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2. Jidoka Outline
Jidoka
Introduction
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Jidoka Step By
Step Process
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Two Pillars Of Lean
Manufacturing
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Jidoka
Process
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Benefits Of
Jidoka
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Jidoka
Problem Solving
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Jidoka
Line Stop
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PrinciplesOf
Jidoka
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3. Jidoka is the forgotten pillar of the
Toyota Production system and lean
manufacturing
Yet it is one of the most important
principles of lean that can help in
achieving true excellence
Jidoka is about quality at source, or
built in quality
No company can survive without
excellent quality of product and
service and jidoka is the route through
which this is achieved.
Jidoka Introduction
3
4. Jidoka Step By Step Process
Set Goals & Expectations
Plan Logistics &Timing
Document Reality
Plan Counter-measures
Check Reality
IdentifyWaste
Do it Again
Celebrate Success
Standardize Process
Measure Results
Make Changes
Verify Change/Modify
4
5. Two Pillars of Lean Manufacturing
Customer Satisfaction
Business Success
• Pull
• TaktTime
• SMED
• Cell Design
• Heijunka
• Flow
Team Building
Supplier
Relationships
CrossTraining
Empowerment
Hoshin
• Andon
• Autonomation
• Line Stops
• Poka-yoke
• 5Whys
• Built in Quality
JIT JidokaRespect for People
Stability & Standardization
• 5S
• TPM
• StandardOperations
• Kaizen
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6. Jidoka Process
Stop Review Change Process Proceed
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7. Principles of Jidoka
This principle is not just confined to use
within machines through autonomation;
Jidoka is visible in almost every aspect of
lean manufacturing when you start to
examine it.
Discover an abnormality
STOP
Fix the immediate problem
Investigate & correct root cause
7
8. Jisoka Line Stop
Every company discover an abnormality in their
automation process, this is the way that defects and
problems are highlighted and actions are taken.
It don’t just stop the process, it highlights the
problem, correct it and then tackle root cause to
prevent the problem ever happening again.
If an operator detects a problem they pull a cord or
push a button to stop the production line at the end of
that production cycle.
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9. Jidoka Problem Solving
It is difficult for workers to detect all defects, even
when alert. Some of this depends on the machine
cycle times, and on the type of testing required.
If the worker's primary focus is on meeting a
production quota, there will be little incentive to
detect defects and correct the problems.
Even if quality control and error detection are
rewarded, the simple act of working to produce
something will take some of the worker's
attention away from error detection.
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10. Benefits of Jidoka
Defects Are Not Passed
OnToThe Next Process
Equipment Breakdown Is
Prevented Because Problems
AndTheir Causes Become
Immediately Apparent
MachineWork Is Separated From
Human Work SoThatTeam Members
Can Operate Multiple Machines
(Savings In Manpower)
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11. Jidoka Icons Slide
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13. Our
Mission
Vision
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Mission
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Goal
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13
14. Meet OurTeam
Name Here
Designation
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Name Here
Designation
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14
15. About
Us
Valued Clients
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Target Audiences
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Preferred By Many
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16. Financial
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Minimum
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Medium
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Maximum
60%75%85%
16
17. Comparison
85%
60% 50%
75%
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Google
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Twitter
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Facebook
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LinkedIn
17
18. Our Goal
Focus on Quality
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01
Commitment & Dedication
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02
Reliability
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03
18
19. Clustered Column-line
0%
100%
200%
300%
400%
500%
600%
FY 01 FY 02 FY 03 FY 04
Inpercentage
Product 01 Product 02 Product 03
19This graph/chart is linked to excel, and changes automatically based on data. Just left click on it and select “Edit Data”.
20. Bar Graph
0 20 40 60 80 100
2016
2017
2018
Sales in percentage(%)
Financialinyears
20
Product 01 Product 02 Product 03
This graph/chart is linked to excel, and changes automatically based on data. Just left click on it and select “Edit Data”.