The document provides instructions for removing and installing the front and rear axles on an agricultural machine, including disconnecting steering, brakes and drive shafts, supporting the axle, and reconnecting components in the reverse order for installation. Safety warnings are provided to take precautions against injury from moving parts, hot surfaces, chemicals and lifting heavy components. Maintenance and installation torque specifications are included to correctly service the axles and steering systems.
Caterpillar cat 325 c l excavator (prefix jlc) service repair manual (jlc0000...fjkskedmme
The document provides instructions for checking and servicing components of a Caterpillar 3126B engine, including:
1. Removing and installing a crankshaft rear wear sleeve, which requires using specialty tools to distort and remove the old sleeve before pressing in a new one.
2. Installing the crankshaft, which involves cleaning surfaces, applying oil, and torquing bolts to specifications while checking end play.
3. Removing and installing the crankshaft gear, which requires heating the gear and using a puller and hydraulic press for removal and installation.
4. Checking bearing clearance using a dial indicator in accordance with specifications.
Claas targo k60 telehandlers service repair manualfjskekdmjekm
This document provides instructions for removing and installing the front and rear axles on a CLAAS agricultural machine. Key steps include draining hydraulic pressure and disconnecting electrical components before removing axles. Special care must be taken when removing the heavy axles, using proper lifting equipment. Torque specifications and bleeding procedures are listed for reinstallation. Safety warnings are also provided regarding proper protective equipment and following maintenance procedures.
Caterpillar cat 314 d lcr excavator (prefix txn) service repair manual (txn00...fjskekdmjekm
The document provides instructions for removing and installing the inlet manifold and inlet and exhaust valves on a Caterpillar 314D LCR excavator. The procedures include using various tools to compress springs, remove bolts and clips, and correctly position gaskets and other components. Precautions are outlined to prevent damage and ensure parts are clean prior to installation. Diagrams illustrate the components and steps in the processes.
Claas targo c50 40 (type 506) telehandlers service repair manualfjskekdmjekm
This document provides maintenance and repair information for CLAAS Targo C Series tractors. It covers axles and steering, the engine, transmission, boom, chassis, and technical specifications. Safety warnings are provided, and sections describe how to remove, repair, and install various components like the front and rear axles, steering system, engine, transmission, boom, cab, and other parts. Removal and installation procedures are outlined in detail with pictures to guide the repair work.
Caterpillar cat 325 c l excavator (prefix amh) service repair manual (amh0000...fjkskedmme
This document provides instructions for removing and installing various engine components on Caterpillar 325C and 325C L excavators, including:
- Removing and installing the camshaft, camshaft gear, and camshaft bearings. Proper timing of the camshaft is emphasized.
- Removing and installing the engine oil pan. Safety precautions for hot oil and proper fluid containment are outlined.
- The document contains detailed step-by-step instructions, illustrations, and notes on proper component orientation for each procedure. Required tools are listed.
Caterpillar cat 314 e cr excavator (prefix ycw) service repair manual (ycw000...jfdskekdmme
This document provides instructions for removing and installing an engine oil cooler on a Caterpillar C4.4 engine. The removal procedure involves draining coolant, removing mounting bolts and spacers, and removing the oil cooler assembly. The installation procedure specifies cleaning parts and installing the oil cooler assembly with new gaskets and bolts. Tools, safety precautions, and maintenance tips are also provided.
Caterpillar cat 323 f excavator (prefix mfy) service repair manual (mfy00001 ...jfdskekdmme
This document provides disassembly instructions for a 323F and 323F LN excavator travel motor in 27 steps. It details removing components such as the head assembly, housing assembly, brake piston, friction discs, and rotating group. Proper tooling is required and safety precautions should be followed when releasing spring forces or using pressurized air. The travel motor must be thoroughly cleaned and components reinstalled in their original positions and orientations.
Caterpillar cat 345 c l hydraulic excavator (prefix esd) service repair manua...hhfjksekmm
The document provides instructions for disassembling and assembling a travel motor. It begins with required tools and safety notices. The disassembly procedure has 31 steps that remove components like the head, plates, seals, pistons and housing pieces. The assembly procedure has 14 steps that install components in reverse order, noting to clean parts and apply lubricant before assembling. It emphasizes replacing all seals and O-rings with new parts.
Caterpillar cat 325 c l excavator (prefix jlc) service repair manual (jlc0000...fjkskedmme
The document provides instructions for checking and servicing components of a Caterpillar 3126B engine, including:
1. Removing and installing a crankshaft rear wear sleeve, which requires using specialty tools to distort and remove the old sleeve before pressing in a new one.
2. Installing the crankshaft, which involves cleaning surfaces, applying oil, and torquing bolts to specifications while checking end play.
3. Removing and installing the crankshaft gear, which requires heating the gear and using a puller and hydraulic press for removal and installation.
4. Checking bearing clearance using a dial indicator in accordance with specifications.
Claas targo k60 telehandlers service repair manualfjskekdmjekm
This document provides instructions for removing and installing the front and rear axles on a CLAAS agricultural machine. Key steps include draining hydraulic pressure and disconnecting electrical components before removing axles. Special care must be taken when removing the heavy axles, using proper lifting equipment. Torque specifications and bleeding procedures are listed for reinstallation. Safety warnings are also provided regarding proper protective equipment and following maintenance procedures.
Caterpillar cat 314 d lcr excavator (prefix txn) service repair manual (txn00...fjskekdmjekm
The document provides instructions for removing and installing the inlet manifold and inlet and exhaust valves on a Caterpillar 314D LCR excavator. The procedures include using various tools to compress springs, remove bolts and clips, and correctly position gaskets and other components. Precautions are outlined to prevent damage and ensure parts are clean prior to installation. Diagrams illustrate the components and steps in the processes.
Claas targo c50 40 (type 506) telehandlers service repair manualfjskekdmjekm
This document provides maintenance and repair information for CLAAS Targo C Series tractors. It covers axles and steering, the engine, transmission, boom, chassis, and technical specifications. Safety warnings are provided, and sections describe how to remove, repair, and install various components like the front and rear axles, steering system, engine, transmission, boom, cab, and other parts. Removal and installation procedures are outlined in detail with pictures to guide the repair work.
Caterpillar cat 325 c l excavator (prefix amh) service repair manual (amh0000...fjkskedmme
This document provides instructions for removing and installing various engine components on Caterpillar 325C and 325C L excavators, including:
- Removing and installing the camshaft, camshaft gear, and camshaft bearings. Proper timing of the camshaft is emphasized.
- Removing and installing the engine oil pan. Safety precautions for hot oil and proper fluid containment are outlined.
- The document contains detailed step-by-step instructions, illustrations, and notes on proper component orientation for each procedure. Required tools are listed.
Caterpillar cat 314 e cr excavator (prefix ycw) service repair manual (ycw000...jfdskekdmme
This document provides instructions for removing and installing an engine oil cooler on a Caterpillar C4.4 engine. The removal procedure involves draining coolant, removing mounting bolts and spacers, and removing the oil cooler assembly. The installation procedure specifies cleaning parts and installing the oil cooler assembly with new gaskets and bolts. Tools, safety precautions, and maintenance tips are also provided.
Caterpillar cat 323 f excavator (prefix mfy) service repair manual (mfy00001 ...jfdskekdmme
This document provides disassembly instructions for a 323F and 323F LN excavator travel motor in 27 steps. It details removing components such as the head assembly, housing assembly, brake piston, friction discs, and rotating group. Proper tooling is required and safety precautions should be followed when releasing spring forces or using pressurized air. The travel motor must be thoroughly cleaned and components reinstalled in their original positions and orientations.
Caterpillar cat 345 c l hydraulic excavator (prefix esd) service repair manua...hhfjksekmm
The document provides instructions for disassembling and assembling a travel motor. It begins with required tools and safety notices. The disassembly procedure has 31 steps that remove components like the head, plates, seals, pistons and housing pieces. The assembly procedure has 14 steps that install components in reverse order, noting to clean parts and apply lubricant before assembling. It emphasizes replacing all seals and O-rings with new parts.
Caterpillar cat 323 d sa excavator (prefix nes) service repair manual (nes000...jfdskekdmme
The document provides instructions for removing and installing the flywheel, flywheel housing, and crankshaft rear seal of a C6.4 engine. The flywheel is removed using lifting tools and bolts, while the flywheel housing requires removal of mounting bolts and contains a oil seal. Installation follows the reverse process, ensuring clean surfaces and applying retaining compound to mating parts. Special tools are specified for removing and installing the crankshaft rear seal and wear sleeve.
The document provides instructions for removing and installing the idler gear on a C4.4 engine. There are separate procedures for a standard idler gear and a heavy-duty idler gear. The removal procedure involves locking the camshaft and crankshaft, removing mounting bolts, and tilting the gear out of position. The installation procedure involves cleaning and inspecting parts, aligning timing marks, lubricating components, and checking specifications such as end play and backlash. Tools and torque specifications are provided.
Kobelco sk250 10 hydraulic excavator service repair manualfjsjjekdkme
This document outlines general precautions and guidelines for repairing excavator equipment according to the shop manual. It discusses preparing for disassembly, safety during disassembly and assembly, handling hydraulic and electrical equipment, welding repairs, and environmental issues. The outline notes that the copyright belongs to Kobelco and outlines rules for copying or distributing the manual's contents. It also introduces the international unit system used in specifications.
Caterpillar cat 314 c excavator (prefix sny) service repair manual (sny00001 ...jfdskekdmme
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of 314C and 314C CR excavators. It outlines 16 steps to disassemble the final drive which include removing fittings, bolts, and valves. It then details 14 steps to disassemble the counterbalance valve which involve removing springs, seals, pistons, and spools. Finally, it lists 10 steps to disassemble the travel motor which include removing seals, pistons, plates and barrel assemblies. Safety notices are included throughout to warn of hazards such as released pressures and falling/lifting heavy components.
Caterpillar cat 930 r wheel loader (prefix 57z) service repair manual (57z000...fujskekfmsme
This document provides instructions for assembling a fuel injection pump housing and installing the fuel injection pump and governor on an engine. The key steps include:
1. Assembling the fuel injection pump housing by pressing bearings into place and installing other internal components.
2. Setting the engine's #1 piston to top center to align the fuel injection pump timing.
3. Installing the fuel injection pump housing, governor, and ensuring the timing pin engages the camshaft notch for proper timing.
Caterpillar cat 325 c l excavator (prefix csj) service repair manual (csj0000...fjsjjekdkme
This document provides instructions for disassembling and assembling the travel motor of a 325C excavator. The disassembly procedure involves 27 steps to remove components like the head, check valves, fittings, seals, brake piston, friction plates, barrel assembly, and shaft assembly. The assembly procedure describes 21 steps and includes applying seals and lubricants to reinstall the components in reverse order of disassembly. Special care must be taken with alignment marks and component positions during reassembly.
Caterpillar cat 311 c excavator (prefix pad) service repair manual (pad00001 ...fjskefkemms
The document provides disassembly instructions for the final drive, travel motor, travel brake valve, and traction control valve of an excavator model 311C. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like gears, plates, pistons, springs, and seals from each assembly. Safety warnings are included to take precautions for released spring forces during disassembly.
Caterpillar cat 314 e cr excavator (prefix ecn) service repair manual (ecn000...jfdskekdmme
The document provides instructions for removing and installing the front gear group on a Caterpillar C4.4 engine. Key steps include:
1. Locking the crankshaft, camshaft, and fuel injection pump in position using timing pins to maintain proper timing.
2. Removing the idler gear and camshaft gear, taking note of alignment marks for reinstallation.
3. Cleaning and inspecting components, then reinstalling the gears in proper alignment, checking backlash and end play with gauges.
4. Locking components again and tightening fasteners to specification before removing locking pins and returning the valve mechanism to the safe position.
Caterpillar cat 312 c excavator (prefix bnn) service repair manual (bnn00001 ...fjskkksmemm
This document provides instructions for disassembling the final drive, travel motor, and travel counterbalance valve of excavator models 312C and 312C L. It outlines 19 steps to fully disassemble these components, including draining fluids, removing sprockets, valves, plates, seals, springs, and other internal parts. Safety notices are provided throughout to warn of hazards like stored energy, flying parts, and hot or pressurized fluids. Required specialty tools are listed at the beginning.
Claas arion 640 c (type a20) tractor service repair manualikdkkdmdmdm
1) The document provides instructions for inspecting, measuring, and removing/refitting various cylinder head and valve components of an Arion 630-610 C engine, including the cylinder head, valves, rockers, turbocharger, alternator, fan hub, and exhaust manifold.
2) Specified values are provided for dimensions, clearances, and torque specifications to use when inspecting wear limits and refitting components.
3) Detailed steps and diagrams illustrate the procedures, such as marking parts for refitting, measuring valve and guide diameters, checking spring tension, and loosening bolts in a particular order for removal.
Claas arion 640 (type a19) tractor service repair manualikdkkdmdmdm
The document provides instructions for inspecting, removing, and refitting various components of the cylinder head and valves for an Arion 640-510 engine, including:
- Inspecting valve bridges, rocker pins, rockers, and measuring valve shrinkage, cylinder head flatness, and thickness.
- Procedures for removing and refitting the alternator, fan hub, turbocharger, exhaust manifold, EGR cooler, thermostat cover, and cylinder head cover.
- Specifications are provided for valve guides, springs, valves, and clearances between components.
Claas arion 630 c (type a20) tractor service repair manualikdkkdmdmdm
1) The document provides instructions for inspecting, measuring, and removing/refitting various cylinder head and valve components of an Arion 630-610 C engine, including the cylinder head, valves, rockers, turbocharger, alternator, fan hub, and exhaust manifold.
2) Specified values are provided for dimensions, clearances, and torque specifications to use when inspecting wear limits and refitting components.
3) Detailed steps and diagrams illustrate the procedures, such as marking parts for refitting, measuring valve and guide diameters, checking spring tension, and loosening bolts in a particular order for removal.
Claas arion 630 (type a19) tractor service repair manualikdkkdmdmdm
The document provides instructions for inspecting, removing, and refitting various components of the cylinder head and valves for an Arion 640-510 engine, including the cylinder head cover, rockers, valves, guides, springs, manifold, thermostat cover, and more. Dimensions and specifications are provided for clearances, diameters, wear limits, tensions, and torques. Images and part labels accompany each section.
Claas arion 620 c (type a20) tractor service repair manualikdkkdmdmdm
- The document provides instructions for inspecting and servicing various components of the cylinder head and valves for an Arion 630-610 C engine, including the rocker assembly, valves, springs, guides, seats, and cylinder head.
- The procedures include measuring component dimensions and clearances, checking for wear limits, removing and refitting parts, and adjusting the valve rockers. Tolerances and specifications are provided for inspecting parts and determining whether replacement is needed.
- The valve rockers are adjusted with the engine cold, using tools to position cylinder 1 at top dead center of compression and checking/adjusting rocker clearance for the appropriate valves.
Claas arion 620 (type a19) tractor service repair manualikdkkdmdmdm
The document provides instructions for inspecting, removing, and refitting various components of the cylinder head and valves for an Arion 640-510 engine, including:
- Inspecting valve bridges, rocker pins, rockers, and measuring valve shrinkage, cylinder head flatness, and thickness.
- Procedures for removing and refitting the alternator, fan hub, turbocharger, exhaust manifold, EGR cooler, thermostat cover, and cylinder head cover.
- Specifications are provided for valve guides, springs, valves, and clearances between components.
Claas arion 610 c (type a20) tractor service repair manualikdkkdmdmdm
- The document provides instructions for inspecting, measuring, removing, and refitting various components of the cylinder head and valves for an Arion 630-610 C engine, including the cylinder head, valves, rocker assembly, turbocharger, exhaust manifold, thermostat cover, and cylinder head cover.
- Specific measurements and tolerances are provided for components like the valve guides, springs, seats, and stems.
- The procedure for adjusting the valve rockers is described, which should be done on a cold engine with specific pistons at top dead center.
Claas arion 610 (type a19) tractor service repair manualikdkkdmdmdm
1) The document provides instructions for inspecting, measuring, and removing/refitting various components of the cylinder head and valves of an Arion 640-510 engine, including the valve bridges, rocker pins, rockers, valves, springs, cylinder head, guides, seats, and turbocharger.
2) Dimensions and specifications are provided for comparing wear limits and clearances. Instructions specify cleaning, marking, and replacing worn parts.
3) Procedures are described for removing and refitting the alternator, viscous coupling, fan hub, and turbocharger, noting torque specifications for fasteners.
Claas arion 600 c (type a20) tractor service repair manualikdkkdmdmdm
- The document provides instructions for inspecting and servicing various components of the cylinder head and valves for an Arion 630-610 C engine, including the rocker assembly, valves, springs, guides, seats, and cylinder head.
- The procedures include measuring component dimensions and clearances, checking for wear limits, removing and refitting parts, and adjusting the valve rockers. Tolerances and specifications are provided for inspecting parts and determining whether replacement is needed.
- The valve rockers are adjusted with the engine cold, using tools to position cylinder 1 at top dead center of compression and checking/adjusting rocker clearance for the specified valves.
Claas arion 600 (type a19) tractor service repair manualikdkkdmdmdm
1) The document provides instructions for inspecting, measuring, and removing/refitting various components of the cylinder head and valves of an Arion 640-510 engine, including the valve bridges, rocker pins, rockers, valves, springs, cylinder head, guides, seats, and turbocharger.
2) Dimensions and specifications are provided for comparing wear limits and clearances. Instructions specify cleaning, marking, and replacing worn parts.
3) The removal and refitting process for several accessories is described, including the alternator, viscous coupling, fan hub, and turbocharger. Torque specifications and notes about thread direction are included.
Claas arion 540 510 (type a18) tractor service repair manualikdkkdmdmdm
The document provides instructions for servicing components of the cylinder head and valves for an Arion 640-510 engine. It describes how to inspect, measure, and replace various parts including the cylinder head, valves, valve guides, springs, rockers, and related components. Procedures are outlined for removing and refitting the cylinder head cover, thermostat cover and manifold, exhaust manifold, turbocharger, and other parts. Tolerances and specifications are provided to check wear limits and clearances.
The helical drive pinion is supported by two tapered bearings mounted opposite each other within the rear axle housing. Its position is adjusted via shims located between the handbrake casing and housing. The bearings are preloaded by shims fitted between the bearing cone and thrust washer.
To service the drive pinion, the tractor must be uncoupled between the gearbox and rear axle. Then various components like the PTO clutch and four-wheel drive shaft must be removed to access the drive pinion. The nut securing the drive pinion is then removed along with other components to separate the drive pinion from the handbrake casing.
Proper adjustment of the drive pinion position
The document provides information on the technology of various non-moving and moving parts of an engine, including the engine block, wet liner, cylinder head, valves, piston rings, balance shaft, and other components. It describes features such as the cavity for the oil cooler in the engine block, slope of the upper flange between the liner and block, cross-flow design of the cylinder head, and helical groove on the valve guides for lubrication. Tightening torques are also provided for various engine fasteners.
Caterpillar cat 323 d sa excavator (prefix nes) service repair manual (nes000...jfdskekdmme
The document provides instructions for removing and installing the flywheel, flywheel housing, and crankshaft rear seal of a C6.4 engine. The flywheel is removed using lifting tools and bolts, while the flywheel housing requires removal of mounting bolts and contains a oil seal. Installation follows the reverse process, ensuring clean surfaces and applying retaining compound to mating parts. Special tools are specified for removing and installing the crankshaft rear seal and wear sleeve.
The document provides instructions for removing and installing the idler gear on a C4.4 engine. There are separate procedures for a standard idler gear and a heavy-duty idler gear. The removal procedure involves locking the camshaft and crankshaft, removing mounting bolts, and tilting the gear out of position. The installation procedure involves cleaning and inspecting parts, aligning timing marks, lubricating components, and checking specifications such as end play and backlash. Tools and torque specifications are provided.
Kobelco sk250 10 hydraulic excavator service repair manualfjsjjekdkme
This document outlines general precautions and guidelines for repairing excavator equipment according to the shop manual. It discusses preparing for disassembly, safety during disassembly and assembly, handling hydraulic and electrical equipment, welding repairs, and environmental issues. The outline notes that the copyright belongs to Kobelco and outlines rules for copying or distributing the manual's contents. It also introduces the international unit system used in specifications.
Caterpillar cat 314 c excavator (prefix sny) service repair manual (sny00001 ...jfdskekdmme
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of 314C and 314C CR excavators. It outlines 16 steps to disassemble the final drive which include removing fittings, bolts, and valves. It then details 14 steps to disassemble the counterbalance valve which involve removing springs, seals, pistons, and spools. Finally, it lists 10 steps to disassemble the travel motor which include removing seals, pistons, plates and barrel assemblies. Safety notices are included throughout to warn of hazards such as released pressures and falling/lifting heavy components.
Caterpillar cat 930 r wheel loader (prefix 57z) service repair manual (57z000...fujskekfmsme
This document provides instructions for assembling a fuel injection pump housing and installing the fuel injection pump and governor on an engine. The key steps include:
1. Assembling the fuel injection pump housing by pressing bearings into place and installing other internal components.
2. Setting the engine's #1 piston to top center to align the fuel injection pump timing.
3. Installing the fuel injection pump housing, governor, and ensuring the timing pin engages the camshaft notch for proper timing.
Caterpillar cat 325 c l excavator (prefix csj) service repair manual (csj0000...fjsjjekdkme
This document provides instructions for disassembling and assembling the travel motor of a 325C excavator. The disassembly procedure involves 27 steps to remove components like the head, check valves, fittings, seals, brake piston, friction plates, barrel assembly, and shaft assembly. The assembly procedure describes 21 steps and includes applying seals and lubricants to reinstall the components in reverse order of disassembly. Special care must be taken with alignment marks and component positions during reassembly.
Caterpillar cat 311 c excavator (prefix pad) service repair manual (pad00001 ...fjskefkemms
The document provides disassembly instructions for the final drive, travel motor, travel brake valve, and traction control valve of an excavator model 311C. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like gears, plates, pistons, springs, and seals from each assembly. Safety warnings are included to take precautions for released spring forces during disassembly.
Caterpillar cat 314 e cr excavator (prefix ecn) service repair manual (ecn000...jfdskekdmme
The document provides instructions for removing and installing the front gear group on a Caterpillar C4.4 engine. Key steps include:
1. Locking the crankshaft, camshaft, and fuel injection pump in position using timing pins to maintain proper timing.
2. Removing the idler gear and camshaft gear, taking note of alignment marks for reinstallation.
3. Cleaning and inspecting components, then reinstalling the gears in proper alignment, checking backlash and end play with gauges.
4. Locking components again and tightening fasteners to specification before removing locking pins and returning the valve mechanism to the safe position.
Caterpillar cat 312 c excavator (prefix bnn) service repair manual (bnn00001 ...fjskkksmemm
This document provides instructions for disassembling the final drive, travel motor, and travel counterbalance valve of excavator models 312C and 312C L. It outlines 19 steps to fully disassemble these components, including draining fluids, removing sprockets, valves, plates, seals, springs, and other internal parts. Safety notices are provided throughout to warn of hazards like stored energy, flying parts, and hot or pressurized fluids. Required specialty tools are listed at the beginning.
Claas arion 640 c (type a20) tractor service repair manualikdkkdmdmdm
1) The document provides instructions for inspecting, measuring, and removing/refitting various cylinder head and valve components of an Arion 630-610 C engine, including the cylinder head, valves, rockers, turbocharger, alternator, fan hub, and exhaust manifold.
2) Specified values are provided for dimensions, clearances, and torque specifications to use when inspecting wear limits and refitting components.
3) Detailed steps and diagrams illustrate the procedures, such as marking parts for refitting, measuring valve and guide diameters, checking spring tension, and loosening bolts in a particular order for removal.
Claas arion 640 (type a19) tractor service repair manualikdkkdmdmdm
The document provides instructions for inspecting, removing, and refitting various components of the cylinder head and valves for an Arion 640-510 engine, including:
- Inspecting valve bridges, rocker pins, rockers, and measuring valve shrinkage, cylinder head flatness, and thickness.
- Procedures for removing and refitting the alternator, fan hub, turbocharger, exhaust manifold, EGR cooler, thermostat cover, and cylinder head cover.
- Specifications are provided for valve guides, springs, valves, and clearances between components.
Claas arion 630 c (type a20) tractor service repair manualikdkkdmdmdm
1) The document provides instructions for inspecting, measuring, and removing/refitting various cylinder head and valve components of an Arion 630-610 C engine, including the cylinder head, valves, rockers, turbocharger, alternator, fan hub, and exhaust manifold.
2) Specified values are provided for dimensions, clearances, and torque specifications to use when inspecting wear limits and refitting components.
3) Detailed steps and diagrams illustrate the procedures, such as marking parts for refitting, measuring valve and guide diameters, checking spring tension, and loosening bolts in a particular order for removal.
Claas arion 630 (type a19) tractor service repair manualikdkkdmdmdm
The document provides instructions for inspecting, removing, and refitting various components of the cylinder head and valves for an Arion 640-510 engine, including the cylinder head cover, rockers, valves, guides, springs, manifold, thermostat cover, and more. Dimensions and specifications are provided for clearances, diameters, wear limits, tensions, and torques. Images and part labels accompany each section.
Claas arion 620 c (type a20) tractor service repair manualikdkkdmdmdm
- The document provides instructions for inspecting and servicing various components of the cylinder head and valves for an Arion 630-610 C engine, including the rocker assembly, valves, springs, guides, seats, and cylinder head.
- The procedures include measuring component dimensions and clearances, checking for wear limits, removing and refitting parts, and adjusting the valve rockers. Tolerances and specifications are provided for inspecting parts and determining whether replacement is needed.
- The valve rockers are adjusted with the engine cold, using tools to position cylinder 1 at top dead center of compression and checking/adjusting rocker clearance for the appropriate valves.
Claas arion 620 (type a19) tractor service repair manualikdkkdmdmdm
The document provides instructions for inspecting, removing, and refitting various components of the cylinder head and valves for an Arion 640-510 engine, including:
- Inspecting valve bridges, rocker pins, rockers, and measuring valve shrinkage, cylinder head flatness, and thickness.
- Procedures for removing and refitting the alternator, fan hub, turbocharger, exhaust manifold, EGR cooler, thermostat cover, and cylinder head cover.
- Specifications are provided for valve guides, springs, valves, and clearances between components.
Claas arion 610 c (type a20) tractor service repair manualikdkkdmdmdm
- The document provides instructions for inspecting, measuring, removing, and refitting various components of the cylinder head and valves for an Arion 630-610 C engine, including the cylinder head, valves, rocker assembly, turbocharger, exhaust manifold, thermostat cover, and cylinder head cover.
- Specific measurements and tolerances are provided for components like the valve guides, springs, seats, and stems.
- The procedure for adjusting the valve rockers is described, which should be done on a cold engine with specific pistons at top dead center.
Claas arion 610 (type a19) tractor service repair manualikdkkdmdmdm
1) The document provides instructions for inspecting, measuring, and removing/refitting various components of the cylinder head and valves of an Arion 640-510 engine, including the valve bridges, rocker pins, rockers, valves, springs, cylinder head, guides, seats, and turbocharger.
2) Dimensions and specifications are provided for comparing wear limits and clearances. Instructions specify cleaning, marking, and replacing worn parts.
3) Procedures are described for removing and refitting the alternator, viscous coupling, fan hub, and turbocharger, noting torque specifications for fasteners.
Claas arion 600 c (type a20) tractor service repair manualikdkkdmdmdm
- The document provides instructions for inspecting and servicing various components of the cylinder head and valves for an Arion 630-610 C engine, including the rocker assembly, valves, springs, guides, seats, and cylinder head.
- The procedures include measuring component dimensions and clearances, checking for wear limits, removing and refitting parts, and adjusting the valve rockers. Tolerances and specifications are provided for inspecting parts and determining whether replacement is needed.
- The valve rockers are adjusted with the engine cold, using tools to position cylinder 1 at top dead center of compression and checking/adjusting rocker clearance for the specified valves.
Claas arion 600 (type a19) tractor service repair manualikdkkdmdmdm
1) The document provides instructions for inspecting, measuring, and removing/refitting various components of the cylinder head and valves of an Arion 640-510 engine, including the valve bridges, rocker pins, rockers, valves, springs, cylinder head, guides, seats, and turbocharger.
2) Dimensions and specifications are provided for comparing wear limits and clearances. Instructions specify cleaning, marking, and replacing worn parts.
3) The removal and refitting process for several accessories is described, including the alternator, viscous coupling, fan hub, and turbocharger. Torque specifications and notes about thread direction are included.
Claas arion 540 510 (type a18) tractor service repair manualikdkkdmdmdm
The document provides instructions for servicing components of the cylinder head and valves for an Arion 640-510 engine. It describes how to inspect, measure, and replace various parts including the cylinder head, valves, valve guides, springs, rockers, and related components. Procedures are outlined for removing and refitting the cylinder head cover, thermostat cover and manifold, exhaust manifold, turbocharger, and other parts. Tolerances and specifications are provided to check wear limits and clearances.
The helical drive pinion is supported by two tapered bearings mounted opposite each other within the rear axle housing. Its position is adjusted via shims located between the handbrake casing and housing. The bearings are preloaded by shims fitted between the bearing cone and thrust washer.
To service the drive pinion, the tractor must be uncoupled between the gearbox and rear axle. Then various components like the PTO clutch and four-wheel drive shaft must be removed to access the drive pinion. The nut securing the drive pinion is then removed along with other components to separate the drive pinion from the handbrake casing.
Proper adjustment of the drive pinion position
The document provides information on the technology of various non-moving and moving parts of an engine, including the engine block, wet liner, cylinder head, valves, piston rings, balance shaft, and other components. It describes features such as the cavity for the oil cooler in the engine block, slope of the upper flange between the liner and block, cross-flow design of the cylinder head, and helical groove on the valve guides for lubrication. Tightening torques are also provided for various engine fasteners.
Caterpillar cat 325 d excavator (prefix cyw) service repair manual (cyw00001 ...ikdkkdmdmdm
The document provides step-by-step instructions for assembling a hydraulic pump. It lists 61 steps involving the installation of gaskets, seals, pins, plates, pistons, shafts, bearings, covers, and other components into the pump housing in the correct order and orientation. Special tools and safety precautions are noted. The process concludes by installing the completed pump control and connecting fittings.
Caterpillar cat 325 c l excavator (prefix jld) service repair manual (jld0000...ikdkkdmdmdm
The document provides instructions for disassembling and assembling the final drive of a 325C excavator. It lists required tools and gives step-by-step directions to remove and disassemble components of the final drive such as gears, carriers, shafts, and housings. Cleanliness is emphasized throughout. The assembly procedure is a reversal of the disassembly steps and involves applying sealants and lubricants to components before reinstalling them.
Caterpillar cat 325 c l excavator (prefix jlc) service repair manual (jlc0000...ikdkkdmdmdm
The document provides instructions for removing and installing a crankshaft wear sleeve and crankshaft gear on a 325C excavator. It describes using various tools to distort and remove the existing wear sleeve and install a new one. It also explains how to position a woodruff key and heat the crankshaft gear before installing it on the crankshaft. The document provides step-by-step instructions and illustrations for the procedures.
Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...ikdkkdmdmdm
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, carriers, and housing components using various tools.
3. Disassembling the internal gears and carriers into individual parts like shafts, pins, washers.
4. Cleaning parts thoroughly before inspection and replacement of any worn components.
Caterpillar cat 325 c l excavator (prefix bkw) service repair manual (bkw0000...ikdkkdmdmdm
This document provides instructions for disassembling and assembling the final drive of a 325C excavator. The disassembly procedure involves removing over 30 individual parts from the final drive housing. The assembly procedure instructs technicians to clean all parts thoroughly, apply lubricants, and install parts in the reverse order of disassembly. Technicians are advised to replace all seals and gaskets during assembly and to measure bearing clearances at specific steps.
Caterpillar cat 325 c l excavator (prefix amh) service repair manual (amh0000...ikdkkdmdmdm
The document provides instructions for removing and installing various engine components on a Caterpillar 3126B engine, including:
- Camshaft removal which requires removing the lifter group and front cover before removing the camshaft, camshaft retainer plate, and bolts.
- Camshaft bearing removal using a special tool and noting the oil hole orientation for installation.
- Engine oil pan removal by draining the oil, removing bolts and drain plug, and cleaning the mating surfaces before installing with a new gasket using sealant on the joints.
Caterpillar cat 325 c fm excavator (prefix y4p) service repair manual (y4p000...ikdkkdmdmdm
This document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. It lists the required tools and presents step-by-step procedures with illustrations. The procedures include removing components such as sprockets, gears, seals, and bearings. A special bench is used to remove the locknut requiring hydraulic pressure up to 2000 psi. Reassembly follows the reverse order of disassembly.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Ever been troubled by the blinking sign and didn’t know what to do?
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Manual despiece Yamaha fuera de borda pc_e40x_02.pdf
Claas targo k50 telehandlers service repair manual
1. CL
CL
CL
CL
CLA
A
A
A
AAS T
AS T
AS T
AS T
AS TARGO K50 K60 K70
ARGO K50 K60 K70
ARGO K50 K60 K70
ARGO K50 K60 K70
ARGO K50 K60 K70
REP
REP
REP
REP
REPAIR MANUAL
AIR MANUAL
AIR MANUAL
AIR MANUAL
AIR MANUAL
2. The machines in this handbook are designed essentially for agricultural and associated applications. This is
their intended use.
Any modifications made to the machine without prior written approval from CLAAS or if the machine is used in
any way contrary to the intended use or if the machine is not properly driven or maintained then the Company
will not accept any liability whatsoever for any damage or injury (whether direct or consequential).
The method of operation and maintenance specified in this handbook should be strictly adhered to.
For your parts requirements, it is essential that only genuine CLAAS parts are fitted. Any resultant damage
from non-genuine parts will invalidate your machine warranty.
CLAAS operates a policy of continuous improvement to its products and reserve the right to change specifica-
tions and equipment without notice. Therefore some information within this handbook may differ from your
machine.
This manual is designed to service machines:
from Serial No. 51200011
up to Serial No. 51200727.
from Serial No. K5D00100
from Serial No. K6D00100
from Serial No. K7D00100
3. INTRODUCTION
General
The contents of this Repair Manual, although correct at the time of publication, may be subject to alteration by
the manufacturer without notice.
This manual assumes that maintenance personnel have a sound knowledge of workshop practices and
safety procedures associated with the repairs of this type of machine. This manual is designed to assist with
the more specialised information required for removal and strip-down of major components.
It is recommended that the relevant part of this Repair Manual is studied carefully before proceeding with any
maintenance.
Machine identification
To make sure that the correct parts are obtained, always quote the machine Serial Number when ordering
parts.
Health and Safety
To prevent injury to personnel and damage to equipment and machinery, care must be taken to operate in a
safe manner. Read the Safety Warnings that follow and always work in a safe manner and obey the relevant
Warnings.
Throughout this manual and on the machine there are safety notes. Each note starts with a single word. The
meaning of these single words is as follows:
Identifies a hazard exists. If proper precautions are not taken, it is highly probable that the
operator (or others) could be killed or seriously injured.
Identifies a reminder of safety practices. Failure to observe these safety practices could result
in injury to the operator (or others) or damage to the machine.
In general these notes are used to indicate that the procedures being described in the manual must be
followed to avoid serious injury or death to yourself or others. The notes are also used to protect the machine
from unsafe maintenance practices.
4. SAFETY WARNINGS
Always wear correct fitting protective clothing. Loose or baggy clothing can be extremely
dangerous when operating or maintaining a machine.
Where possible, only work on or close to engines or machinery when they are stopped. If this
is not practical, remember to keep tools, test equipment and all parts of your body well away
from moving parts.
Avoid contact with exhaust pipes and exhaust manifolds when the engine is running; these
can be very hot.
Many liquids used on this machine are harmful if taken internally or splashed into the eyes. In
the event of accidentally swallowing oil, diesel fuel, anti-freeze, battery acid etc., DO NOT
induce vomiting, but OBTAIN QUALIFIED MEDICAL ASSISTANCE IMMEDIATELY.
Always obtain advice before mixing oils; some are incompatible.
Never run an engine in an enclosed space unless an exhaust extraction system is used.
Always disconnect battery cables before working on the electrical system to prevent injury
caused by electric shock.
When it is necessary to work on the electrical system with power on, for fault diagnosis,
always have a safety man in attendance
Any dust found on the machine or produced during work on the machine should be removed
by extraction, not by blowing. Dust waste should be dampened, placed in a sealed container
and marked for safe disposal.
Always dump pressure from the hydraulic system before carrying out any maintenance or
adjustment (refer to Hydraulic Repair Manual).
Never leave the machine unattended with pressure in the system.
Fine jets of hydraulic fluid at high pressure can penetrate the skin. Do not use your fingers to
check for hydraulic fluid leaks. Do not put your face close to suspected leaks. If hydraulic fluid
penetrates your skin OBTAIN QUALIFIED MEDICAL ASSISTANCE IMMEDIATELY.
Never allow unqualified personnel to attempt to remove or replace any part of the machine.
Always use the correct lifting equipment to remove large or heavy components.
Never attempt to lift or hold up the machine using the lash-down points.
6. AXLES & STEERING 1.1
Axles
Description
The front and rear axles are both double reduction by
bevel set and planetary hub reduction gears, both have
limited slip differentials. The front axle incorporates a
parking brake.
Steering is available to both axles, depending on the
steering mode selected. The axle hubs are steered
by the operation of a double acting hydraulic cylinder
attached to the axle.
Front axle
Removal
1. Park the machine on firm level ground and set the
wheels straight ahead, in line with the chassis. Fit
chocks to the front and rear of the rear wheels.
2. Raise the boom and fit the boom safety stop.
3. Stop the engine and apply the parking brake.
4. Refer to page 1.53 and dump hydraulic pressure
from the brake systems, then disconnect the
battery.
5. Disconnect the drive shaft from the axle flange
and support clear of axle.
6. Disconnect the inductive magnetic steering
sensor electrical lead.
7. Slacken front axle wheel nuts.
8. Support the chassis at a sufficient height to allow
the wheels to be removed.
9. Support axle with a fork-lift or trolley jacks.
10. Remove front wheels.
11. Disconnect brake pipes (2) and (3) from left and
right brake unit, fit blanks to open pipes and brake
unit connections.
Support the drive shaft clear of the
axle to make sure it is not damaged
during axle removal.
1. Steering pipes
2. Left brake pipes
3. Right brake pipes
12. Disconnect steering pipes (1) from steering
cylinder, fit blanks to open pipes and steering
cylinder connections.
Secure the axle to the fork-lift/trolley
jacks to prevent axle tipping on
removal.
The axle weighs 443 kg, take care
when removing and transporting.
13. Remove the eight attachment bolts/nuts
securing axle to chassis (four each side) and
remove support plates.
14. Lower axle on fork-lift/trolley jacks.
15. Move axle clear of machine and place on a
suitable support.
7. AXLES & STEERING
1.2
Installation
1. Installation is the reverse of the removal
procedure.
2. Torque load components as follows:
Axle to chassis nuts 640 Nm (472 lbf ft.)
Drive shaft bolts 70-85 Nm (52-63 lbf ft.)
Wheel nuts 300 Nm (221 lbf ft.).
3. Check axle and wheel hub oil levels are correct.
4. When the axle has been dismantled and
reassembled, refer to the Axle Assembly section
and test the differential operation.
5. Refer to Page 1.52 and bleed then check brake
function.
6. Start engine, make sure front wheel steering is
selected and operate steering through full range
several times to bleed air from steering system.
7. Test machine operation.
8. AXLES & STEERING 1.3
REAR AXLE
Removal
1. Park the machine on firm level ground and set the
wheels straight ahead, in line with the chassis. Fit
chocks to the front and rear of the rear wheels.
2. Raise the boom and fit the boom safety stop.
3. Stop the engine and apply the parking brake.
4. Refer to page 1.53 and dump hydraulic pressure
from the brake systems, then disconnect the
battery.
5. Disconnect the drive shaft from the axle flange
and support clear of axle.
6. Disconnect the load sensor electrical lead.
7. Disconnect the inductive magnetic steering
sensor electrical lead.
8. Slacken rear axle wheel nuts.
9. Support the chassis at a sufficient height to allow
the wheels to be removed.
10. Support axle with a fork-lift or trolley jacks.
11. Remove the bolts attaching the axle front
support to the chassis.
12. Remove the bolts attaching the axle rear
support to the chassis.
13. Remove rear wheels.
14. Disconnect brake pipes (2) and (3) from left and
right brake units, fit blanks to open pipes and brake
unit connections.
15. Disconnect steering pipes (1) from steering
cylinder, fit blanks to open pipes and steering
cylinder connections.
Support the drive shaft clear of the
axle to make sure it is not damaged
during axle removal.
Secure the axle to the fork-lift/trolley
jacks to prevent axle tipping on
removal.
The axle weighs 443 kg, take care
when removing and transporting.
1. Steering pipes
2. Right brake pipes
3. Left brake pipes
17. Move axle clear of machine and place on a
suitable support.
Installation
1. Installation is the reverse of the removal
procedure.
2. Torque load components as follows:
Axle to chassis nuts 640 Nm (472 lbf ft.)
Drive shaft bolts 70-85 Nm (52-63 lbf ft.)
Wheel nuts 300 Nm (221 lbf ft.)
Axle support bolts 370 Nm (273 lbf ft.)
3. Check axle and wheel hub oil levels are correct.
4. When the axle has been dismantled and
reassembled, refer to the Axle Assembly section
and test the differential operation.
5. Refer to Page 1.52 and bleed then check brake
function.
6. Start engine, make sure rear wheel steering is
selected and operate steering through full range
several times to bleed air from steering system.
7. Test machine operation.
16. Lower axle on fork-lift/trolley jacks.
9. AXLES & STEERING
1.4
NOTES:
(1) Sealing Compound. Ensure both surfaces
to be sealed are clean, dry and free from grease.
(2) O-ring seals. Lubricate seals before fitting
to prevent twisting when inserting the shaft
(3) Bearings. It is recommended (but not
mandatory) that bearings are heated to 80°C -
90°C before fitting to shaft, or cooling with dry ice
before inserting them into an outer housing.
(4) Shims. Measure shims before use, do not
rely on measurement marked on shim.
(5) Torque loading. Torque load all
components to the recommended figure.
(6) Oil seals. To assist with the correct
installation of oil seals carry out the following:
- Ensure the shaft is clean and not damaged
- Assemble with lip side towards the oil side
- Lubricate seal with oil and fill ¾ of seal
cavity with grease
- Use special tools to install seals, where
available. Do not hammer directly on the
seal
- Do not damage seals while assembling the
shaft.
(7) Special tools. Use the special tools to
dismantle and assemble the axle.
Servicing
Dismantling and assembly (General)
Dispose of used axle oil in
accordance with local regulations.
10. AXLES & STEERING 1.5
4.Remove both the track rods (1) by loosening the
lock nut (2) and unscrewing track rod from ball joint.
Remove the three cylinder attachment bolts (3) and
hydraulic adapter (4) from steering cylinder (5).
Remove cylinder from axle mounting brackets, if
necessary use a rubber hammer.
Cylinder overhaul
Refer to Hydraulic Manual for cylinder Dismantling
and Assembly.
1. Track rod
2. Nut
3. Bolt
4. Hydraulic adapter
5. Steering cylinder
Removal
1. Remove the inductive magnetic steering sensor,
by loosening the locking clamp screws.
Dismantling
Steering cylinder
2. Loosen the track rod end nut until it covers end of
threaded pin.
3. Use a suitable tool and break the track rod joint.
NOTE: This may damage the nut, use a new nut on
assembly.
11. AXLES & STEERING
1.6
NOTE: This procedure is for the left or right hand
epicyclic reduction gear.
1. Position drain plug (1) at highest position and
loosen, to dissipate any pressure in axle.
2. Rotate planetary carrier (2) until drain plug is at
lowest position, remove drain plug and drain oil into
a suitable container.
3. Remove the planetary carrier retaining screws (3)
and remove carrier from wheel hub (4).
4. Position the planetary carrier on a clean
workbench and check components for wear and
condition.
5. Remove O-ring (10) and check condition.
6. If necessary, replace components in planetary
carrier as follows:
7. Remove the lock rings (5) and washers (6) from
pins (7).
8. Remove planetary gears (8) from pins.
9. Remove the needle roller bearings (9) from the
gears.
NOTE: When a new planetary gear is fitted, it is
recommended that new needle roller bearings are
fitted.
1. Drain plug
2. Planetary carrier
3. Retaining screws
4. Wheel hub
5. Lock ring
6. Washer
7. Pin
8. Planetary gear
9. Needle roller bearings
10. O-ring
Epicyclic reduction gear
12. AXLES & STEERING 1.7
Wheel hub
NOTE: This procedure is for the left or right hand
wheel hub.
1. Remove the circlip (11) and washers (12 & 13)
from the U/J shaft (14).
2. Remove the hub lock ring gear attachment bolts
(15).
3. Fit at least two of the hub lock ring gear
attachment bolts (15) into the threaded extraction
holes (16) and tighten evenly to push the carrier off
the hub.
4. Remove the hub lock ring gear (17) and the
epicyclic ring gear (18) from the wheel hub (19).
5. Remove the wheel hub from the axle, careful use
of hammers and levers may be necessary.
6. Position the wheel hub on a suitable workbench
and remove the bearing seal (20) with a lever.
7. Remove the inner and outer bearings cups (21)
from the housing using a hammer and drift.
8. Remove the bearing cone (22) from the swivel
housing side of the hub using a suitable extractor.
9. Remove the lock ring (23) securing the hub lock
ring gear (17) to the epicyclic ring gear (18) and
separate the units.
10. Examine the hub lock ring gear (17) and the
epicyclic ring gear (18) for wear. If necessary,
remove the centring bushes (24) of the hub lock ring
gear with a hammer and special tool Part No,
CA715027.
11. Circlip
12. Washer
13. Washer
14. U/J shaft
15. Bolt
16. Threaded hole
17. Hub lock ring gear
18. Epicyclic gear
19. Hub
20. Bearing seal
21. Bearing cups
22. Bearing cone
23. Lock ring
24. Bush
13. AXLES & STEERING
1.8
11. Remove the bolts (25) securing the upper king
pin (26) to the axle beam (27), remove the king pin,
the belleville washers (28) and shim (32).
12. Remove the bolts (25) securing the lower king
pin (26) to the axle beam (27), remove the king pin
and the belleville washers (28).
13. Remove the swivel housing (29) from the axle
beam and position on a suitable workbench.
14. Remove the sealing ring (30) from the swivel
housing.
15. Invert the housing and remove the bush (31)
using a hammer and drift.
25. Bolt
26. King pin
27. Axle beam
28. Belleville washer
29. Swivel housing
30. Sealing ring
31. Bush
32. Shim
The swivel housing is heavy and
must be supported with suitable
equipment before the king pins are
removed.
14. AXLES & STEERING 1.9
Axle beam trumpet and brake group
NOTE: This procedure is for the left or right hand
axle beam trumpet and brake group.
1. Remove the drive shaft (1) from the axle beam
(2).
NOTE: The removal procedure for sealing ring (3)
will destroy the sealing ring.
2. Remove the sealing ring (3) with a lever and
examine the bush (4) for wear.
NOTE: Only remove bush (4) if worn or damaged,
the removal procedure will destroy the bush.
3. Remove bush (4), if worn or damaged, by
carefully cutting the bush with a chisel before
extraction.
NOTE: The belleville washers (5) and shim (6) may
have been removed during the wheel hub removal
procedure.
4. Remove the belleville washers (5) from the upper
and lower beam housing and the shim (6) from the
upper housing.
5. Using a suitable extractor, remove the upper and
lower bushes (7 & 8) from the axle beam (2).
6. Remove bush (9) from upper and lower king pins
(10).
1. Drive shaft
2. Axle beam
3. Sealing ring
4. Bush
5. Belleville washer
6. Shim
7. Bush
8. Bush
9. Bush
10. King pin
15. AXLES & STEERING
1.10
9. Remove the axle beam retaining screws (13) and
nut from the lower stud. Remove axle beam (2) from
brake pack/differential assembly.
10. Remove O-ring (14) from axle beam.
NOTE: Record the position of the sleeve (17) to aid
assembly.
11. Remove the brake discs (15), fixed discs (16)
and sleeve (17) from the brake pack (12).
12. Remove the two self-adjust bolts (18), belleville
washers (19), bush (20) and belleville washer (21)
from the brake housing.
11. Differential
12. Brake pack
13. Screw
14. O-ring
15. Brake disc
16. Fixed disc
17. Sleeve
18. Bolt
19. Belleville washers
20. Bush
21. Belleville washer
7. Put identification marks on the differential (11),
left/right brake packs (12) and left/right axle beams
(2) to aid assembly.
8. Position the axle on a suitable workbench and
attach lifting gear to the axle beam being removed.
The axle beams weighs 80 kg. Take
care when removing axle beams
from differential and use suitable
lifting gear.
The brake discs and fixed discs are
loose when the axle beam is
removed. Take care not to damage
brake discs and fixed discs.
16. AXLES & STEERING 1.11
17. Connect the brake pack (12) to suitable lifting
equipment .
18. Remove the upper securing screw (27) and the
lower stud bolt (28). Remove the brake pack from
the differential unit.
19. Remove the housing O-ring (29) and the oil pipe
O-ring (30).
20. Remove the bolt (31) and lock nut retainer (32).
21. Remove the lock nut (33) from the brake flange,
using special tool Part No, CA119030.
22. Brake inlet connection
23. Piston
24. O-ring
25. Bushing
26. Adjuster screw
27. Screw
28. Stud bolt
29. O-ring
30. O-ring
31. Bolt
32. Retainer
33. Lock nut
34. Bearing cup
13. Attach a suitable hydraulic or air supply to the
brake inlet connection (22) on the brake pack (12).
Apply the minimum pressure to move the piston.
14. Remove piston (23) and O-rings (24).
15. Remove O-rings from piston and inspect for
wear. Remove the three self-adjust split bushings
(25) from the piston bores.
16. Remove the three parking brake adjuster
screws (26) and O-rings.
Hydraulic or air pressure can be
used to remove the brake piston.
Only use the minimum pressure
necessary to move piston.
Unscrew the parking brake adjuster
screws one turn at a time alternately
to avoid damage to the brake.
The next step separates the brake
pack from the differential unit. Make
sure the brake pack is attached to
suitable lifting equipment before
removal.
17. AXLES & STEERING
1.12
22. Using a suitable press and special tool Part No,
CA715056, apply pressure to piston (39) and
remove circlip (35).
23. Remove sleeve (36) and belleville washers (37).
35. Circlip
36. Sleeve
37. Belleville washer (Qty 2)
38. Brake connection
39. Piston
40. O-ring
41. O-ring
42. Circlip
43. Thrust pin
44. O-ring
45. O-ring
24. Attach a suitable hydraulic or air supply to the
negative acting brake connection (38) on the brake
pack (12). Apply the minimum pressure to move the
piston.
25. Remove the piston (39) and remove the O-rings
(40 & 41) from piston.
26. Remove circlip (42) securing thrust pin (43) to
piston and remove thrust pin.
27. Remove O-rings (44 & 45) from thrust pin and
inspect for wear.
28. Remove the other axle beam trumpet and brake
group from the differential unit using the above
procedure.
Take care when using a press to
compress the washers when
removing the circlip. Release
pressure slowly when circlip
removed.
Hydraulic or air pressure can be
used to remove the brake piston.
Only use the minimum pressure
necessary to move piston.
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19. AXLES & STEERING 1.13
8. Remove the bevel pinion ring nut (10) using
special tool Part No. CA119099 and CA715022,
then remove the washer (11).
9. Remove the pinion (12) from the housing by
using a soft-faced hammer to drive pinion into
housing. Remove the taper roller bearing (13) from
the splined end of the housing.
10. Remove the washers (14) and collapsible
spacer (15) from the pinion shaft. Remove the taper
roller bearing (16) from the pinion shaft (12).
11. Remove the shim (17) from under the inner
bearing on the pinion shaft and check for wear.
12. Remove the outer bearing track (18) using a
suitable extractor.
13. Remove the inner bearing track (19) using a
suitable hammer and drift.
1. Bolt
2. Crown wheel
3. Differential assembly
4. Bearing
5. Circlip
6. Input flange
7. O-ring
8. Shim
9. Bearing seal
10. Pinion ring nut
11. Washer
12. Pinion
13. Taper roller bearing
14. Washer
15. Collapsible spacer
16. Taper roller bearing
17. Shim
18. Outer bearing track
19. Inner bearing track
Differential group
NOTE: Mark the two halves of the differential (3)
before dismantling to aid assembly.
1. Remove the differential (3) from the housing and
secure in a suitable clamp.
2. Remove the bolts (1) securing the crown wheel
(2) to the differential (3) and remove the crown
wheel.
3. Carefully separate the two halves of the unit.
4. Dismantle the components in each differential
half and examine for wear.
5. Remove the bearing (4) from each half of the unit
with a suitable extractor.
6. Remove the circlip (5), and slide out the input
flange (6). Remove the O-ring (7) and shim (8).
7. Use an extractor and remove the bearing seal
(9).
When the crown wheel is removed
from differential unit the two halves
will separate. Make sure component
parts are not dropped.
Always use the special tools to
remove the bevel pinion ring nut.
Other methods can damage the
threads.
21. AXLES & STEERING 1.15
ASSEMBLY
Pinion group
1. Position the differential housing (1) on a
workbench.
2. Fit the outer bearing track (2) and inner bearing
track (3) for the taper roller bearings in the housing
using special tool in kit Part No. CA715401.
NOTE: To measure and set up the differential, a
false pinion Part No. CA715040 and a false
differential Part No. CA715041 are used.
3. Fit the false pinion Part No. CA715040 (4)
complete with bearings to the differential housing
and tighten ring nut (5) until backlash is eliminated
(do not over-tighten ring nut).
NOTE: Make sure the brake housings are fitted to
the correct side of the differential and the reference
marks made during disassembly are aligned.
4. Fit the left and right brake housings (6) to the
differential. Use at least two bolts to attach each
half, space the bolts diametrically opposite to make
sure housing is seated correctly.
5. Fit the false differential (7) Part No. CA715041 to
the centre body of the differential housing and make
sure it is inserted in both brake housings.
1. Differential housing
2. Outer bearing track
3. Inner bearing track
4. Special tool Part No. CA715040
5. Ring nut
6. Brake housing
7. False differential Part No. CA715041