This service manual provides information on servicing excavator models JS200, JS210, JS220, and JS235. It contains instructions from the manufacturer and copyrighted content. The manual covers safety procedures and contains sections on various machine systems including the engine, fuel system, cooling system, driveline, hydraulics, electrical system and other components.
Mc cormick c l europa tier 2 (2007-2008) - rs50 - 75 tractor service repair m...ufjjsjefkksemm
This document contains a list of engine parts for a McCormick tractor model. It includes over 130 individual part numbers, part names, quantities and other identifying information. Each part listed is a component of the tractor engine assembly, with specifications like serial numbers ranges and replacement instructions provided for some items. The document also indicates that it is for the C-1 Europa Tier 2 model from 2007-2008.
Mc cormick c l europa tier 2 (2007-2008) - rs50 - 70 tractor service repair m...ufjjsjefkksemm
This document contains a list of engine components for a McCormick tractor. It includes over 140 individual items with part numbers, descriptions, and quantities needed. Each item is identified as a replacement part for a specific engine system, such as the fuel pump, camshaft, pistons, or valves. Additional information provided includes specifications like serial number ranges and component assembly details.
Mc cormick bmax tier 3 (2011 ) - rt64 - 100 tractor service repair manualufjjsjefkksemm
This document contains parts information for engines and components. It lists part numbers, descriptions, and indicates whether parts are for replacement or reference purposes. Serial or engine numbers are referenced for some parts to indicate applicability. Kit designations and tolerance specifications are also provided for some items.
Mc cormick bmax tier 3 (2011 ) - rt64 - 90 tractor service repair manualufjjsjefkksemm
This document provides parts information for an engine, including:
- Part numbers, serial numbers, replacement kits, and other identifying information for various engine components
- Quantity and other specification information for replacements
- Notes on components that are part of assemblies and not serviced individually
The parts are organized by component type and subassembly. Measurements and tolerances are provided for some replacement parts.
Mc cormick bmax tier 3 (2011 ) - rt64 - 80 tractor service repair manualufjjsjefkksemm
This document contains parts listings and component information for an engine. It includes over 125 individual part listings with information like part numbers, quantity needed, application reference numbers, and notes on replacements. The parts are for components of the engine like the cylinder block, pistons, valves, fuel pump, sensors, and other internal engine components.
Mc cormick bmax (2007 ) - rt62 - 100 tractor service repair manualufjjsjefkksemm
This document provides part numbers and component information for engine repairs. It includes listings of parts, part numbers, kits, and specifications needed to repair items like cylinders, pistons, pumps, housings, and other engine components. Quantities of parts and application ranges are provided for various tractor models. Replacement parts and repair specifications are identified for servicing from serial numbers.
Mc cormick 6600 arm (2011 2013) - rs42 - 6660 arm tractor service repair manualufjjsjefkksemm
This document provides component part numbers and descriptions for replacing parts in a Yanmar 4tnv84t engine. It includes listings for over 100 individual engine parts such as bolts, plugs, gaskets, valves, pistons, gears, and other engine components. Each part is identified by a reference number and brief description. This appears to be an exploded diagram assembly document detailing all replacement parts for a Yanmar diesel engine.
Mc cormick c l europa tier 2 (2007-2008) - rs50 - 75 tractor service repair m...ufjjsjefkksemm
This document contains a list of engine parts for a McCormick tractor model. It includes over 130 individual part numbers, part names, quantities and other identifying information. Each part listed is a component of the tractor engine assembly, with specifications like serial numbers ranges and replacement instructions provided for some items. The document also indicates that it is for the C-1 Europa Tier 2 model from 2007-2008.
Mc cormick c l europa tier 2 (2007-2008) - rs50 - 70 tractor service repair m...ufjjsjefkksemm
This document contains a list of engine components for a McCormick tractor. It includes over 140 individual items with part numbers, descriptions, and quantities needed. Each item is identified as a replacement part for a specific engine system, such as the fuel pump, camshaft, pistons, or valves. Additional information provided includes specifications like serial number ranges and component assembly details.
Mc cormick bmax tier 3 (2011 ) - rt64 - 100 tractor service repair manualufjjsjefkksemm
This document contains parts information for engines and components. It lists part numbers, descriptions, and indicates whether parts are for replacement or reference purposes. Serial or engine numbers are referenced for some parts to indicate applicability. Kit designations and tolerance specifications are also provided for some items.
Mc cormick bmax tier 3 (2011 ) - rt64 - 90 tractor service repair manualufjjsjefkksemm
This document provides parts information for an engine, including:
- Part numbers, serial numbers, replacement kits, and other identifying information for various engine components
- Quantity and other specification information for replacements
- Notes on components that are part of assemblies and not serviced individually
The parts are organized by component type and subassembly. Measurements and tolerances are provided for some replacement parts.
Mc cormick bmax tier 3 (2011 ) - rt64 - 80 tractor service repair manualufjjsjefkksemm
This document contains parts listings and component information for an engine. It includes over 125 individual part listings with information like part numbers, quantity needed, application reference numbers, and notes on replacements. The parts are for components of the engine like the cylinder block, pistons, valves, fuel pump, sensors, and other internal engine components.
Mc cormick bmax (2007 ) - rt62 - 100 tractor service repair manualufjjsjefkksemm
This document provides part numbers and component information for engine repairs. It includes listings of parts, part numbers, kits, and specifications needed to repair items like cylinders, pistons, pumps, housings, and other engine components. Quantities of parts and application ranges are provided for various tractor models. Replacement parts and repair specifications are identified for servicing from serial numbers.
Mc cormick 6600 arm (2011 2013) - rs42 - 6660 arm tractor service repair manualufjjsjefkksemm
This document provides component part numbers and descriptions for replacing parts in a Yanmar 4tnv84t engine. It includes listings for over 100 individual engine parts such as bolts, plugs, gaskets, valves, pistons, gears, and other engine components. Each part is identified by a reference number and brief description. This appears to be an exploded diagram assembly document detailing all replacement parts for a Yanmar diesel engine.
Mc cormick 9 7 series (2014- ) - rs37 - 7070 - 7080 arm tractor service repai...ufjjsjefkksemm
This document contains parts listings and diagrams for components of McCormick RS37 model 7070 and 7080 engines. It lists part numbers, names, and other identifying information for items including blocks, heads, crankcases, manifolds, pumps, shafts, gears, and other internal engine parts. Notes provide information on applications, specifications like lengths and diameters, and whether items are replacement parts. The parts are depicted visually in diagrams and are intended for maintenance and repair of the specified engine models.
Mc cormick (2011 ) - rs43 - 6450 ism-vrm tractor service repair manualufjjsjefkksemm
This document provides part numbers and descriptions for components that make up various tractor assemblies. It includes information like part names and numbers, quantities needed, and application details. Replacement part designations and quantities per tractor are also provided for some items. Images are referenced for additional information.
Komatsu wa250 6 wheel loader service repair manual sn75001 and upufjjsjefkksemm
This shop manual covers specifications, maintenance, and repair procedures for the WA250-6 and WA250PZ-6 wheel loaders. The document includes:
- A table of contents listing the systems and components covered in the manual, including the engine and cooling system, power train, steering system, brake system, undercarriage, and hydraulic system.
- Safety and handling information for working on electrical equipment, hydraulic components, and new engine connectors.
- Specifications for the machines such as dimensions, engine details, fuel and fluid requirements, and component torque values.
- Diagrams of the hydraulic piping systems for cooling, steering, brakes, and work equipment control.
-
Komatsu d31 pl 20 dozer bulldozer service repair manualufjjsjefkksemm
This document provides instructions for servicing components of Komatsu bulldozers, including removal and installation of the starting motor, alternator, and engine oil cooler core. Key steps include disconnecting battery cables and electrical connections, loosening mounting hardware, and reinstalling components in reverse order while following tightening specifications and adjusting settings as needed. Safety precautions are outlined to prevent injury when working on pressurized systems, around moving parts, and with heavy equipment.
Komatsu d31 p 20a dozer bulldozer service repair manualufjjsjefkksemm
This shop manual provides instructions for maintenance and repair of Komatsu bulldozers. It details the removal and installation procedures for components like the starting motor and alternator. Safety precautions are outlined, emphasizing the importance of following proper service procedures, wearing protective equipment, and taking safety measures like blocking equipment before starting work. The manual contents include sections on general information, structure and function, testing and adjusting, disassembly and assembly, and maintenance standards.
Komatsu d31 p 20 dozer bulldozer service repair manualufjjsjefkksemm
- The document is a shop manual that provides instructions for maintenance and repair of Komatsu bulldozers.
- It contains safety notices and general precautions for working on equipment. Proper personal protective equipment and safety procedures are emphasized.
- The document is divided into sections covering general information, structure and function, testing and adjusting, disassembly and assembly, maintenance standards, and other topics.
- Specific instructions are provided for removal and installation of components like the starting motor and alternator. Torque specifications and other details are given.
Komatsu d31 e 20 dozer bulldozer service repair manualufjjsjefkksemm
This document provides instructions for servicing components of Komatsu bulldozers, including removal and installation of the starting motor, alternator, and engine oil cooler core. Key steps include disconnecting battery cables and component wiring before removal, and reconnecting wires and adjusting components like belts during installation. Safety precautions are outlined such as wearing protective equipment and blocking equipment before working on components.
Komatsu d21 a,p 8 dozer bulldozer service repair manual (sn 83001 and up)ufjjsjefkksemm
This shop manual provides instructions for servicing a Komatsu D21A, P-8 bulldozer with a serial number of 83001 or higher. The manual contains sections on general information, structure and function, testing and adjusting, disassembly and assembly, maintenance standards, and other topics. This section explains how to remove the fuel injection pump assembly from the engine. It describes disconnecting fuel lines and electrical connectors, removing mounting nuts, and ensuring proper alignment of gears is maintained to facilitate reinstallation. Precautions are mentioned to prevent losing parts and changing the relative positions of gears.
Komatsu 12 v170 1 diesel engine service repair manualufjjsjefkksemm
This shop manual provides instructions for servicing a Komatsu 12v17 diesel engine. It contains sections on the engine's structure and function, testing and adjusting procedures, disassembly and assembly instructions, maintenance standards, and repair/replacement of parts. Technicians are advised to follow the safety precautions outlined and contact their distributor for the latest revision of the manual.
John deere 500 trail buck utility atv service repair manual (tm2160)ufjjsjefkksemm
This technical manual provides repair and maintenance instructions for the Trail Buck Utility ATV. It contains sections covering specifications, component locations, schematics, theory of operation, diagnostics, tests, repairs and other information. The manual is intended for experienced technicians and is organized so that information on each system is kept together. Safety precautions are outlined at the beginning, including proper lifting of equipment, handling of fluids, battery safety, and other general warnings. Front drive shaft removal and installation procedures are provided as an example of the level of repair information included.
John deere 500 buck utility atv service repair manual (tm2153)ufjjsjefkksemm
The document is a technical manual section about front drive repair for a John Deere utility ATV. It includes descriptions and illustrations of removing and installing front drive shaft components like the drive shaft, knuckle, boots, and front differential. It also provides instructions for inspecting these parts and adjusting backlash in the differential through the use of shims.
John deere 315 d side shift loader service repair technical manual (tm1497)ufjjsjefkksemm
- The document provides repair information for the reverser, reverse brake, forward clutch, and planetary assembly of 300D, 310D, and 315D backhoe loaders.
- It describes how to remove and disassemble the front cover and reverse brake, including inspecting parts for wear.
- Procedures are provided for removing and disassembling the input shaft and forward clutch, and removing the planetary assembly and bearing retainer.
- Detailed step-by-step instructions are given for assembling the input shaft and forward clutch, including checking measurements and installing snap rings.
John deere 314 f walk behind tillers service repair manual (tm1687)ufjjsjefkksemm
This technical manual provides instructions for servicing John Deere walk-behind tillers models 314F, 518R, and 820R. It contains sections on specifications, components, schematics, troubleshooting, repairs, and safety information. The manual is intended for experienced technicians and organized with headings to guide readers to relevant information for completing jobs. It also provides contact information for submitting comments to improve the manual.
John deere 310 d backhoe loaders service repair technical manual (tm1497)ufjjsjefkksemm
This document provides instructions for servicing components of the reverser unit for 300D, 310D, and 315D backhoe loaders. It includes steps to remove and disassemble the front cover and reverse brake. It also provides instructions to remove the input shaft, forward clutch, and planetary assembly. Finally, it details how to assemble the input shaft and forward clutch. The document contains diagrams and specifies proper clearances and torque specifications for repairing these components.
John deere 300 d backhoe loaders service repair technical manual (tm1497)ufjjsjefkksemm
This document provides instructions for servicing components of the reverser unit for 300D, 310D, and 315D backhoe loaders. It includes steps to remove and disassemble the front cover and reverse brake. It also provides instructions to remove the input shaft, forward clutch, and planetary assembly. Finally, it details how to assemble the input shaft and forward clutch. The document contains diagrams and specifies proper clearances and torque specifications for repairing these components.
John deere 50 d compact excavator service repair technical manual (tm2264)ufjjsjefkksemm
This document provides instructions for removing and installing a fuel injection pump and nozzles on a 35D and 50D excavator. Key steps include:
1. Cleaning the injection pump area and disconnecting fuel and coolant lines before removal.
2. Removing the injection pump while aligning timing marks, and recording the pump timing number.
3. Cleaning and inspecting nozzles, removing them while tagging for cylinder identification.
4. Properly assembling and installing nozzles, lines, and the injection pump while ensuring correct timing is maintained.
John deere 35 g (sn. from k270001) compact excavator service repair technical...ufjjsjefkksemm
This document provides instructions for removing and installing a sprocket on an excavator. It describes removing the track, removing the cap screws and sprocket, repairing or replacing parts as needed, reapplying thread lock and installing the sprocket and cap screws with the specified torque. It also provides specifications for torque and lists required materials.
John deere 35 d compact excavator service repair technical manual (tm2264)ufjjsjefkksemm
This document provides instructions for removing and installing a fuel injection pump and nozzles on a 35D and 50D excavator. Key steps include:
1. Cleaning the injection pump area and disconnecting fuel and coolant lines before removal.
2. Removing the injection pump while aligning timing marks, and recording the pump timing number.
3. Cleaning and inspecting nozzles, removing them while tagging for cylinder identification.
4. Properly assembling and installing nozzles, lines, and the injection pump while ensuring correct timing is maintained.
John deere 27 zts compact excavator service repair technical manual (tm1837)ufjjsjefkksemm
The document provides instructions for removing and installing a fuel injection pump, nozzle, and performing timing tests and adjustments on an excavator. It describes removing the injection pump and shims, checking the control link pin groove position, removing and installing the injection nozzles while relieving pressure, and testing injection timing by checking marks on the crankshaft pulley and timing gear case cover. Maintenance technicians are advised to have authorized dealers repair injection pumps and to bleed air from the fuel system after opening components.
John deere 4x2 and 4x6 gator utility vehicle service repair manual (tm1518)ufjjsjefkksemm
This technical manual provides information for servicing Gator utility vehicles. It is organized into sections covering specific systems. The manual contents include specifications, identification numbers, tools, component locations, schematics, theory of operation, diagnosis, testing, repair, and other sections as needed. Safety information is provided to ensure safe servicing practices. The document requests feedback to improve the manual layout or identify any errors.
Mc cormick 9 7 series (2014- ) - rs37 - 7070 - 7080 arm tractor service repai...ufjjsjefkksemm
This document contains parts listings and diagrams for components of McCormick RS37 model 7070 and 7080 engines. It lists part numbers, names, and other identifying information for items including blocks, heads, crankcases, manifolds, pumps, shafts, gears, and other internal engine parts. Notes provide information on applications, specifications like lengths and diameters, and whether items are replacement parts. The parts are depicted visually in diagrams and are intended for maintenance and repair of the specified engine models.
Mc cormick (2011 ) - rs43 - 6450 ism-vrm tractor service repair manualufjjsjefkksemm
This document provides part numbers and descriptions for components that make up various tractor assemblies. It includes information like part names and numbers, quantities needed, and application details. Replacement part designations and quantities per tractor are also provided for some items. Images are referenced for additional information.
Komatsu wa250 6 wheel loader service repair manual sn75001 and upufjjsjefkksemm
This shop manual covers specifications, maintenance, and repair procedures for the WA250-6 and WA250PZ-6 wheel loaders. The document includes:
- A table of contents listing the systems and components covered in the manual, including the engine and cooling system, power train, steering system, brake system, undercarriage, and hydraulic system.
- Safety and handling information for working on electrical equipment, hydraulic components, and new engine connectors.
- Specifications for the machines such as dimensions, engine details, fuel and fluid requirements, and component torque values.
- Diagrams of the hydraulic piping systems for cooling, steering, brakes, and work equipment control.
-
Komatsu d31 pl 20 dozer bulldozer service repair manualufjjsjefkksemm
This document provides instructions for servicing components of Komatsu bulldozers, including removal and installation of the starting motor, alternator, and engine oil cooler core. Key steps include disconnecting battery cables and electrical connections, loosening mounting hardware, and reinstalling components in reverse order while following tightening specifications and adjusting settings as needed. Safety precautions are outlined to prevent injury when working on pressurized systems, around moving parts, and with heavy equipment.
Komatsu d31 p 20a dozer bulldozer service repair manualufjjsjefkksemm
This shop manual provides instructions for maintenance and repair of Komatsu bulldozers. It details the removal and installation procedures for components like the starting motor and alternator. Safety precautions are outlined, emphasizing the importance of following proper service procedures, wearing protective equipment, and taking safety measures like blocking equipment before starting work. The manual contents include sections on general information, structure and function, testing and adjusting, disassembly and assembly, and maintenance standards.
Komatsu d31 p 20 dozer bulldozer service repair manualufjjsjefkksemm
- The document is a shop manual that provides instructions for maintenance and repair of Komatsu bulldozers.
- It contains safety notices and general precautions for working on equipment. Proper personal protective equipment and safety procedures are emphasized.
- The document is divided into sections covering general information, structure and function, testing and adjusting, disassembly and assembly, maintenance standards, and other topics.
- Specific instructions are provided for removal and installation of components like the starting motor and alternator. Torque specifications and other details are given.
Komatsu d31 e 20 dozer bulldozer service repair manualufjjsjefkksemm
This document provides instructions for servicing components of Komatsu bulldozers, including removal and installation of the starting motor, alternator, and engine oil cooler core. Key steps include disconnecting battery cables and component wiring before removal, and reconnecting wires and adjusting components like belts during installation. Safety precautions are outlined such as wearing protective equipment and blocking equipment before working on components.
Komatsu d21 a,p 8 dozer bulldozer service repair manual (sn 83001 and up)ufjjsjefkksemm
This shop manual provides instructions for servicing a Komatsu D21A, P-8 bulldozer with a serial number of 83001 or higher. The manual contains sections on general information, structure and function, testing and adjusting, disassembly and assembly, maintenance standards, and other topics. This section explains how to remove the fuel injection pump assembly from the engine. It describes disconnecting fuel lines and electrical connectors, removing mounting nuts, and ensuring proper alignment of gears is maintained to facilitate reinstallation. Precautions are mentioned to prevent losing parts and changing the relative positions of gears.
Komatsu 12 v170 1 diesel engine service repair manualufjjsjefkksemm
This shop manual provides instructions for servicing a Komatsu 12v17 diesel engine. It contains sections on the engine's structure and function, testing and adjusting procedures, disassembly and assembly instructions, maintenance standards, and repair/replacement of parts. Technicians are advised to follow the safety precautions outlined and contact their distributor for the latest revision of the manual.
John deere 500 trail buck utility atv service repair manual (tm2160)ufjjsjefkksemm
This technical manual provides repair and maintenance instructions for the Trail Buck Utility ATV. It contains sections covering specifications, component locations, schematics, theory of operation, diagnostics, tests, repairs and other information. The manual is intended for experienced technicians and is organized so that information on each system is kept together. Safety precautions are outlined at the beginning, including proper lifting of equipment, handling of fluids, battery safety, and other general warnings. Front drive shaft removal and installation procedures are provided as an example of the level of repair information included.
John deere 500 buck utility atv service repair manual (tm2153)ufjjsjefkksemm
The document is a technical manual section about front drive repair for a John Deere utility ATV. It includes descriptions and illustrations of removing and installing front drive shaft components like the drive shaft, knuckle, boots, and front differential. It also provides instructions for inspecting these parts and adjusting backlash in the differential through the use of shims.
John deere 315 d side shift loader service repair technical manual (tm1497)ufjjsjefkksemm
- The document provides repair information for the reverser, reverse brake, forward clutch, and planetary assembly of 300D, 310D, and 315D backhoe loaders.
- It describes how to remove and disassemble the front cover and reverse brake, including inspecting parts for wear.
- Procedures are provided for removing and disassembling the input shaft and forward clutch, and removing the planetary assembly and bearing retainer.
- Detailed step-by-step instructions are given for assembling the input shaft and forward clutch, including checking measurements and installing snap rings.
John deere 314 f walk behind tillers service repair manual (tm1687)ufjjsjefkksemm
This technical manual provides instructions for servicing John Deere walk-behind tillers models 314F, 518R, and 820R. It contains sections on specifications, components, schematics, troubleshooting, repairs, and safety information. The manual is intended for experienced technicians and organized with headings to guide readers to relevant information for completing jobs. It also provides contact information for submitting comments to improve the manual.
John deere 310 d backhoe loaders service repair technical manual (tm1497)ufjjsjefkksemm
This document provides instructions for servicing components of the reverser unit for 300D, 310D, and 315D backhoe loaders. It includes steps to remove and disassemble the front cover and reverse brake. It also provides instructions to remove the input shaft, forward clutch, and planetary assembly. Finally, it details how to assemble the input shaft and forward clutch. The document contains diagrams and specifies proper clearances and torque specifications for repairing these components.
John deere 300 d backhoe loaders service repair technical manual (tm1497)ufjjsjefkksemm
This document provides instructions for servicing components of the reverser unit for 300D, 310D, and 315D backhoe loaders. It includes steps to remove and disassemble the front cover and reverse brake. It also provides instructions to remove the input shaft, forward clutch, and planetary assembly. Finally, it details how to assemble the input shaft and forward clutch. The document contains diagrams and specifies proper clearances and torque specifications for repairing these components.
John deere 50 d compact excavator service repair technical manual (tm2264)ufjjsjefkksemm
This document provides instructions for removing and installing a fuel injection pump and nozzles on a 35D and 50D excavator. Key steps include:
1. Cleaning the injection pump area and disconnecting fuel and coolant lines before removal.
2. Removing the injection pump while aligning timing marks, and recording the pump timing number.
3. Cleaning and inspecting nozzles, removing them while tagging for cylinder identification.
4. Properly assembling and installing nozzles, lines, and the injection pump while ensuring correct timing is maintained.
John deere 35 g (sn. from k270001) compact excavator service repair technical...ufjjsjefkksemm
This document provides instructions for removing and installing a sprocket on an excavator. It describes removing the track, removing the cap screws and sprocket, repairing or replacing parts as needed, reapplying thread lock and installing the sprocket and cap screws with the specified torque. It also provides specifications for torque and lists required materials.
John deere 35 d compact excavator service repair technical manual (tm2264)ufjjsjefkksemm
This document provides instructions for removing and installing a fuel injection pump and nozzles on a 35D and 50D excavator. Key steps include:
1. Cleaning the injection pump area and disconnecting fuel and coolant lines before removal.
2. Removing the injection pump while aligning timing marks, and recording the pump timing number.
3. Cleaning and inspecting nozzles, removing them while tagging for cylinder identification.
4. Properly assembling and installing nozzles, lines, and the injection pump while ensuring correct timing is maintained.
John deere 27 zts compact excavator service repair technical manual (tm1837)ufjjsjefkksemm
The document provides instructions for removing and installing a fuel injection pump, nozzle, and performing timing tests and adjustments on an excavator. It describes removing the injection pump and shims, checking the control link pin groove position, removing and installing the injection nozzles while relieving pressure, and testing injection timing by checking marks on the crankshaft pulley and timing gear case cover. Maintenance technicians are advised to have authorized dealers repair injection pumps and to bleed air from the fuel system after opening components.
John deere 4x2 and 4x6 gator utility vehicle service repair manual (tm1518)ufjjsjefkksemm
This technical manual provides information for servicing Gator utility vehicles. It is organized into sections covering specific systems. The manual contents include specifications, identification numbers, tools, component locations, schematics, theory of operation, diagnosis, testing, repair, and other sections as needed. Safety information is provided to ensure safe servicing practices. The document requests feedback to improve the manual layout or identify any errors.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
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2. 15 - Engine
60 - Oil Pump
00 - General
15 - 209 9813/7300-2 15 - 209
00 - General
Introduction .................................................. 15-209
Component Identification ............................. 15-210
Remove and Install ..................................... 15-212
Introduction
The oil pump is a rotor type pump located inside the
timing gear case. The pump is driven by gears via
the crankshaft.
The pump consists of two rotors, one running inside
the other. The outer rotor has one more lobe than the
inner rotor and turns on a different axis.
When rotated the gap between the inner and outer
rotor lobes increases, drawing oil in through the
inlet port. After a half rotation the gap reaches a
maximum, the inlet port is closed and the outlet port
opens.
Further rotation causes the gap between the lobes to
diminish, forcing the oil out through the outlet port.
A pressure relief valve assembly is integral with the
pump body. As oil pressure increases it acts on a
spool to overcome the pressure of the spring. As the
spool moves it uncovers a port allowing pressurised
oil directly back to the inlet port. In practice the
spool is continually opening and closing to maintain
the correct oil pressure value. The valve is not
adjustable.
3. 15 - Engine
60 - Oil Pump
00 - General
15 - 210 9813/7300-2 15 - 210
Component Identification
Figure 203.
1
1 3 2 4
49
6
1
7 7a
8 8a
5
5
1 Oil pump 2 Outer rotor
3 Inner rotor 4 Inlet port
5 Outlet port 6 Relief valve assembly
7 Relief valve spring 7a Relief valve port (return to inlet port 4)
8 Relief valve spool 8a Relief valve pressure port (connected to port 5)
9 Oil pump connecting ports (engine bed plate)
4. 15 - Engine
60 - Oil Pump
00 - General
15 - 211 9813/7300-2 15 - 211
Figure 204.
10
10 CCV Anti drain back valve
5. 15 - Engine
60 - Oil Pump
00 - General
15 - 212 9813/7300-2 15 - 212
Remove and Install
Special Tools
Description Part No. Qty.
Torque Wrench
(10-100Nm)
993/70111 1
The illustrations show the engine inverted. If the
oil pump is being removed prior to crankshaft or
camshaft removal, the engine must be inverted. If
the oil pump only is being removed (for inspection or
renewal) then the engine need not be inverted.
This procedure requires service parts. Make sure
you have obtained the correct service parts before
you start, refer to Parts Catalogue.
Before Removal
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
2. Drain the oil from the engine, refer to (PIL 15-21).
3. Remove the starter motor, refer to (PIL 15-75).
4. Remove the flywheel, refer to (PIL 15-54).
5. Remove the flywheel housing, refer to (PIL
15-54).
Figure 205.
X
Y
2
1
34
1 Oil pump 2 Oil pump fixing bolts (x4)
3 Flywheel hub 4 Flywheel hub fixing bolt
X Crankshaft gear Y Oil pump location dowel
6. 15 - Engine
60 - Oil Pump
00 - General
15 - 213 9813/7300-2 15 - 213
Remove
1. Remove the flywheel hub fixing bolt.
2. Remove the flywheel hub. DO NOT remove the
crankshaft gear.
3. Remove the oil pump fixing bolts and lift the oil
pump away from the timing gear case.
The oil pump is a non-serviceable item. If the oil
pump is damaged or worn it must be renewed as a
complete assembly.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all parts are clean and free from
damage and corrosion.
3. Lubricate the pump rotor with clean engine oil.
4. Make sure that the oil pump location dowel
locates into the hole in the gear timing case.
5. Install the flywheel hub into the crankshaft gear,
locating on the dowel. Tighten the bolts to the
correct torque value.
Special Tool: Torque Wrench (10-100Nm) (Qty.:
1)
After Replacement
1. Install the flywheel housing, refer to (PIL 15-54).
2. Install the flywheel to the crankshaft hub, refer to
(PIL 15-54).
3. Install the starter motor, refer to (PIL 15-75).
4. Fill the engine with engine oil, refer to (PIL
15-21).
Table 87. Torque Values
Item Nm
2 24
4 47
7. 15 - Engine
63 - Mount
00 - General
15 - 215 9813/7300-2 15 - 215
00 - General
Introduction .................................................. 15-215
Check (Condition) ........................................ 15-216
Remove and Install ..................................... 15-217
Introduction
Engine mounts support the engine and in some
cases the transmission, they dampen noise and
vibration. The mounts isolate the engine and
transmission from the chassis so that vibrations and
noise are not transmitted to the rest of the machine.
Most engine mounts consist of metal attachment
plates and large rubber insulator blocks. The rubber
portions of the mount are flexible and provide the
cushioning that dampens the engine vibrations.
The metal bracket part of the mount provides the
mechanical support and attachment points for the
engine mounts.
8. 15 - Engine
63 - Mount
00 - General
15 - 216 9813/7300-2 15 - 216
Check (Condition)
1. Check the condition of the four engine
mountings. Make sure that all the fixing bolts
are secure and tightened to the correct torque
values.
2. Make sure that the mounting components are
free from defects such as splits or cracks.
Replace defective components as necessary.
Figure 206.
A B CA
A B CA
A Engine mountings
B Fixing bolts (M20)
C Fixing bolts (M16)
Table 88. Torque Values
Item Nm
B 476
C 244
9. 15 - Engine
63 - Mount
00 - General
15 - 217 9813/7300-2 15 - 217
Remove and Install
Consumables
Description Part No. Size
4101/0250 0.01LJCB Threadlocker
and Sealer (Medium
Strength)
4101/0251 0.05L
Before Removal
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
2. Position the machine on firm level ground. Make
the machine safe. Refer to (PIL 01-03).
3. Get access to the engine.
Remove
1. Remove the bolt 1 or bolt 2 (as applicable) and
its associated plate, washer and nut from the
applicable engine mount.
2. Remove the engine. Refer to (PIL 15-00).
Alternatively use suitable lifting equipment to
take the weight of the engine and hydraulic
pump.
2.1. Do not remove an engine mount unless the
weight of the engine is safely supported.
2.2. Remove and install only one engine mount
at a time.
3. Remove the four bolts 3 or bolts 4 at the
applicable mounting casting.
4. Remove the upper rubber.
5. Remove the lower rubber.
5.1. The lower rubber is retained in the mounting
casting with adhesive.
10. 15 - Engine
63 - Mount
00 - General
15 - 218 9813/7300-2 15 - 218
Figure 207.
X
A
A
B
B
D
C
E
F
G
H
Y
A Bolts 1 B Bolts 2
C Bolts 3 D Bolts 4
E Plate F Upper rubber
G Mounting casting H Lower rubber
X Hydraulic pump end of the engine Y Cooling fan end of the engine
11. 15 - Engine
63 - Mount
00 - General
15 - 219 9813/7300-2 15 - 219
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Use suitable adhesive to retain the lower rubber
in the applicable mounting casting.
3. Apply retaining compound to bolts 3 and bolts 4.
Consumable: JCB Threadlocker and Sealer
(Medium Strength)
4. Tighten bolts 1, bolts 2, bolts 3 and bolts 4 to the
correct torque value.
Table 89. Torque Values
Item Nm
A 529
B 271
C 125
D 125
12. 15 - Engine
69 - Oil Cooler
00 - General
15 - 221 9813/7300-2 15 - 221
00 - General
Introduction .................................................. 15-221
Component Identification ............................. 15-222
Operation ..................................................... 15-222
Check (Condition) ........................................ 15-223
Remove and Install ..................................... 15-223
Disassemble and Assemble ........................ 15-225
Introduction
Oil Cooler Assembly
The oil cooler and filter are incorporated in a housing
that is bolted to the side of the crankcase. The
housing allows transfer of lubricating oil from the
crankcase to the oil cooler and filter head.
Some installations have a remote oil filter head. The
oil cooler housing incorporates feed and return ports
for hose connections to the filter head. A remote
oil filter head is used when access to the engine is
restricted.
Oil Cooler Matrix
The oil cooler matrix is a non-serviceable part and
must not be removed from the housing. The housing/
cooler assembly is leak tested during manufacture to
minimise the risk of cross contamination of coolant
and lubricating oil.
13. 15 - Engine
69 - Oil Cooler
00 - General
15 - 222 9813/7300-2 15 - 222
Component Identification
Figure 208.
1
1 Oil cooler housing
Figure 209.
4
1
2
3
1
8
7 6 5
1 Oil cooler housing
2 Oil cooler matrix
3 Sealing gasket (housing to crankcase)
4 Coolant gallery
5 Oil gallery (from cooler to filter head)
6 Oil fill port
7 Oil gallery (from filter head to main oil gallery)
8 Oil gallery (from pump to cooler)
Operation
The oil cooler housing allows transfer of lubricating
oil from the crankcase to the oil cooler and filter head.
The coolant also transfers to the housing and passes
over the oil cooler matrix causing heat to exchange
from the oil to the coolant.
The cooled and filtered oil then passes back into the
main oil gallery into the crankcase.
An engine oil filler point is also included via cap and
port which aligns with a port in the crankcase.
14. 15 - Engine
69 - Oil Cooler
00 - General
15 - 223 9813/7300-2 15 - 223
Check (Condition)
1. Inspect the sealing faces on the oil cooler matrix,
oil cooler housing and the crankcase. Make sure
that the faces are clean and free from scale or
damage.
2. Inspect the sealing gasket and o-rings for signs
of damage. If in doubt, renew the gasket or O-
rings.
Remove and Install
Before Removal
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
2. Drain the coolant, refer to (PIL 21-00).
3. Remove the oil filter, refer to (PIL 15-21).
Figure 210.
BA
D
E
E
C
A Oil cooler housing (integral oil filter head)
B Oil cooler housing fixing bolts (x10)
C Oil filter head
D Oil cooler housing (remote oil filter head)
E Remote oil filter head hose ports
Remove
1. Get access to the engine.
2. If applicable, disconnect the electrical connectors
at the oil pressure switch and the oil temperature
sensor.
3. If applicable, label and disconnect the electrical
connectors at the ECM (Engine Control Module).
Do not touch the electrical pins on the ECM.
Cap the connectors on the harnesses and the
15. 15 - Engine
69 - Oil Cooler
00 - General
15 - 224 9813/7300-2 15 - 224
ECM to prevent ingress of oil and coolant. Tie the
harnesses away from the oil cooler housing.
4. If applicable disconnect the remote oil filter head
hoses from the ports on the oil cooler.
5. Remove the bolts and lift the oil cooler housing
away from the crankcase. DO NOT attempt to
remove the oil cooler matrix from the oil cooler
housing.
If there is cross contamination of coolant and
lubricating oil, the oil cooler matrix may be faulty. If a
faulty matrix is suspected renew the matrix and the
seals.
Figure 211.
B
A
C
A Oil cooler housing
B Oil cooler matrix
C Sealing gasket
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that sealing gasket is undamaged and
correctly located in its groove. A faulty gasket will
cause cross contamination of the lubricating oil
and coolant. If in doubt install a new gasket.
3. Tighten the bolts to the correct torque value.
After Installation
1. If applicable, install the oil filter, refer to (PIL
15-21).
2. Refill the cooling system with the recommended
coolant mixture, refer to (PIL 21-00).
3. If applicable, make sure that the harness
connectors are connected to the correct
connectors on the ECM.
4. Start the engine and check for oil and coolant
leaks.
Table 90. Torque Values
Item Description Nm
B Bolts 24
16. 15 - Engine
69 - Oil Cooler
00 - General
15 - 225 9813/7300-2 15 - 225
Disassemble and Assemble
Dismantling of the oil cooler and oil filter head
assembly is not necessary unless the oil cooler
matrix or the seals are faulty.
Disassemble
1. Remove the four fixing bolts and lift off the oil
cooler matrix.
2. Remove and discard the two sealing O-rings.
3. Remove the sealing gasket.
Figure 212.
B
A
C
C
D
A
E
A
A
A
A Fixing bolts
B Oil cooler matrix
C O-rings
D Sealing gasket
E Oil cooler housing
Inspect
1. Refer to Oil Cooler - Check Condition.
Assemble
1. Locate the new O-rings. Install the oil cooler
matrix. Tighten the bolts to the correct torque
value.
2. Install the sealing gasket to the oil cooler
housing.
Table 91. Torque Values
Item Nm
A 23
17. 15 - Engine
72 - Alternator
00 - General
15 - 227 9813/7300-2 15 - 227
00 - General
Introduction .................................................. 15-227
Health and Safety ........................................ 15-228
Technical Data ............................................. 15-228
Component Identification ............................. 15-229
Operation ..................................................... 15-229
Diagram ....................................................... 15-231
Check (Condition) ........................................ 15-232
Remove and Install ..................................... 15-232
Disassemble and Assemble ........................ 15-233
Introduction
The alternator is a three phase generator having a
rotating field winding and static power windings.
When the ignition switch is turned on, the current
from the battery flows by way of the No Charge
warning light to the field winding. This creates
a magnetic field which supplements the residual
magnetism in the rotor poles. As the engine is
started, the FEAD (Front End Accessory Drive)
belt drives the rotor and the alternating current is
generated in the power windings as they are cut by
the rotating magnetic field. Output is controlled by a
solid state regulator which varies the field current in
accordance with electrical demand.
18. 15 - Engine
72 - Alternator
00 - General
15 - 228 9813/7300-2 15 - 228
Health and Safety
• Ensure that the battery negative terminal is
connected to the earthing cable.
• Never make or break connections to the battery
or alternator, or any part of the charging circuit
whilst the engine is running. Disregarding this
instruction will result in damage to the regulator
or rectifying diodes.
• Main output cables are 'live' even when the
engine is not running. Take care not to earth
connectors in the moulded plug if it is removed
from the alternator.
• During arc welding on the machine, protect the
alternator by removing the moulded plug (or if
separate output cables installed, remove the
cables).
• If slave starting is necessary, connect the
second battery in parallel without disconnecting
the vehicle battery from the charging circuit.
The slave battery may then be safely removed
after a start has been obtained. Take care to
connect batteries positive to positive, negative
to negative.
Technical Data
Technical data may differ between machine variants
and installations. For full data relating to the
alternator refer to the applicable parts information.
19. 15 - Engine
72 - Alternator
00 - General
15 - 229 9813/7300-2 15 - 229
Component Identification
Figure 213.
D
A Alternator
B Regulator and brush assembly
C Drive pulley
D Tie bolts
Operation
When the ignition key is moved to the start position a
24V supply connects to the alternator at terminal R.
The voltage provides a field current to the alternator
windings through the voltage regulator.
Figure 214. Connector Posts (C042)
W
L
R
B+
Table 92.
Pins Details
R To ignition relay C033
(24V)
L Alternator output voltage
B+ Battery voltage (24V)
When the engine is running the output from the
trio diode rectifier is fed to a regulator which now
provides the field current.
Although the alternator circuit is self sustaining
once the engine is running, do not disconnect or
isolate the batteries. Disconnection or isolation of
the batteries while the engine is running can cause
severe damage to the machine electrical systems.
The regulator changes the field current depending on
the load from the machine electrical system.
Power from the alternator is fed into the machine
circuits and to charge the batteries via a primary fuse.
The L terminal is connected to the MECU (Machine
Electronic Control Unit) which monitors the voltage
output from the alternator. The MECU broadcasts the
value of the voltage output on the CAN (Controller
Area Network)bus. If the voltage is too high or too low
the MECU broadcasts a fault code on the CANbus.
20. 15 - Engine
72 - Alternator
00 - General
15 - 230 9813/7300-2 15 - 230
The charging voltage is displayed on the display
monitor in the machine status screen.
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your reading. Please Click
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22. 15 - Engine
72 - Alternator
00 - General
15 - 231 9813/7300-2 15 - 231
Diagram
Charging Electrical Circuit
Figure 215.
3018
2000
3000
3015
3014
C100
C042
C015
C030
MECU (J1)
A B
C
A Battery 1 B Battery 2
C Starter motor C025 MECU (Machine Electronic Control Unit)
C042 Alternator C100 Fuse and relay PCB (Printed Circuit
Board)
23. 15 - Engine
72 - Alternator
00 - General
15 - 232 9813/7300-2 15 - 232
Check (Condition)
Inspect the alternator installation as follows:
1. Check the security of the alternator to engine
fixing.
2. Check that the electrical connections at the
alternator are clean and secure.
3. Repair or replace related electrical cables, wiring
and connectors if they are defective.
4. Check the alternator drive pulley security.
5. Check the condition and adjustment of the drive
belt.
6. Start the engine and check the machine
instrumentation for electrical charging fault
warnings.
7. If applicable check the fault log for electrical
charging related faults. Refer to PIL (33-57).
Remove and Install
Figure 216. Alternator location
Remove
1. Disconnect the negative (-) lead followed by the
positive (+) lead from the battery terminals.
2. Remove the alternator (accessory) drive belt.
3. Disconnect the electrical leads from the
alternator terminals. Label the leads to make
sure that they are installed in the correct positions
on assembly.
4. Undo the alternator securing bolts and lift the
alternator away from the cylinder block mounting.
Figure 217.
B
A
B
A Alternator
B Securing bolts
Inspect
1. Check the brushes for wear. Renew the brushes
if the length is less than
Length/Dimension/Distance: 8mm
24. 15 - Engine
72 - Alternator
00 - General
15 - 233 9813/7300-2 15 - 233
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. It is not necessary to adjust the position of the
alternator in order to tension the drive belt, as
the accessory drive belt arrangement is self-
tensioning.
3. Tighten the alternator securing bolts to the
correct torque value.
4. Make sure you reconnect the electrical leads to
the alternator in the correct positions and tighten
to the correct torque.
Table 93. Alternator securing bolt torque
Item Torque Value
A 47N·m
B 47N·m
Figure 218.
L
Table 94. Alternator electrical connection torque
Item Torque Value
B+ 9–13N·m
L 2.7–3.8N·m
W 2.7–3.8N·m
Disassemble and Assemble
Voltage Regulator and Brushes
1. The voltage regulator and brush set is a
combined assembly. Refer to (PIL 15-72-06).
Drive Pulley
1. Refer to (PIL 15-72-03).