This technical manual provides instructions for servicing a ProGator Utility Vehicle. It contains sections covering general information, specifications, component locations, wiring diagrams, troubleshooting charts, and repair procedures. The manual is intended for experienced technicians and focuses on specific systems for this product. It is part of a total product support program from John Deere.
2001 HARLEY DAVIDSON SOFTAIL Service Repair Manualfusjjfjskekmme
This is the Highly Detailed factory service repair manual for the2001 HARLEY DAVIDSON SOFTAIL, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.2001 HARLEY DAVIDSON SOFTAIL Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Troubleshooting
Periodic Lubrication, Maintenance & Tune-up
Engine
Clutch, And Primary Drive
Fuel, Exhaust & Emission Control Systems
Electrical System
Wheels, Hubs & Tires
Front Suspension & Steering(Models with Telescopic Front Forks)
Front Suspension & Steering(Springer Front Fork)
Rear Suspension
Brakes
Body
Supplement
Index
Wiring Diagrams
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have2001 HARLEY DAVIDSON SOFTAIL Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
2013 hino 358 series truck service repair manualjfdjjskfkksmemm
This workshop manual provides information for repairing Hino Trucks models 238, 258LP, 268, 338, 358 equipped with J08E-VB and J08E-VC engines. It outlines general safety precautions when working on vehicles and describes how to use the manual. It includes sections on identification information, specifications, recommended lubricants, vehicle lifting points, and an information display. The document provides a table of contents to reference the appropriate chapter for different vehicle systems.
2016 hino 358 series truck service repair manualjfdjjskekksemm
This workshop manual provides information for repairing Hino Trucks models 238, 258LP, 268, 338, 358 equipped with J08E-VB and J08E-VC engines. It contains general safety precautions and identifies vehicle components. Chapters cover various vehicle systems and components, with specifications for standard bolts and nuts. Proper vehicle lifting and support locations are shown. The manual instructs how to use diagnostic tools to simulate symptoms.
2012 hino 238 series truck service repair manualfusjejfjskekme
This workshop manual provides information for repairing Hino Trucks models 238, 258LP, 268, 338, 358 equipped with J08E-VB and J08E-VC engines. It contains general safety precautions for working on vehicles and identifies vehicle components that are covered in each chapter. Towing guidelines, clean air act requirements, and an overview of how to use the manual are also provided in 3 sentences or less.
2014 hino 338 series truck service repair manualfujsjefksekmfm
This document provides information and guidelines for repairing Hino Trucks, including the Hino 238, 258LP, 268, 338, 358 series equipped with J08E-VB and J08E-WU engines. It discusses general precautions for safety when working on vehicles and provides identification information. It also outlines how to use the workshop manual and specifies torque values for bolts and nuts. The document provides recommendations for lubricants and lifting locations when working under the vehicle. It includes an information display and instructions for symptom simulation. Chapter references are also included to direct the user to the appropriate section for their vehicle.
2017 hino 358 series truck service repair manualdufjsfjkskekem
This document provides information and guidelines for repairing Hino Trucks. It discusses general precautions when working on vehicles, identifying vehicle information, how to use the workshop manual, torque specifications, recommended lubricants, vehicle lift points, and an overview of the manual's chapter references. Safety is emphasized, including wearing protective equipment, parking the vehicle securely, avoiding hot or moving parts, and taking care with batteries. Towing procedures and clean air act requirements are also outlined.
Claas targo k50 telehandlers service repair manualfjskekdmjekm
This document provides instructions for removing and installing the front and rear axles on a CLAAS agricultural machine. Key steps include draining hydraulic pressure and disconnecting electrical components before removing wheels and axle attachment bolts. Proper support is needed when removing heavy axles. Torque specifications and bleeding procedures are listed for reinstallation. Safety warnings are also provided regarding personal protective equipment and hydraulic systems.
Claas targo k70 telehandlers service repair manualifosodkmsme
This document provides maintenance and repair instructions for CLAAS agricultural machines. It covers procedures for removing and installing front and rear axles, steering cylinders, wheel hubs, and other axle and steering components. Safety warnings are provided, noting hazards from moving parts, hot surfaces, chemicals, and high pressure fluids. Technicians are advised to follow specified torque values and bleeding procedures.
2001 HARLEY DAVIDSON SOFTAIL Service Repair Manualfusjjfjskekmme
This is the Highly Detailed factory service repair manual for the2001 HARLEY DAVIDSON SOFTAIL, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.2001 HARLEY DAVIDSON SOFTAIL Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Troubleshooting
Periodic Lubrication, Maintenance & Tune-up
Engine
Clutch, And Primary Drive
Fuel, Exhaust & Emission Control Systems
Electrical System
Wheels, Hubs & Tires
Front Suspension & Steering(Models with Telescopic Front Forks)
Front Suspension & Steering(Springer Front Fork)
Rear Suspension
Brakes
Body
Supplement
Index
Wiring Diagrams
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have2001 HARLEY DAVIDSON SOFTAIL Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
2013 hino 358 series truck service repair manualjfdjjskfkksmemm
This workshop manual provides information for repairing Hino Trucks models 238, 258LP, 268, 338, 358 equipped with J08E-VB and J08E-VC engines. It outlines general safety precautions when working on vehicles and describes how to use the manual. It includes sections on identification information, specifications, recommended lubricants, vehicle lifting points, and an information display. The document provides a table of contents to reference the appropriate chapter for different vehicle systems.
2016 hino 358 series truck service repair manualjfdjjskekksemm
This workshop manual provides information for repairing Hino Trucks models 238, 258LP, 268, 338, 358 equipped with J08E-VB and J08E-VC engines. It contains general safety precautions and identifies vehicle components. Chapters cover various vehicle systems and components, with specifications for standard bolts and nuts. Proper vehicle lifting and support locations are shown. The manual instructs how to use diagnostic tools to simulate symptoms.
2012 hino 238 series truck service repair manualfusjejfjskekme
This workshop manual provides information for repairing Hino Trucks models 238, 258LP, 268, 338, 358 equipped with J08E-VB and J08E-VC engines. It contains general safety precautions for working on vehicles and identifies vehicle components that are covered in each chapter. Towing guidelines, clean air act requirements, and an overview of how to use the manual are also provided in 3 sentences or less.
2014 hino 338 series truck service repair manualfujsjefksekmfm
This document provides information and guidelines for repairing Hino Trucks, including the Hino 238, 258LP, 268, 338, 358 series equipped with J08E-VB and J08E-WU engines. It discusses general precautions for safety when working on vehicles and provides identification information. It also outlines how to use the workshop manual and specifies torque values for bolts and nuts. The document provides recommendations for lubricants and lifting locations when working under the vehicle. It includes an information display and instructions for symptom simulation. Chapter references are also included to direct the user to the appropriate section for their vehicle.
2017 hino 358 series truck service repair manualdufjsfjkskekem
This document provides information and guidelines for repairing Hino Trucks. It discusses general precautions when working on vehicles, identifying vehicle information, how to use the workshop manual, torque specifications, recommended lubricants, vehicle lift points, and an overview of the manual's chapter references. Safety is emphasized, including wearing protective equipment, parking the vehicle securely, avoiding hot or moving parts, and taking care with batteries. Towing procedures and clean air act requirements are also outlined.
Claas targo k50 telehandlers service repair manualfjskekdmjekm
This document provides instructions for removing and installing the front and rear axles on a CLAAS agricultural machine. Key steps include draining hydraulic pressure and disconnecting electrical components before removing wheels and axle attachment bolts. Proper support is needed when removing heavy axles. Torque specifications and bleeding procedures are listed for reinstallation. Safety warnings are also provided regarding personal protective equipment and hydraulic systems.
Claas targo k70 telehandlers service repair manualifosodkmsme
This document provides maintenance and repair instructions for CLAAS agricultural machines. It covers procedures for removing and installing front and rear axles, steering cylinders, wheel hubs, and other axle and steering components. Safety warnings are provided, noting hazards from moving parts, hot surfaces, chemicals, and high pressure fluids. Technicians are advised to follow specified torque values and bleeding procedures.
Claas targo k60 telehandlers service repair manualfjskekdmjekm
This document provides instructions for removing and installing the front and rear axles on a CLAAS agricultural machine. Key steps include draining hydraulic pressure and disconnecting electrical components before removing axles. Special care must be taken when removing the heavy axles, using proper lifting equipment. Torque specifications and bleeding procedures are listed for reinstallation. Safety warnings are also provided regarding proper protective equipment and following maintenance procedures.
Claas targo k70 telehandlers service repair manualfjskekdmjekm
This document provides instructions for removing and installing the front and rear axles on a CLAAS agricultural machine. Key steps include draining hydraulic pressure and disconnecting electrical components before removing wheels and axle attachment bolts. Proper support is needed when removing heavy axles. Torque specifications and bleeding procedures are listed for reinstallation. Safety warnings are also provided regarding personal protective equipment and hydraulic systems.
Claas targo k60 telehandlers service repair manualifosodkmsme
This document provides maintenance and repair instructions for CLAAS agricultural machines. It details procedures for removing and servicing components like axles, steering cylinders, wheel hubs, and brakes. Safety warnings are provided, and notes give guidance on correctly dismantling, inspecting, and reassembling parts. Torque specifications and bleeding procedures are included to ensure proper reinstallation of components.
Claas targo k50 telehandlers service repair manualifosodkmsme
This document provides instructions for removing and installing the front and rear axles on a CLAAS agricultural machine. Key steps include draining hydraulic pressure and disconnecting electrical components before removing wheels and axle attachment bolts. Proper support is needed when removing heavy axles. Torque specifications and bleeding procedures are listed for reinstallation. Safety warnings are also provided regarding proper protective equipment and lifting heavy parts.
Claas targo k60 telehandlers service repair manualikdkkdmdmdm
The document provides instructions for removing and installing the front and rear axles on an agricultural machine, including disconnecting steering, brakes and drive shafts, supporting the axle, and reconnecting components in the reverse order for installation. Safety warnings are provided to take precautions like releasing hydraulic pressure, wearing protective equipment, and using lifting equipment properly. Maintenance and installation torque specifications are included to ensure correct reassembly.
Claas targo k50 telehandlers service repair manualfjjskejdmdn
The document provides instructions for removing and installing the front and rear axles on an agricultural machine, including disconnecting steering, brakes and drive shafts, supporting the axle, and reconnecting components in the reverse order for installation. Safety warnings are provided to take precautions against injury from moving parts, hot surfaces, chemicals and lifting heavy components. Maintenance and installation torque specifications are included to correctly service the axles and steering systems.
Claas targo k70 telehandlers service repair manualikdkkdmdmdm
This document provides maintenance instructions for CLAAS agricultural machines. It details procedures for removing and installing front and rear axles, steering components, wheel hubs, and brakes. Safety warnings are also provided, advising technicians to take proper precautions when working with heavy or pressurized components and moving parts.
Claas targo k60 telehandlers service repair manualfjjskejdmdn
The document provides instructions for removing and installing the front and rear axles on an agricultural machine, including disconnecting steering, brakes and drive shafts, supporting the axle, and reconnecting components in the reverse order for installation. Safety warnings are provided to take precautions like releasing hydraulic pressure, wearing protective equipment and using lifting devices properly. Maintenance and installation torque specifications are included to ensure correct reassembly.
Claas targo k70 telehandlers service repair manualfjjskejdmdn
The document provides instructions for removing and installing the front and rear axles on an agricultural machine, including disconnecting steering, brakes and drive shafts, supporting the axle, and reconnecting components in the reverse order for installation. Safety warnings are provided to take precautions like releasing hydraulic pressure, wearing protective equipment and having assistance when working on heavy components. Maintenance and installation torque specifications are listed to ensure correct reassembly.
Claas targo k50 telehandlers service repair manualikdkkdmdmdm
The document provides instructions for removing and installing the front and rear axles on an agricultural machine, including disconnecting steering, brakes and drive shafts, supporting the axle, and reconnecting components in the reverse order for installation. Safety warnings are provided to take precautions against injury from moving parts, hot surfaces, chemicals and lifting heavy components. Maintenance and installation torque specifications are included to correctly service the axles and steering systems.
Takeuchi tb1140 hydraulic excavator parts catalogue manual (serial no. 514400...ujjjjfkksekmmdm
The document is an exploded diagram parts list for a TB1140 excavator. It contains multiple pages detailing the individual parts that make up assemblies for the lower frame, steps, shoe guides, steel crawler belts, rubber crawler belts, segment rubber crawler belts, carrier rollers, track rollers, optional track guards, and front idlers of the excavator. Each part lists the part number, description, quantity, and other identifying information.
Takeuchi tb240 mini excavator parts catalogue manual (serial no. 124000003 an...ujjjjfkksekmmdm
The document provides parts information for a TB240 excavator. It includes lists of parts for various assemblies of the excavator with part numbers, descriptions, quantities and other details. The assemblies covered include the lower frame, crawler belt, carrier roller, track roller, front idler, track adjuster, travel device, slew bearing and swivel joint & accessories.
Takeuchi tb219 mini excavator parts catalogue manual (serial no. 121900003 an...ujjjjfkksekmmdm
The document is an exploded diagram and parts list for a TB219 excavator. It includes diagrams and lists of parts for the lower frame, shoe slide, crawler belt, track roller, front idler, track adjuster, travel device, slew bearing, and swivel joint & accessories of the excavator. Each component drawing shows the part numbers, descriptions, quantities, and other information for the individual parts that make up that component.
Takeuchi tb180 fr parts catalogue manual (serial no. 17840001 and up)ujjjjfkksekmmdm
The document provides parts information for a Takeuchi TB180FR excavator. It includes diagrams and lists of parts for the lower frame, crawler belt, carrier roller, track roller, front idler, track adjuster, travel device, and slew bearing. The parts are identified by number, description, quantity, and other specifications.
This document provides safety precautions and guidelines for maintenance of an excavator. It outlines general safety rules including wearing proper protective equipment, preparing the work area, stopping the engine before maintenance, and securing components. It also provides cautions for specific tasks like fueling, tilting the platform, and working with pressurized hydraulic components. Maintaining safety is essential when performing excavator maintenance.
This document provides an introduction and safety precautions for maintaining a machine. It begins by stating that the manual explains procedures for disassembling and reassembling the machine, as well as maintenance and troubleshooting information. Several safety precautions are then listed, including wearing protective equipment, blocking parts that could fall, fueling safely, and avoiding hot or moving components. Maintainers are instructed to clean the machine, stop the engine before working, and secure any opened panels.
Takeuchi tb175 w hydraulic excavator service repair workshop manual (serial n...ujjjjfkksekmmdm
This document provides a workshop manual for a TB175W hydraulic excavator. It contains safety precautions and cautions for disassembly, assembly, removal and installation of parts. Sections include general information, specifications, machine configuration, hydraulic units, and troubleshooting. Maintenance personnel should follow the safety guidelines and use this manual as a reference for service activities.
Takeuchi tb175 w hydraulic excavator service repair workshop manual (serial n...ujjjjfkksekmmdm
This document provides safety precautions and guidelines for maintenance of the machine. It outlines proper personal protective equipment to wear, such as hard hats and safety glasses. It instructs technicians to stop the engine and attach a "Do Not Operate" tag before performing any maintenance. Technicians should also clean the machine, secure any raised or moving components, and be aware of rotating or moving parts to avoid injury. The document emphasizes following all safety rules and regulations when working on the machine.
Takeuchi tb175 w hydraulic excavator parts catalogue manual (serial no. 17540...ujjjjfkksekmmdm
This document contains parts lists and diagrams for the front and rear axles of a TB175W tractor. It includes 6 pages detailing over 70 individual parts for the front axle assembly, their part numbers, quantities, and references to additional documents. A further 7 pages provide the same level of detail for components of the rear axle assembly.
Takeuchi tb175 w hydraulic excavator parts catalogue manual (serial no. 17520...ujjjjfkksekmmdm
This document contains parts lists and diagrams for the piping and components of the lower hydraulic system for a TB175W excavator. It includes items such as hoses, unions, valves, fittings and seals. The parts are organized into sections for the dozer blade, rotating shaft, and multiple pages of piping diagrams referencing the lower hydraulic system. Serial numbers are provided for the excavator and some components.
Takeuchi tb175 w hydraulic excavator operator manual serial no. 175400095 and upujjjjfkksekmmdm
This document provides an operator's manual for a hydraulic excavator. It begins with several warnings about reading the instructions to avoid injury or death. It then provides information about operating safely, including using proper protective equipment, following signals, and keeping safety equipment in place. The document instructs operating within temperature ranges and stopping if any problems are found. It also includes sections about controls, operation, transport, maintenance, troubleshooting and specifications.
Takeuchi tb175 w hydraulic excavator operator manual serial no. 17520209 and upujjjjfkksekmmdm
This document provides an operator's manual for a hydraulic excavator. It begins with several warnings about reading the instructions to avoid injury or death. It then provides guidance on safe operation, including using proper protective equipment, following signals from signal persons, keeping safety equipment in place, and avoiding fire hazards. It also describes daily inspection and maintenance requirements and emergency exit procedures.
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This document provides instructions for removing and installing the front and rear axles on a CLAAS agricultural machine. Key steps include draining hydraulic pressure and disconnecting electrical components before removing axles. Special care must be taken when removing the heavy axles, using proper lifting equipment. Torque specifications and bleeding procedures are listed for reinstallation. Safety warnings are also provided regarding proper protective equipment and following maintenance procedures.
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4. SAFETY
1 - 2 2/14/00
RECOGNIZE SAFETY INFORMATION
This is the safety-alert symbol. When you see this
symbol on your machine or in this manual, be alert to
the potential for personal injury.
Follow recommended precautions and safe servicing
practices.
Understand Signal Words
A signal word—DANGER, WARNING, or CAUTION—
is used with the safety-alert symbol. DANGER
identifies the most serious hazards.
DANGER or WARNING safety signs are located near
specific hazards. General precautions are listed on
CAUTION safety signs. CAUTION also calls attention
to safety messages in this manual.
REPLACE SAFETY SIGNS
Replace missing or damaged safety signs. See the
machine operator’s manual for correct safety sign
placement.
HANDLE FLUIDS SAFELY-AVOID
FIRES
Be Prepared For Emergencies
When you work around fuel, do not smoke or work near
heaters or other fire hazards.
Store flammable fluids away from fire hazards. Do not
incinerate or puncture pressurized containers.
Make sure machine is clean of trash, grease, and
debris.
Do not store oily rags; they can ignite and burn
spontaneously.
Be prepared if a fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance
service, hospital, and fire department near your
telephone.
5. SAFETY
2/14/00 1 - 3
USE CARE IN HANDLING AND
SERVICING BATTERIES
Prevent Battery Explosions
• Keep sparks, lighted matches, and open flame
away from the top of battery. Battery gas can
explode.
• Never check battery charge by placing a metal
object across the posts. Use a volt-meter or
hydrometer.
• Do not charge a frozen battery; it may explode.
Warm battery to 16°C (60°F).
Prevent Acid Burns
• Sulfuric acid in battery electrolyte is poisonous. It is
strong enough to burn skin, eat holes in clothing,
and cause blindness if splashed into eyes.
• Avoid acid burns by:
1. Filling batteries in a well-ventilated area.
2. Wearing eye protection and rubber gloves.
3. Avoiding breathing fumes when electrolyte is
added.
4. Avoiding spilling or dripping electrolyte.
5. Use proper jump start procedure.
• If you spill acid on yourself:
1. Flush your skin with water.
2. Apply baking soda or lime to help neutralize the
acid.
3. Flush your eyes with water for 10_15 minutes.
4. Get medical attention immediately.
• If acid is swallowed:
1. Drink large amounts of water or milk.
2. Then drink milk of magnesia, beaten eggs, or
vegetable oil.
3. Get medical attention immediately.
USE CARE AROUND HIGH-
PRESSURE FLUID LINES
Avoid High-pressure Fluids
Escaping fluid under pressure can penetrate the skin
causing serious injury.
Avoid injury from escaping fluid under pressure by
stopping the engine and relieving pressure in the
system before disconnecting or connecting hydraulic or
other lines. Tighten all connections before applying
pressure.
Search for leaks with a piece of cardboard. Protect
hands and body from high pressure fluids.
If an accident occurs, see a doctor immediately. Any
fluid injected into the skin must be surgically removed
within a few hours or gangrene may result. Doctors
unfamiliar with this type of injury should reference a
knowledgeable medical source. Such information is
available from Deere & Company Medical Department
in Moline, Illinois, U.S.A.
Avoid Heating Near Pressurized
Fluid Lines
Flammable spray can be generated by heating near
pressurized fluid lines, resulting in severe burns to
yourself and bystanders. Do not heat by welding,
soldering, or using a torch near pressurized fluid lines
or other flammable materials. Pressurized lines can be
accidentally cut when heat goes beyond the immediate
flame area.
6. 2/14/00 6 - 21
POWER TRAIN THEORY OF OPERATION
THEORY OF OPERATION
TRANSAXLE
FUNCTION:
The transaxle consists of a five forward speed and one
reverse speed transmission. The output shaft of the
transmission is the pinion shaft of the differential.
Power goes through the pinion shaft and ring gear,
through the bevel gears to the axles and wheels.
THEORY:
Primary Drive:
The transaxle is a synchronized five speed manual shift
transaxle with reverse.
The higher the number of the gear selected the faster
the ground speed of the vehicle. The low speeds
provide precise ground speeds for use with
implements. Neutral allows the ground drive gear train
to be disengaged from the engine and still allow use of
the PTO to operate implements without the danger of
vehicle movement. Reverse allows movement of the
vehicle in the reverse direction.
Once the shift lever has been moved from the neutral
position to gear selection, power goes through the
selected gear, pinion shaft to the rear differential and
axles to the rear wheels. If equipped with four wheel
drive, through the bi-directional clutch, front wheel drive
shaft, to the front wheel drive differential and front
wheels. The bi-directional clutch automatically
transmits power to the front differential only when a
difference in front and rear wheel speed is detected.
A rear differential lock is also provided to maximize rear
wheel traction. When the rear differential lock is
engaged it locks the spider gears in the rear differential
carrier causing both rear wheels to turn simultaneously
regardless of traction conditions. The differential lock
should only be used under extreme conditions as it can
impair steering.
REPAIR
TRANSAXLE REMOVAL AND
INSTALLATION
NOTE: The rear frame of the machine will have to be
lifted to clear transaxle as it is rolled out. Park
machine where it will be accessible to a lift.
1. Safely park machine.
2. Disconnect tail light plug (A), remove cap screws
(B), and hex head screws (C), from top of rear
fenders.
3. Remove rear fenders.
4. Remove plug (D) and drain oil from transaxle.
5. Loosen nuts (E) on differential lock cable and pull
cable away from bracket. Disconnect spring (F)
from lever.
6. Disconnect hydraulic oil suction line (G).
MX0947
C
B
A
MX0885
E
D
F
G
7. 6 - 22 2/14/00
TRANSAXLE REMOVAL AND INSTALLATION POWER TRAIN
7. Disconnect neutral switch (H) and speedometer
sensor (I).
8. Disconnect clutch cable yoke (J) from lever.
9. Remove hydraulic pump return line (K).
10. Disconnect brake hose (L) and cap ends.
11. Loosen nut (M), remove clips (N), and remove park
brake cables from balancer and bracket.
12. Disconnect shifter tube (O) from lever on
transmission. Remove rod (P) from reaction link.
13. Remove clamps (Q) and tailpipe (R).
H
I
J
MX0886
MX0887
K
MX0889
L
M
MX0948
N
MX0886
P
O
MX0895
Q
R
8. 2/14/00 6 - 23
POWER TRAIN TRANSAXLE REMOVAL AND INSTALLATION
14. Remove cap screws and nuts (S) from front of
torque arms.
15. Remove nuts (P), from upper shock mounts and
push shocks down to clear frame.
16. Support vehicle frame.
17. Remove cap screws (Q) from top of spring
shackles, and loosen bottom cap screws (R).
18. A support for rear of engine can be fabricated by
using a piece of angle iron. Cut angle iron long
enough to rest across frame rails, then drill holes
in angle iron to match threaded holes in rear of
valve cover (W). Install cap screws to support
engine.
19. Place floor jack under clutch housing to support
front of transaxle.
20. Remove nuts from starter mounting cap screws (X)
and total of 11 clutch housing cap screws (Y).
21. Roll transaxle back from engine until input shaft is
clear of clutch.
22. Raise rear of machine and remove transaxle.
Installation:
1. Install transaxle in the reverse order of removal.
2. If clutch has been disturbed, check alignment with
JDG1331 clutch alignment tool before installing
transaxle.
3. Tighten clutch housing cap screws to 23-29 N•m
(17-22 lb-ft).
4. Tighten spring shackle cap screws to 103-132 N•m
(76-98 lb-ft).
5. After installing brake line, bleed brakes and fill
master cylinder reservoir with approved DOT 3
brake fluid.
6. Fill transmission with oil until oil reaches "full" mark
on dipstick.
MX0951
S
MX0949
P
MX0952R
Q
MX0953
W
MX0675
YX
9. 6 - 24 2/14/00
TRANSAXLE DISASSEMBLY POWER TRAIN
TRANSAXLE DISASSEMBLY
1. Remove cap screws (A) (total of 20) securing clutch
housing to transaxle case.
2. Remove elbow and screen.
3. Remove three cap screws (A) from shaft cover.
4. With a magnet, remove springs (B), and balls (C).
5. Remove shaft cover.
6. Remove pin (A) and balls (B) from shift shafts.
7. Remove clutch cover and all transmission
components as an assembly.
MX0780
A
MX0946
MX0782
AB
C
MX0783
A
B
MX0784
10. 2/14/00 6 - 25
POWER TRAIN INPUT SHAFT DISASSEMBLY AND ASSEMBLY
8. Remove nut (D).
9. Remove reverse idler gear and shaft (E).
INPUT SHAFT DISASSEMBLY AND
ASSEMBLY
10. Simultaneously pull all three shafts out just enough
that input shaft can be removed.
1. Remove bearing from end of shaft.
NOTE: Bearing (A) is sealed only on one side. Sealed
side must face away from gear as shown when
reassembled.
MX0781
D
E
MX0940
MX0788
MX0941
MX0787
A
11. 6 - 26 2/14/00
INPUT SHAFT DISASSEMBLY AND ASSEMBLY POWER TRAIN
2. Remove washer (B), gear (C), bearing (D), and
synchronizer (E).
NOTE: Oil grooves in washer (B) face toward gear.
3. Remove snap ring (F), sliding clutch (G) and bottom
synchronizer (H).
4. Remove shaft key (J), snap ring (K), and gear (L).
5. Remove bearing (M), washer (N), and gear (O),
from the shaft.
NOTE: Oil grooves in washer (N) face up as shown.
MX0789
B
D
E
C
MX0798
F
G
H
MX0799
L
K
J
MX0805
N
M
O
12. 2/14/00 6 - 27
POWER TRAIN INPUT SHAFT DISASSEMBLY AND ASSEMBLY
6. Remove spacer (P), and gear (Q).
7. Press off bearing (R), and seal sleeve (S).
NOTE: If seal sleeve (S) is removed, it must be
replaced with a new one.
8. Clean all parts and inspect for wear or damage.
9. Check gap (T) between synchronizer and gear. As
synchronizer wears, gap gets smaller. When
synchronizer has worn enough that the gap is only
0.1mm (0.004 in.) or the synchronizer is touching
the gear, replace synchronizer. Check for any
damage on synchronizer teeth and gear teeth.
Replace parts as needed.
Assembly:
Assemble in the reverse order of disassembly.
MX0806
Q
P
MX0807
S
R
MX0812
T
13. 6 - 28 2/14/00
REDUCTION SHAFT DISASSEMBLY AND ASSEMBLY POWER TRAIN
REDUCTION SHAFT DISASSEMBLY
AND ASSEMBLY
1. Use a press or two small pry bars and remove
bearing from shaft.
2. Remove washer (A), 39T gear (B), and
synchronizer (C).
3. Remove bearings (D). Check bearings and inner
bore of gear for wear/damage.
4. Remove snap ring (E), and sliding clutch (F).
MX0813
MX0814
B
A
C
MX0815
D
MX0816
E
F
14. 2/14/00 6 - 29
POWER TRAIN REDUCTION SHAFT DISASSEMBLY AND ASSEMBLY
5. Remove synchronizer (G).
6. Remove key (H), and snap ring (I).
7. Remove 50T gear (J) and bearing (K) from shaft.
8. Remove washer (L), snap ring (M), and washer (N).
NOTE: Note that groove in washer (L) goes toward
snap ring (M).
MX0817
G
MX0818
H
I
MX0819
J
K
MX0820
N
M
L
15. 6 - 30 2/14/00
REDUCTION SHAFT DISASSEMBLY AND ASSEMBLY POWER TRAIN
9. Remove bearing (O), 44T gear (P), and
synchronizer (Q).
10. Remove snap ring (R).
11. Remove sliding clutch (S), and synchronizer (T).
12. Remove key (U), and snap ring (V).
13. Remove 27T gear (W), bearing (X), and washer
(Y).
NOTE: Note that oil grooves on washer (Y) face gear
(W).
MX0822
PO
QQ
R
MX0824
S
T
MX0825
V
U
MX0826
W
X
Y
16. 2/14/00 6 - 31
POWER TRAIN COUNTERSHAFT DISASSEMBLY AND ASSEMBLY
14. Remove 28T gear (Z), and keys (AA).
15. Remove bearing (AB) from shaft.
NOTE: Note that sealed end of bearing faces away
from gear.
16. Clean all parts and inspect for wear or damage.
17. Check gap (AC) between synchronizer and gear.
As synchronizer wears, gap gets smaller. When
synchronizer has worn enough that the gap is only
0.1mm (0.004 in.) or the synchronizer is touching
the gear, replace synchronizer. Check for any
damage on synchronizer teeth and gear teeth.
Replace parts as needed..
Assembly:
Assemble in the reverse order of disassembly.
COUNTERSHAFT DISASSEMBLY
AND ASSEMBLY
1. Press bearing and 40T gear from countershaft.
NOTE: Note position of spacer (A) between bearing
and gear.
MX0827
Z
AA
MX0829
AB
MX0812
AC
MX0830
MX0831
A
17. 6 - 32 2/14/00
COUNTERSHAFT DISASSEMBLY AND ASSEMBLY POWER TRAIN
NOTE: Early production model as shown above have
locknut (C) staked to splines.
2. Remove snap ring (B) and locknut (C).
NOTE: Locknut is staked into the splines in three
places. Use a small tapered punch or similar
tool to bend the edge of the locknut back
enough to clear splines before attempting to
remove locknut, or damage to splines will
result. Do not re-use locknut, always replace it
with a new one.
3. Remove 36T gear (D).
NOTE: Later production countershaft shown above.
Remove Bearing, 40T Gear, and Snap ring (B),
using the same procedure as on previous
page. Then slide off spacer (D), and remove
locker and nut (C).
4. Press bearing (E) from shaft and remove spacer
(F).
Assembly:
Assemble in the reverse order of disassembly.
MX0832
B
C
D
MX0943
B CD
MX0833
E
F
18. 2/14/00 6 - 33
POWER TRAIN REVERSE IDLER SHAFT AND GEAR
• Early Production - Tighten locknut on 38T gear to
166 N•m (123 lb-ft) and stake collar on locknut
into splines in three places 120° apart.
• Later Production - Tighten locknut on 38T gear to
166 N•m (123 lb-ft) and install locker on a spline
where it will engage into slots on locknut. Install
spacer.
REVERSE IDLER SHAFT AND GEAR
1. Disassemble reverse gear and shaft assembly.
2. Inspect shaft (B), inner bore of gear (D), and
bearing (E) for wear or damage. Replace parts as
needed.
3. When assembling make sure oil grooves on
washers (C) are facing toward the gear and the
raised side of gear hub is facing the threaded end
of the shaft.
4. Replace O-ring (A).
SHIFTER
NOTE: Shifter does not need to be removed for
transmission service unless a problem is
suspected. Shifter can be removed with
transmission in the vehicle.
1. If transmission is assembled, place lever in reverse
position (lever A out and back).
2. Remove cap screws securing covers (C) and (H).
3. Remove cover (H).
4. Remove cover (C) and shaft assembly (K).
5. Check shifter for worn or broken parts, replace as
needed.
MX0862 C
B
E
D
A
A. Shifter Lever H. Cover
B. Seal I. Snap Ring (4)
C. Cover J. Washer (4)
D. Outer Spring K. Shaft
E. Spring L. Roll Pin (2)
F. Neutral Indicator
G. Shifter
MX0882
F
J
B K
GE
C
A
L
D
I
I
J
H
E
MX0879
H
G
C
19. 6 - 34 2/14/00
COUNTERSHAFT SHIMMING PROCEDURE POWER TRAIN
Assembly:
1. Replace shaft seal (B).
2. Install shaft assembly into transmission. If
transmission is assembled, place outermost shift
shaft to front (reverse) position. Make sure lever
(G) is engaged in slot in shift shafts.
3. Apply TY15130 John Deere Form in Place Gasket
to the covers (C) and (H) and install covers.
4. Check shifting for proper operation.
COUNTERSHAFT SHIMMING
PROCEDURE
NOTE: This procedure only needs to be performed
when countershaft, bearings or transaxle
cases have been changed. If none of these
parts have been changed, install original shims
in original positions.
NOTE: Countershaft and ring gear are a matched set
and must be replaced as a set.
• Shims (A) and spacer (C) set pinion depth.
• Shims (B) set bearing preload
To determine thickness of shims for pinion depth:
1. Measure width of gear (C).
2. Hold bearing race against bearing cone and
measure distance between end of outer bearing
race (D) and end of gear.
3. Subtract measurement C from measurement D.
4. Subtract 6.25 mm (0.246 in.) from difference
calculated in step 3.
5. This is the thickness of shims (A) to be placed
between the bearing race and the transaxle case.
MX0869A
G
MX0786
C
A
B
MX0913
C
D
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21. 2/14/00 6 - 35
POWER TRAIN TRANSMISSION ASSEMBLY
6. Install the countershaft into the transmission case
with the shims installed behind the pinion gear
end bearing race, and without any shims behind
the bearing race in the front cover.
7. Install the front cover with five or six cap screws and
tighten to specification.
8. Install dial indicator (E) to transmission case and
countershaft gear as shown.
9. Using a small pry bar or large screwdriver (F) pry
countershaft back and zero dial indicator. Pry
countershaft forward and record measurement of
total travel. Add 0.1mm (0.003 in.). This is the
thickness of shims to be installed behind the front
cover bearing race.
TRANSMISSION ASSEMBLY
1. Group the three shafts and shift forks together and
install them into the clutch housing.
2. Lubricate the O-ring on the reverse idler shaft and
install reverse idler (A). Make sure extended hub
side of gear is toward clutch housing and oil
grooves in washers are facing gear. Apply medium
strength threadlock to threads and install washer
and nut on reverse idler shaft and tighten to
44-59 N•m (33-43 lb-ft).
3. Apply thin bead of TY15130 John Deere Form in
Place Gasket to front cover mating surface.
4. Slide clutch cover and gear shafts into transaxle
case far enough to get shift shafts started in their
bores.
MX0785
F
E
MX0944
A
MX0940
MX0784
22. 6 - 36 2/14/00
DIFFERENTIAL REMOVAL AND INSTALLATION POWER TRAIN
5. While sliding shift shafts in, make sure shift lever (A)
engages in slots in shift rods.
6. Replace input shaft seal.
7. Seat the front cover on the transmission housing
and install cap screws. Tighten cap screws to 23 -
29 Nm (17-21 lb-ft.)
8. Install pin (B) and balls (C) to shift shafts.
9. Install detent cover.
10. Install balls (C) and springs (D).
11. Install three cap screws (E).
DIFFERENTIAL REMOVAL AND
INSTALLATION
1. Remove roll pin (A) and lever (B) from differential
lock shaft.
2. Remove 14 cap screws (C) securing left axle
housing to transaxle case and remove axle
housing.
MX0869A
A
MX0783
B
C
MX0782
ED
C
MX0852
A B
MX0853
C