This document provides information about identifying JCB excavator models and component specifications. It includes:
- Details about machine identification plates that list the model, serial number, and specifications.
- Instructions for identifying components like engines using identification numbers and stampings.
- Tables listing torque settings for different types and sizes of fasteners used on JCB machines, including zinc plated, Dacromet, and metric grade bolts.
- Descriptions of the intended uses of JCB excavators and locations of main components.
Jcb vm115 tier ii roller service repair manual sn 2034000 onwardsufjdjfjkskekmmd
This document is a service manual for a JCB VM 115-TIER II vibratory single drum roller. It contains sections covering general information, safety labels, machine identification, security, service consumables, service tools, torque settings, and maintenance procedures for the body/framework, electrics, hydraulics, steering, engine, and vibration systems. The manual provides instructions and specifications to assist with servicing and repairing the roller. Safety warnings are included throughout reminding technicians to take precautions such as using lockout procedures before starting maintenance work.
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This document provides information about torque settings for fasteners on JCB machines. It discusses zinc plated fasteners, which are the original type used, and Dacromet fasteners, which are an improved corrosion resistant type. Dacromet fasteners have a lower torque setting than zinc fasteners. The document provides tables with torque settings for UNF and metric fasteners under lubricated and unlubricated conditions. It stresses that the correct torque must be used depending on the type of fastener.
JCB JS120 Tracked Excavator Service Repair Manual Instant Download.pdff8soekmdmdm
This document provides information about identifying JCB excavator machines, including:
- The machine identification plate displays the model number, serial number, weight, and year of manufacture. The serial number is also inscribed on the rear frame.
- The engine has identification labels with the engine serial number and identification code to identify the manufacturer, type, and year.
- Component plates identify parts with codes indicating details like the manufacturer, part type, and production date.
JCB JS120 Tracked Excavator Service Repair Manual Instant Download.pdfzao908wangsa
This document provides information about identifying JCB excavator machines and their components. It discusses identification plates that contain the machine serial number and model information. Torque specifications are also included for different types of fasteners used on JCB machines. Zinc plated fasteners and Dacromet fasteners have different torque settings listed in tables based on their size and grade. The engine identification number and location are also described to help identify engine components.
JCB JS120 Tracked Excavator Service Repair Manual Instant Download.pdftan0033118
This document provides information about identifying JCB excavator machines and their components. It discusses identification plates that contain the machine serial number and model information. Torque specifications are also included for different types of fasteners used on JCB machines. Zinc plated fasteners and Dacromet fasteners have different torque settings listed in tables based on their size and condition. The engine identification number and location are also described to help identify engine components.
JCB JS120 Tracked Excavator Service Repair Manual Instant Download.pdfukdkksmmd
This document provides information about identifying JCB excavator machines and their components. It discusses machine identification plates that contain the serial number and model information. It also describes component plates for the engine that include identification numbers. Torque settings are presented for different types of fasteners used on JCB machines, such as zinc plated and Dacromet fasteners. Conditions for lubricated and unlubricated fasteners are outlined. Tables provide the recommended torque values for UNF and metric grade bolts and screws.
JCB JS120 Tracked Excavator Service Repair Manual Instant Download.pdff8iseoddm9i
This document provides information about identifying JCB excavator machines, including:
- The machine identification plate displays the model number, serial number, weight, and year of manufacture. The serial number is also inscribed on the rear frame.
- The engine has identification labels on the cylinder block with information like the engine serial number and year of manufacture.
- Component plates provide identifying information about parts like the engine, including a unique identification number that indicates details like the manufacturer, serial number, and year.
JCB JS120 Tracked Excavator Service Repair Manual Instant Download.pdfifkksem9didok
This document provides information about identifying JCB excavator machines and their components. It discusses identification plates that contain the machine serial number and model information. Torque specifications are also included for different types of fasteners used on JCB machines. Zinc plated fasteners and Dacromet fasteners have different torque settings listed in tables based on their size and grade. The engine identification number and location are also described to help identify engine components.
Jcb vm115 tier ii roller service repair manual sn 2034000 onwardsufjdjfjkskekmmd
This document is a service manual for a JCB VM 115-TIER II vibratory single drum roller. It contains sections covering general information, safety labels, machine identification, security, service consumables, service tools, torque settings, and maintenance procedures for the body/framework, electrics, hydraulics, steering, engine, and vibration systems. The manual provides instructions and specifications to assist with servicing and repairing the roller. Safety warnings are included throughout reminding technicians to take precautions such as using lockout procedures before starting maintenance work.
Jcb js210 lc with jcb dieselmax engine tracked excavator service repair manua...udfjdfjjskekemm
This document provides information about torque settings for fasteners on JCB machines. It discusses zinc plated fasteners, which are the original type used, and Dacromet fasteners, which are an improved corrosion resistant type. Dacromet fasteners have a lower torque setting than zinc fasteners. The document provides tables with torque settings for UNF and metric fasteners under lubricated and unlubricated conditions. It stresses that the correct torque must be used depending on the type of fastener.
JCB JS120 Tracked Excavator Service Repair Manual Instant Download.pdff8soekmdmdm
This document provides information about identifying JCB excavator machines, including:
- The machine identification plate displays the model number, serial number, weight, and year of manufacture. The serial number is also inscribed on the rear frame.
- The engine has identification labels with the engine serial number and identification code to identify the manufacturer, type, and year.
- Component plates identify parts with codes indicating details like the manufacturer, part type, and production date.
JCB JS120 Tracked Excavator Service Repair Manual Instant Download.pdfzao908wangsa
This document provides information about identifying JCB excavator machines and their components. It discusses identification plates that contain the machine serial number and model information. Torque specifications are also included for different types of fasteners used on JCB machines. Zinc plated fasteners and Dacromet fasteners have different torque settings listed in tables based on their size and grade. The engine identification number and location are also described to help identify engine components.
JCB JS120 Tracked Excavator Service Repair Manual Instant Download.pdftan0033118
This document provides information about identifying JCB excavator machines and their components. It discusses identification plates that contain the machine serial number and model information. Torque specifications are also included for different types of fasteners used on JCB machines. Zinc plated fasteners and Dacromet fasteners have different torque settings listed in tables based on their size and condition. The engine identification number and location are also described to help identify engine components.
JCB JS120 Tracked Excavator Service Repair Manual Instant Download.pdfukdkksmmd
This document provides information about identifying JCB excavator machines and their components. It discusses machine identification plates that contain the serial number and model information. It also describes component plates for the engine that include identification numbers. Torque settings are presented for different types of fasteners used on JCB machines, such as zinc plated and Dacromet fasteners. Conditions for lubricated and unlubricated fasteners are outlined. Tables provide the recommended torque values for UNF and metric grade bolts and screws.
JCB JS120 Tracked Excavator Service Repair Manual Instant Download.pdff8iseoddm9i
This document provides information about identifying JCB excavator machines, including:
- The machine identification plate displays the model number, serial number, weight, and year of manufacture. The serial number is also inscribed on the rear frame.
- The engine has identification labels on the cylinder block with information like the engine serial number and year of manufacture.
- Component plates provide identifying information about parts like the engine, including a unique identification number that indicates details like the manufacturer, serial number, and year.
JCB JS120 Tracked Excavator Service Repair Manual Instant Download.pdfifkksem9didok
This document provides information about identifying JCB excavator machines and their components. It discusses identification plates that contain the machine serial number and model information. Torque specifications are also included for different types of fasteners used on JCB machines. Zinc plated fasteners and Dacromet fasteners have different torque settings listed in tables based on their size and grade. The engine identification number and location are also described to help identify engine components.
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This document provides information about identifying machines and torque settings for fasteners. It begins by explaining how to identify the machine model and serial number using the identification plate. It then provides details about common fastener types used on JCB machines, specifically zinc plated, yellow plated, and Dacromet fasteners. Tables with torque settings are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. The summary concludes by noting that Dacromet fasteners have lower torque settings than zinc or yellow plated fasteners.
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This document provides a summary of torque settings for fasteners on JCB machines. It discusses zinc plated fasteners, which are golden in color, and Dacromet fasteners, which have a mottled silver finish. Dacromet fasteners have lower torque settings than zinc plated fasteners. Tables are provided with torque settings for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Verbus ripp bolts require torque settings specific to the application. Identification plates and labels are described that provide information about the machine and safety structures.
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This document provides information about identifying machines and torque settings for fasteners. It begins by explaining how to identify the machine model and serial number using the identification plate. It then provides details about common fastener types used on JCB machines, specifically zinc plated, yellow plated, and Dacromet fasteners. Tables with torque settings are provided for UNF grade 'S' and metric grade 8.8 fasteners under lubricated and unlubricated conditions. The summary concludes by noting that Dacromet fasteners have lower torque settings than zinc or yellow plated fasteners.
Jcb 205 t skid steer loader (robot) service repair manualolfjsekdmmes
This document provides information about identifying machines and component parts. It discusses machine identification plates and serial numbers. Torque settings are provided for zinc plated and Dacromet fasteners. Hydraulic connections using O-ring face seals are described. Service tools and sealing compounds are listed.
This document provides information about torque settings for fasteners on JCB machines. It discusses zinc plated, Dacromet plated, and yellow plated fasteners. Dacromet fasteners have a silver mottled appearance and lower torque settings than zinc or yellow fasteners due to their lubricated coating. Tables are provided with torque settings for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Verbus ripp bolts also require torque settings specified in relevant procedures.
This document provides a summary of torque settings and identifies different types of fasteners used on JCB machines. It discusses zinc plated fasteners, Dacromet fasteners, and the identifying colors and part number suffixes of each. Torque setting tables are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Verbus ripp bolts are also mentioned, and it notes their torque settings are application specific.
This document provides a summary of torque settings and identifies different types of fasteners used on JCB machines. It discusses zinc plated fasteners, Dacromet fasteners, and the identifying colors and part number suffixes of each. Torque setting tables are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Verbus ripp bolts are also mentioned, and it notes their torque settings are application specific.
Jcb 155 skid steer loader (robot) service repair manualufsikkdjskemds
This document provides a summary of torque settings and identifies different types of fasteners used on JCB machines. It discusses zinc plated fasteners, Dacromet fasteners, and the identifying colors and part number suffixes of each. Torque setting tables are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Verbus ripp bolts are also mentioned, and it notes their torque settings are application specific.
Jcb vm115 tier ii roller service repair manual sn 2034000 onwardsfhsjejkdmem
This document is a service manual for a JCB VM 115-TIER II vibratory single drum roller. It contains sections covering general information, safety labels, machine identification, security, service consumables, service tools, torque settings, and maintenance procedures for the body/framework, electrics, hydraulics, steering, engine, and vibration systems. The manual provides specifications and instructions to assist with servicing and repairing the roller. Safety warnings are included throughout reminding technicians to take precautions such as using lockout procedures before starting maintenance work.
Jcb vm115 tier ii roller service repair manual sn 2034000 onwardsfujsjefwekskemm
This document is a service manual for a JCB VM 115-TIER II vibratory single drum roller. It contains sections covering general information, safety labels, machine identification, security, service consumables, service tools, torque settings, and maintenance procedures for the body/framework, electrics, hydraulics, steering, engine, and vibration systems. The manual provides instructions and specifications to assist with servicing and repairing the roller. Safety warnings are included throughout emphasizing the need to read the manual, wear protective equipment, and make the machine safe before performing any maintenance.
Jcb vm115 tier ii roller service repair manual sn 2034000 onwardsfusefjsekkemm
This document provides information about a JCB Vibromax VM 115-TIER II vibratory single drum roller, including:
1. Copyright information and instructions not to reproduce the document without permission.
2. An overview of the machine and its components, describing it as a self-propelled vibratory roller used to compact materials with a smooth or pad foot drum.
3. Details on identifying the machine, including identification and component plates, and instructions for machine security.
Jcb vm115 tier ii roller service repair manual sn 2034000 onwardsfjjksekfkmsem
This document provides information about a JCB Vibromax VM 115-TIER II vibratory single drum roller, including:
1. Copyright information and instructions not to reproduce the document without permission.
2. An overview of the machine and its components, describing it as a self-propelled vibratory roller used to compact materials with a smooth or pad foot drum.
3. Details on identifying the machine, including identification and component plates, and instructions for machine security.
Still r70 80 diesel fork truck service repair manualdhjfjkmmmde
The document provides specifications and maintenance instructions for wheels and tires of a forklift. It includes torque specifications for tightening lug nuts, tire sizes and pressures, and instructions for removing and mounting wheel assemblies. Wheel lug nuts should be tightened to 460 Nm. Front and rear tires are 155R12 pneumatic tires inflated to 300 kPa and 280 kPa respectively. The wheel hubs contain tapered roller bearings that must be packed with grease during assembly.
Still r70 70 diesel fork truck service repair manualdhjfjkmmmde
The document provides specifications and maintenance instructions for wheels and tires of a forklift. It includes torque specifications for tightening lug nuts, tire sizes and pressures, and instructions for removing and mounting wheel assemblies. Wheel lug nuts should be tightened to 460 Nm. Front and rear tires are 155R12 pneumatic tires inflated to 300 kPa and 280 kPa respectively. The wheel hubs contain tapered roller bearings that must be packed with grease during assembly.
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The document provides specifications and maintenance instructions for wheels and tires of a forklift. It includes torque specifications for tightening lug nuts, tire sizes and pressures, and instructions for removing and mounting wheel assemblies. Front wheel lug nut torque is 460 Nm, and rear wheel lug nut torque is between 480-550 Nm depending on the model. Tire sizes are 125/70 R15 for front wheels and 155/80 R15 for rear wheels, inflated to 2.8-3.2 bar pressure. Removing a wheel requires loosening lug nuts and removing the hub assembly, while mounting follows the reverse order.
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The document provides instructions for removing and installing the steer axle on STILL forklifts models 7032-34, 7038-40, and 7048-50. Key steps include disconnecting hydraulic lines and removing mounting bolts to separate the steer axle from the vehicle frame. Components like wheel hubs and stub axles can then be dismantled by removing nuts, seals, and bearings. Reassembly follows the reverse order, taking care to properly repack bearings with grease and apply specified torque values. The steer axle is also lubricated by pumping grease into fittings until fresh grease emerges.
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The steer axle and driver's cab can be removed from the forklift for maintenance or repair.
The steer axle is mounted in rubber blocks and secured to the frame with bolts. It can be removed by disconnecting hydraulic lines, removing mounting bolts, and sliding it out on a hand pallet truck.
The driver's cab is mounted at four points on anti-vibration mounts. It can be removed by disconnecting electrical and hydraulic connections, removing mounting bolts, and lifting it off with an overhead hoist.
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The document provides instructions for removing and installing the steer axle on a forklift truck. It includes:
1) How to remove the steer axle by disconnecting hydraulic connections, removing mounting bolts, and sliding the axle out on a hand pallet truck.
2) Details on dismantling and reassembling the wheel hub, including bearing and seal replacement.
3) Instructions for adjusting the wheel angle stops to set the steering angles.
4) Steps for removing and reinstalling the stub axles and internal components like bearings, seals, and king pins.
5) A note to lubricate the steer axle fittings with grease during steering operations.
Still r70 20 fork truck service repair manualdhjfjkmmmde
The document provides instructions for removing and installing the steer axle on STILL forklifts models 7032-34, 7038-40, and 7048-50. Key steps include disconnecting hydraulic lines and removing mounting bolts to separate the steer axle from the vehicle frame. Components like wheel hubs and stub axles can then be dismantled by removing nuts, seals, and bearings. Reassembly follows the reverse order, taking care to properly grease bearings and reinstall components correctly. Torque specifications and limits for pressing pins into place are also provided.
Jcb 150 t skid steer loader (robot)service repair manualfksepdksejdmm
This document provides information about identifying machines and torque settings for fasteners. It begins by explaining how to identify the machine model and serial number using the identification plate. It then provides details about common fastener types used on JCB machines, specifically zinc plated, yellow plated, and Dacromet fasteners. Tables with torque settings are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. The summary concludes by noting that Dacromet fasteners have lower torque settings than zinc or yellow plated fasteners.
Jcb 190 t skid steer loader (robot) service repair manualfisdkjekemms
This document provides a summary of torque settings for fasteners on JCB machines. It discusses zinc plated fasteners, which are golden in color, and Dacromet fasteners, which have a mottled silver finish. Dacromet fasteners have lower torque settings than zinc plated fasteners. Tables are provided with torque settings for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Verbus ripp bolts require torque settings specific to the application. Identification plates and labels are described that provide information about the machine and safety structures.
Jcb 135 skid steer loader (robot) service repair manualfjskekdmmmse
This document provides information about identifying machines and torque settings for fasteners. It begins by explaining how to identify the machine model and serial number using the identification plate. It then provides details about common fastener types used on JCB machines, specifically zinc plated, yellow plated, and Dacromet fasteners. Tables with torque settings are provided for UNF grade 'S' and metric grade 8.8 fasteners under lubricated and unlubricated conditions. The summary concludes by noting that Dacromet fasteners have lower torque settings than zinc or yellow plated fasteners.
Jcb 205 t skid steer loader (robot) service repair manualolfjsekdmmes
This document provides information about identifying machines and component parts. It discusses machine identification plates and serial numbers. Torque settings are provided for zinc plated and Dacromet fasteners. Hydraulic connections using O-ring face seals are described. Service tools and sealing compounds are listed.
This document provides information about torque settings for fasteners on JCB machines. It discusses zinc plated, Dacromet plated, and yellow plated fasteners. Dacromet fasteners have a silver mottled appearance and lower torque settings than zinc or yellow fasteners due to their lubricated coating. Tables are provided with torque settings for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Verbus ripp bolts also require torque settings specified in relevant procedures.
This document provides a summary of torque settings and identifies different types of fasteners used on JCB machines. It discusses zinc plated fasteners, Dacromet fasteners, and the identifying colors and part number suffixes of each. Torque setting tables are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Verbus ripp bolts are also mentioned, and it notes their torque settings are application specific.
This document provides a summary of torque settings and identifies different types of fasteners used on JCB machines. It discusses zinc plated fasteners, Dacromet fasteners, and the identifying colors and part number suffixes of each. Torque setting tables are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Verbus ripp bolts are also mentioned, and it notes their torque settings are application specific.
Jcb 155 skid steer loader (robot) service repair manualufsikkdjskemds
This document provides a summary of torque settings and identifies different types of fasteners used on JCB machines. It discusses zinc plated fasteners, Dacromet fasteners, and the identifying colors and part number suffixes of each. Torque setting tables are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Verbus ripp bolts are also mentioned, and it notes their torque settings are application specific.
Jcb vm115 tier ii roller service repair manual sn 2034000 onwardsfhsjejkdmem
This document is a service manual for a JCB VM 115-TIER II vibratory single drum roller. It contains sections covering general information, safety labels, machine identification, security, service consumables, service tools, torque settings, and maintenance procedures for the body/framework, electrics, hydraulics, steering, engine, and vibration systems. The manual provides specifications and instructions to assist with servicing and repairing the roller. Safety warnings are included throughout reminding technicians to take precautions such as using lockout procedures before starting maintenance work.
Jcb vm115 tier ii roller service repair manual sn 2034000 onwardsfujsjefwekskemm
This document is a service manual for a JCB VM 115-TIER II vibratory single drum roller. It contains sections covering general information, safety labels, machine identification, security, service consumables, service tools, torque settings, and maintenance procedures for the body/framework, electrics, hydraulics, steering, engine, and vibration systems. The manual provides instructions and specifications to assist with servicing and repairing the roller. Safety warnings are included throughout emphasizing the need to read the manual, wear protective equipment, and make the machine safe before performing any maintenance.
Jcb vm115 tier ii roller service repair manual sn 2034000 onwardsfusefjsekkemm
This document provides information about a JCB Vibromax VM 115-TIER II vibratory single drum roller, including:
1. Copyright information and instructions not to reproduce the document without permission.
2. An overview of the machine and its components, describing it as a self-propelled vibratory roller used to compact materials with a smooth or pad foot drum.
3. Details on identifying the machine, including identification and component plates, and instructions for machine security.
Jcb vm115 tier ii roller service repair manual sn 2034000 onwardsfjjksekfkmsem
This document provides information about a JCB Vibromax VM 115-TIER II vibratory single drum roller, including:
1. Copyright information and instructions not to reproduce the document without permission.
2. An overview of the machine and its components, describing it as a self-propelled vibratory roller used to compact materials with a smooth or pad foot drum.
3. Details on identifying the machine, including identification and component plates, and instructions for machine security.
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The document provides specifications and maintenance instructions for wheels and tires of a forklift. It includes torque specifications for tightening lug nuts, tire sizes and pressures, and instructions for removing and mounting wheel assemblies. Wheel lug nuts should be tightened to 460 Nm. Front and rear tires are 155R12 pneumatic tires inflated to 300 kPa and 280 kPa respectively. The wheel hubs contain tapered roller bearings that must be packed with grease during assembly.
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The document provides specifications and maintenance instructions for wheels and tires of a forklift. It includes torque specifications for tightening lug nuts, tire sizes and pressures, and instructions for removing and mounting wheel assemblies. Wheel lug nuts should be tightened to 460 Nm. Front and rear tires are 155R12 pneumatic tires inflated to 300 kPa and 280 kPa respectively. The wheel hubs contain tapered roller bearings that must be packed with grease during assembly.
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The steer axle and driver's cab can be removed from the forklift for maintenance or repair.
The steer axle is mounted in rubber blocks and secured to the frame with bolts. It can be removed by disconnecting hydraulic lines, removing mounting bolts, and sliding it out on a hand pallet truck.
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Husqvarna pruning saws service repair manualdhjfjkmmmde
The document provides instructions for dismantling and assembling starters for various brush cutter and trimmer models. It begins with general recommendations for working safely and properly with starters. It then provides step-by-step instructions for dismantling and assembling starters for specific models, including releasing spring tension, removing starter pulleys and springs, checking components for wear, and replacing parts. Special tools are noted where needed and safety warnings are highlighted.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
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EV Charging at MFH Properties by Whitaker JamiesonForth
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Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
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3. Section 1 - General Information
1-0 1-09813/1300-02
Notes:
4. Page No.Contents
Section 1 - 1
1-i 1-i
Introduction
About this Manual ...................................................................................... 1-1
Machine Model and Serial Number .......................................................1-1
Using this Manual ..................................................................................1-1
Left Side, Right Side ..............................................................................1-1
Cross References ..................................................................................1-1
Machine Description .................................................................................. 1-2
The JCB Tracked Excavator ..................................................................1-2
Intended Use .........................................................................................1-2
Main Component Locations ...................................................................1-4
Identifying Your Machine ........................................................................... 1-5
Machine Identification Plate ..................................................................1-5
Component Identification Plate .............................................................1-6
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners ....................................... 1-8
Introduction ............................................................................................1-8
Bolts and Screws ...................................................................................1-8
Hydraulic Connections ............................................................................. 1-12
'O' Ring Face Seal System ..................................................................1-12
'Torque Stop' Hose System .................................................................1-15
Service Tools
Numerical List .......................................................................................... 1-16
Tool Detail Reference .............................................................................. 1-18
Section B - Body and Framework ........................................................1-18
Section C - Electrics ............................................................................1-22
Section E - Hydraulics .........................................................................1-23
Section K - Engine ...............................................................................1-37
Service Consumables
Sealing and Retaining Compounds ......................................................... 1-41
Terms and Definitions
Colour Coding .......................................................................................... 1-43
Hydraulic Schematic Colour Codes .....................................................1-43
5. Section 1 - General Information
1 - 1 1 - 19813/1300-02
Introduction
About this Manual
Machine Model and Serial Number
This manual provides information for the following
model(s) in the JCB machine range:
– JCB JS120 from serial number 1777500 to 1777999
onwards.
– JCB JS120 Upgrade from serial number 02425471 to
02426000
Using this Manual
T1-044
This manual is arranged to give you a good understanding
of the machine and its safe operation. It also contains
maintenance information and specification data. Read this
manual from front to back before using the machine for the
first time. Particular attention must be given to all the safety
aspects of operating and maintaining the machine.
If there is anything you are not sure about, ask your JCB
distributor or employer. Do not guess, you or others could
be killed or seriously injured.
General warnings in this chapter are repeated throughout
the book, as well as specific warnings. Read all the safety
statements regularly, so you do not forget them.
Remember that the best operators are the safest
operators.
The illustrations in this manual are for guidance only.
Where the machines differ, the text and or the illustration
will specify.
This manual contains original instructions, verified by the
manufacturer (or their authorised representative).
The manufacturer's policy is one of continuous
improvement. The right to change the specification of the
machine without notice is reserved. No responsibility will
be accepted for discrepancies which may occur between
specifications of the machine and the descriptions
contained in this publication.
All optional equipment included in this manual may not be
available in all territories.
Left Side, Right Side
In this manual, 'left' A and 'right' B mean your left and right
when you are seated correctly in the machine.
Fig 1.
Cross References
T1-004_2
In this publication, page cross references are made by
presenting the subject title printed in bold, italic and
underlined. It is preceeded by the 'go to' symbol. The
number of the page upon which the subject begins, is
indicated within the brackets. For example: K Cross
References ( T 1-1).
A
B
6. Section 1 - General Information
Introduction
Machine Description
1 - 2 1 - 29813/1300-02
Machine Description
The JCB Tracked Excavator
The JCB Tracked Excavator is a self propelled machine
comprising a tracked undercarriage and a revolving upper
structure which incorporates a boom, dipper, bucket and
swing mechanism. It is mainly used for digging below
ground level with bucket motions towards the machine.
The upper structure can swing 360 degrees and discharge
material while the tracked undercarriage remains
stationary.
Intended Use
The machine is intended to be used under normal
conditions for the applications described in this manual. If
the machine is used for other purposes or in dangerous
environments, for example in a flammable atmosphere or
in areas with dust containing asbestos, special safety
regulations must be followed and the machine must be
equipped for use in these environments.
The machine is primarily designed for excavating with a
bucket, without movement of the undercarriage during the
work cycle. An excavator work cycle normally comprises
excavating, elevating, swinging and discharging of
material. An excavator can also be used for object or
material handling/transportation provided it meets the
lifting regulations.
7. Section 1 - General Information
Introduction
Machine Description
1 - 4 1 - 49813/1300-02
Main Component Locations
Fig 2.
Item Description
A Bucket
B Bucket link
C Bucket ram
D Dipper
E Dipper tank
F Dipper ram
G Boom
H Boom ram
J Operators cab
K Counterweight
L Undercarriage
8. Section 1 - General Information
Introduction
Identifying Your Machine
1 - 5 1 - 59813/1300-02
Identifying Your Machine
Machine Identification Plate
Your machine has an identification plate. The PIN (Product
Identification Number), weight, engine powler, year of
manufacture and serial number of the machine are shown
on the identification plate.
The machine serial number is also inscribed at the
baseplate of the rear frame.
Fig 3.
The machine model and build specification are indicated
by the PIN. The PIN has 17 digits and must be read from
left to right.
Table 1. Typical PIN
Table 2. Explanation of the PIN
Fig 4.
Item Description
A Identification plate (location)
B Serial number (inscribed)
JCB JS102 L 01536000
Digit Description
1 to 3 World manufacturer identification. (JCB)
4 to 8 Machine type and model. For example,
JS102 = JS330 Tracked.
9 Random check letter. The check letter is
used to verify the authenticity of a
machine's PIN.
10 to 17 Machine serial number.
Item Description
A Identification plate
JCB MANUFACTURING LTD.
TALEGAON,
DIST PUNE-410507
INDIA
MADE IN
INDIA
9. Section 1 - General Information
Introduction
Identifying Your Machine
1 - 6 1 - 69813/1300-02
Component Identification Plate
Engine
The engine data labels are attached to the cylinder block.
Fig 5.
The data label includes the engine identification number.
Table 3. Example of the engine identification number
Table 4. Explanation of the engine identification
number
The country of manufacturer, engine serial number and
year of manufacture of the engine are also stamped on the
cylinder block K Fig 5. ( T 1-6).
Item Description
A Engine data label - rocker cover
B Engine identification number
C Stamp
SD 320/40001 U 0001 04
Digit 1-2 3-10 11 12-16 17-18
DIgit Explanation
1-2 Engine type. SH = 4.4L electronic
common rail fuel injection tier 4i. SD =
4.4L mechanical fuel injection tier 3. SE =
4.4L electronic common rail fuel
injectiontier 3. DE = 4.8L electronic
common rail fuel injection tier 2
3-10 Engine part number
11 Country of manufacture
12-16 Engine serial number
17-18 Year of manufacture
B
A
C
C
10. Section 1 - General Information
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
1-8 1-89813/1300-02
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
T11-002
Introduction
Some external fasteners on JCB machines are
manufactured using an improved type of corrosion
resistant finish. This type of finish is called Dacromet and
replaces the original Zinc and Yellow Plating used on
earlier machines.
The two types of fasteners can be readily identified by
colour and part number suffix. K Table 5. Fastener Types
( T 1-8).
Table 5. Fastener Types
Note: As the Dacromet fasteners have a lower torque
setting than the Zinc and Yellow fasteners, the torque
figures used must be relevant to the type of fastener.
Note: A Dacromet bolt should not be used in conjunction
with a Zinc or Yellow plated nut, as this could change the
torque characteristics of the torque setting further. For the
same reason, a Dacromet nut should not be used with a
Zinc or Yellow plated bolt.
Note: All bolts used on JCB machines are high tensile and
must not be replaced by bolts of a lesser tensile
specification.
Note: Dacromet bolts, due to their high corrosion
resistance are used in areas where rust could occur.
Dacromet bolts are only used for external applications.
They are not used in applications such as gearbox or
engine joint seams or internal applications.
Bolts and Screws
Use the following torque setting tables only where no
torque setting is specified in the text.
Note: Dacromet fasteners are lubricated as part of the
plating process, do not lubricate.
Torque settings are given for the following conditions:
Condition 1
– Un-lubricated fasteners
– Zinc fasteners
– Yellow plated fasteners
Condition 2
– Zinc flake (Dacromet) fasteners
– Lubricated zinc and yellow plated fasteners
– Where there is a natural lubrication. For example,
cast iron components
Verbus Ripp Bolts
Fig 6.
Torque settings for these bolts are determined by the
application. Refer to the relevant procedure for the
required settings.
Fastener
Type
Colour Part No. Suffix
Zinc and
Yellow
Golden finish 'Z' (e.g. 1315/3712Z)
Dacromet Mottled silver finish 'D' (e.g. 1315/3712D)
17. Section 1 - General Information
Torque Settings
Hydraulic Connections
1-15 1-159813/1300-02
'Torque Stop' Hose System
Fig 8.
`Torque Stop' Hoses 8-B screwed into adaptors 8-A seal
onto an 'O' ring 8-C which is compressed into a 45° seat
machined in the face of the adaptor port. To prevent the 'O'
ring being damages as a result of over tightening, 'Torque
Stop' Hoses have an additional shoulder 8-D, which acts
as a physical stop.
Note: Minimum dimension 8-E fixed by shoulder 8-D.
Table 16. BSP `Torque Stop' Hose - Torque Settings
BSP Hose Size Hexagon (A/F)
Nm kgf m lbf ftin. mm
1/8 14.0 14.0 1.4 10.0
1/4 19.0 27.0 2.7 20.0
3/8 22.0 40.0 4.1 30.0
1/2 27.0 55.0 5.6 40.0
5/8 30.0 65.0 6.6 48.0
3/4 32.0 95.0 9.7 70.0
1 38.0 120.0 12.2 89.0
1 1/4 50.0 189.0 19.3 140.0
1 1/2 55.0 244.0 24.9 180.0
18. Section 1 - General Information
1-16 1-169813/1300-02
Service Tools
Numerical List
The tools listed in the table are special tools required for
carrying out the procedures described in this manual.
These tools are available from JCB Service.
Some tools are available as kits or sets, the part numbers
for parts within such kits or sets are not listed here. For full
details of all tools, including the content of kits and sets,
refer to Tool Detail Reference, Section 1.
Note: Tools other than those listed will be required. It is
expected that such general tools will be available in any
well equipped workshop or be available locally from any
good tool supplier.
Part
Number
Description See Section
993/68100 Slide Hammer Kit - see Tool Detail Reference (Section 1) for content B
- Rivet Nut Tool - see Tool Detail Reference (Section 1) B
892/00842 Glass Lifter B
892/00843 Folding Stand for Holding Glass B
892/00845 Cartridge Gun B
892/00846 Glass Extractor (Handles) B
892/00847 Nylon Spatula B
892/00848 Wire Starter B
892/00849 Braided Cutting Wire B
926/15500 Rubber Spacer Blocks B
992/12300 12V Mobile Oven B
992/12400 240V Static Oven (2 Cartridge) B
992/12800 Cut-Out Knife B
992/12801 'L' Blades B
4104/1310 Hand Cleaner B
892/00281 AVO Meter (not illustrated) C
892/00298 Fluke Meter C
892/00285 Hyd. Oil Temperature Probe C
892/00284 Digital Tachometer C
892/01174 DLA Kit C
331/22966 Pump Drive Alignment Tool (not illustrated) E
- Male Adapters - BSP x BSP - see Tool Detail Reference (Section 1) E
- Male Adapters - BSP x NPT (USA only) - see Tool Detail Reference (Section 1) E
- Pressure Test Points - Adaptors - see Tool Detail Reference (Section 1) E
- Pressure Test Points - 'T' Adaptors - see Tool Detail Reference (Section 1) E
- 'T' Adaptors - see Tool Detail Reference (Section 1) E
19. Section 1 - General Information
Service Tools
Numerical List
1-17 1-179813/1300-02
- Female Blanking Caps - see Tool Detail Reference (Section 1) E
- Male Cone Blanking Caps - see Tool Detail Reference (Section 1) E
- Female Connectors - see Tool Detail Reference (Section 1) E
- Bonded Washers - see Tool Detail Reference (Section 1) E
- Ram Protection Sleeves - see Tool Detail Reference (Section 1) E
892/00334 Ram Seal Fitting Tool E
Hexagon Spanners - see Tool Detail Reference (Section 1) E
892/01027 Piston Seal Assembly Tool E
- Hydraulic Flow Test Equipment - see Tool Detail Reference (Section 1) E
- Hydraulic Circuit Pressure Test Kit - see Tool Detail Reference (Section 1) for content E
- Hydraulic Hand Pump Equipment - see Tool Detail Reference (Section 1) E
992/10100 Spool Clamp E
892/00039 Spool Clamp E
992/02800 ARV Extractor E
331/31069 Test Block for A.R.V. E
892/00891 Valve Spool Seal Fitting Tool E
892/00346 Gauge E
892/00279 Gauge E
892/00280 Gauge E
892/00347 Connector E
892/00254 Hose E
- Ram Jigs - see Tool Detail Reference (Section 1) E
- Ram Piston Nut Spanners - see Tool Detail Reference (Section 1) E
- Socket Box Wrench E
- Nut Adapter E
- Seal Ring Tool E
- Stopper E
- Bearing Rig E
- Inserting Seal Ring and Correction Jig - see Tool Detail Reference (Section 1) E
- Jig for Pulling Out, Press-fitting Bushing - see Tool Detail Reference (Section 1) E
- Jig for Press-fitting Wiper Ring - see Tool Detail Reference (Section 1) E
- Jig for Inserting Cylinder Head - see Tool Detail Reference (Section 1) E
- Seal Ring and Connector Jig - see Tool Detail Reference (Section 1) E
- Bush Removal Jig - see Tool Detail Reference (Section 1) E
- Bush Fitting Jig - see Tool Detail Reference (Section 1) E
- Wiper Ring Fitting Jig - see Tool Detail Reference (Section 1) E
- Wiper Ring Fitting Jig - see Tool Detail Reference (Section 1) E
892/00041 De-glazing Tool K
Part
Number
Description See Section
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21. Section 1 - General Information
Service Tools
Tool Detail Reference
1-18 1-189813/1300-02
Tool Detail Reference
Section B - Body and Framework
Note: Not all service tools are illustrated.
Fig 9. 993/68100 Slide Hammer Kit
1 993/68101 Slide Hammer 7 993/68107 Bar - M20 x M20 X 800 mm
2 993/68102 End Stops 8 993/68108 Adaptor - M20 x 7/8" UNF
3 993/68103 Adaptor - M20 x 5/8" UNF 9 993/68109 Adaptor - M20 x M12
4 993/68104 Adaptor - M20 x 1" UNF 10 993/68110 Adaptor - M20 x 5/8" UNF (Shoulder)
5 993/68105 Adaptor - M20 x M20 11 993/68111 Adaptor - M20 x 1/2" UNF
6 993/68106 Adaptor - M20 x M24
Fig 10. Rivet Nut Tool
1 826/01099 M6 x 16 mm Rivet Nut
826/01101 M6 x 19 mm Rivet Nut
826/01102 M8 x 18 mm Rivet Nut
826/01103 M8 x 21 mm Rivet Nut
826/01104 M10 x 23 mm Rivet Nut
826/01105A M10 x 26 mm Rivet Nut
2 - Installation Tool available from: Bollhoff
Fastenings Ltd (www.bollhof.com)
22. Section 1 - General Information
Service Tools
Tool Detail Reference
1-19 1-199813/1300-02
Fig 11. 892/00842 Glass Lifter
Minimum 2 off - Essential for glass installation, 2 required
to handle large panes of glass. Ensure suction cups are
protected from damage during storage.
Fig 12. 892/00843 Folding Stand
Essential for preparing new glass prior to installation.
Fig 13. 892/00845 Cartridge Gun
Hand operated. Essential for the application of sealants,
polyurethane materials etc.
Fig 14. 892/00846 Glass Extractor (Handles)
Used with braided cutting wire to cut out broken glass.
K Fig 17. ( T 1-19).
Fig 15. 892/00847 Nylon Spatula
General tool used for smoothing sealants - also used to
re-install glass in rubber glazing because metal tools will
chip the glass edge.
Fig 16. 892/00848 Wire Starter
Used to access braided cutting wire through original
polyurethane seal. K Fig 17. ( T 1-19).
Fig 17. 892/00849 Braided Cutting Wire
Consumable heavy duty cut-out wire used with the glass
extraction tool. K Fig 14. ( T 1-19). Approx 25 m length.
23. Section 1 - General Information
Service Tools
Tool Detail Reference
1-20 1-209813/1300-02
Fig 18. 926/15500 Rubber Spacer Blocks
Used to provide the correct set clearance between glass
edge and cab frame. Unit quantity = 500 off.
Fig 19. 992/12300 Mobile Oven 12V
1 cartridge capacity. Required to pre-heat adhesive prior
to use. It is fitted with a male plug (703/23201) which fits
into a female socket (715/04300).
Fig 20. 992/12400 Static Oven 240V
Required to pre-heat adhesive prior to use. No plug
supplied.
Note: 110V models available upon request - contact JCB
Technical Service.
Fig 21. 992/12800 Cut-Out Knife
Used to remove broken glass.
Fig 22. 992/12801 'L' Blades
25 mm (1 in.) cut. Replacement blades for cut-out knife.
K Fig 21. ( T 1-20). Unit quantity = 5 off.