This service manual provides instructions for servicing the components of a dumper vehicle, including the machine body and framework, operator station, engine, fuel and exhaust system, cooling system, brake system, steering system, driveline, hydraulic system, electrical system, fasteners and fixings, and consumable products. The document provides detailed removal and installation instructions for fuel system components like high pressure fuel pipes, low pressure fuel pipes, and injector bleed-off pipes. Safety precautions for working on the fuel system are emphasized.
New holland l221 tier 4 b final [nem479941 ]europe skid steer loader service...fujsjexswfksekmfm
This document is a service manual for New Holland C227, C232, L221, and L228 compact track loaders and skid steer loaders that comply with Tier 4B emissions standards. It contains sections covering the engine, power coupling, front and rear axle systems, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, wheels, tracks and track suspension, cab climate control, electrical systems, front loader and bucket, platform, cab, bodywork, and decals. Safety and environmental guidelines are provided regarding the handling and disposal of fluids and components.
New holland cx6090 elevation combine harvesters service repair manualfujsjexswfksekmfm
This document is a service manual for CNH Industrial combine harvesters and provides technical information on the machines' systems and components. It contains over 55 chapters organized into sections covering the engine, transmission, axles, hydraulics, brakes, electrical systems, attachments, feeding, threshing, separation, cleaning, and unloading systems. Each chapter provides technical data, functional descriptions, diagnostics, and service procedures for the machines' mechanical, electrical and hydraulic components.
New holland cx760 combine harvesters service repair manualfujsjexswfksekmfm
The document provides a repair manual for New Holland CX720-CX880 combines. It details the combines' primary hydraulic power system which operates all work hydraulics and steering. The high pressure circuit is fed by a variable displacement pump and distributes oil through a mainframe valve block to components like the steering valve, drum variator control, and header height control. It also links to the hydrostatic circuit which powers the hydrostatic pump.
New holland cl560 combine harvesters service repair manualfujsjexswfksekmfm
This repair manual provides technical information for repairing and servicing New Holland agricultural equipment models CS520, CS540, CS640, CS660, and CL560. The manual is divided into sections covering different machine systems. Section topics include distribution systems, power production, power train, travelling, body and structure, tool positioning, and crop processing. Each section contains chapters that provide technical specifications, operational descriptions, diagnostic procedures, and service/repair instructions for the components in that system. Information is coded using ICE (Information, Classification, Equipment) to uniquely identify each technical specification or procedure and allow easy retrieval of the relevant information needed to resolve issues.
New holland c232 tier 4 b (final) north america compact track loader service ...fujsjexswfksekmfm
This document provides service information for Tier 4B engines used in New Holland C227, C232, L221, and L228 skid steer and compact track loaders. It contains over 150 sections covering the engine and all related systems, with detailed removal and installation instructions. Safety precautions are provided throughout regarding handling heavy components, draining fluids, battery connection and more.
New holland b115 ctc stage iv tractor loader backhoe service repair manualfujsjexswfksekmfm
This document is a service manual for various tractor loader backhoe models including the B100C, B110C, and B115C. It contains over 200 sections covering all major systems of the machines from the engine and transmission to hydraulics, steering, and electrical systems. Each section provides information for servicing components and repairing issues. Safety rules are also outlined to prevent personal injury and machine damage while working.
New holland b110 ctc stage iv tractor loader backhoe service repair manualfujsjexswfksekmfm
This document is a service manual for various tractor loader backhoe models including the B100C, B110C, and B115C. It contains over 200 sections covering all major systems of the machines from the engine and transmission to hydraulics, steering, and electrical systems. Each section provides information for servicing components and repairing issues. Safety precautions are outlined at the beginning regarding working on the equipment.
New holland b110 c stage iv tractor loader backhoe service repair manualfujsjexswfksekmfm
This document is a service manual for various tractor loader backhoe models including the B100C, B110C, and B115C. It contains over 200 sections covering all major systems of the machines from the engine and transmission to hydraulics, steering, and electrical systems. Each section provides information for servicing components and repairing issues. Safety precautions are outlined to prevent personal injury and machine damage while working.
New holland l221 tier 4 b final [nem479941 ]europe skid steer loader service...fujsjexswfksekmfm
This document is a service manual for New Holland C227, C232, L221, and L228 compact track loaders and skid steer loaders that comply with Tier 4B emissions standards. It contains sections covering the engine, power coupling, front and rear axle systems, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, wheels, tracks and track suspension, cab climate control, electrical systems, front loader and bucket, platform, cab, bodywork, and decals. Safety and environmental guidelines are provided regarding the handling and disposal of fluids and components.
New holland cx6090 elevation combine harvesters service repair manualfujsjexswfksekmfm
This document is a service manual for CNH Industrial combine harvesters and provides technical information on the machines' systems and components. It contains over 55 chapters organized into sections covering the engine, transmission, axles, hydraulics, brakes, electrical systems, attachments, feeding, threshing, separation, cleaning, and unloading systems. Each chapter provides technical data, functional descriptions, diagnostics, and service procedures for the machines' mechanical, electrical and hydraulic components.
New holland cx760 combine harvesters service repair manualfujsjexswfksekmfm
The document provides a repair manual for New Holland CX720-CX880 combines. It details the combines' primary hydraulic power system which operates all work hydraulics and steering. The high pressure circuit is fed by a variable displacement pump and distributes oil through a mainframe valve block to components like the steering valve, drum variator control, and header height control. It also links to the hydrostatic circuit which powers the hydrostatic pump.
New holland cl560 combine harvesters service repair manualfujsjexswfksekmfm
This repair manual provides technical information for repairing and servicing New Holland agricultural equipment models CS520, CS540, CS640, CS660, and CL560. The manual is divided into sections covering different machine systems. Section topics include distribution systems, power production, power train, travelling, body and structure, tool positioning, and crop processing. Each section contains chapters that provide technical specifications, operational descriptions, diagnostic procedures, and service/repair instructions for the components in that system. Information is coded using ICE (Information, Classification, Equipment) to uniquely identify each technical specification or procedure and allow easy retrieval of the relevant information needed to resolve issues.
New holland c232 tier 4 b (final) north america compact track loader service ...fujsjexswfksekmfm
This document provides service information for Tier 4B engines used in New Holland C227, C232, L221, and L228 skid steer and compact track loaders. It contains over 150 sections covering the engine and all related systems, with detailed removal and installation instructions. Safety precautions are provided throughout regarding handling heavy components, draining fluids, battery connection and more.
New holland b115 ctc stage iv tractor loader backhoe service repair manualfujsjexswfksekmfm
This document is a service manual for various tractor loader backhoe models including the B100C, B110C, and B115C. It contains over 200 sections covering all major systems of the machines from the engine and transmission to hydraulics, steering, and electrical systems. Each section provides information for servicing components and repairing issues. Safety rules are also outlined to prevent personal injury and machine damage while working.
New holland b110 ctc stage iv tractor loader backhoe service repair manualfujsjexswfksekmfm
This document is a service manual for various tractor loader backhoe models including the B100C, B110C, and B115C. It contains over 200 sections covering all major systems of the machines from the engine and transmission to hydraulics, steering, and electrical systems. Each section provides information for servicing components and repairing issues. Safety precautions are outlined at the beginning regarding working on the equipment.
New holland b110 c stage iv tractor loader backhoe service repair manualfujsjexswfksekmfm
This document is a service manual for various tractor loader backhoe models including the B100C, B110C, and B115C. It contains over 200 sections covering all major systems of the machines from the engine and transmission to hydraulics, steering, and electrical systems. Each section provides information for servicing components and repairing issues. Safety precautions are outlined to prevent personal injury and machine damage while working.
New holland b100 clr backhoe loader service repair manualfujsjexswfksekmfm
This document is a service manual that contains instructions and specifications for maintenance and repair of backhoe loaders. It includes sections on safety rules, maintenance, technical specifications, dimensions and performance data. The technical specifications section provides details on the diesel engine, transmission, axles, brakes, steering, hydraulic system, buckets and tires of the backhoe loaders. The document also has sections that provide instructions for removing and installing major components like the engine, transmission, radiator and hood.
New holland b90 blr backhoe loader service repair manualfujsjexswfksekmfm
This document contains service manual sections for various backhoe loader models. It includes information on safety rules, maintenance, technical specifications, transmission systems, front axles, and other components. Technical specifications include details on the diesel engine, transmission, axles, brakes, steering, hydraulic system, buckets, tires, and machine dimensions and performance specs. The transmission and front axle sections provide specifications, lubrication instructions, removal/installation procedures, and troubleshooting guides.
New holland b90 b backhoe loader service repair manualfujsjexswfksekmfm
This document contains service manual sections for various backhoe loader models. It includes information on safety rules, maintenance, technical specifications, transmission systems, front axles, and other components. Technical specifications include details on the diesel engine, transmission, axles, brakes, steering, hydraulic system, buckets, tires, and machine dimensions and performance specs. The transmission and front axle sections provide specifications, lubrication instructions, removal/installation procedures, and troubleshooting guides.
Komatsu pc180 lc 7k crawler excavator parts catalogue manual - sn k40001 and upfujsjexswfksekmfm
This document provides part numbers and descriptions for components related to the cooling system of a Komatsu PC180LC-7K excavator with serial number K40001 and up. It includes 52 line items describing the radiator core assembly, radiator sheets, radiator frames, oil cooler, hoses, caps, plugs, bolts, washers, and other parts that make up the radiator, oil cooler, and their mounting systems.
This document provides instructions for removing and installing the transmission on a 963 Track Loader. It describes in detail the 27 steps to remove the transmission, which includes draining fluids, disconnecting lines and hoses, removing mounting hardware, and lifting the transmission out. It then describes the 15 steps to install the transmission, which involves placing it back in position, reconnecting all lines and hoses, replacing mounting hardware, and refilling fluids. The overall process is to carefully disconnect and reconnect all transmission components and connections when removing and installing the transmission.
The document provides instructions for removing and installing various engine components on a Caterpillar 963 Track Loader including:
- Balancer shafts, removing the shafts and installing new bearings
- Camshaft, removing the shaft and gear and installing replacements
- Camshaft bearings, removing old bearings and pressing in new ones
- Connecting rod bearings, taking off old bearings and replacing them
The document gives detailed step-by-step directions and diagrams to guide mechanics through the disassembly and reassembly process.
This document provides instructions for servicing components of a 963 Track Loader engine, including:
- Removing and installing the engine oil cooler, describing 11 steps
- Disassembling and assembling the oil filter base, describing removing and installing various parts
- Removing the oil pan and oil pan plate, describing 7 removal steps and 5 installation steps
- Removing and installing the oil pump, describing 4 removal steps and 5 installation steps
- Disassembling and assembling the oil pump, describing 10 disassembly steps and procedures for installing bearings and gears
Caterpillar cat 955 l track loader (prefix 13x) service repair manual (13x000...fujsjexswfksekmfm
The document provides instructions for disassembling and assembling various components of a Caterpillar 3304 vehicular engine used in a 955L track loader, including:
- Removing and installing valve lifters, pistons, valves, valve seats, water directors, and valve guides. Detailed steps are provided for each procedure.
- Disassembling and assembling pistons, including removing rings and connecting rods and installing them back on pistons.
- Guidelines are given for checking spring force on valves and grinding valve seat inserts.
The document is intended as a service repair manual for mechanics, providing maintenance and overhaul instructions for the specified engine model.
Caterpillar cat 963 b track loader (prefix 9bl) service repair manual (9bl000...fujsjexswfksekmfm
The document provides instructions for disassembling and assembling the air suspension system on a Caterpillar 963B track loader seat. It describes 22 steps to disassemble parts like the air spring, indicator, adjustment knob, and compressor. It then describes 19 steps to reassemble these parts in reverse order. Diagrams are provided to illustrate each step. Safety notices advise releasing air pressure before disassembly and wearing protective equipment when working with springs.
Caterpillar cat 955 k track loader (prefix 71j) service repair manual (71j045...fujsjexswfksekmfm
This document provides instructions for servicing the power train of a Caterpillar 955K track loader, including:
- Checking and adjusting the alignment between the engine and transmission.
- Removing and installing the transmission, torque converter, and various transmission components.
- Disassembling and assembling the planetary transmission and torque converter.
- Servicing the transmission hydraulic controls, lubrication system, and mounting adapter.
Detailed step-by-step instructions and diagrams are provided for servicing each component. Tolerances and specifications are given for checking alignments.
This document provides assembly instructions for an alternator and turbocharger. It includes 29 steps to assemble the alternator, ensuring cleanliness and proper installation of components like diodes, coils, housings and terminals. It also details removing and installing a turbocharger, including disconnecting lines, removing four bolts, installing a new gasket if needed and reconnecting lines. Further, it lists 13 steps for disassembling a turbocharger, including removing compressor and turbine wheels, bearings, seals and housing pieces, and 16 steps for reassembly, noting proper installation of snap rings, bearings, seals and alignment of components.
Caterpillar cat 953 c track loader (prefix bbx) service repair manual (bbx000...fujsjexswfksekmfm
This document provides instructions for removing and installing track components on a Caterpillar 953C track loader. It describes using various tools to loosen and separate the track. Steps include removing guards and covers, loosening the track using a hydraulic jack or pin, and lifting the machine to separate the track. Reinstallation involves aligning and bolting components in the reverse order of removal.
This document provides assembly instructions for an alternator and turbocharger. It includes 29 steps to assemble the alternator, ensuring cleanliness and proper installation of components like diodes, coils, housings and terminals. It also details 15 steps to disassemble and 13 steps to reassemble a turbocharger, including marking parts for alignment and applying anti-seize compound to bolts during installation. Cleanliness and correct orientation of parts like bearings and seals are emphasized.
Caterpillar cat 953 b track loader (prefix 5mk) service repair manual (5mk000...fujsjexswfksekmfm
This document provides instructions for assembling the governor of a 3116 engine used in a 953B track loader. It describes 14 steps to assemble various governor components like the drive gear, C spring, fuel ratio control lever, limit lever assembly, and output servo. It lists required tools and includes illustrations of each assembly step. Safety notices are provided for installing springs and pins to avoid injury from released spring forces.
This document provides assembly instructions for an alternator and turbocharger. It consists of 30 steps to assemble the alternator, beginning with installing diodes and bearings and ending with attaching the cover. It also provides 5 steps to remove the turbocharger, including loosening clamps and removing bolts. The 14 steps to disassemble the turbocharger are outlined, such as marking parts and removing the compressor wheel. Cleaning and lubricating parts is emphasized before reassembly.
Caterpillar cat 951 c track loader (prefix 86j) service repair manual (86j025...fujsjexswfksekmfm
The document provides instructions for disassembling three types of starting motors used on Caterpillar equipment:
1) Remove components like the solenoid, rear housing, brushes, and pinion drive housing to access the internal parts.
2) Scribe alignment marks and remove fasteners holding the main housing pieces together.
3) Inspect all parts for wear and clean as needed before reassembly. Detailed steps and illustrations are provided for each motor type.
Caterpillar cat 438 d backhoe loader (prefix bpe) service repair manual (bpe0...fujsjexswfksekmfm
The document provides instructions for assembling a 438D backhoe loader transmission. It describes installing various transmission components like bearings, gears, shafts, and cases in their proper order and orientation. Tolerances for shaft play are specified to be checked with indicators during assembly. The transmission is then installed in the vehicle by positioning it with jacks and attaching mounting brackets and electrical connectors.
Caterpillar cat 438 c backhoe loader (prefix 9kn) service repair manual (9kn0...fujsjexswfksekmfm
The document provides instructions for removing and installing an exhaust manifold on a Caterpillar 3054 engine. The key steps are:
1. Remove the turbocharger and air inlet manifold.
2. Remove the exhaust manifold nuts or bolts in reverse order of the numbered sequence. Remove the exhaust manifold and gaskets from the engine.
3. Clean any old sealant from the stud threads. To install, apply new sealant to the studs and install the manifold with new gaskets.
Caterpillar cat 438 d backhoe loader (prefix bpn) service repair manual (bpn0...fujsjexswfksekmfm
The document provides instructions for disassembling the transmission of a 438D backhoe loader. It lists over 30 steps to remove components like valve groups, seals, shafts, gears, bearings and housings. Tools required are listed in a table and include things like a repair stand, shaft handler, pullers and compressors. Safety precautions are noted regarding fluid containment. Disassembly of the transmission case and internal components like the front and rear output shafts is described.
Caterpillar cat 438 c backhoe loader (prefix 9kn) service repair manual (9kn0...fujsjexswfksekmfm
This document provides instructions for removing and installing a fuel injection pump on a 3054 engine. It includes:
- A list of required tools including a bolt remover and crankshaft turning tool.
- Step-by-step instructions to remove the fuel injection pump by removing bolts, disconnecting hoses, and disengaging gears.
- Step-by-step instructions to install the fuel injection pump by aligning marks, installing bolts and nuts, connecting hoses, and engaging gears. Proper alignment and timing of the pump is emphasized.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
New holland b100 clr backhoe loader service repair manualfujsjexswfksekmfm
This document is a service manual that contains instructions and specifications for maintenance and repair of backhoe loaders. It includes sections on safety rules, maintenance, technical specifications, dimensions and performance data. The technical specifications section provides details on the diesel engine, transmission, axles, brakes, steering, hydraulic system, buckets and tires of the backhoe loaders. The document also has sections that provide instructions for removing and installing major components like the engine, transmission, radiator and hood.
New holland b90 blr backhoe loader service repair manualfujsjexswfksekmfm
This document contains service manual sections for various backhoe loader models. It includes information on safety rules, maintenance, technical specifications, transmission systems, front axles, and other components. Technical specifications include details on the diesel engine, transmission, axles, brakes, steering, hydraulic system, buckets, tires, and machine dimensions and performance specs. The transmission and front axle sections provide specifications, lubrication instructions, removal/installation procedures, and troubleshooting guides.
New holland b90 b backhoe loader service repair manualfujsjexswfksekmfm
This document contains service manual sections for various backhoe loader models. It includes information on safety rules, maintenance, technical specifications, transmission systems, front axles, and other components. Technical specifications include details on the diesel engine, transmission, axles, brakes, steering, hydraulic system, buckets, tires, and machine dimensions and performance specs. The transmission and front axle sections provide specifications, lubrication instructions, removal/installation procedures, and troubleshooting guides.
Komatsu pc180 lc 7k crawler excavator parts catalogue manual - sn k40001 and upfujsjexswfksekmfm
This document provides part numbers and descriptions for components related to the cooling system of a Komatsu PC180LC-7K excavator with serial number K40001 and up. It includes 52 line items describing the radiator core assembly, radiator sheets, radiator frames, oil cooler, hoses, caps, plugs, bolts, washers, and other parts that make up the radiator, oil cooler, and their mounting systems.
This document provides instructions for removing and installing the transmission on a 963 Track Loader. It describes in detail the 27 steps to remove the transmission, which includes draining fluids, disconnecting lines and hoses, removing mounting hardware, and lifting the transmission out. It then describes the 15 steps to install the transmission, which involves placing it back in position, reconnecting all lines and hoses, replacing mounting hardware, and refilling fluids. The overall process is to carefully disconnect and reconnect all transmission components and connections when removing and installing the transmission.
The document provides instructions for removing and installing various engine components on a Caterpillar 963 Track Loader including:
- Balancer shafts, removing the shafts and installing new bearings
- Camshaft, removing the shaft and gear and installing replacements
- Camshaft bearings, removing old bearings and pressing in new ones
- Connecting rod bearings, taking off old bearings and replacing them
The document gives detailed step-by-step directions and diagrams to guide mechanics through the disassembly and reassembly process.
This document provides instructions for servicing components of a 963 Track Loader engine, including:
- Removing and installing the engine oil cooler, describing 11 steps
- Disassembling and assembling the oil filter base, describing removing and installing various parts
- Removing the oil pan and oil pan plate, describing 7 removal steps and 5 installation steps
- Removing and installing the oil pump, describing 4 removal steps and 5 installation steps
- Disassembling and assembling the oil pump, describing 10 disassembly steps and procedures for installing bearings and gears
Caterpillar cat 955 l track loader (prefix 13x) service repair manual (13x000...fujsjexswfksekmfm
The document provides instructions for disassembling and assembling various components of a Caterpillar 3304 vehicular engine used in a 955L track loader, including:
- Removing and installing valve lifters, pistons, valves, valve seats, water directors, and valve guides. Detailed steps are provided for each procedure.
- Disassembling and assembling pistons, including removing rings and connecting rods and installing them back on pistons.
- Guidelines are given for checking spring force on valves and grinding valve seat inserts.
The document is intended as a service repair manual for mechanics, providing maintenance and overhaul instructions for the specified engine model.
Caterpillar cat 963 b track loader (prefix 9bl) service repair manual (9bl000...fujsjexswfksekmfm
The document provides instructions for disassembling and assembling the air suspension system on a Caterpillar 963B track loader seat. It describes 22 steps to disassemble parts like the air spring, indicator, adjustment knob, and compressor. It then describes 19 steps to reassemble these parts in reverse order. Diagrams are provided to illustrate each step. Safety notices advise releasing air pressure before disassembly and wearing protective equipment when working with springs.
Caterpillar cat 955 k track loader (prefix 71j) service repair manual (71j045...fujsjexswfksekmfm
This document provides instructions for servicing the power train of a Caterpillar 955K track loader, including:
- Checking and adjusting the alignment between the engine and transmission.
- Removing and installing the transmission, torque converter, and various transmission components.
- Disassembling and assembling the planetary transmission and torque converter.
- Servicing the transmission hydraulic controls, lubrication system, and mounting adapter.
Detailed step-by-step instructions and diagrams are provided for servicing each component. Tolerances and specifications are given for checking alignments.
This document provides assembly instructions for an alternator and turbocharger. It includes 29 steps to assemble the alternator, ensuring cleanliness and proper installation of components like diodes, coils, housings and terminals. It also details removing and installing a turbocharger, including disconnecting lines, removing four bolts, installing a new gasket if needed and reconnecting lines. Further, it lists 13 steps for disassembling a turbocharger, including removing compressor and turbine wheels, bearings, seals and housing pieces, and 16 steps for reassembly, noting proper installation of snap rings, bearings, seals and alignment of components.
Caterpillar cat 953 c track loader (prefix bbx) service repair manual (bbx000...fujsjexswfksekmfm
This document provides instructions for removing and installing track components on a Caterpillar 953C track loader. It describes using various tools to loosen and separate the track. Steps include removing guards and covers, loosening the track using a hydraulic jack or pin, and lifting the machine to separate the track. Reinstallation involves aligning and bolting components in the reverse order of removal.
This document provides assembly instructions for an alternator and turbocharger. It includes 29 steps to assemble the alternator, ensuring cleanliness and proper installation of components like diodes, coils, housings and terminals. It also details 15 steps to disassemble and 13 steps to reassemble a turbocharger, including marking parts for alignment and applying anti-seize compound to bolts during installation. Cleanliness and correct orientation of parts like bearings and seals are emphasized.
Caterpillar cat 953 b track loader (prefix 5mk) service repair manual (5mk000...fujsjexswfksekmfm
This document provides instructions for assembling the governor of a 3116 engine used in a 953B track loader. It describes 14 steps to assemble various governor components like the drive gear, C spring, fuel ratio control lever, limit lever assembly, and output servo. It lists required tools and includes illustrations of each assembly step. Safety notices are provided for installing springs and pins to avoid injury from released spring forces.
This document provides assembly instructions for an alternator and turbocharger. It consists of 30 steps to assemble the alternator, beginning with installing diodes and bearings and ending with attaching the cover. It also provides 5 steps to remove the turbocharger, including loosening clamps and removing bolts. The 14 steps to disassemble the turbocharger are outlined, such as marking parts and removing the compressor wheel. Cleaning and lubricating parts is emphasized before reassembly.
Caterpillar cat 951 c track loader (prefix 86j) service repair manual (86j025...fujsjexswfksekmfm
The document provides instructions for disassembling three types of starting motors used on Caterpillar equipment:
1) Remove components like the solenoid, rear housing, brushes, and pinion drive housing to access the internal parts.
2) Scribe alignment marks and remove fasteners holding the main housing pieces together.
3) Inspect all parts for wear and clean as needed before reassembly. Detailed steps and illustrations are provided for each motor type.
Caterpillar cat 438 d backhoe loader (prefix bpe) service repair manual (bpe0...fujsjexswfksekmfm
The document provides instructions for assembling a 438D backhoe loader transmission. It describes installing various transmission components like bearings, gears, shafts, and cases in their proper order and orientation. Tolerances for shaft play are specified to be checked with indicators during assembly. The transmission is then installed in the vehicle by positioning it with jacks and attaching mounting brackets and electrical connectors.
Caterpillar cat 438 c backhoe loader (prefix 9kn) service repair manual (9kn0...fujsjexswfksekmfm
The document provides instructions for removing and installing an exhaust manifold on a Caterpillar 3054 engine. The key steps are:
1. Remove the turbocharger and air inlet manifold.
2. Remove the exhaust manifold nuts or bolts in reverse order of the numbered sequence. Remove the exhaust manifold and gaskets from the engine.
3. Clean any old sealant from the stud threads. To install, apply new sealant to the studs and install the manifold with new gaskets.
Caterpillar cat 438 d backhoe loader (prefix bpn) service repair manual (bpn0...fujsjexswfksekmfm
The document provides instructions for disassembling the transmission of a 438D backhoe loader. It lists over 30 steps to remove components like valve groups, seals, shafts, gears, bearings and housings. Tools required are listed in a table and include things like a repair stand, shaft handler, pullers and compressors. Safety precautions are noted regarding fluid containment. Disassembly of the transmission case and internal components like the front and rear output shafts is described.
Caterpillar cat 438 c backhoe loader (prefix 9kn) service repair manual (9kn0...fujsjexswfksekmfm
This document provides instructions for removing and installing a fuel injection pump on a 3054 engine. It includes:
- A list of required tools including a bolt remover and crankshaft turning tool.
- Step-by-step instructions to remove the fuel injection pump by removing bolts, disconnecting hoses, and disengaging gears.
- Step-by-step instructions to install the fuel injection pump by aligning marks, installing bolts and nuts, connecting hoses, and engaging gears. Proper alignment and timing of the pump is emphasized.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
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Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. 18 - Fuel and Exhaust System
96 - Fuel Pipe
03 - High Pressure Pipe
18 - 79 9813/5350-2 18 - 79
03 - High Pressure Pipe
Remove and Install
Special Tools
Description Part No. Qty.
Socket 17MM Offset -
(HP Fuel pipes)
331/27987 1
Torque Wrench
(10-100Nm)
993/70111 1
Important. Before disconnecting or removing fuel
pipes proceed as follows.
1. Make sure that you have the correct new parts.
1.1. The high pressure fuel pipes MUST BE
REPLACED with new ones.
1.2. The new fuel pipes must remain sealed
inside their bags before use. If a bag is open
DO NOT USE the fuel pipe, get a new one.
2. Obey all fuel system health and safety
information. Refer to (PIL 18-00).
3. Make sure that the engine is safe to work on.
3.1. The engine must cool and pressure in the
fuel system must decay before you start
work.
3.2. If the engine has been running, wait at least
one hour before you start work.
4. Clean the engine. Refer to Engine, Clean (PIL
15-00-00).
5. Remove the protective cover as follows.
Figure 300.
C
B
A
A Screw
B Plastic segment
C Protective cover
5.1. Push out the plastic segments.
5.2. Remove the screws and lift off the cover.
5.3. Remove any dirt or debris that is exposed.
Refer to Engine, Clean (PIL 15-00-00).
6. Always use a spanner at the top of the fuel pipe
nut (this will prevent damage to the nut).
Figure 301.
Injector Fuel Pipes
Remove
The procedure describes how to remove one fuel
pipe.
Figure 302.
E
A
B
D
C
A Fuel pipe
B Nut 1
C Fuel injector
D Fuel rail
E Nut 2
1. Remove the fuel pipes one at a time as follows.
1.1. Loosen the nut 2 at the fuel rail. Do not
remove the nut at this step.
1.2. Use the 17mm deep socket special tool at
the top of nut. This will prevent damage to
the nut.
3. 18 - Fuel and Exhaust System
96 - Fuel Pipe
03 - High Pressure Pipe
18 - 80 9813/5350-2 18 - 80
Special Tool: Socket 17MM Offset - (HP
Fuel pipes) (Qty.: 1)
Special Tool: Torque Wrench (10-100Nm)
(Qty.: 1)
1.3. Push the fuel pipe against the injector cone
and at the same time remove the nut 1.
1.4. Push the fuel pipe against the fuel rail cone
and at the same time remove the nut 2.
1.5. Make sure that there is no dirt or debris on
the fuel pipe or the connectors.
1.6. Remove the fuel pipe.
1.7. Seal all the open ports, use the correct parts
from the service kit.
2. Repeat step 1 to remove the other fuel pipes.
3. Discard the old fuel pipes.
Install
Important: The high pressure fuel pipes must be
replaced with new ones. The new fuel pipes must
remain sealed inside their bags before use. If a bag
is open do not use the fuel pipe, get a new one. Do
not open the bag until you are ready to assemble the
fuel pipe.
1. Make sure that the bleed-off adaptors are
assembled on the injectors before you install the
high pressure pipes.
2. Assemble the fuel pipes one at a time. The
procedure describes how to assemble one fuel
pipe.
2.1. Put the correct end of the fuel pipe against
the correct injector cone.
2.2. Tighten the nut 1 with your hand.
2.3. Put the other end of the fuel pipe against the
correct fuel rail cone.
2.4. Tighten the nut 2 with your hand.
2.5. Nuts must be tightened in the correct
sequence. Tighten nut 1 and then nut 2.
2.6. Use the special tool at the top of nut 1 and
tighten it to the correct torque value.
Torque: 27N·m
Special Tool: Socket 17MM Offset - (HP
Fuel pipes) (Qty.: 1)
2.7. Put the spanner at the top of nut 2 and
tighten it to the correct torque value.
Torque: 27N·m
Injection Pump to Rail Fuel Pipe
Remove
Figure 303.
D
C
E
A
B
A Nut 1
B Fuel rail
C Injection pump
D Nut 2
E Fuel pipe
1. Remove the fuel pipe as follows.
1.1. Loosen the nut 2. Do not remove the nut at
this step.
1.2. Use the 17mm deep socket special tool at
the top of nut. This will prevent damage to
the nut.
Special Tool: Socket 17MM Offset - (HP
Fuel pipes) (Qty.: 1)
Special Tool: Torque Wrench (10-100Nm)
(Qty.: 1)
1.3. Push the fuel pipe against the injector cone
and at the same time remove the nut 1.
1.4. Push the fuel pipe against the rail cone and
at the same time remove the nut 2.
1.5. Make sure that there is no dirt or debris on
the fuel pipe or the connectors.
1.6. Remove the fuel pipe.
1.7. Seal all the open ports, use the correct parts
from the service kit.
2. Discard the old fuel pipe.
4. 18 - Fuel and Exhaust System
96 - Fuel Pipe
03 - High Pressure Pipe
18 - 81 9813/5350-2 18 - 81
Install
Important: The high pressure fuel pipes must be
replaced with new ones. The new fuel pipes must
remain sealed inside their bags before use. If a bag
is open do not use the fuel pipe, get a new one. Do
not open the bag until you are ready to assemble the
fuel pipe.
1. To assemble the fuel pipe.
1.1. Put the correct end of the fuel pipe against
the correct pump cone at the injection
pump.
1.2. Tighten the nut 2 with your hand.
1.3. Put the other end of the fuel pipe against the
correct fuel rail cone.
1.4. Tighten the nut 1 with your hand.
1.5. Nuts must be tightened in the correct
sequence. Tighten nut 2 and then nut 1.
1.6. Use the special tool at the top of nut 2 and
tighten it to the correct torque value.
Torque: 27N·m
Special Tool: Socket 17MM Offset - (HP
Fuel pipes) (Qty.: 1)
1.7. Put the spanner at the top of nut 1 and
tighten it to the correct torque value.
Torque: 27N·m
After Installation
1. Ensure that all pipes are correctly installed
and located in retaining clips as applicable. If
retaining clips are missing or damaged they must
be replaced or renewed
2. Start the engine and check for fuel leaks.
5. 18 - Fuel and Exhaust System
96 - Fuel Pipe
06 - Low Pressure Pipe
18 - 82 9813/5350-2 18 - 82
06 - Low Pressure Pipe
Remove and Install
Before Removal
Obey all fuel system health and safety information.
Refer to Fuel System, Health and Safety (PIL 18-00).
Low Pressure Fuel Pipes
Remove
The low pressure fuel pipes have a nylon fitting
attached to the pipe that replaces the nut and olive.
The fittings are part of the pipe and not a separate
item.
1. To release the fuel pipe, first press and hold the
release buttons (one each side of the coupler).
Push the coupler towards the connector spigot
and then withdraw.
2. Cap all open ports to prevent ingress of dirt and
debris.
Assemble
1. To install the fuel pipe, press and hold the release
buttons. Push the coupler over the connector
spigot and release the button. The connector will
be heard to click when it is fully home and locked
in place.
2. To check that the connection has been fully
made, attempt to pull the connector from the
connector spigot without releasing the lock
mechanism. (A gentle pull is all that is required,
if the connection is not correct the connector will
release very easily.)
Figure 304.
B
A
C
A
A Release Buttons
B Coupler
C Spigot
After Assembly
1. Make sure that all the fuel pipes are correctly
installed and located in the retaining clips as
applicable. If retaining clips are missing or
damaged, they must be replaced or renewed.
2. Start the engine and check for fuel leaks.
Injector Bleed-off Pipes
Before Removal
Obey all fuel system health and safety information.
Refer to (PIL 18-00).
1. Make sure that the engine is safe to work on. The
engine must cool and pressure in the fuel system
must decay before you start work. If the engine
has been running, wait at least one hour before
you start work.
2. Clean the engine. Refer to Engine, Clean (PIL
15-00).
3. Remove the protective cover as follows.
6. 18 - Fuel and Exhaust System
96 - Fuel Pipe
06 - Low Pressure Pipe
18 - 83 9813/5350-2 18 - 83
3.1. Push out the plastic segments.
3.2. Remove the screws and lift off the cover.
Figure 305.
C
B
A
A Screw
B Plastic segment
C Protective cover
3.3. Remove any dirt or debris that is exposed.
Refer to Engine, Clean (PIL 15-00).
4. To remove the bleed pipe clips, remove the high
pressure fuel pipes first. Refer to (PIL 18-96-03).
5. DO NOT try to repair fuel pipes or connectors.
Defective fuel pipe assemblies must be replaced.
Remove
The following details the removal and replacement
of one bleed-off connector. The procedure for the
remaining connectors is identical.
1. Gently spring the location tabs apart and pull out
the bleed pipe connector. DO NOT use excessive
force on the tabs.
2. Remove and discard the O-ring.
3. If it is necessary to remove the bleed off pipe
assembly, remove the nylon fitting at the high
pressure pump.
4. Cap all open ports to prevent ingress of dirt and
debris.
Install
1. Install a new O-ring.
2. Push in the bleed pipe connector until the
location tabs snap over the connector.
3. If applicable, replace the high pressure fuel pipes
with new ones. DO NOT use a high pressure fuel
pipe that was removed. Refer to (PIL 18-96-03)
Figure 306.
C
A
D
B
A Location tabs
B Bleed pipe connector
C Bleed pipe clip
D High pressure fuel pipe
After Assembly
1. Make sure that all pipes are correctly installed
and located in retaining clips as applicable. If the
retaining clips are missing or damaged they must
be replaced or renewed.
2. Start the engine and check for fuel leaks.
3. Install the protective cover. Refer to Figure 305.
7. 24 - Brake System
00 - Brake System
00 - General
24 - 3 9813/5350-2 24 - 3
00 - General
Introduction ...................................................... 24-3
Health and Safety ........................................... 24-4
Technical Data ................................................. 24-5
Component Identification ................................. 24-6
Fault-Finding .................................................... 24-7
Bleed ............................................................... 24-8
Introduction
(For: 10TFT, 9TFT)
Under no circumstances allow conventional brake
fluid to be added to the system, never purge the
system and refill with brake fluid. Otherwise damage
will occur to all the rubber sealing components within
the brake system. Use only mineral based hydraulic
oil.
The machine uses axles with oil immersed totally
enclosed multi plate brakes. The machines have
front and rear brakes, operating on independent
circuits that gives dual circuit safety.
The brake system uses a tandem master cylinder
and is filled with mineral oil through a remotely
mounted fluid reservoir located behind the access
panel on the front of the seat support.
Normally adjustment of the brakes is not necessary
as they adjust automatically by design. Bleeding of
the system may be necessary if the system pipework
is damaged causing system leakage.
The dumper has a park brake system which is
integral with the disc and caliper installed to the
gearbox output shaft and is operated by a park brake
located to the right of the operator seat.
8. 24 - Brake System
00 - Brake System
00 - General
24 - 4 9813/5350-2 24 - 4
Health and Safety
Brake Fluid
Use of incorrect brake fluid will cause serious
damage to the seals of the braking system. This will
result in brake failure.
Service Brake Bleeding
Before bleeding the service brake system, park on
level ground and set the park brake to on. Put blocks
on both sides of the wheels on one axle to prevent
the machine rolling. Stop the engine and disconnect
the battery so that the engine cannot be started. If
you do not take these precautions the machine could
run over you.
Park Brake Maintenance
Before working on the park brake, park on level
ground and put blocks on both sides of all wheels
to prevent the machine rolling. Stop the engine and
disconnect the battery so that the engine cannot be
started. If you do not take these precautions the
machine could run over you.
Working Under the Machine
Make the machine safe before getting beneath it.
Make sure that any attachments on the machine are
correctly attached. Engage the park brake, remove
the ignition key, disconnect the battery. If the machine
has wheels use blocks to prevent unintentional
movement.
Brake Dust
Brake pads generate dust, which if inhaled may
endanger health. Wash off the caliper assemblies
before commencing work. Clean hands thoroughly
after completing the work.
Brake Dust
Brake shoes generate dust, which if inhaled
may endanger health. Make sure that dust is
removed correctly, particularly before installing
new components. Clean hands thoroughly after
completing the work.
Springs
Always wear personal protective equipment when
dismantling assemblies containing components
under pressure from springs. This will protect against
eye injury from components accidentally flying out.
Notice: Using incorrect fluid could damage the
system. See Fluids, Capacities and Lubricants for
the correct fluid. The fluid can harm your skin. Wear
rubber gloves. Cover cuts or grazes.
WARNING! Before working on the brake system,
make sure that the machine is on solid level ground.
Put blocks on all wheels to prevent the machine
rolling.
WARNING! Do not use the machine with any part of
its brake system disconnected or inoperative. When
the test has been completed, make sure all brake
system components are installed and the system is
operating correctly.
WARNING! Before testing the park brake make sure
the area around the machine is clear of people.
WARNING! If the machine starts to move during the
park brake test, immediately apply the foot brake and
reduce the engine speed.
WARNING! If the machine starts to move during the
service brake test, immediately reduce the engine
speed and apply the park brake.
WARNING! Do not use a machine with a faulty park
brake.
WARNING! Non approved modifications to drive
ratios, machine weight or wheel and tyre sizes may
adversely affect the performance of the park brake.
WARNING! Oil on the brake disc will reduce brake
effectiveness. Keep oil away from the brake disc.
Remove any oil from the disc with a suitable solvent.
Read and understand the solvent manufacturer's
safety instructions. If the pads are oily, install with the
new pads.
WARNING! Faulty brakes can kill. If you have to
top up the brake reservoir frequently, get the brake
system checked by your JCB Dealer. Do not use the
machine until the fault has been put right.
WARNING! The park brake must not be used to
slow the machine from travelling speed, except in an
emergency, otherwise the efficiency of the brake will
be reduced. Whenever the park brake has been used
in an emergency the brake friction components must
be renewed and the other components inspected.
Notice: Over adjustment or failure to disengage the
park brake properly will cause excessive wear of the
park brake mechanism.
9. 24 - Brake System
00 - Brake System
00 - General
24 - 5 9813/5350-2 24 - 5
Technical Data
(For: 10TFT, 9TFT)
Table 124.
Description Data
Brakes
Type Oil immersed disc type
in the axles
Master cylinder diameter 31.75mm
Master cylinder seals Specific for mineral oil
Brake discs
Type Manually adjusted
'Hayes' type caliper,
mounted on transmis-
sion output shaft
Friction disc diameter 279.4mm
Friction disc minimum
thickness
8.89mm
Friction disc maximum
thickness
9.65mm
Friction material thick-
ness on new pads
(1)
3.18mm
Torque values
Master cylinder retaining
bolts
60N·m
Park brake caliper bolt 230N·m
Park brake caliper
bracket bolt
45N·m
(1) Replace at 2mm
10. 24 - Brake System
00 - Brake System
00 - General
24 - 6 9813/5350-2 24 - 6
Component Identification
(For: 10TFT, 9TFT)
Figure 310.
C
B
A
D
E
F
A Front axle B Front axle brake bleed nipple
C Remote brake fluid tank D Master cylinder
E Rear axle brake bleed nipple F Rear axle
11. 24 - Brake System
00 - Brake System
00 - General
24 - 7 9813/5350-2 24 - 7
Fault-Finding
Fault
Insufficient braking Table 125. Page 24-7
Brake pedal is soft Table 126. Page 24-7
Overheating of the brake system Table 127. Page 24-7
Table 125. Insufficient braking
Cause Remedy
Incorrect adjustment Check the brake disc thickness. Adjust the brakes.
Worn out brake disc Check the brake disc thickness. Replace the brake
discs.
Incorrect brake fluid Drain the incorrect brake fluid. Replace all the seals
and hoses from the brake system. Fill the correct oil.
Loss of brake fluid Check the outside circuit and the master cylinder
for leaks. Repair as necessary. If the leak is to the
outside, replace the O-rings between the center and
the intermediate housings. If the leak is to the inside,
replace the all the O-rings.
Overheated axle causing brake fluid to vaporize Refer to overheating fault remedy.
See Also: Table 127. Overheating of the brake
system
Table 126. Brake pedal is soft
Cause Remedy
Air in the brake system Bleed the brake system.
Table 127. Overheating of the brake system
Cause Remedy
Wrong oil level Drain, flush and fill the brake oil to the correct level.
Too small brake gap Adjust the brakes.
Incorrect brake fluid in the system Drain the incorrect brake fluid. Replace all the seals
and hoses from the brake system. Fill the correct oil.
No free play of brake pedal at master cylinder Adjust the brake pedal free play.
Restrictions in the brake lines Check the condition of the brake lines. Replace as
necessary.
12. 24 - Brake System
00 - Brake System
00 - General
24 - 8 9813/5350-2 24 - 8
Bleed
(For: 10TFT, 9TFT)
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Isolate the battery.
Refer to: PIL 33-03-00.
3. Open the engine compartment cover.
Refer to: PIL 06-06-06.
4. Open the bleed nipple.
Figure 311. Front axle
A
A
A Bleed nipples
5. Press and hold the brake pedal down.
6. Tighten the bleed nipple.
7. Release the brake pedal.
8. Do the steps 4 to step 7 until all of the trapped air
is removed from the brake system.
9. Do the steps 4 to step 8 for the RH (Right Hand)
side brake.
10. Do the steps 4 to step 9 to bleed the rear brake
system.
Figure 312. Rear axle
A
A
A Bleed nipples
13. 24 - Brake System
03 - Service Brake
01 - Master Cylinder
24 - 12 9813/5350-2 24 - 12
Remove and Install
(For: 10TFT, 9TFT)
Remove
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Isolate the battery.
Refer to: PIL 33-03-00.
3. Remove the floorplate.
Refer to: PIL 09-78-00.
4. Disconnect the front brake pipe, rear brake pipe
and the brake fluid tank from the master cylinder.
Figure 313.
C
D
ACB
A Front brake pipe
B Rear brake pipe
C Brake fluid tank
D Master cylinder
5. Remove the bolts.
6. Remove the master cylinder from the machine.
Figure 314.
E
D
D Master cylinder
E Bolts
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
step.
2. Tighten the bolts to the correct torque value.
Table 128. Torque Values
Item Description Nm
E Bolts 60
14. 24 - Brake System
18 - Park Brake
06 - Cable
24 - 15 9813/5350-2 24 - 15
06 - Cable
Adjust ............................................................ 24-15
Remove and Install ....................................... 24-16
Adjust
(For: 10TFT, 9TFT)
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Remove the floorplate.
Refer to: PIL 09-78-00.
3. Isolate the battery.
Refer to: PIL 33-03-00.
4. Remove the plastic hand grip from the park brake
lever.
Figure 315.
A
A Plastic hand grip
5. Loosen the locking grub screw.
6. Rotate the adjusting nut in an anticlockwise
direction to give free play in the cable.
Figure 316.
B
C
B Grub screw
C Adjusting nut
7. Adjust the cable so that the specified length of
thread protrudes through the locknut.
Dimension: 5mm
8. Tighten the nut against the back of the bracket.
15. 24 - Brake System
18 - Park Brake
06 - Cable
24 - 16 9813/5350-2 24 - 16
Figure 317.
D
F
E
D Park brake cable
E Locknut
F Nut
9. Rotate the adjusting nut on the park brake lever
in a clockwise direction until the free play in the
cable has been taken up. Correct adjustment is
achieved when there is no free play in the cable
and no pressure on the brake lever.
10. Tighten the locking grub screw.
11. Install the plastic hand grip to the park brake
lever.
Remove and Install
(For: 10TFT, 9TFT)
Remove
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Isolate the battery.
Refer to: PIL 33-03-00.
3. Remove the floorplate.
Refer to: PIL 09-78-00.
4. Release the park brake.
5. Disconnect the park brake cable from the caliper.
Figure 318.
A
A Park brake cable
6. Disconnect the park brake cable from the
reaction bracket.
Figure 319.
B
A
A Park brake cable
B Reaction bracket
7. Remove the split pin.
8. Disconnect the park brake cable from the park
brake handle.
16. 24 - Brake System
18 - Park Brake
06 - Cable
24 - 17 9813/5350-2 24 - 17
Figure 320.
H
J
H Split pin
J Park brake handle
9. Loosen the locknut.
10. Disconnect the park brake cable from the
bracket.
Figure 321.
K
L
K Locknut
L Bracket
11. Make a note of the route and the position of the
cable to help installation.
12. Remove the park brake cable from the chassis.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
step.
2. Adjust the park brake cable.
Refer to: PIL 24-18-06.
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18. 24 - Brake System
18 - Park Brake
18 - Caliper
24 - 18 9813/5350-2 24 - 18
18 - Caliper
Remove and Install
(For: 10TFT, 9TFT)
Remove
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Isolate the battery.
Refer to: PIL 33-03-00.
3. Remove the floorplate.
Refer to: PIL 09-78-00.
4. Release the park brake.
5. Disconnect the park brake cable from the caliper.
Figure 322.
A
A Park brake cable
6. Disconnect the park brake cable from the
reaction bracket.
Figure 323.
B
A
A Park brake cable
B Reaction bracket
7. Remove the bolts.
8. Remove the park brake caliper from the machine.
Figure 324.
D
C
C Park brake caliper
D Bolts
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
1.1. Tighten the bolts to the correct torque value.
1.2. Adjust the park brake cable. Refer to (PIL
24-18).
Table 129. Torque Values
Item Description Nm
D Bolts 230
19. 25 - Steering System
06 - Steer Unit/Valve
00 - General
25 - 8 9813/5350-2 25 - 8
Check (Condition)
Consumables
Description Part No. Size
Surface Cleaning Fluid 4103/1204 1L
1. Examine all contact surfaces and replace any
parts that have scratches, wear or other damage
that could cause leakage.
2. Do not use abrasive or try to file or grind the
surfaces.
3. Clean all metal parts with a solvent and blow dry
with an air line.
Consumable: Surface Cleaning Fluid
Remove and Install
(For: 10TFT, 9TFT)
Remove
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Isolate the battery.
Refer to: PIL 33-03.
3. Remove the floor plate.
Refer to: PIL 09-78-00.
4. Remove the bolts 1.
5. Remove the steering column cover.
Refer to: PIL 25-12-06.
6. Remove the cable ties.
Figure 325.
A
A Cable ties
7. Disconnect the hoses from the steer unit.
8. Put a label on the hoses to help installation.
9. Plug all the open ports and hoses to prevent
contamination.
20. 25 - Steering System
06 - Steer Unit/Valve
00 - General
25 - 9 9813/5350-2 25 - 9
Figure 326.
B
B Hoses
10. Remove the grease nipple.
11. Remove the bolts 2.
12. Disconnect the steer valve from the steering
column.
Figure 327.
J
K
L
J Grease nipple
K Steer valve
L Bolts 2
13. Rotate the steer valve anti-clockwise and remove
the steer valve from the machine.
Figure 328.
K
K Steer valve
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Align the steering column splines to the steer
unit.
3. Tighten the bolts to the correct torque value.
4. Check the hydraulic oil level and top up as
required.
Refer to: PIL 30-00-00.
Table 131. Torque Values
Item Description Nm
L Bolts 2 60