The document provides instructions for removing and installing a final drive assembly on a tractor. It involves draining the oil, removing mounting hardware, using lifting equipment to remove the assembly, cleaning mating surfaces, applying sealant, and reinstalling the assembly. The process is reversed to install the final drive assembly, ensuring proper torque specifications are followed.
John deere 6100 d (tier 0 tier 3stage iiia) tractors service repair technic...udfjjjskekmdm
This document provides instructions for splitting a tractor into front and rear sections. Key steps include: blocking the wheels, removing the cab or operator station, draining fluids, disconnecting hydraulic lines, and installing lifting brackets to separate the front and rear sections using a lifting device. Safety precautions such as using support stands are noted. The process is reversed to rejoin the sections.
Caterpillar cat 313 f excavator (prefix nlg) service repair manual (nlg00001 ...fjjskekdmmse
This document provides instructions for installing an idler gear on a C4.4 engine. It outlines 19 steps including cleaning and inspecting parts, installing locking pins to hold components in place, lubricating and installing the idler gear and hub, checking timing marks and backlash, and reinstalling covers once complete. Tools required include various pins, sockets, and indicators to aid in the installation and ensure proper timing. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
Caterpillar cat 312 d l excavator (prefix rhl) service repair manual (rhl0000...pfiskdmjekm
The document provides instructions for removing and installing an idler gear on a Caterpillar C4.2 engine. It describes:
1) Removing the front housing, idler gear bolt and washer, thrust plate, and idler gear from the idler gear shaft.
2) Using a puller tool to remove the idler gear bushing and idler shaft from the cylinder block.
3) Checking the idler shaft for wear and replacing if needed.
4) Measuring gear backlash and end play during installation and comparing to specifications.
Caterpillar cat 323 f excavator (prefix kby) service repair manual (kby00001 ...jfdskekdmme
This document provides instructions for removing and installing the rear power take-off (RPTO) on a Caterpillar 323F excavator engine. The removal procedure involves removing 12 components including gears, adapters, and sleeve bearings. The installation procedure describes installing these components in reverse order and ensuring proper alignment and torque specifications are followed.
1. The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 323 excavator with a C7.1 engine.
2. To remove the flywheel, bolts must first be removed and guide studs installed before lifting the flywheel off using a lifting device. The flywheel ring gear can then be removed by heating and punching.
3. Flywheel installation requires cleaning, installing the ring gear by heating and pressing it on, checking the rear seal for leaks, lifting the flywheel onto guide studs and torquing the bolts.
Mc cormick fxl techno tier 3 (2008 2009) - rp54 - f 105 gexl tractor service ...fjsjekkmdmme
This document contains parts listings and technical specifications for engine components. It includes identification numbers, quantities, replacement kits, and notes for various parts like cylinders, pistons, gears, valves, and other internal engine pieces. Measurements and tolerances are provided for wear specifications. References are made to other part numbers for related components.
Mc cormick fxl techno tier 3 (2008 2009) - rp54 - f 100 gexl tractor service ...fjsjekkmdmme
This document contains parts information for an engine, including:
1. Component names, part numbers, quantities and reference numbers.
2. Identification information for the engine model and OEM.
3. Notes on replacement parts, reference numbers, quantities for tractors sold, and color coding.
Mc cormick fxl techno tier 3 (2008 2009) - rp54 - f 80 gexl tractor service r...fjsjekkmdmme
This document provides component part listings and information for an engine. It lists individual part numbers, part names, applicable serial number ranges, replacement part numbers, and other technical specifications over multiple pages of documentation.
John deere 6100 d (tier 0 tier 3stage iiia) tractors service repair technic...udfjjjskekmdm
This document provides instructions for splitting a tractor into front and rear sections. Key steps include: blocking the wheels, removing the cab or operator station, draining fluids, disconnecting hydraulic lines, and installing lifting brackets to separate the front and rear sections using a lifting device. Safety precautions such as using support stands are noted. The process is reversed to rejoin the sections.
Caterpillar cat 313 f excavator (prefix nlg) service repair manual (nlg00001 ...fjjskekdmmse
This document provides instructions for installing an idler gear on a C4.4 engine. It outlines 19 steps including cleaning and inspecting parts, installing locking pins to hold components in place, lubricating and installing the idler gear and hub, checking timing marks and backlash, and reinstalling covers once complete. Tools required include various pins, sockets, and indicators to aid in the installation and ensure proper timing. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
Caterpillar cat 312 d l excavator (prefix rhl) service repair manual (rhl0000...pfiskdmjekm
The document provides instructions for removing and installing an idler gear on a Caterpillar C4.2 engine. It describes:
1) Removing the front housing, idler gear bolt and washer, thrust plate, and idler gear from the idler gear shaft.
2) Using a puller tool to remove the idler gear bushing and idler shaft from the cylinder block.
3) Checking the idler shaft for wear and replacing if needed.
4) Measuring gear backlash and end play during installation and comparing to specifications.
Caterpillar cat 323 f excavator (prefix kby) service repair manual (kby00001 ...jfdskekdmme
This document provides instructions for removing and installing the rear power take-off (RPTO) on a Caterpillar 323F excavator engine. The removal procedure involves removing 12 components including gears, adapters, and sleeve bearings. The installation procedure describes installing these components in reverse order and ensuring proper alignment and torque specifications are followed.
1. The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 323 excavator with a C7.1 engine.
2. To remove the flywheel, bolts must first be removed and guide studs installed before lifting the flywheel off using a lifting device. The flywheel ring gear can then be removed by heating and punching.
3. Flywheel installation requires cleaning, installing the ring gear by heating and pressing it on, checking the rear seal for leaks, lifting the flywheel onto guide studs and torquing the bolts.
Mc cormick fxl techno tier 3 (2008 2009) - rp54 - f 105 gexl tractor service ...fjsjekkmdmme
This document contains parts listings and technical specifications for engine components. It includes identification numbers, quantities, replacement kits, and notes for various parts like cylinders, pistons, gears, valves, and other internal engine pieces. Measurements and tolerances are provided for wear specifications. References are made to other part numbers for related components.
Mc cormick fxl techno tier 3 (2008 2009) - rp54 - f 100 gexl tractor service ...fjsjekkmdmme
This document contains parts information for an engine, including:
1. Component names, part numbers, quantities and reference numbers.
2. Identification information for the engine model and OEM.
3. Notes on replacement parts, reference numbers, quantities for tractors sold, and color coding.
Mc cormick fxl techno tier 3 (2008 2009) - rp54 - f 80 gexl tractor service r...fjsjekkmdmme
This document provides component part listings and information for an engine. It lists individual part numbers, part names, applicable serial number ranges, replacement part numbers, and other technical specifications over multiple pages of documentation.
Mc cormick fxl techno tier 3 (2008 2009) - rp54 - f 75 ge tractor service rep...fjsjekkmdmme
This document provides information on components for an engine. It lists 40 individual components, including cylinders, pistons, gears, shafts, plates, and other parts. Each component includes details like the part number, quantity needed, and reference numbers. The document also indicates that some components are part of larger assemblies and provides replacement part information.
Mc cormick fxl techno tier 2 (2003 2008) - rp52 - f105 fgexl tractor service ...fjsjekkmdmme
This document contains information about engine part replacements and repair kits. It lists part numbers, descriptions, and whether they are for overhaul or replacement. It provides technical information for engines, including serial number ranges that parts are applicable for. It also includes quantity information for parts included in kits.
Mc cormick fxl techno tier 2 (2003 2008) - rp52 - f85 fgexl tractor service r...fjsjekkmdmme
This document contains parts listings and repair instructions for engine components. It includes listings of parts needed for repairs or replacements, identifying information for each part like part numbers and names, quantities needed, and repair steps or kits associated with each part. Tasks identified include repairs, overhauls, replacements, and timing specifications.
Mc cormick fxl techno tier 2 (2003 2008) - rp52 - f80 fge tractor service rep...fjsjekkmdmme
This document contains information about engine parts including identification numbers, descriptions, and repair specifications. It lists parts needed for overhauls, replacements, and repairs of engine components like cylinders, crankshafts, heads, valves, pistons, gears, and other internal engine parts. Specifications include torque settings, fit tolerances, and serial number ranges for applicability of certain parts.
Mc cormick fxl techno tier 2 (2003 2008) - rp52 - f75 fgexl tractor service r...fjsjekkmdmme
This document contains parts lists and repair instructions for engine components. It lists individual part numbers, descriptions, quantities, and repair times for replacing or overhauling parts like pistons, rods, bearings, gaskets, valves, pumps, and more. Each part is identified by its number and specifications are provided for replacement parts that may vary by size.
Mc cormick fxl techno tier 2 (2003 2008) - rp52 - f70 fge tractor service rep...fjsjekkmdmme
This document contains parts lists and repair instructions for engines. It lists individual engine parts along with relevant repair times for tasks like replacement, overhaul, and more. Parts are identified with reference numbers and include details like kits, bushings, gears, plugs, and other engine components. Technician and repair times are provided for each task.
Mc cormick f top restyling (2010 ) - rp55 - f100gexl tractor service repair ...fjsjekkmdmme
This document provides parts information for various engine components. It lists part numbers, descriptions, applicable serial number ranges, and other technical specifications for items like pistons, connecting rods, cylinder heads, pumps, sensors and housing parts. It indicates that some components are part of larger assemblies and notes replacement part designations or color coding for organized replacement.
Komatsu h185 s hydraulic shovel service repair manual (sn 6111)fjsjekkmdmme
This shop manual provides proprietary information for maintaining and repairing the Komatsu H185S hydraulic shovel. It describes the continuous improvement process used by Komatsu to update their products and documentation. Users are advised to check with their distributor for the latest revision of the manual, as revisions may be made without notice due to Komatsu's ongoing research and development efforts.
Komatsu d575 a 2 dozer bulldozer service repair manual (sn 10001 and up)fjsjekkmdmme
This shop manual provides information for servicing and repairing the D575A-2 machine model. The manual contains safety precautions and general procedures for removal and installation of components. Key points include:
- The D575A-2 uses the SA12V170-1 engine which is detailed in the 12V170-1 Series Engine Shop Manual.
- Safety precautions must always be followed when servicing equipment to prevent injury.
- Procedures are provided for removal and installation of components like the power train oil cooler, hydraulic cooler, fuel injection pump, water pump, turbocharger, and cylinder head.
- Components should be installed in reverse order of removal and fluids refilled
Komatsu d475 a 2 dozer bulldozer service repair manual (sn 10201 and up)fjsjekkmdmme
The document provides instructions for removing and installing various components of an excavator. It describes removing the torque converter cooler assembly which includes disconnecting tubes and hoses, draining oil, and removing mounting bolts. It also describes installing the assembly in reverse order and refilling with oil. Similarly, it provides removal and installation instructions for other assemblies like the fuel injection pump, water pump, turbocharger, and cylinder head.
Komatsu d65 wx 16 dozer bulldozer service repair manual sn 80001 and upfjsjekkmdmme
The document is a shop manual that provides specifications, maintenance procedures, and troubleshooting information for Bulldozer models D65EX-16, D65PX-16, and D65WX-16. It contains sections on the engine and cooling system, power train, undercarriage, hydraulic system, electrical system, and troubleshooting codes. Tables provide the serial numbers, specifications, weights, fluids, and tightening torques. The manual also includes maintenance standards, safety notices, and testing and adjusting procedures.
Komatsu d65 wx 15e0 dozer bulldozer service repair manual sn 69001 and upfjsjekkmdmme
This document provides specifications and service information for Bulldozer models D65EX-15E0, D65PX-15E0, and D65WX-15E0, including serial numbers 69001 and up. It contains sections on specifications, structure and function, maintenance standards, testing and adjusting procedures, and troubleshooting. The document is organized into multiple sections covering various systems of the bulldozers.
Komatsu d65 px 16 dozer bulldozer service repair manual sn 80001 and upfjsjekkmdmme
This document provides specifications, maintenance procedures, and troubleshooting information for Bulldozer models D65EX-16, D65PX-16, and D65WX-16. It includes sections on engine and cooling systems, power train, undercarriage, hydraulic systems, electrical systems, and work equipment. Troubleshooting tables provide possible causes and solutions for various error codes related to transmission components, sensors, engine controls, and electrical circuits.
Komatsu d65 px 15e0 dozer bulldozer service repair manual sn 69001 and upfjsjekkmdmme
This document provides specifications and maintenance information for Bulldozer models D65EX, D65PX, and D65WX-15E0. It includes sections on specifications, structure and function, maintenance standards, testing and adjusting procedures, and troubleshooting. Serial numbers for the models start at 69001. The document contains diagrams, specifications, technical data, and instructions for servicing and repairing components of the bulldozers.
Komatsu d65 px 12 dozer bulldozer service repair manual sn 65275 and upfjsjekkmdmme
This shop manual provides instructions for servicing a Komatsu D65EX/PX-12 excavator. It contains sections on general information, structure and function, testing and adjusting, disassembly and assembly, maintenance standards, and other topics. Safety precautions are emphasized, including wearing protective equipment and blocking the excavator before performing any work. The document provides step-by-step instructions for removing and installing components like the fuel supply pump assembly and nozzle holder assembly. Tightening torques are specified for all fasteners.
Komatsu d65 ex 16 dozer bulldozer service repair manual sn 80001 and upfjsjekkmdmme
The document is a shop manual that provides specifications, maintenance procedures, and troubleshooting information for Bulldozer models D65EX-16, D65PX-16, and D65WX-16. It contains sections on the engine and cooling system, power train, undercarriage, hydraulic system, electrical system, and troubleshooting. Tables provide the serial numbers, specifications, maintenance standards, tightening torques, and failure codes. The manual also includes diagrams of systems and components.
Komatsu d65 ex 15e0 dozer bulldozer service repair manual sn 69001 and upfjsjekkmdmme
This document provides specifications and maintenance information for Bulldozer models D65EX, D65PX, and D65WX-15E0. It includes sections on specifications, structure and function, maintenance standards, testing and adjusting procedures, and troubleshooting. Serial numbers for the models start at 69001. The document contains diagrams, specifications, technical data, and instructions for servicing and repairing components of the bulldozers.
Komatsu d65 ex 12 dozer bulldozer service repair manual sn 65209 and upfjsjekkmdmme
This shop manual provides instructions for servicing a Komatsu D65EX/PX-12 excavator. It contains sections on general information, structure and function, testing and adjusting, disassembly and assembly, maintenance standards, and other topics. Safety precautions are emphasized, including wearing protective equipment and blocking the excavator before performing any work. The document provides step-by-step instructions for removing and installing components like the fuel supply pump assembly and nozzle holder assembly. Tightening torques are specified for all fasteners.
John deere 6200 tractors service repair technical manual (tm4523)fjsjekkmdmme
The document provides instructions for assembling and disassembling components of the creeper transmission and range transmission for Deere tractors. It includes details on installing snap rings, gears, bearings, and other parts. Specifications are also provided for measurements and torque values.
John deere 6200 tractors service repair technical manual (tm4493)fjsjekkmdmme
1. The document provides instructions for adjusting the cone point on tractors from models 6100 to 6600. It involves measuring specific dimensions, calculating the required spacer washer thickness, and selecting the appropriate washers.
2. The instructions also provide details on assembling the transmission, including pressing in bearings, installing gears and synchronizers, and checking gear backlash.
3. Special tools required for tasks like tilting the cab, supporting the tractor, and removing PTO components are also listed.
Mc cormick fxl techno tier 3 (2008 2009) - rp54 - f 75 ge tractor service rep...fjsjekkmdmme
This document provides information on components for an engine. It lists 40 individual components, including cylinders, pistons, gears, shafts, plates, and other parts. Each component includes details like the part number, quantity needed, and reference numbers. The document also indicates that some components are part of larger assemblies and provides replacement part information.
Mc cormick fxl techno tier 2 (2003 2008) - rp52 - f105 fgexl tractor service ...fjsjekkmdmme
This document contains information about engine part replacements and repair kits. It lists part numbers, descriptions, and whether they are for overhaul or replacement. It provides technical information for engines, including serial number ranges that parts are applicable for. It also includes quantity information for parts included in kits.
Mc cormick fxl techno tier 2 (2003 2008) - rp52 - f85 fgexl tractor service r...fjsjekkmdmme
This document contains parts listings and repair instructions for engine components. It includes listings of parts needed for repairs or replacements, identifying information for each part like part numbers and names, quantities needed, and repair steps or kits associated with each part. Tasks identified include repairs, overhauls, replacements, and timing specifications.
Mc cormick fxl techno tier 2 (2003 2008) - rp52 - f80 fge tractor service rep...fjsjekkmdmme
This document contains information about engine parts including identification numbers, descriptions, and repair specifications. It lists parts needed for overhauls, replacements, and repairs of engine components like cylinders, crankshafts, heads, valves, pistons, gears, and other internal engine parts. Specifications include torque settings, fit tolerances, and serial number ranges for applicability of certain parts.
Mc cormick fxl techno tier 2 (2003 2008) - rp52 - f75 fgexl tractor service r...fjsjekkmdmme
This document contains parts lists and repair instructions for engine components. It lists individual part numbers, descriptions, quantities, and repair times for replacing or overhauling parts like pistons, rods, bearings, gaskets, valves, pumps, and more. Each part is identified by its number and specifications are provided for replacement parts that may vary by size.
Mc cormick fxl techno tier 2 (2003 2008) - rp52 - f70 fge tractor service rep...fjsjekkmdmme
This document contains parts lists and repair instructions for engines. It lists individual engine parts along with relevant repair times for tasks like replacement, overhaul, and more. Parts are identified with reference numbers and include details like kits, bushings, gears, plugs, and other engine components. Technician and repair times are provided for each task.
Mc cormick f top restyling (2010 ) - rp55 - f100gexl tractor service repair ...fjsjekkmdmme
This document provides parts information for various engine components. It lists part numbers, descriptions, applicable serial number ranges, and other technical specifications for items like pistons, connecting rods, cylinder heads, pumps, sensors and housing parts. It indicates that some components are part of larger assemblies and notes replacement part designations or color coding for organized replacement.
Komatsu h185 s hydraulic shovel service repair manual (sn 6111)fjsjekkmdmme
This shop manual provides proprietary information for maintaining and repairing the Komatsu H185S hydraulic shovel. It describes the continuous improvement process used by Komatsu to update their products and documentation. Users are advised to check with their distributor for the latest revision of the manual, as revisions may be made without notice due to Komatsu's ongoing research and development efforts.
Komatsu d575 a 2 dozer bulldozer service repair manual (sn 10001 and up)fjsjekkmdmme
This shop manual provides information for servicing and repairing the D575A-2 machine model. The manual contains safety precautions and general procedures for removal and installation of components. Key points include:
- The D575A-2 uses the SA12V170-1 engine which is detailed in the 12V170-1 Series Engine Shop Manual.
- Safety precautions must always be followed when servicing equipment to prevent injury.
- Procedures are provided for removal and installation of components like the power train oil cooler, hydraulic cooler, fuel injection pump, water pump, turbocharger, and cylinder head.
- Components should be installed in reverse order of removal and fluids refilled
Komatsu d475 a 2 dozer bulldozer service repair manual (sn 10201 and up)fjsjekkmdmme
The document provides instructions for removing and installing various components of an excavator. It describes removing the torque converter cooler assembly which includes disconnecting tubes and hoses, draining oil, and removing mounting bolts. It also describes installing the assembly in reverse order and refilling with oil. Similarly, it provides removal and installation instructions for other assemblies like the fuel injection pump, water pump, turbocharger, and cylinder head.
Komatsu d65 wx 16 dozer bulldozer service repair manual sn 80001 and upfjsjekkmdmme
The document is a shop manual that provides specifications, maintenance procedures, and troubleshooting information for Bulldozer models D65EX-16, D65PX-16, and D65WX-16. It contains sections on the engine and cooling system, power train, undercarriage, hydraulic system, electrical system, and troubleshooting codes. Tables provide the serial numbers, specifications, weights, fluids, and tightening torques. The manual also includes maintenance standards, safety notices, and testing and adjusting procedures.
Komatsu d65 wx 15e0 dozer bulldozer service repair manual sn 69001 and upfjsjekkmdmme
This document provides specifications and service information for Bulldozer models D65EX-15E0, D65PX-15E0, and D65WX-15E0, including serial numbers 69001 and up. It contains sections on specifications, structure and function, maintenance standards, testing and adjusting procedures, and troubleshooting. The document is organized into multiple sections covering various systems of the bulldozers.
Komatsu d65 px 16 dozer bulldozer service repair manual sn 80001 and upfjsjekkmdmme
This document provides specifications, maintenance procedures, and troubleshooting information for Bulldozer models D65EX-16, D65PX-16, and D65WX-16. It includes sections on engine and cooling systems, power train, undercarriage, hydraulic systems, electrical systems, and work equipment. Troubleshooting tables provide possible causes and solutions for various error codes related to transmission components, sensors, engine controls, and electrical circuits.
Komatsu d65 px 15e0 dozer bulldozer service repair manual sn 69001 and upfjsjekkmdmme
This document provides specifications and maintenance information for Bulldozer models D65EX, D65PX, and D65WX-15E0. It includes sections on specifications, structure and function, maintenance standards, testing and adjusting procedures, and troubleshooting. Serial numbers for the models start at 69001. The document contains diagrams, specifications, technical data, and instructions for servicing and repairing components of the bulldozers.
Komatsu d65 px 12 dozer bulldozer service repair manual sn 65275 and upfjsjekkmdmme
This shop manual provides instructions for servicing a Komatsu D65EX/PX-12 excavator. It contains sections on general information, structure and function, testing and adjusting, disassembly and assembly, maintenance standards, and other topics. Safety precautions are emphasized, including wearing protective equipment and blocking the excavator before performing any work. The document provides step-by-step instructions for removing and installing components like the fuel supply pump assembly and nozzle holder assembly. Tightening torques are specified for all fasteners.
Komatsu d65 ex 16 dozer bulldozer service repair manual sn 80001 and upfjsjekkmdmme
The document is a shop manual that provides specifications, maintenance procedures, and troubleshooting information for Bulldozer models D65EX-16, D65PX-16, and D65WX-16. It contains sections on the engine and cooling system, power train, undercarriage, hydraulic system, electrical system, and troubleshooting. Tables provide the serial numbers, specifications, maintenance standards, tightening torques, and failure codes. The manual also includes diagrams of systems and components.
Komatsu d65 ex 15e0 dozer bulldozer service repair manual sn 69001 and upfjsjekkmdmme
This document provides specifications and maintenance information for Bulldozer models D65EX, D65PX, and D65WX-15E0. It includes sections on specifications, structure and function, maintenance standards, testing and adjusting procedures, and troubleshooting. Serial numbers for the models start at 69001. The document contains diagrams, specifications, technical data, and instructions for servicing and repairing components of the bulldozers.
Komatsu d65 ex 12 dozer bulldozer service repair manual sn 65209 and upfjsjekkmdmme
This shop manual provides instructions for servicing a Komatsu D65EX/PX-12 excavator. It contains sections on general information, structure and function, testing and adjusting, disassembly and assembly, maintenance standards, and other topics. Safety precautions are emphasized, including wearing protective equipment and blocking the excavator before performing any work. The document provides step-by-step instructions for removing and installing components like the fuel supply pump assembly and nozzle holder assembly. Tightening torques are specified for all fasteners.
John deere 6200 tractors service repair technical manual (tm4523)fjsjekkmdmme
The document provides instructions for assembling and disassembling components of the creeper transmission and range transmission for Deere tractors. It includes details on installing snap rings, gears, bearings, and other parts. Specifications are also provided for measurements and torque values.
John deere 6200 tractors service repair technical manual (tm4493)fjsjekkmdmme
1. The document provides instructions for adjusting the cone point on tractors from models 6100 to 6600. It involves measuring specific dimensions, calculating the required spacer washer thickness, and selecting the appropriate washers.
2. The instructions also provide details on assembling the transmission, including pressing in bearings, installing gears and synchronizers, and checking gear backlash.
3. Special tools required for tasks like tilting the cab, supporting the tractor, and removing PTO components are also listed.
Top-Quality AC Service for Mini Cooper Optimal Cooling PerformanceMotor Haus
Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
Automotive Engine Valve Manufacturing Plant Project Report.pptxSmith Anderson
The report provides a complete roadmap for setting up an Automotive Engine Valve. It covers a comprehensive market overview to micro-level information such as unit operations involved, raw material requirements, utility requirements, infrastructure requirements, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, etc.
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John deere 6100 d (tier 0 tier 3stage iiia) tractors service repair technical manual (tm608819)
1. TM608819 - 6100D, 6110D, 6115D, 6125D and 6130D(Tier 0 —Tier 3/Stage IIIA)
Tractors Repair Technical Manual(60000—), 11/2014—
Remove and Install Final Drive Assembly
Remove and Install Final Drive Assembly
1. NOTE:
It is not necessary to remove fuel tank, but doing so may ease removal and installation of left-hand final drive.
(See Remove and Install Fuel Tank in Section 30, Group 05.)
PUC2088-UN: Final Drive Drain
LEGEND:
A - Drain Plug
Remove final drive drain plug (A) to drain oil into suitable container.
2. Install drain plug (A).
3.
PUC2208-UN: .
LEGEND:
A - Cap Screw (4 used)
Loosen the cab mounting cap screws. Remove cap screw (A) while removing final drive housing.
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2. 4.
PUC3808-UN: Right-Hand Side Half Axle
LEGEND:
B - Screw (2 used)
C - SCV Mounting Braket
Loosen SCV mounting bracket (C) by removing cap screws (B) while removing final drive housing.
5.
PY20649-UN: Left Hand Side Half Axle
LEGEND:
D - Cap Screws
E - Transmission Harness
F - Bracket
Loosen transmission harness bracket (F) by removing cap screws (D) while removing the final drive housing.
6.
CAUTION:
Prevent bodily injury caused by accidental dropping of tractor when removing wheel. Use jack and floor
stands with a minimum capacity of 4540 kg (10,000 lb.).
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3. PUC2089-UN: Jacking of Tractor
Jack tractor from under drawbar support and set jack stands under front of drawbar.
7.
CAUTION:
The approximate weight of the wheel and tire assembly is 260 kg (573.20 lb.).
Remove left-hand wheel assembly. (See Remove and Install Front and Rear Wheels in Section 80, Group 15.)
8.
PY20651-UN: .
Item Measurement Specification
Wheel and Tire Weight 260 kg
(573.20 lb.)
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4. PY20650-UN: .
LEGEND:
A - Cotter Pin
B - Pin
C - Bracket, Link Arm
D - Cap Screw (3 used)
Remove cotter pin (A) and pin (B).
9. Remove cap screws (D) and link arm bracket (C).
10.
PUC2092-UN: .
LEGEND:
A - Lifting Device
B - Eyebolt (2 used)
C - Cap Screw (10 used)
Install eyebolts (B) into existing holes.
11. Attach a suitable lifting device (A).
12. Remove cap screws (C) and final drive from transaxle.
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5. 13.
PUC2093-UN: Final Drive Axle
Remove pinion shaft.
14. Inspect all parts for wear or damage. Replace as necessary.
15. Install pinion shaft.
16.
PUC2094-UN: Final Drive Mating Surface
LEGEND:
A - Transaxle Housing
Clean mating surfaces of final drive and transaxle housing (A) using TY16285 Cure Primer.
17. Apply TY6304 Flexible Sealant to mating surfaces.
18. NOTE:
Gently rotate axle while positioning the final drive pinion into the planetary gears.
Install final drive assembly onto transaxle housing.
19. NOTE:
Tighten all cap screws, using a crisscross pattern, when housings are mated.
Tighten cap screws to specification.
Item Measurement Specification
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6. 20.
PY20651-UN: .
PY20650-UN: .
LEGEND:
A - Cotter Pin
B - Pin
C - Bracket, Link Arm
D - Cap Screw (3 used)
Install link arm bracket (C) and cap screws (D).
21. Install pin (B) and cotter pin (A).
22.
CAUTION:
The approximate weight of the wheel and tire assembly is 260 kg (573.20 lb.).
Final Drives
Final Drive Assembly Cap Screw Torque 345 N·m
(255 lb.-ft.)
Item Measurement Specification
Wheel and Tire Weight 260 kg
(573.20 lb.)
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7. Install wheel assembly. (See Remove and Install Front and Rear Wheels in Section 80, Group 15.)
23.
PUC2089-UN: Jacking of Tractor
Raise tractor using a floor jack under drawbar support; then remove jack stands under front of drawbar.
24. Install fuel tank if previously removed. (See Remove and Install Fuel Tank in Section 30, Group 05.)
25.
PUC3808-UN: Right-Hand Side Half Axle
LEGEND:
B - Screw (2 used)
C - SCV Mounting Braket
Install screws (B) to install SCV bracket mounting (C).
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8. 26.
PY20649-UN: Left Hand Side Half Axle
LEGEND:
D - Cap Screws
E - Transmission Harness
F - Bracket
Install cap screws (D) to install transmission harness bracket (F).
27.
PUC2208-UN: .
LEGEND:
A - Cap Screw (4 used)
Install cab mounting cap screws (A). Tighten to specification.
Item Measurement Specification
Cab Mounting Cap Screw Torque 610 N·m (450 lb.-ft.)
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9. 28.
P9073-UN: Sight Glass
LEGEND:
A - Sight Glass
Fill transaxle housing until fluid level is visible between two marks on sight glass (A) with specified transmission/hydraulic oil. (See
Section 10 for recommended oil.)
29. Start engine and run for 5 min.
30. Shut off engine and wait 5 min. before rechecking oil level in sight glass.
31. Add additional oil as necessary.
Loctite is a trademark of Henkel Corporation AK50421,0000121-19-20141001
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10. TM608819 - 6100D, 6110D, 6115D, 6125D and 6130D(Tier 0 —Tier
3/Stage IIIA) Tractors Repair Technical Manual(60000—), 11/2014—
Remove, Inspect and Install MFWD Drive Shaft
Remove, Inspect and Install MFWD Drive Shaft
1.
PUC2096-UN: Rear Shield
LEGEND:
A - Cap Screw (2 used)
B - Shield
Loosen cap screws (A) and remove rear shield (B).
2.
PUC2097-UN: Front Shield
LEGEND:
A - Cap Screw (2 used)
B - Shield
Remove cap screws (A) and front shield (B).
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11. 3.
PUC2098-UN: Cap Screw
LEGEND:
A - Cap Screw (4 used)
Remove cap screws (A) and lower shaft to ground. Slide drive shaft off splined output shaft of MFWD drop
gearbox.
4. Inspect for wear or damage. Check drive shaft for straightness. Replace as necessary.
5. Apply TY6341 Multi-Purpose SD Polyurea Grease to internal splines of drive shaft end.
6.
PUC2099-UN: Drive Shaft
LEGEND:
A - MFWD Output Shaft
B - Drive Shaft
Install drive shaft (B) onto MFWD output shaft (A).
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12. 7.
PUC2098-UN: .
LEGEND:
A - Cap Screw (4 used)
Install flange to shaft using cap screws (A).
8.
PUC2097-UN: Front Shield
LEGEND:
A - Cap Screw (2 used)
B - Shield
Install front shield (B) using cap screws (A).
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13. 9.
PUC2096-UN: Rear Shield
LEGEND:
A - Cap Screw (2 used)
B - Shield
Install rear shield (B) and tighten cap screws (A).
OURX984,0000131-19-20140326
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14. TM608819 - 6100D, 6110D, 6115D, 6125D and 6130D(Tier 0 —Tier
3/Stage IIIA) Tractors Repair Technical Manual(60000—), 11/2014—
Remove and Install MFWD Drop Gearbox
Remove and Install MFWD Drop Gearbox
1.
PUC2085-UN: MFWD Drop Box Drain
PUC2100-UN: .
PUC2101-UN: .
LEGEND:
A - Plug, Drop Gearbox
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15. B - Cotter Pin (2 used)
C - Linkage
D - Cap Screw (8 used)
Remove drive shaft. (See Remove, Inspect and Install MFWD Drive Shaft in this group.)
2. Remove plug (A) and drain oil.
3. Remove cotter pins (B), and disconnect mechanical front wheel drive engagement linkage (C).
4. Remove cap screws (D) and remove drop gearbox.
5. Make repairs as necessary. (See procedures in this section.)
6. Clean mating surfaces of drop gearbox case and transaxle housing using TY16285 Cure Primer.
7. Apply a coat of TY6304 Flexible Form-in-Place Gasket.
8. Install drop gearbox. Tighten cap screws (D) to specification.
9. Install mechanical front wheel drive engagement linkage (C) using cotter pin (B).
10. Install drive shaft. (See Remove, Inspect and Install MFWD Drive Shaft in this group.)
11.
P9073-UN: Sight Glass
LEGEND:
A - Sight Glass
Fill transaxle housing until fluid level is visible between two marks on sight glass (A). (See Section 10 for
recommended oil.)
12. Start engine and run for 5 min.
13. Shut off engine and wait 5 min. before rechecking oil level in sight glass.
14. Add additional oil as necessary.
Item Measurement Specification
Drop Gearbox Mounting Cap
Screws
Torque 100—150 N·m
(47—111 lb.-ft.)
Loctite is a trademark of Henkel Corporation AK50421,00000FE-19-20141001
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16. TM608819 - 6100D, 6110D, 6115D, 6125D and 6130D(Tier 0 —Tier
3/Stage IIIA) Tractors Repair Technical Manual(60000—), 11/2014—
Split Tractor
Split Tractor
1.
PY20652-UN: Steering Lines
LEGEND:
A - Steering Line
B - Oil Cooler Line
C - Clamp
D - Cap Screw
E - Mid Frame
Block front wheels.
2. Block front wheel axle.
3. Cab Tractor: Remove cab. (See Remove Operator Cab, in Section 95, Group 00.)
4. OOS Tractor: Remove open operator's station. (See Remove Operator Station, in Section 90, Group 15.)
5. Remove MFWD drive shaft, if equipped. (See Remove, Inspect, and Install MFWD Drive Shaft, in Section 50, Group
05.)
6. Remove fuel tank (See Remove and Install Fuel Tank, Section 30, Group 05.)
7. Drain transmission oil.
8. Perform the following steps on right-hand side of tractor: Identify, label, and disconnect steering oil supply line (A)
and oil cooler line (B from mid frame (E).
9. Remove clamp (C) by removing cap screw (D) and remove oil lines (A and B)..
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17. 10.
RXA0128540-UN: Support Stands
LEGEND:
A - Support Stands
Place support stands (A) on tractor for stability when separating.
11.
PY20653-UN: JDG19 Lifting Brackets
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18. PY20657-UN: .
LEGEND:
A - JDG19 Lifting Eyes
B - Cap Screws (9 used)
C - Cap Screw (1 used)
Install JDG19 Lifting Eyes (A) onto clutch housing on both sides of tractor.
12. Attach chains or lift straps to lifting eyes and an overhead lifting device.
13. Remove cap screws (B) attaching mid-frame to fly wheel housing.
14. Remove cap screw (C) from clutch housing side as shown.
15.
PY20654-UN: Drive Train Assembly
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19. LEGEND:
A - Drive Train Assembly
Carefully separate drive train assembly (A) from fly wheel housing.
16. Install in reverse order.
PY20655-UN: Cap Screws
PY20656-UN: .
LEGEND:
A - M20 x 2.5 x 110 Cap Screw (4 used)
B - M16 x 2 x 90 Cap Screw (3 used)
C - M20 x 2.5 x 90 Cap Screw (2 used)
D - M16 x 2 x 70 Cap Screw (1 used)
Install cap screws (A, B, C and D) and tighten to specification.
Item Measurement Specification
Flywheel Housing-to-Clutch
Housing Mounting Bolts
Torque 542 N·m
(400 lb.-ft.)
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20. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
21. TM608819 - 6100D, 6110D, 6115D, 6125D and 6130D(Tier 0 —Tier
3/Stage IIIA) Tractors Repair Technical Manual(60000—), 11/2014—
PTO Repair—Use CTM
PTO Repair—Use CTM
For complete repair information use component technical manual (CTM). Use the appropriate component manual in
conjunction with this machine manual.
OURX984,000141C-19-20120914
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22. TM608819 - 6100D, 6110D, 6115D, 6125D and 6130D(Tier 0 —Tier
3/Stage IIIA) Tractors Repair Technical Manual(60000—), 11/2014—
Other Material
Other Material
Number Name Use
Petroleum Jelly Lubricate PTO Shaft
TY6333 (U.S.) Special Purpose HD Moly Grease Lubricate Splines on End of PTO
Shaft
AC20456,0001890-19-20120828
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