This document provides information about identifying JCB excavator machines, including:
- The machine identification plate displays the model number, serial number, weight, and year of manufacture. The serial number is also inscribed on the rear frame.
- The engine has identification labels on the cylinder block with information like the engine serial number and year of manufacture.
- Component plates provide identifying information about parts like the engine, including a unique identification number that indicates details like the manufacturer, serial number, and year.
Jcb js120 tracked excavator service repair manual sn 1777500 to 1777999 onwardsfusjfjsekemwer
This document provides information about identifying JCB excavator models and component specifications. It includes:
- Details about machine identification plates that list the model, serial number, and specifications.
- Instructions for identifying components like engines using identification numbers and stampings.
- Tables listing torque settings for different types and sizes of fasteners used on JCB machines, including zinc plated, Dacromet, and metric grade bolts.
- Descriptions of the intended uses of JCB excavators and locations of main components.
Jcb js120 tracked excavator service repair manual sn 1777500 to 1777999 onwardsujfjjskekkksmem
This document provides information about identifying JCB excavator models and component specifications. It includes:
- Details about machine identification plates that list the model, serial number, and specifications.
- Instructions for identifying components like engines using identification numbers and stampings.
- Tables listing torque settings for different types and sizes of fasteners used on JCB machines, including zinc plated, Dacromet, and metric grade bolts.
- Descriptions of the intended uses of JCB excavators and locations of main components.
Jcb js120 tracked excavator service repair manual sn 1777500 to 1777999 onwardsdhjfjkmmmde
This document provides information about identifying JCB excavator models and component specifications. It includes:
- Details about machine identification plates that list the model, serial number, and specifications.
- Instructions for identifying components like engines using identification numbers and stampings.
- Tables listing torque settings for different types and sizes of fasteners used on JCB machines, including zinc plated, Dacromet, and metric grade bolts.
- Descriptions of the intended uses of JCB excavators and locations of main components.
Jcb 150 t skid steer loader (robot)service repair manualfksepdksejdmm
This document provides information about identifying machines and torque settings for fasteners. It begins by explaining how to identify the machine model and serial number using the identification plate. It then provides details about common fastener types used on JCB machines, specifically zinc plated, yellow plated, and Dacromet fasteners. Tables with torque settings are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. The summary concludes by noting that Dacromet fasteners have lower torque settings than zinc or yellow plated fasteners.
Jcb 190 t skid steer loader (robot) service repair manualfisdkjekemms
This document provides a summary of torque settings for fasteners on JCB machines. It discusses zinc plated fasteners, which are golden in color, and Dacromet fasteners, which have a mottled silver finish. Dacromet fasteners have lower torque settings than zinc plated fasteners. Tables are provided with torque settings for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Verbus ripp bolts require torque settings specific to the application. Identification plates and labels are described that provide information about the machine and safety structures.
Jcb 135 skid steer loader (robot) service repair manualfjskekdmmmse
This document provides information about identifying machines and torque settings for fasteners. It begins by explaining how to identify the machine model and serial number using the identification plate. It then provides details about common fastener types used on JCB machines, specifically zinc plated, yellow plated, and Dacromet fasteners. Tables with torque settings are provided for UNF grade 'S' and metric grade 8.8 fasteners under lubricated and unlubricated conditions. The summary concludes by noting that Dacromet fasteners have lower torque settings than zinc or yellow plated fasteners.
Jcb 155 skid steer loader (robot) service repair manualufsikkdjskemds
This document provides a summary of torque settings and identifies different types of fasteners used on JCB machines. It discusses zinc plated fasteners, Dacromet fasteners, and the identifying colors and part number suffixes of each. Torque setting tables are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Verbus ripp bolts are also mentioned, and it notes their torque settings are application specific.
Jcb 205 t skid steer loader (robot) service repair manualolfjsekdmmes
This document provides information about identifying machines and component parts. It discusses machine identification plates and serial numbers. Torque settings are provided for zinc plated and Dacromet fasteners. Hydraulic connections using O-ring face seals are described. Service tools and sealing compounds are listed.
Jcb js120 tracked excavator service repair manual sn 1777500 to 1777999 onwardsfusjfjsekemwer
This document provides information about identifying JCB excavator models and component specifications. It includes:
- Details about machine identification plates that list the model, serial number, and specifications.
- Instructions for identifying components like engines using identification numbers and stampings.
- Tables listing torque settings for different types and sizes of fasteners used on JCB machines, including zinc plated, Dacromet, and metric grade bolts.
- Descriptions of the intended uses of JCB excavators and locations of main components.
Jcb js120 tracked excavator service repair manual sn 1777500 to 1777999 onwardsujfjjskekkksmem
This document provides information about identifying JCB excavator models and component specifications. It includes:
- Details about machine identification plates that list the model, serial number, and specifications.
- Instructions for identifying components like engines using identification numbers and stampings.
- Tables listing torque settings for different types and sizes of fasteners used on JCB machines, including zinc plated, Dacromet, and metric grade bolts.
- Descriptions of the intended uses of JCB excavators and locations of main components.
Jcb js120 tracked excavator service repair manual sn 1777500 to 1777999 onwardsdhjfjkmmmde
This document provides information about identifying JCB excavator models and component specifications. It includes:
- Details about machine identification plates that list the model, serial number, and specifications.
- Instructions for identifying components like engines using identification numbers and stampings.
- Tables listing torque settings for different types and sizes of fasteners used on JCB machines, including zinc plated, Dacromet, and metric grade bolts.
- Descriptions of the intended uses of JCB excavators and locations of main components.
Jcb 150 t skid steer loader (robot)service repair manualfksepdksejdmm
This document provides information about identifying machines and torque settings for fasteners. It begins by explaining how to identify the machine model and serial number using the identification plate. It then provides details about common fastener types used on JCB machines, specifically zinc plated, yellow plated, and Dacromet fasteners. Tables with torque settings are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. The summary concludes by noting that Dacromet fasteners have lower torque settings than zinc or yellow plated fasteners.
Jcb 190 t skid steer loader (robot) service repair manualfisdkjekemms
This document provides a summary of torque settings for fasteners on JCB machines. It discusses zinc plated fasteners, which are golden in color, and Dacromet fasteners, which have a mottled silver finish. Dacromet fasteners have lower torque settings than zinc plated fasteners. Tables are provided with torque settings for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Verbus ripp bolts require torque settings specific to the application. Identification plates and labels are described that provide information about the machine and safety structures.
Jcb 135 skid steer loader (robot) service repair manualfjskekdmmmse
This document provides information about identifying machines and torque settings for fasteners. It begins by explaining how to identify the machine model and serial number using the identification plate. It then provides details about common fastener types used on JCB machines, specifically zinc plated, yellow plated, and Dacromet fasteners. Tables with torque settings are provided for UNF grade 'S' and metric grade 8.8 fasteners under lubricated and unlubricated conditions. The summary concludes by noting that Dacromet fasteners have lower torque settings than zinc or yellow plated fasteners.
Jcb 155 skid steer loader (robot) service repair manualufsikkdjskemds
This document provides a summary of torque settings and identifies different types of fasteners used on JCB machines. It discusses zinc plated fasteners, Dacromet fasteners, and the identifying colors and part number suffixes of each. Torque setting tables are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Verbus ripp bolts are also mentioned, and it notes their torque settings are application specific.
Jcb 205 t skid steer loader (robot) service repair manualolfjsekdmmes
This document provides information about identifying machines and component parts. It discusses machine identification plates and serial numbers. Torque settings are provided for zinc plated and Dacromet fasteners. Hydraulic connections using O-ring face seals are described. Service tools and sealing compounds are listed.
This document provides information about torque settings for fasteners on JCB machines. It discusses zinc plated, Dacromet plated, and yellow plated fasteners. Dacromet fasteners have a silver mottled appearance and lower torque settings than zinc or yellow fasteners due to their lubricated coating. Tables are provided with torque settings for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Verbus ripp bolts also require torque settings specified in relevant procedures.
This document provides a summary of torque settings and identifies different types of fasteners used on JCB machines. It discusses zinc plated fasteners, Dacromet fasteners, and the identifying colors and part number suffixes of each. Torque setting tables are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Verbus ripp bolts are also mentioned, and it notes their torque settings are application specific.
This document provides a summary of torque settings and identifies different types of fasteners used on JCB machines. It discusses zinc plated fasteners, Dacromet fasteners, and the identifying colors and part number suffixes of each. Torque setting tables are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Verbus ripp bolts are also mentioned, and it notes their torque settings are application specific.
Jcb vm115 tier ii roller service repair manual sn 2034000 onwardsfhsjejkdmem
This document is a service manual for a JCB VM 115-TIER II vibratory single drum roller. It contains sections covering general information, safety labels, machine identification, security, service consumables, service tools, torque settings, and maintenance procedures for the body/framework, electrics, hydraulics, steering, engine, and vibration systems. The manual provides specifications and instructions to assist with servicing and repairing the roller. Safety warnings are included throughout reminding technicians to take precautions such as using lockout procedures before starting maintenance work.
Jcb vm115 tier ii roller service repair manual sn 2034000 onwardsfujsjefwekskemm
This document is a service manual for a JCB VM 115-TIER II vibratory single drum roller. It contains sections covering general information, safety labels, machine identification, security, service consumables, service tools, torque settings, and maintenance procedures for the body/framework, electrics, hydraulics, steering, engine, and vibration systems. The manual provides instructions and specifications to assist with servicing and repairing the roller. Safety warnings are included throughout emphasizing the need to read the manual, wear protective equipment, and make the machine safe before performing any maintenance.
Jcb vm115 tier ii roller service repair manual sn 2034000 onwardsfusefjsekkemm
This document provides information about a JCB Vibromax VM 115-TIER II vibratory single drum roller, including:
1. Copyright information and instructions not to reproduce the document without permission.
2. An overview of the machine and its components, describing it as a self-propelled vibratory roller used to compact materials with a smooth or pad foot drum.
3. Details on identifying the machine, including identification and component plates, and instructions for machine security.
Jcb vm115 tier ii roller service repair manual sn 2034000 onwardsfjjksekfkmsem
This document provides information about a JCB Vibromax VM 115-TIER II vibratory single drum roller, including:
1. Copyright information and instructions not to reproduce the document without permission.
2. An overview of the machine and its components, describing it as a self-propelled vibratory roller used to compact materials with a smooth or pad foot drum.
3. Details on identifying the machine, including identification and component plates, and instructions for machine security.
Jcb vm115 tier ii roller service repair manual sn 2034000 onwardsufjdjfjkskekmmd
This document is a service manual for a JCB VM 115-TIER II vibratory single drum roller. It contains sections covering general information, safety labels, machine identification, security, service consumables, service tools, torque settings, and maintenance procedures for the body/framework, electrics, hydraulics, steering, engine, and vibration systems. The manual provides instructions and specifications to assist with servicing and repairing the roller. Safety warnings are included throughout reminding technicians to take precautions such as using lockout procedures before starting maintenance work.
JCB VIBROMAX 255 265 TANDEM ROLLER Service Repair Manual Instant Download.pdff8iseoddm9i
This service manual provides information on maintenance and repair of a 255/265 tandem roller. It includes sections on general machine description and safety, engine removal and installation, electrical systems, hydraulic systems, power train, parking brake system, vibratory system, steering system, chassis, and attachments. Specific topics covered include instrument panels, electrical schematics, hydraulic components, drum removal, and sprinkler and lighting systems.
JCB Transmissions Service Repair Manual Instant Download.pdff8iseoddm9i
This document provides an overview and summary of procedures for dismantling, inspecting, and assembling JCB axles and gearboxes. It includes:
- Scope and modular structure of the manual
- Identification of applicable axle sub-assemblies and machines
- Torque settings and service tools reference tables
- Information on hydraulic connections and sealing compounds
The summary identifies the modular structure for axle and transmission components, lists applicable machines and corresponding manual sections, and outlines key information included for repair procedures.
This document provides information for servicing a JCB TM310 machine, including:
- Identifying the machine model and serial number from plates located on the machine.
- Torque settings for fasteners on the machine.
- A list of service tools required for working on specific sections of the machine.
- Definitions of terms and colour codes used in hydraulic schematics.
The document is the service manual for the TM310 and contains section overviews and procedures for maintenance, repair, and overhaul of the machine's various systems.
This topic discusses machine identification plates and product identification numbers (PIN). The machine identification plate contains serial numbers for the machine and major components. It is located on the machine as shown in Figure 1. The PIN provides information on the machine model, engine, transmission, and year of manufacture to uniquely identify the specific machine build. Component identification plates with serial numbers are also on individual major components.
JCB T2 T3 Elec Engine 6 Cyl Service Repair Manual Instant Download.pdff8iseoddm9i
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JCB T2 T3 Elec Engine 4 Cyl Service Repair Manual Instant Download.pdff8iseoddm9i
This service manual section provides information on servicing the JCB T2/3 Elec Engine. It includes 3 pages summarizing the engine components and systems. Key details include: the 4 cylinder diesel engine uses compression ignition and operates on a four stroke cycle; it has a variable geometry turbocharger and common rail fuel injection system; maintenance procedures like draining oil, cleaning, checking pressure and removing/installing components are described. Health and safety warnings for working on hot components and rotating parts are also provided.
JCB SD70 PT Axles Service Repair Manual Instant Download.pdff8iseoddm9i
This document is the service manual for JCB Drivetrain Systems Ltd SD 70/PT axles. It provides general information on unit identification, replacement parts, torque settings, and service tools. The manual is organized into sections covering general information, care and safety, routine maintenance, and procedures for specific components like hydraulics, axles, and brakes. It includes records of changes made between issues.
JCB SD55-3 Piece Axles Service Repair Manual Instant Download.pdff8iseoddm9i
This 3-page service manual section provides general information for working on JCB drivetrain systems, including:
- Instructions for identifying axles by serial number and build configuration.
- Recommendations for ordering replacement parts and reassembling components correctly.
- Torque specifications for various bolt sizes.
- A list and pictures of recommended specialty tools for tasks like bearing replacement and seal installation.
- Details on spacer kits and preload setting tools used for axle work.
- Guidelines for selecting the appropriate threadlocking and sealing compounds.
JCB PD70 Series Axle With Modular Drivehead Service Repair Manual Instant Dow...f8iseoddm9i
This document provides a 3-page summary of a service manual for JCB drivetrain systems. It includes:
1. General information on the PD70 modular drivehead such as a description, unit identification, torque settings, and service tools.
2. Sections of the service manual are outlined including general information, care and safety, and routine maintenance.
3. Procedures for using the manual are provided such as how to find cross references and understand torque settings.
McCormick MTX Series (2002-2007) - MTX3 - MTX110, MTX125, MTX140 Parts Catalo...f8iseoddm9i
This document contains parts listings and diagrams for engine components of McCormick MTX Series tractors from 2002-2007, including the MTX3, MTX110, MTX125 and MTX140 models. It lists over 50 individual part numbers, descriptions and quantities for items such as an engine assembly, radiator, hoses, bolts, seals, brackets and other engine parts. The document provides replacement part information for work on or repair of engines for the specified McCormick tractor models.
JCB LK1 Personnel Platform (Supplement) Service Repair Manual Instant Downloa...f8iseoddm9i
This document provides information about the LK1 personnel platform system installed on certain JCB Loadall machines. It includes a safety checklist, overview of system components, and descriptions of system operation in both cabin and remote modes. Key points include:
- The system allows remote control of boom functions from the work platform using a radio-controlled remote control unit.
- Safety interlocks require the park brake to be on and stabilizers down before remote operation is enabled.
- Proximity switches limit maximum boom angle in remote mode. The load moment indicator prevents forward reach when near tipping limits.
- An emergency pump allows lowering the platform in case of engine failure. The remote control unit and machine each have emergency stop buttons
This document contains parts lists and repair instructions for engine components. It lists part numbers, descriptions, and repair times for items related to engine overhaul or replacement, including rocker arms, pistons, valves, springs and other internal engine parts. Quantities, replacement times and notes are provided for each part. The document also provides codes for repair categories and kit identification letters.
This document contains parts lists and repair instructions for engine components. It lists 54 individual parts for a kit labeled ZZ50312, including blocks, caps, plugs, dowels, and screws. It also provides information on replacement parts, repair times, and part numbers.
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This document provides information about torque settings for fasteners on JCB machines. It discusses zinc plated, Dacromet plated, and yellow plated fasteners. Dacromet fasteners have a silver mottled appearance and lower torque settings than zinc or yellow fasteners due to their lubricated coating. Tables are provided with torque settings for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Verbus ripp bolts also require torque settings specified in relevant procedures.
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Jcb vm115 tier ii roller service repair manual sn 2034000 onwardsfhsjejkdmem
This document is a service manual for a JCB VM 115-TIER II vibratory single drum roller. It contains sections covering general information, safety labels, machine identification, security, service consumables, service tools, torque settings, and maintenance procedures for the body/framework, electrics, hydraulics, steering, engine, and vibration systems. The manual provides specifications and instructions to assist with servicing and repairing the roller. Safety warnings are included throughout reminding technicians to take precautions such as using lockout procedures before starting maintenance work.
Jcb vm115 tier ii roller service repair manual sn 2034000 onwardsfujsjefwekskemm
This document is a service manual for a JCB VM 115-TIER II vibratory single drum roller. It contains sections covering general information, safety labels, machine identification, security, service consumables, service tools, torque settings, and maintenance procedures for the body/framework, electrics, hydraulics, steering, engine, and vibration systems. The manual provides instructions and specifications to assist with servicing and repairing the roller. Safety warnings are included throughout emphasizing the need to read the manual, wear protective equipment, and make the machine safe before performing any maintenance.
Jcb vm115 tier ii roller service repair manual sn 2034000 onwardsfusefjsekkemm
This document provides information about a JCB Vibromax VM 115-TIER II vibratory single drum roller, including:
1. Copyright information and instructions not to reproduce the document without permission.
2. An overview of the machine and its components, describing it as a self-propelled vibratory roller used to compact materials with a smooth or pad foot drum.
3. Details on identifying the machine, including identification and component plates, and instructions for machine security.
Jcb vm115 tier ii roller service repair manual sn 2034000 onwardsfjjksekfkmsem
This document provides information about a JCB Vibromax VM 115-TIER II vibratory single drum roller, including:
1. Copyright information and instructions not to reproduce the document without permission.
2. An overview of the machine and its components, describing it as a self-propelled vibratory roller used to compact materials with a smooth or pad foot drum.
3. Details on identifying the machine, including identification and component plates, and instructions for machine security.
Jcb vm115 tier ii roller service repair manual sn 2034000 onwardsufjdjfjkskekmmd
This document is a service manual for a JCB VM 115-TIER II vibratory single drum roller. It contains sections covering general information, safety labels, machine identification, security, service consumables, service tools, torque settings, and maintenance procedures for the body/framework, electrics, hydraulics, steering, engine, and vibration systems. The manual provides instructions and specifications to assist with servicing and repairing the roller. Safety warnings are included throughout reminding technicians to take precautions such as using lockout procedures before starting maintenance work.
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Website: www.dashrentacarbah.com
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The report provides a complete roadmap for setting up an Automotive Engine Valve. It covers a comprehensive market overview to micro-level information such as unit operations involved, raw material requirements, utility requirements, infrastructure requirements, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, etc.
Top-Quality AC Service for Mini Cooper Optimal Cooling PerformanceMotor Haus
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3. Section 1 - General Information
1-0 1-0
9813/1300-02
Notes:
4. Page No.
Contents
Section 1 - 1
1-i 1-i
Introduction
About this Manual ...................................................................................... 1-1
Machine Model and Serial Number .......................................................1-1
Using this Manual ..................................................................................1-1
Left Side, Right Side ..............................................................................1-1
Cross References ..................................................................................1-1
Machine Description .................................................................................. 1-2
The JCB Tracked Excavator ..................................................................1-2
Intended Use .........................................................................................1-2
Main Component Locations ...................................................................1-4
Identifying Your Machine ........................................................................... 1-5
Machine Identification Plate ..................................................................1-5
Component Identification Plate .............................................................1-6
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners ....................................... 1-8
Introduction ............................................................................................1-8
Bolts and Screws ...................................................................................1-8
Hydraulic Connections ............................................................................. 1-12
'O' Ring Face Seal System ..................................................................1-12
'Torque Stop' Hose System .................................................................1-15
Service Tools
Numerical List .......................................................................................... 1-16
Tool Detail Reference .............................................................................. 1-18
Section B - Body and Framework ........................................................1-18
Section C - Electrics ............................................................................1-22
Section E - Hydraulics .........................................................................1-23
Section K - Engine ...............................................................................1-37
Service Consumables
Sealing and Retaining Compounds ......................................................... 1-41
Terms and Definitions
Colour Coding .......................................................................................... 1-43
Hydraulic Schematic Colour Codes .....................................................1-43
5. Section 1 - General Information
1 - 1 1 - 1
9813/1300-02
Introduction
About this Manual
Machine Model and Serial Number
This manual provides information for the following
model(s) in the JCB machine range:
– JCB JS120 from serial number 1777500 to 1777999
onwards.
– JCB JS120 Upgrade from serial number 02425471 to
02426000
Using this Manual
T1-044
This manual is arranged to give you a good understanding
of the machine and its safe operation. It also contains
maintenance information and specification data. Read this
manual from front to back before using the machine for the
first time. Particular attention must be given to all the safety
aspects of operating and maintaining the machine.
If there is anything you are not sure about, ask your JCB
distributor or employer. Do not guess, you or others could
be killed or seriously injured.
General warnings in this chapter are repeated throughout
the book, as well as specific warnings. Read all the safety
statements regularly, so you do not forget them.
Remember that the best operators are the safest
operators.
The illustrations in this manual are for guidance only.
Where the machines differ, the text and or the illustration
will specify.
This manual contains original instructions, verified by the
manufacturer (or their authorised representative).
The manufacturer's policy is one of continuous
improvement. The right to change the specification of the
machine without notice is reserved. No responsibility will
be accepted for discrepancies which may occur between
specifications of the machine and the descriptions
contained in this publication.
All optional equipment included in this manual may not be
available in all territories.
Left Side, Right Side
In this manual, 'left' A and 'right' B mean your left and right
when you are seated correctly in the machine.
Fig 1.
Cross References
T1-004_2
In this publication, page cross references are made by
presenting the subject title printed in bold, italic and
underlined. It is preceeded by the 'go to' symbol. The
number of the page upon which the subject begins, is
indicated within the brackets. For example: K Cross
References ( T 1-1).
A
B
6. Section 1 - General Information
Introduction
Machine Description
1 - 2 1 - 2
9813/1300-02
Machine Description
The JCB Tracked Excavator
The JCB Tracked Excavator is a self propelled machine
comprising a tracked undercarriage and a revolving upper
structure which incorporates a boom, dipper, bucket and
swing mechanism. It is mainly used for digging below
ground level with bucket motions towards the machine.
The upper structure can swing 360 degrees and discharge
material while the tracked undercarriage remains
stationary.
Intended Use
The machine is intended to be used under normal
conditions for the applications described in this manual. If
the machine is used for other purposes or in dangerous
environments, for example in a flammable atmosphere or
in areas with dust containing asbestos, special safety
regulations must be followed and the machine must be
equipped for use in these environments.
The machine is primarily designed for excavating with a
bucket, without movement of the undercarriage during the
work cycle. An excavator work cycle normally comprises
excavating, elevating, swinging and discharging of
material. An excavator can also be used for object or
material handling/transportation provided it meets the
lifting regulations.
7. Section 1 - General Information
Introduction
Machine Description
1 - 4 1 - 4
9813/1300-02
Main Component Locations
Fig 2.
Item Description
A Bucket
B Bucket link
C Bucket ram
D Dipper
E Dipper tank
F Dipper ram
G Boom
H Boom ram
J Operators cab
K Counterweight
L Undercarriage
8. Section 1 - General Information
Introduction
Identifying Your Machine
1 - 5 1 - 5
9813/1300-02
Identifying Your Machine
Machine Identification Plate
Your machine has an identification plate. The PIN (Product
Identification Number), weight, engine powler, year of
manufacture and serial number of the machine are shown
on the identification plate.
The machine serial number is also inscribed at the
baseplate of the rear frame.
Fig 3.
The machine model and build specification are indicated
by the PIN. The PIN has 17 digits and must be read from
left to right.
Table 1. Typical PIN
Table 2. Explanation of the PIN
Fig 4.
Item Description
A Identification plate (location)
B Serial number (inscribed)
JCB JS102 L 01536000
Digit Description
1 to 3 World manufacturer identification. (JCB)
4 to 8 Machine type and model. For example,
JS102 = JS330 Tracked.
9 Random check letter. The check letter is
used to verify the authenticity of a
machine's PIN.
10 to 17 Machine serial number.
Item Description
A Identification plate
JCB MANUFACTURING LTD.
TALEGAON,
DIST PUNE-410507
INDIA
MADE IN
INDIA
9. Section 1 - General Information
Introduction
Identifying Your Machine
1 - 6 1 - 6
9813/1300-02
Component Identification Plate
Engine
The engine data labels are attached to the cylinder block.
Fig 5.
The data label includes the engine identification number.
Table 3. Example of the engine identification number
Table 4. Explanation of the engine identification
number
The country of manufacturer, engine serial number and
year of manufacture of the engine are also stamped on the
cylinder block K Fig 5. ( T 1-6).
Item Description
A Engine data label - rocker cover
B Engine identification number
C Stamp
SD 320/40001 U 0001 04
Digit 1-2 3-10 11 12-16 17-18
DIgit Explanation
1-2 Engine type. SH = 4.4L electronic
common rail fuel injection tier 4i. SD =
4.4L mechanical fuel injection tier 3. SE =
4.4L electronic common rail fuel
injectiontier 3. DE = 4.8L electronic
common rail fuel injection tier 2
3-10 Engine part number
11 Country of manufacture
12-16 Engine serial number
17-18 Year of manufacture
B
A
C
C
10. Section 1 - General Information
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
1-8 1-8
9813/1300-02
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
T11-002
Introduction
Some external fasteners on JCB machines are
manufactured using an improved type of corrosion
resistant finish. This type of finish is called Dacromet and
replaces the original Zinc and Yellow Plating used on
earlier machines.
The two types of fasteners can be readily identified by
colour and part number suffix. K Table 5. Fastener Types
( T 1-8).
Table 5. Fastener Types
Note: As the Dacromet fasteners have a lower torque
setting than the Zinc and Yellow fasteners, the torque
figures used must be relevant to the type of fastener.
Note: A Dacromet bolt should not be used in conjunction
with a Zinc or Yellow plated nut, as this could change the
torque characteristics of the torque setting further. For the
same reason, a Dacromet nut should not be used with a
Zinc or Yellow plated bolt.
Note: All bolts used on JCB machines are high tensile and
must not be replaced by bolts of a lesser tensile
specification.
Note: Dacromet bolts, due to their high corrosion
resistance are used in areas where rust could occur.
Dacromet bolts are only used for external applications.
They are not used in applications such as gearbox or
engine joint seams or internal applications.
Bolts and Screws
Use the following torque setting tables only where no
torque setting is specified in the text.
Note: Dacromet fasteners are lubricated as part of the
plating process, do not lubricate.
Torque settings are given for the following conditions:
Condition 1
– Un-lubricated fasteners
– Zinc fasteners
– Yellow plated fasteners
Condition 2
– Zinc flake (Dacromet) fasteners
– Lubricated zinc and yellow plated fasteners
– Where there is a natural lubrication. For example,
cast iron components
Verbus Ripp Bolts
Fig 6.
Torque settings for these bolts are determined by the
application. Refer to the relevant procedure for the
required settings.
Fastener
Type
Colour Part No. Suffix
Zinc and
Yellow
Golden finish 'Z' (e.g. 1315/3712Z)
Dacromet Mottled silver finish 'D' (e.g. 1315/3712D)
14. Section 1 - General Information
Torque Settings
Hydraulic Connections
1-12 1-12
9813/1300-02
Hydraulic Connections
T11-003
'O' Ring Face Seal System
Adaptors Screwed into Valve Blocks
Adaptor screwed into valve blocks, seal onto an 'O' ring
which is compressed into a 45° seat machined into the
face of the tapped port.
Table 12. Torque Settings - BSP Adaptors
Table 13. Torque Settings - SAE Connections
BSP Adaptor
Size
Hexagon (A/F)
Nm kgf m lbf ft
in. mm
1/4 19.0 18.0 1.8 13.0
3/8 22.0 31.0 3.2 23.0
1/2 27.0 49.0 5.0 36.0
5/8 30.0 60.0 6.1 44.0
3/4 32.0 81.0 8.2 60.0
1 38.0 129.0 13.1 95.0
1 1/4 50.0 206.0 21.0 152.0
SAE Tube
Size
SAE Port
Thread Size
Hexagon (A/F)
Nm kgf m lbf ft
mm
4 7/16 - 20 15.9 20.0 - 28.0 2.0 - 2.8 16.5 - 18.5
6 9/16 - 18 19.1 46.0 - 54.0 4.7 - 5.5 34.0 - 40.0
8 3/4 - 16 22.2 95.0 - 105.0 9.7 - 10.7 69.0 - 77.0
10 7/8 - 14 27.0 130.0 - 140.0 13.2 - 14.3 96.0 - 104.0
12 1 1/16 - 12 31.8 190.0 - 210.0 19.4 - 21.4 141.0 - 155.0
16 1 5/16 - 12 38.1 290.0 - 310.0 29.6 - 31.6 216.0 - 230.0
20 1 5/8 47.6 280.0 - 380.0 28.5 - 38.7 210.0 - 280.0
15. Section 1 - General Information
Torque Settings
Hydraulic Connections
1-13 1-13
9813/1300-02
Hoses Screwed into Adaptors
Fig 7.
Hoses 7-B screwed into adaptors 7-A seal onto an `O' ring
7-C which is compressed into a 45° seat machined into the
face of the adaptor port.
Note: Dimension 7-D will vary depending upon the torque
applied.
Table 14. BSP Hose - Torque Settings
BSP Hose Size Hexagon (A/F)
Nm kgf m lbf ft
in. mm
1/8 14.0 14.0 - 16.00 1.4 - 1.6 10.3 - 11.8
1/4 19.0 24.0 - 27.0 2.4 - 2.7 17.7 - 19.9
3/8 22.0 33.0 - 40.0 3.4 - 4.1 24.3 - 29.5
1/2 27.0 44.0 - 50.0 4.5 - 5.1 32.4 - 36.9
5/8 30.0 58.0 - 65.0 5.9 - 6.6 42.8 - 47.9
3/4 32.0 84.0 - 92.0 8.6 - 9.4 61.9 - 67.8
1 38.0 115.0 - 126.0 11.7 - 12.8 84.8 - 92.9
1 1/4 50.0 189.0 - 200.0 19.3 - 20.4 139.4 - 147.5
1 1/2 55.0 244.0 - 260.0 24.9 - 26.5 180.0 - 191.8
16. Section 1 - General Information
Torque Settings
Hydraulic Connections
1-14 1-14
9813/1300-02
Adaptors into Component Connections with Bonded Washers
Table 15. BSP Adaptors with Bonded Washers - Torque Settings
BSP Size
Nm kgf m lbf ft
in.
1/8 20.0 2.1 15.0
1/4 34.0 3.4 25.0
3/8 75.0 7.6 55.0
1/2 102.0 10.3 75.0
5/8 122.0 12.4 90.0
3/4 183.0 18.7 135.0
1 203.0 20.7 150.0
1 1/4 305.0 31.0 225.0
1 1/2 305.0 31.0 225.0
17. Section 1 - General Information
Torque Settings
Hydraulic Connections
1-15 1-15
9813/1300-02
'Torque Stop' Hose System
Fig 8.
`Torque Stop' Hoses 8-B screwed into adaptors 8-A seal
onto an 'O' ring 8-C which is compressed into a 45° seat
machined in the face of the adaptor port. To prevent the 'O'
ring being damages as a result of over tightening, 'Torque
Stop' Hoses have an additional shoulder 8-D, which acts
as a physical stop.
Note: Minimum dimension 8-E fixed by shoulder 8-D.
Table 16. BSP `Torque Stop' Hose - Torque Settings
BSP Hose Size Hexagon (A/F)
Nm kgf m lbf ft
in. mm
1/8 14.0 14.0 1.4 10.0
1/4 19.0 27.0 2.7 20.0
3/8 22.0 40.0 4.1 30.0
1/2 27.0 55.0 5.6 40.0
5/8 30.0 65.0 6.6 48.0
3/4 32.0 95.0 9.7 70.0
1 38.0 120.0 12.2 89.0
1 1/4 50.0 189.0 19.3 140.0
1 1/2 55.0 244.0 24.9 180.0
18. Section 1 - General Information
1-16 1-16
9813/1300-02
Service Tools
Numerical List
The tools listed in the table are special tools required for
carrying out the procedures described in this manual.
These tools are available from JCB Service.
Some tools are available as kits or sets, the part numbers
for parts within such kits or sets are not listed here. For full
details of all tools, including the content of kits and sets,
refer to Tool Detail Reference, Section 1.
Note: Tools other than those listed will be required. It is
expected that such general tools will be available in any
well equipped workshop or be available locally from any
good tool supplier.
Part
Number
Description See Section
993/68100 Slide Hammer Kit - see Tool Detail Reference (Section 1) for content B
- Rivet Nut Tool - see Tool Detail Reference (Section 1) B
892/00842 Glass Lifter B
892/00843 Folding Stand for Holding Glass B
892/00845 Cartridge Gun B
892/00846 Glass Extractor (Handles) B
892/00847 Nylon Spatula B
892/00848 Wire Starter B
892/00849 Braided Cutting Wire B
926/15500 Rubber Spacer Blocks B
992/12300 12V Mobile Oven B
992/12400 240V Static Oven (2 Cartridge) B
992/12800 Cut-Out Knife B
992/12801 'L' Blades B
4104/1310 Hand Cleaner B
892/00281 AVO Meter (not illustrated) C
892/00298 Fluke Meter C
892/00285 Hyd. Oil Temperature Probe C
892/00284 Digital Tachometer C
892/01174 DLA Kit C
331/22966 Pump Drive Alignment Tool (not illustrated) E
- Male Adapters - BSP x BSP - see Tool Detail Reference (Section 1) E
- Male Adapters - BSP x NPT (USA only) - see Tool Detail Reference (Section 1) E
- Pressure Test Points - Adaptors - see Tool Detail Reference (Section 1) E
- Pressure Test Points - 'T' Adaptors - see Tool Detail Reference (Section 1) E
- 'T' Adaptors - see Tool Detail Reference (Section 1) E
19. Section 1 - General Information
Service Tools
Numerical List
1-17 1-17
9813/1300-02
- Female Blanking Caps - see Tool Detail Reference (Section 1) E
- Male Cone Blanking Caps - see Tool Detail Reference (Section 1) E
- Female Connectors - see Tool Detail Reference (Section 1) E
- Bonded Washers - see Tool Detail Reference (Section 1) E
- Ram Protection Sleeves - see Tool Detail Reference (Section 1) E
892/00334 Ram Seal Fitting Tool E
Hexagon Spanners - see Tool Detail Reference (Section 1) E
892/01027 Piston Seal Assembly Tool E
- Hydraulic Flow Test Equipment - see Tool Detail Reference (Section 1) E
- Hydraulic Circuit Pressure Test Kit - see Tool Detail Reference (Section 1) for content E
- Hydraulic Hand Pump Equipment - see Tool Detail Reference (Section 1) E
992/10100 Spool Clamp E
892/00039 Spool Clamp E
992/02800 ARV Extractor E
331/31069 Test Block for A.R.V. E
892/00891 Valve Spool Seal Fitting Tool E
892/00346 Gauge E
892/00279 Gauge E
892/00280 Gauge E
892/00347 Connector E
892/00254 Hose E
- Ram Jigs - see Tool Detail Reference (Section 1) E
- Ram Piston Nut Spanners - see Tool Detail Reference (Section 1) E
- Socket Box Wrench E
- Nut Adapter E
- Seal Ring Tool E
- Stopper E
- Bearing Rig E
- Inserting Seal Ring and Correction Jig - see Tool Detail Reference (Section 1) E
- Jig for Pulling Out, Press-fitting Bushing - see Tool Detail Reference (Section 1) E
- Jig for Press-fitting Wiper Ring - see Tool Detail Reference (Section 1) E
- Jig for Inserting Cylinder Head - see Tool Detail Reference (Section 1) E
- Seal Ring and Connector Jig - see Tool Detail Reference (Section 1) E
- Bush Removal Jig - see Tool Detail Reference (Section 1) E
- Bush Fitting Jig - see Tool Detail Reference (Section 1) E
- Wiper Ring Fitting Jig - see Tool Detail Reference (Section 1) E
- Wiper Ring Fitting Jig - see Tool Detail Reference (Section 1) E
892/00041 De-glazing Tool K
Part
Number
Description See Section
20. Section 1 - General Information
Service Tools
Tool Detail Reference
1-18 1-18
9813/1300-02
Tool Detail Reference
Section B - Body and Framework
Note: Not all service tools are illustrated.
Fig 9. 993/68100 Slide Hammer Kit
1 993/68101 Slide Hammer 7 993/68107 Bar - M20 x M20 X 800 mm
2 993/68102 End Stops 8 993/68108 Adaptor - M20 x 7/8" UNF
3 993/68103 Adaptor - M20 x 5/8" UNF 9 993/68109 Adaptor - M20 x M12
4 993/68104 Adaptor - M20 x 1" UNF 10 993/68110 Adaptor - M20 x 5/8" UNF (Shoulder)
5 993/68105 Adaptor - M20 x M20 11 993/68111 Adaptor - M20 x 1/2" UNF
6 993/68106 Adaptor - M20 x M24
Fig 10. Rivet Nut Tool
1 826/01099 M6 x 16 mm Rivet Nut
826/01101 M6 x 19 mm Rivet Nut
826/01102 M8 x 18 mm Rivet Nut
826/01103 M8 x 21 mm Rivet Nut
826/01104 M10 x 23 mm Rivet Nut
826/01105A M10 x 26 mm Rivet Nut
2 - Installation Tool available from: Bollhoff
Fastenings Ltd (www.bollhof.com)
21. Suggest:
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Please download this document
first, and then click the above link
to download the complete manual.
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22. Section 1 - General Information
Service Tools
Tool Detail Reference
1-19 1-19
9813/1300-02
Fig 11. 892/00842 Glass Lifter
Minimum 2 off - Essential for glass installation, 2 required
to handle large panes of glass. Ensure suction cups are
protected from damage during storage.
Fig 12. 892/00843 Folding Stand
Essential for preparing new glass prior to installation.
Fig 13. 892/00845 Cartridge Gun
Hand operated. Essential for the application of sealants,
polyurethane materials etc.
Fig 14. 892/00846 Glass Extractor (Handles)
Used with braided cutting wire to cut out broken glass.
K Fig 17. ( T 1-19).
Fig 15. 892/00847 Nylon Spatula
General tool used for smoothing sealants - also used to
re-install glass in rubber glazing because metal tools will
chip the glass edge.
Fig 16. 892/00848 Wire Starter
Used to access braided cutting wire through original
polyurethane seal. K Fig 17. ( T 1-19).
Fig 17. 892/00849 Braided Cutting Wire
Consumable heavy duty cut-out wire used with the glass
extraction tool. K Fig 14. ( T 1-19). Approx 25 m length.
23. Section 1 - General Information
Service Tools
Tool Detail Reference
1-20 1-20
9813/1300-02
Fig 18. 926/15500 Rubber Spacer Blocks
Used to provide the correct set clearance between glass
edge and cab frame. Unit quantity = 500 off.
Fig 19. 992/12300 Mobile Oven 12V
1 cartridge capacity. Required to pre-heat adhesive prior
to use. It is fitted with a male plug (703/23201) which fits
into a female socket (715/04300).
Fig 20. 992/12400 Static Oven 240V
Required to pre-heat adhesive prior to use. No plug
supplied.
Note: 110V models available upon request - contact JCB
Technical Service.
Fig 21. 992/12800 Cut-Out Knife
Used to remove broken glass.
Fig 22. 992/12801 'L' Blades
25 mm (1 in.) cut. Replacement blades for cut-out knife.
K Fig 21. ( T 1-20). Unit quantity = 5 off.