMBLY THERMOSTAT
30-26 Î
THERMOSTAT
Removal
1. Drain coolant.
2. Open engine hood, and remove fan guard (1) and right side
guard mounting bracket (2).
3. Using wrench Î, raise tensioner (3), then remove fan belt
(4).
Be extremely careful not to get your fingers caught
when removing the belt.
4. Remove alternator assembly top mounting bolt (5) from
bracket, then alternator assembly (6) towards partition plate
end.
i Loosen the mounting bolts at the bottom of the alternator
assembly.
5. Disconnect radiator inlet hose (7) and aeration hose (8).
6. Remove alternator bracket (9).
7. Remove thermostat. For details, see engine shop manual.