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stampings
Company Profile
Address : No.99/10 B, SIDCO Industrial
Estate, Thirumudivakkam
Chennai - 44
Disclosure or duplication without consent is prohibited 2
Company Top management
Company Name JSK STAMPINGS
Address : No.99/10 B, Thirumudivakkam SIDCO,
Chennai - 44
Proprietor
S.Ponnian Saraswathy
jskstampings@gmail.com
Age = 31 yrs,
M-Tech – Controls & Instrumentation
(Worked in TCE, Saipem,etc)
Operations Manager
R.Jambulingam
(Mob: 9787861868)
Jambu_6648@yahoo.com
Age = 64 yrs,
DME + 40 years of Rich experience in Sheet metal parts
(Past experience on Enfield, Rane / LUK India & worked as
General manager in Kumar industries, SAS Autocom, etc)
Managing director
Sriram
(Mob: 8939738663)
jskstampings@gmail.com
Age = 33 yrs,
M-Tech – Tool Die & mold design, Exp on press tools : 10 yrs
No of Employees 3 persons
Turnover Projected 2014 : 19.4 Lakhs INR
Commodity Sheet metal stamping parts For Automotive, Non -Automotive & Other applications
Scope Manufacturing / Stamping of Sheet metal parts, (Without Design)
Customers Chennai CNC Servotronics -chennai, PM techno Pvt Ltd - bangalore
Disclosure or duplication without consent is prohibited 3
TOOLING CAPABILITY & BACK GROUND
Managing Director SRIRAM
Qualification B.E Mechanical, M-tech – Tool design
Age 34 years
Tooling Qualification M-Tech – Tool, die & Mould Design
Institute & year of completion
Central Institute of Tool design, Hyderabad,
Course Completion : 2005
Scope of Course
Press tool design & Tool making, Plastic mold Design & tool makings, Gauges,
Jigs and Fixture design
Experience
Worked 10 years on Tooling projects (Design & development of tooling , new
product development at Tier 1 Company – SSWL – STEEL STRIPS WHEELS Ltd
-oragadam)
Worked with development projects along with OEM’s like Nissan, Vw, Tata, M&M,
Renault,etc
Knows about ISO/TS16949 requirements & Customer specific requirements
(Tool design, Development, Samples preparation, Testing & validation, Gauge
design & manufacturing)
Disclosure or duplication without consent is prohibited 4
PRODUCTS RANGE
Product : Cage Nut
Volume : 2,16,000 nos / annum
Application : Non –Automotive (Electrical Control panels)
Tool Type : Progressive Tool – 12 stages & Bending tool
Tool developed by : JSK Stampings
Customer : PM Techno Pvt Ltd - Bangalore
Product : Hook Bracket
Volume : 10,00,000 nos / annum
Application : Automotive (Seating application)
Tool Type : Forming & Parting tools
Tool Supplied by : Customer
Customer : Chennai CNC Servotronics
Product : Nut Plate
Volume : 1,20,000 nos / annum
Application : Non –Automotive (Electrical Control panels)
Tool Type : Progressive Tool – 3 stages
Tool developed by : JSK Stampings
Customer : SaiEasun - Chennai
Disclosure or duplication without consent is prohibited 5
Tooling capability
Strip layouts of Progressive tools
We Have capability of making good
progressive tools at our Tool makers shop
at India or at China
Disclosure or duplication without consent is prohibited 6
Press shop & Accessories
Sl.No Equipments list
Capacity/
Size
Qty
1 Press 100 Ton 1
2 Hydraulic stacker 1.0 ton 1
3 vernier 0 -200mm 1
4 Dial Indicator Plunger type 1
5 Height gauge 500 mm 1
Machine Specification
Press capacity 100 Ton Mechanical
Shut height 370 mm Max
Bottom bolster 900 X 600
Top Slide 600 X 300
Disclosure or duplication without consent is prohibited 7
Customer PPM
0
20
40
60
80
100
120
140
160
180
200
May'14 Jun'14 Jul'14 Aug'14 Sep'14 Oct'14 Nov'14 Dec'14
Hook bracket
Cage nutTarget = 100 PPM
Part name May ‘14 Jun’14 Jul’14 Aug’14 Sept’14 Oct’14 Nov’14 Dec’14
Hook
bracket
Desp qty 9500 33008
Defects
qty
0 0
Cage nut
Desp qty 0 0
Defects
qty
0 0
Disclosure or duplication without consent is prohibited 8
In-house PPM
0
19545
0
2000
4000
6000
8000
10000
12000
14000
16000
18000
20000
May'14 Jun'14 Jul'14 Aug'14 Sep'14 Oct'14 Nov'14 Dec'14
Hook bracket
cage nut
Target = 5000 PPM
Customer May ‘14 Jun’14 Jul’14 Aug’14 Sept’14 Oct’14 Nov’14 Dec’14
Chennai
CNC
Prod qty 9500 33666
Defects
qty
0 658
PMT
Desp qty 0 0
Defects
qty
0 0
DEFECT : PIERCING HOLE OFFSET
ROOT CAUSE : MISLOCATION OF PART IN
PARTING TOOL
ACTION : POKE YOKE PIN ADDED ON THE TOOL
TO PREVENT MISLOCATION
QTY = 658 NOS
Disclosure or duplication without consent is prohibited 9
Delivery performance
0
10000
20000
30000
40000
50000
60000
70000
80000
90000
100000
May'14 Jun'14 Jul'14 Aug'14 Sep'14 Oct'14 Nov'14 Dec'14
Planned
Actual
Target = 90%
34%
100%
Disclosure or duplication without consent is prohibited 10
Expansion plan - Road Map
0
1
2
3
4
5
6
Road map
Press-100T
1 No.
Planned for ISO
9001
Projected Turnover : 19.5 Lakhs
Volume : 12,00,000 nos/annum
Add Press-
250T,160T,80T
3 Nos.
Planned Business
value = 50
Lakhs/annum
Disclosure or duplication without consent is prohibited 11
THANK YOU

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JSK Stampings_Company profile

  • 1. stampings Company Profile Address : No.99/10 B, SIDCO Industrial Estate, Thirumudivakkam Chennai - 44
  • 2. Disclosure or duplication without consent is prohibited 2 Company Top management Company Name JSK STAMPINGS Address : No.99/10 B, Thirumudivakkam SIDCO, Chennai - 44 Proprietor S.Ponnian Saraswathy jskstampings@gmail.com Age = 31 yrs, M-Tech – Controls & Instrumentation (Worked in TCE, Saipem,etc) Operations Manager R.Jambulingam (Mob: 9787861868) Jambu_6648@yahoo.com Age = 64 yrs, DME + 40 years of Rich experience in Sheet metal parts (Past experience on Enfield, Rane / LUK India & worked as General manager in Kumar industries, SAS Autocom, etc) Managing director Sriram (Mob: 8939738663) jskstampings@gmail.com Age = 33 yrs, M-Tech – Tool Die & mold design, Exp on press tools : 10 yrs No of Employees 3 persons Turnover Projected 2014 : 19.4 Lakhs INR Commodity Sheet metal stamping parts For Automotive, Non -Automotive & Other applications Scope Manufacturing / Stamping of Sheet metal parts, (Without Design) Customers Chennai CNC Servotronics -chennai, PM techno Pvt Ltd - bangalore
  • 3. Disclosure or duplication without consent is prohibited 3 TOOLING CAPABILITY & BACK GROUND Managing Director SRIRAM Qualification B.E Mechanical, M-tech – Tool design Age 34 years Tooling Qualification M-Tech – Tool, die & Mould Design Institute & year of completion Central Institute of Tool design, Hyderabad, Course Completion : 2005 Scope of Course Press tool design & Tool making, Plastic mold Design & tool makings, Gauges, Jigs and Fixture design Experience Worked 10 years on Tooling projects (Design & development of tooling , new product development at Tier 1 Company – SSWL – STEEL STRIPS WHEELS Ltd -oragadam) Worked with development projects along with OEM’s like Nissan, Vw, Tata, M&M, Renault,etc Knows about ISO/TS16949 requirements & Customer specific requirements (Tool design, Development, Samples preparation, Testing & validation, Gauge design & manufacturing)
  • 4. Disclosure or duplication without consent is prohibited 4 PRODUCTS RANGE Product : Cage Nut Volume : 2,16,000 nos / annum Application : Non –Automotive (Electrical Control panels) Tool Type : Progressive Tool – 12 stages & Bending tool Tool developed by : JSK Stampings Customer : PM Techno Pvt Ltd - Bangalore Product : Hook Bracket Volume : 10,00,000 nos / annum Application : Automotive (Seating application) Tool Type : Forming & Parting tools Tool Supplied by : Customer Customer : Chennai CNC Servotronics Product : Nut Plate Volume : 1,20,000 nos / annum Application : Non –Automotive (Electrical Control panels) Tool Type : Progressive Tool – 3 stages Tool developed by : JSK Stampings Customer : SaiEasun - Chennai
  • 5. Disclosure or duplication without consent is prohibited 5 Tooling capability Strip layouts of Progressive tools We Have capability of making good progressive tools at our Tool makers shop at India or at China
  • 6. Disclosure or duplication without consent is prohibited 6 Press shop & Accessories Sl.No Equipments list Capacity/ Size Qty 1 Press 100 Ton 1 2 Hydraulic stacker 1.0 ton 1 3 vernier 0 -200mm 1 4 Dial Indicator Plunger type 1 5 Height gauge 500 mm 1 Machine Specification Press capacity 100 Ton Mechanical Shut height 370 mm Max Bottom bolster 900 X 600 Top Slide 600 X 300
  • 7. Disclosure or duplication without consent is prohibited 7 Customer PPM 0 20 40 60 80 100 120 140 160 180 200 May'14 Jun'14 Jul'14 Aug'14 Sep'14 Oct'14 Nov'14 Dec'14 Hook bracket Cage nutTarget = 100 PPM Part name May ‘14 Jun’14 Jul’14 Aug’14 Sept’14 Oct’14 Nov’14 Dec’14 Hook bracket Desp qty 9500 33008 Defects qty 0 0 Cage nut Desp qty 0 0 Defects qty 0 0
  • 8. Disclosure or duplication without consent is prohibited 8 In-house PPM 0 19545 0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000 May'14 Jun'14 Jul'14 Aug'14 Sep'14 Oct'14 Nov'14 Dec'14 Hook bracket cage nut Target = 5000 PPM Customer May ‘14 Jun’14 Jul’14 Aug’14 Sept’14 Oct’14 Nov’14 Dec’14 Chennai CNC Prod qty 9500 33666 Defects qty 0 658 PMT Desp qty 0 0 Defects qty 0 0 DEFECT : PIERCING HOLE OFFSET ROOT CAUSE : MISLOCATION OF PART IN PARTING TOOL ACTION : POKE YOKE PIN ADDED ON THE TOOL TO PREVENT MISLOCATION QTY = 658 NOS
  • 9. Disclosure or duplication without consent is prohibited 9 Delivery performance 0 10000 20000 30000 40000 50000 60000 70000 80000 90000 100000 May'14 Jun'14 Jul'14 Aug'14 Sep'14 Oct'14 Nov'14 Dec'14 Planned Actual Target = 90% 34% 100%
  • 10. Disclosure or duplication without consent is prohibited 10 Expansion plan - Road Map 0 1 2 3 4 5 6 Road map Press-100T 1 No. Planned for ISO 9001 Projected Turnover : 19.5 Lakhs Volume : 12,00,000 nos/annum Add Press- 250T,160T,80T 3 Nos. Planned Business value = 50 Lakhs/annum
  • 11. Disclosure or duplication without consent is prohibited 11 THANK YOU