This document provides information about identifying JCB machines, including identification plates, vehicle identification numbers, product identification numbers, and engine identification numbers. It also includes standard torque settings for zinc plated and Dacromet fasteners used on JCB machines, with torque tables provided for UNF and metric grade bolts. Safety information is provided about ROPS, TOPS, and FOGS structures and labels.
Caterpillar Cat GP30 FC Forklift Lift Trucks Service Repair Manual SN:7BP-100...ujkjmd kjskemd
This is the Highly Detailed factory service repair manual for theCATERPILLAR CAT GP30 FC FORKLIFT LIFT TRUCKS, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.CATERPILLAR CAT GP30 FC FORKLIFT LIFT TRUCKS Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Cooling System
Electrical System
Power Train
Clutches
Manual Transmission
Power shift Transmission
Front Axle and Reduction Differential
Rear Axle
Brake System
Steering System
Hydraulic System
Mast and Fork
Troubleshooting
Service Data
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveCATERPILLAR CAT GP30 FC FORKLIFT LIFT TRUCKS Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
BOBCAT S160 SKID STEER LOADER Service Repair Manual S/N AC3211001-AC3259999hfvgcbt
This is the Highly Detailed factory service repair manual for theBOBCAT S160 SKID STEER LOADER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.BOBCAT S160 SKID STEER LOADER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Safety and maintenance
Hydraulic system
Hydrostatic system
Drive system
Main frame
Electrical system & analysis
Engine service
Heating, ventilation, air conditioning
Specifications
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveBOBCAT S160 SKID STEER LOADER Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
Caterpillar Cat GP30 FC Forklift Lift Trucks Service Repair Manual SN:7BP-100...ujkjmd kjskemd
This is the Highly Detailed factory service repair manual for theCATERPILLAR CAT GP30 FC FORKLIFT LIFT TRUCKS, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.CATERPILLAR CAT GP30 FC FORKLIFT LIFT TRUCKS Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Cooling System
Electrical System
Power Train
Clutches
Manual Transmission
Power shift Transmission
Front Axle and Reduction Differential
Rear Axle
Brake System
Steering System
Hydraulic System
Mast and Fork
Troubleshooting
Service Data
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveCATERPILLAR CAT GP30 FC FORKLIFT LIFT TRUCKS Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
BOBCAT S160 SKID STEER LOADER Service Repair Manual S/N AC3211001-AC3259999hfvgcbt
This is the Highly Detailed factory service repair manual for theBOBCAT S160 SKID STEER LOADER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.BOBCAT S160 SKID STEER LOADER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Safety and maintenance
Hydraulic system
Hydrostatic system
Drive system
Main frame
Electrical system & analysis
Engine service
Heating, ventilation, air conditioning
Specifications
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveBOBCAT S160 SKID STEER LOADER Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
KUBOTA V1505-B (E) DIESEL ENGINE Service Repair Manualhjskemd seudkjmd
This is the Highly Detailed factory service repair manual for theKUBOTA V1505-B (E) DIESEL ENGINE, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KUBOTA V1505-B (E) DIESEL ENGINE Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Mechanism
Feature
Engine Body
Lubricating System
Cooling System
Intake / Exhaust System
Fuel System
Electrical System
Turbo Charger System
Servicing
General
Engine Body
Lubrication System
Cooling System
Fuel System
Electrical System
Turbo Charger System
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveKUBOTA V1505-B (E) DIESEL ENGINE Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
2005 Polaris 900 RMK 151 SNOWMOBILE Service Repair Manualkjsekmd fhsemmd
This is the Highly Detailed factory service repair manual for the2005 POLARIS 900 RMK 151 SNOWMOBILE, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.2005 POLARIS 900 RMK 151 SNOWMOBILE Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Specifications
General
Maintenance
Fuel Delivery
Engine
Clutching
Final Drive
Brake System
Steering
Front Suspension
Rear Suspension
Chassis / Hood
Electrical System
Wiring Diagrams
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have2005 POLARIS 900 RMK 151 SNOWMOBILE Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
KUBOTA V1505-B (E) DIESEL ENGINE Service Repair Manualhjskemd seudkjmd
This is the Highly Detailed factory service repair manual for theKUBOTA V1505-B (E) DIESEL ENGINE, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KUBOTA V1505-B (E) DIESEL ENGINE Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Mechanism
Feature
Engine Body
Lubricating System
Cooling System
Intake / Exhaust System
Fuel System
Electrical System
Turbo Charger System
Servicing
General
Engine Body
Lubrication System
Cooling System
Fuel System
Electrical System
Turbo Charger System
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveKUBOTA V1505-B (E) DIESEL ENGINE Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
2005 Polaris 900 RMK 151 SNOWMOBILE Service Repair Manualkjsekmd fhsemmd
This is the Highly Detailed factory service repair manual for the2005 POLARIS 900 RMK 151 SNOWMOBILE, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.2005 POLARIS 900 RMK 151 SNOWMOBILE Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Specifications
General
Maintenance
Fuel Delivery
Engine
Clutching
Final Drive
Brake System
Steering
Front Suspension
Rear Suspension
Chassis / Hood
Electrical System
Wiring Diagrams
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have2005 POLARIS 900 RMK 151 SNOWMOBILE Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
What Does the Active Steering Malfunction Warning Mean for Your BMWTanner Motors
Discover the reasons why your BMW’s Active Steering malfunction warning might come on. From electrical glitches to mechanical failures and software anomalies, addressing these promptly with professional inspection and maintenance ensures continued safety and performance on the road, maintaining the integrity of your driving experience.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
2. Section 1 - General Information
Contents
1-i 1-i
Page No.
Contents
Introduction
About this Manual ...................................................................................... 1-1
Machine Model and Serial Number .......................................................1-1
Using the Service Manual .....................................................................1-1
Section Numbering ................................................................................1-1
Left Side, Right Side ..............................................................................1-2
Cross References ..................................................................................1-2
Identifying Your Machine
Identification Plates ................................................................................... 1-3
Machine Identification Plate ..................................................................1-3
Typical Vehicle Identification Number (VIN) ..........................................1-3
Typical Product Identification Number (PIN) .........................................1-3
Typical Engine Identification Number ....................................................1-4
ROPS, TOPS and FOGS ......................................................................1-5
Standard Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners ....................................... 1-7
Introduction ............................................................................................1-7
Bolts and Screws ...................................................................................1-7
Hydraulic Connections ............................................................................. 1-11
'O' Ring Face Seal System ..................................................................1-11
'Torque Stop' Hose System .................................................................1-14
Service Tools
Numerical List .......................................................................................... 1-15
Tool Detail Reference .............................................................................. 1-18
Section B - Frame and Bodywork ........................................................1-18
Section C - Electrics ............................................................................1-22
Section E - Hydraulics .........................................................................1-23
Section K - Engine ...............................................................................1-28
Service Consumables
Sealing and Retaining Compounds ......................................................... 1-29
Terms and Definitions
Colour Coding .......................................................................................... 1-31
Hydraulic Schematic Colour Codes .....................................................1-31
3. Section 1 - General Information
Introduction
About this Manual
1-1 1-1
9803/9360-4
Introduction
About this Manual
Machine Model and Serial Number
This manual provides information for the following
model(s) in the JCB machine range:
Using the Service Manual
T11-004
This publication is designed for the benefit of JCB
Distributor Service Engineers who are receiving, or have
received, training by JCB Technical Training Department.
These personnel should have a sound knowledge of
workshop practice, safety procedures, and general
techniques associated with the maintenance and repair of
hydraulic earthmoving equipment.
The illustrations in this publication are for guidance only.
Where the machines differ, the text and/or the illustration
will specify.
General warnings in Section 2 are repeated throughout the
manual, as well as specific warnings. Read all safety
statements regularly, so you do not forget them.
Renewal of oil seals, gaskets, etc., and any component
showing obvious signs of wear or damage is expected as
a matter of course. It is expected that components will be
cleaned and lubricated where appropriate, and that any
opened hose or pipe connections will be blanked to
prevent excessive loss of hydraulic fluid and ingress of dirt.
Where a torque setting is given as a single figure it may be
varied by plus or minus 3%. Torque figures indicated are
for dry threads, hence for lubricated threads may be
reduced by one third.
The manufacturer's policy is one of continuous
improvement. The right to change the specification of the
machine without notice is reserved. No responsibility will
be accepted for discrepancies which may occur between
specifications of the machine and the descriptions
contained in this publication.
Finally, please remember above all else safety must come
first!
Section Numbering
T11-005
The manual is compiled in sections, the first three are
numbered and contain information as follows:
The remaining sections are alphabetically coded and deal
with Dismantling, Overhaul etc. of specific components, for
example:
Section contents, technical data, circuit descriptions,
operation descriptions etc. are inserted at the beginning of
each alphabetically coded section.
JCB 8040ZTS from serial number 1056000.
JCB 8045ZTS from serial number 1057000.
JCB 8050ZTS from serial number 1741500.
JCB 8050CTS from serial number 1741500.
1 General Information - includes torque settings and
service tools.
2 Care and Safety - includes warnings and cautions
pertinent to aspects of workshop procedures etc.
3 Maintenance - includes service schedules and
recommended lubricants for all the machine.
A Attachments
B Body and Framework, etc.
4. Section 1 - General Information
Introduction
About this Manual
1-2 1-2
9803/9360-4
Left Side, Right Side
In this manual, 'left' A and 'right' B mean your left and right
when you are seated correctly in the machine.
Fig 1.
Cross References
T1-004_2
In this publication, page cross references are made by
presenting the subject title printed in bold, italic and
underlined. It is preceeded by the 'go to' symbol. The
number of the page upon which the subject begins, is
indicated within the brackets. For example: K Cross
References ( T 1-2).
A
B
5. Section 1 - General Information
Identifying Your Machine
Identification Plates
1-3 1-3
9803/9360-4
Identifying Your Machine
Identification Plates
Machine Identification Plate
Your machine has an identification plate mounted as
shown. The Product Identification Number (PIN), weight,
engine power, year of manufacture and serial number of
the machine are shown on the plate.
Note: The machine model and build specification is
indicated by the PIN. Refer to Typical Product
Identification Number (PIN).
If the engine is replaced by a new one, the serial number
on the identification plate will be wrong. Either get a
replacement identification plate from your JCB Dealer or
simply remove the old number. This will prevent the wrong
unit number being quoted when replacement parts are
ordered.
The machine and engine serial numbers can help identify
exactly the type of equipment you have.
Fig 1.
Typical Vehicle Identification Number
(VIN)
1 World Manufacturer Identification (JCB)
2 Machine Type and Model (08045 = 8045)
3 Random Check Letter
4 Year of Manufacture ( 6 = 2006, 7 = 2007, 8 = 2008,
9 = 2009)
5 Product Identification Number (1226501)
Typical Product Identification Number
(PIN)
1 World Manufacturer Identification (3 Digits).
JCB = UK Build.
2 Machine Type and Model (5 Digits).
08040 = 8040.
3 Random Check Letter (1 Digit).
The Check Letter is used to verify the authenticity of
a machine’s PIN.
4 Machine Serial Number (8 Digits).
Each machine has a unique serial number.
S
YEAR OF MANUF.
T
PIN Prod.Ident. No.
ENGINE POWER kW @ RPM
E
I
F
VIN Vehicle Ident. No.
ER
I
R
M
R
WEIGHT Kg
G
E
D
JCB COMPACT PRODUCTS LIMITED
HAREWOOD ESTATE, LEEK ROAD,
CHEADLE, STOKE ON TRENT,
UNITED KINGDOM, ST10 2JU.
1 2 3 4 5
JCB 08045 L 7 1226501
1 2 3 4
JCB 08040 L 01056000
6. Section 1 - General Information
Identifying Your Machine
Identification Plates
1-4 1-4
9803/9360-4
Typical Engine Identification Number
The engine data label is located on the cylinder block as
shown. The data label includes the engine identification
number.
A typical engine identification number is:
1 Engine Type (2 Digits)
2 Country of Manufacture (1 Digit)
U = United Kingdom
3 Build Number (5 Digits)
4 Engine Serial Number (6 Digits)
5 Year of Manufacture (1 Digit)
T017650-2
Fig 2.
GJ U 65692 500405 P
1 2 3 4 5
GJ = Naturally aspirated, 13.8kW (18.5Hp)
7. Section 1 - General Information
Identifying Your Machine
Identification Plates
1-5 1-5
9803/9360-4
ROPS, TOPS and FOGS
!MWARNING
Modified and wrongly repaired ROPS, TOPS & FOGS
Structures are dangerous. Do not modify the TOPS
Structure. Do not attempt to repair the ROPS, TOPS &
FOGS Structure. If the ROPS, TOPS & FOGS Structure
has been in an accident, do not use the machine until
the structure has been inspected and repaired. This
must be done by a qualified person. For assistance,
contact your JCB dealer. Failure to take precautions
could result in death or injury to the operator.
5-3-1-7_2
Machines built to ROPS and TOPS standards have an
identification label fitted to the cab. K Fig 3. ( T 1-5).
A bolt on falling object guard is available which also carries
a certified label. This label certifies the cab to FOGS
standard. K Fig 4. ( T 1-5)
When a machine is used in an application with the risk of
falling objects, the machine must be equipped with the
optional FOGS guard. This guard is compliant to
ISO10262 level 1 and is intended for protection from small
objects, e.g. small rocks, small debris and other small
objects encountered in operations such as highway
maintenance, landscaping and other construction site
services.
332/L7066
Fig 3.
Fig 4.
8. Section 1 - General Information
Standard Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
1-7 1-7
9803/9360-3
Standard Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
T11-002
Introduction
Some external fasteners on JCB machines are
manufactured using an improved type of corrosion
resistant finish. This type of finish is called Dacromet and
replaces the original Zinc and Yellow Plating used on
earlier machines.
The two types of fasteners can be readily identified by
colour and part number suffix. K Table 1. Fastener Types
( T 1-7).
Table 1. Fastener Types
Note: As the Dacromet fasteners have a lower torque
setting than the Zinc and Yellow fasteners, the torque
figures used must be relevant to the type of fastener.
Note: A Dacromet bolt should not be used in conjunction
with a Zinc or Yellow plated nut, as this could change the
torque characteristics of the torque setting further. For the
same reason, a Dacromet nut should not be used with a
Zinc or Yellow plated bolt.
Note: All bolts used on JCB machines are high tensile and
must not be replaced by bolts of a lesser tensile
specification.
Note: Dacromet bolts, due to their high corrosion
resistance are used in areas where rust could occur.
Dacromet bolts are only used for external applications.
They are not used in applications such as gearbox or
engine joint seams or internal applications.
Bolts and Screws
Use the following torque setting tables only where no
torque setting is specified in the text.
Note: Dacromet fasteners are lubricated as part of the
plating process, do not lubricate.
Torque settings are given for the following conditions:
Condition 1
– Un-lubricated fasteners
– Zinc fasteners
– Yellow plated fasteners
Condition 2
– Zinc flake (Dacromet) fasteners
– Lubricated zinc and yellow plated fasteners
– Where there is a natural lubrication. For example,
cast iron components
Verbus Ripp Bolts
Fig 1.
Torque settings for these bolts are determined by the
application. Refer to the relevant procedure for the
required settings.
Fastener
Type
Colour Part No. Suffix
Zinc and
Yellow
Golden finish 'Z' (e.g. 1315/3712Z)
Dacromet Mottled silver finish 'D' (e.g. 1315/3712D)
11. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.