This document provides a summary of torque settings and identifies different types of fasteners used on JCB machines. It discusses zinc plated fasteners, Dacromet fasteners, and the identifying colors and part number suffixes of each. Torque setting tables are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Verbus ripp bolts are also mentioned, and it notes their torque settings are application specific.
JCB 155 SKID STEER LOADER (ROBOT) Service Repair Manualjksmmd usekjdkm
This is the Highly Detailed factory service repair manual for theJCB 155 SKID STEER LOADER (ROBOT), this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB 155 SKID STEER LOADER (ROBOT) Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Covers the following serials:
135, 155, 175, 190, 205, 150T, 190T, 205T from serial number 1755000
Service Repair Manual Covers:
General Information
Care and Safety
Maintenance
Attachments
Body and Framework
Electrics
Hydraulics
Transmission
Tracks
Engine
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
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JCB 225 SKID STEER LOADER (ROBOT) Service Repair Manualfusjefjjskekfmem
This is the Highly Detailed factory service repair manual for theJCB 225 SKID STEER LOADER (ROBOT) , this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB 225 SKID STEER LOADER (ROBOT) Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Care and Safety
Maintenance
Attachments
Body and Framework
Electrics
Hydraulics
Transmission
Tracks
Engine
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB 225 SKID STEER LOADER (ROBOT) Service Repair Workshop Manual.
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JCB 155 SKID STEER LOADER (ROBOT) Service Repair Manualjksmmd usekjdkm
This is the Highly Detailed factory service repair manual for theJCB 155 SKID STEER LOADER (ROBOT), this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB 155 SKID STEER LOADER (ROBOT) Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Covers the following serials:
135, 155, 175, 190, 205, 150T, 190T, 205T from serial number 1755000
Service Repair Manual Covers:
General Information
Care and Safety
Maintenance
Attachments
Body and Framework
Electrics
Hydraulics
Transmission
Tracks
Engine
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB 155 SKID STEER LOADER (ROBOT) Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
JCB 225 SKID STEER LOADER (ROBOT) Service Repair Manualfusjefjjskekfmem
This is the Highly Detailed factory service repair manual for theJCB 225 SKID STEER LOADER (ROBOT) , this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB 225 SKID STEER LOADER (ROBOT) Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Care and Safety
Maintenance
Attachments
Body and Framework
Electrics
Hydraulics
Transmission
Tracks
Engine
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB 225 SKID STEER LOADER (ROBOT) Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
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Thanks for visiting!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Learn why monitoring your Mercedes' Exhaust Back Pressure (EBP) sensor is crucial. Understand its role in engine performance and emission reduction. Discover five warning signs of EBP sensor failure, from loss of power to increased emissions. Take action promptly to avoid costly repairs and maintain your Mercedes' reliability and efficiency.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Your VW's camshaft position sensor is crucial for engine performance. Signs of failure include engine misfires, difficulty starting, stalling at low speeds, reduced fuel efficiency, and the check engine light. Prompt inspection and replacement can prevent further damage and keep your VW running smoothly.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
2. Page No.
Contents
Section 1 - General Information
1-i 1-i
Introduction
About this Publication ................................................................................ 1-1
Machine Model and Serial Number .......................................................1-1
Using the Service Manual .....................................................................1-1
Section Numbering ................................................................................1-1
Left Side, Right Side ..............................................................................1-2
Cab/Canopy ..........................................................................................1-2
Machine Description .................................................................................. 1-3
The JCB Skid Steer Loader ...................................................................1-3
Intended Use .........................................................................................1-3
Component Locations ...........................................................................1-3
Identifying Your Machine ........................................................................... 1-5
Machine Identification Plate ..................................................................1-5
Component Identification .......................................................................1-6
ROPS and FOPS ..................................................................................1-7
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners ....................................... 1-9
Introduction ............................................................................................1-9
Bolts and Screws ...................................................................................1-9
Hydraulic Connections ............................................................................. 1-13
'O' Ring Face Seal System ..................................................................1-13
Service Tools
Numerical List .......................................................................................... 1-15
Tool Detail Reference .............................................................................. 1-17
Section B - Frame and Bodywork ........................................................1-17
Section C - Electrics ............................................................................1-21
Section E - Hydraulics .........................................................................1-22
Section K - Engine ...............................................................................1-26
Service Aids
Sealing and Retaining Compounds ......................................................... 1-27
3. Section 1 - General Information
Introduction
About this Publication
1-1 1-1
9813/1350
Introduction
About this Publication
Machine Model and Serial Number
This manual provides information for the following
model(s) in the JCB machine range:
– Skid Steer Loader - 135, 155, 175, 190, 205, 150T,
190T, 205T from serial number 1755000.
Using the Service Manual
T11-004
This publication is designed for the benefit of JCB
Distributor Service Engineers who are receiving, or have
received, training by JCB Technical Training Department.
These personnel should have a sound knowledge of
workshop practice, safety procedures, and general
techniques associated with the maintenance and repair of
hydraulic earthmoving equipment.
The illustrations in this publication are for guidance only.
Where the machines differ, the text and/or the illustration
will specify.
General warnings in Section 2 are repeated throughout the
manual, as well as specific warnings. Read all safety
statements regularly, so you do not forget them.
Renewal of oil seals, gaskets, etc., and any component
showing obvious signs of wear or damage is expected as
a matter of course. It is expected that components will be
cleaned and lubricated where appropriate, and that any
opened hose or pipe connections will be blanked to
prevent excessive loss of hydraulic fluid and ingress of dirt.
Where a torque setting is given as a single figure it may be
varied by plus or minus 3%. Torque figures indicated are
for dry threads, hence for lubricated threads may be
reduced by one third.
The manufacturer's policy is one of continuous
improvement. The right to change the specification of the
machine without notice is reserved. No responsibility will
be accepted for discrepancies which may occur between
specifications of the machine and the descriptions
contained in this publication.
Finally, please remember above all else safety must come
first!
Section Numbering
T11-005
The manual is compiled in sections, the first three are
numbered and contain information as follows:
The remaining sections are alphabetically coded and deal
with Dismantling, Overhaul etc. of specific components, for
example:
Section contents, technical data, circuit descriptions,
operation descriptions etc. are inserted at the beginning of
each alphabetically coded section.
1 General Information - includes torque settings and
service tools.
2 Care and Safety - includes warnings and cautions
pertinent to aspects of workshop procedures etc.
3 Maintenance - includes service schedules and
recommended lubricants for all the machine.
A Attachments
B Body and Framework, etc.
4. Section 1 - General Information
Introduction
About this Publication
1-2 1-2
9813/1350
Left Side, Right Side
In this manual, 'left' A and 'right' B mean your left and right
when you are seated correctly in the machine.
T055600-2
Fig 1.
Cab/Canopy
T1-003_2
This manual frequently makes references to the cab. For
instance, 'do not operate the machine without a manual in
the cab'. It should be noted that these statements also
apply to canopy build machines.
B
A
5. Section 1 - General Information
Introduction
Machine Description
1-3 1-3
9813/1350
Machine Description
The JCB Skid Steer Loader
P12-1004
The Skid Steer Loader is a self propelled skid steer
machine fitted with either wheels or tracks. The main
structural support is designed to carry a front mounted
carriage onto which a shovel or an approved attachment
can be fitted.
Note: The illustration(s) show a typical machine model;
your machine may look different from the model shown.
Intended Use
The machine is intended to be used under normal
conditions for the applications described in this manual. If
the machine is used for other purposes or in dangerous
environments, for example in a flammable atmosphere or
in areas with dust containing asbestos, special safety
regulations must be followed and the machine must be
equipped for use in these environments.
When used normally with a shovel fitted, the machine
loads or excavates through forward motion of the machine
and lifts, transports and discharges material.
This machine is not intended for object handling.
Component Locations
1 ROPS/FOPS Cab
2 Fuel Tank
3 Loader Arm
4 Front Working Lights
5 Quickhitch
6 Rubber Tracks
7 Battery
8 Hydraulic Tank
9 Hydraulic Sight Glass
10 Engine Compartment Rear Door
11 Engine Top Cover
7. Section 1 - General Information
Introduction
Identifying Your Machine
1-5 1-5
9813/1350
Identifying Your Machine
Machine Identification Plate
Your machine has an identification plate mounted as
shown. The serial numbers of the machine and its major
units are stamped on the plate.
Note: The machine model and build specification is
indicated by the PIN. Refer to Typical Product
Identification Number (PIN).
The serial number of each major unit is also stamped on
the unit itself. If a major unit is replaced by a new one, the
serial number on the identification plate will be wrong.
Either stamp the new number of the unit on the
identification plate, or simply stamp out the old number.
This will prevent the wrong unit number being quoted when
replacement parts are ordered.
The machine and engine serial numbers can help identify
exactly the type of equipment you have.
T019170
Fig 3.
The serial number is also permanently stamped into the
chassis at position A.
Typical Product Identification Number
The Product Identification Number (PIN), weight, engine
power, year of manufacture and serial number of the
machine are stamped on the identification plate.
1 World Manufacturer Identification (3 Digits).
JCB = UK Build.
GEO = USA Build
2 Machine Type and Model (5 Digits).
135 = 135
W = Wheeled
T = Tracked
S = Standard Flow
H = High Flow
3 Randomly Generated Check Letter
4 Machine Serial Number 01755000
JCB, INC. GEORGIA
2000 BAMFORD BOULEVARD
POOLER, GA 31322
332/L8245
ProductIdentificationNumber,PIN,ISO10261
WEIGHT,ISO6016
ENGINEPOWERkW@RPM,ISO14396
TYPE
YEAROFMANUFACTURE
ENGINESERIALNo.
DESIGNATION
A
1 2 3 4
GEO 135WS H 01755000
8. Section 1 - General Information
Introduction
Identifying Your Machine
1-6 1-6
9813/1350
Component Identification
Typical Engine Identification Number
The engine data label is located on the cylinder block at
position A. K Fig 4. ( T 1-6). The data label includes the
engine identification number.
A typical engine identification number is explained as
follows:
1 Engine Type
GN = Normally Aspirated.
GP = Turbocharged.
2 Build Number
3 Country of manufacture
U = United Kingdom
4 Engine Serial Number
5 Year of Manufacture
T017650-1
Fig 4.
GP 50261 U 500405 M
1 2 3 4 5
9. Section 1 - General Information
Introduction
Identifying Your Machine
1-7 1-7
9813/1350
ROPS and FOPS
!MWARNING
You could be killed or seriously injured if you operate
a machine with a damaged or missing ROPS/FOPS. If
the Roll Over Protection Structure (ROPS)/Falling
Objects Protection Structure (FOPS) has been in an
accident, do not use the machine until the structure
has been renewed. Modifications and repairs that are
not approved by the manufacturer may be dangerous
and will invalidate the ROPS/FOPS certification.
INT-2-1-9_6
!MWARNING
Seat Belts
The ROPS/FOPS is designed to give you protection in
an accident. If you do not wear your seat belt, you
could be thrown out of the machine and crushed. You
must wear a seat belt when using the machine. Fasten
the seat belt before starting the engine.
0153
Machines built to ROPS standards have an identification
label fitted inside cab, below the operator seat.
A bolt on falling object guard is available which also carries
a certified label fitted to the guard. K FOPS Data
Plate ( T 1-7).
Fig 5. Level 1 Label - Wheeled
Fig 6. Level 1 Label - Tracked
FOPS Data Plate
!MWARNING
Do not use the machine if the falling objects protection
level provided by the structure is not sufficient for the
application. Falling objects can cause serious injury.
8-2-8-17
If the machine is used in any application where there is a
risk of falling objects then a falling-objects protective
structure (FOPS) must be installed. For further information
contact your JCB Dealer
The falling objects protection structure (FOPS) is fitted with
a dataplate. The dataplate indicates what level protection
the structure provides.
There are two levels of FOPS:
– Level I Impact Protection - impact strength for
protection from small falling objects (e.g. bricks, small
concrete blocks, hand tools) encountered in
operations such as highway maintenance,
landscaping and other construction site services.
– Level II Impact Protection - impact strength for
protection from heavy falling objects (e.g. trees,
rocks) for machines involved in site clearing,
overhead demolition or forestry.
Fig 7. Level 2 Label
JCB,INC.
2000 BAMFORD BLVO.
POOLER,GA.31322
USA
FOPS
332/X4000
ISO 3449 LEVEL 1
EN13627
SAE J231
JCB SKID STEERWHEELED LOADERS
MAXIMUM UNLADEN MASS:5276Kg
332/L8169
ROPS
332/X4000
ISO 3471
EN13510
SAE J1040C
JCB SKID STEERTRACKED LOADERS
MAXIMUM UNLADEN MASS:6010Kg
332/L8169
ROPS
332/X3923
ISO 3471
EN13510
SAE J1040C
JCB,INC.
2000 BAMFORD BLVO.
POOLER,GA.31322
USA
FOPS
332/X3923
ISO 3449 LEVEL 1
EN13627
SAE J231
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11. Section 1 - General Information
Introduction
Identifying Your Machine
1-8 1-8
9813/1350
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12. Section 1 - General Information
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
1-9 1-9
9813/1350
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
T11-002
Introduction
Some external fasteners on JCB machines are
manufactured using an improved type of corrosion
resistant finish. This type of finish is called Dacromet and
replaces the original Zinc and Yellow Plating used on
earlier machines.
The two types of fasteners can be readily identified by
colour and part number suffix. K Table 1. Fastener Types
( T 1-9).
Table 1. Fastener Types
Note: As the Dacromet fasteners have a lower torque
setting than the Zinc and Yellow fasteners, the torque
figures used must be relevant to the type of fastener.
Note: A Dacromet bolt should not be used in conjunction
with a Zinc or Yellow plated nut, as this could change the
torque characteristics of the torque setting further. For the
same reason, a Dacromet nut should not be used with a
Zinc or Yellow plated bolt.
Note: All bolts used on JCB machines are high tensile and
must not be replaced by bolts of a lesser tensile
specification.
Note: Dacromet bolts, due to their high corrosion
resistance are used in areas where rust could occur.
Dacromet bolts are only used for external applications.
They are not used in applications such as gearbox or
engine joint seams or internal applications.
Bolts and Screws
Use the following torque setting tables only where no
torque setting is specified in the text.
Note: Dacromet fasteners are lubricated as part of the
plating process, do not lubricate.
Torque settings are given for the following conditions:
Condition 1
– Un-lubricated fasteners
– Zinc fasteners
– Yellow plated fasteners
Condition 2
– Zinc flake (Dacromet) fasteners
– Lubricated zinc and yellow plated fasteners
– Where there is a natural lubrication. For example,
cast iron components
Verbus Ripp Bolts
Fig 1.
Torque settings for these bolts are determined by the
application. Refer to the relevant procedure for the
required settings.
Fastener
Type
Colour Part No. Suffix
Zinc and
Yellow
Golden finish 'Z' (e.g. 1315/3712Z)
Dacromet Mottled silver finish 'D' (e.g. 1315/3712D)