This service manual provides instructions for servicing Loadall rough terrain variable reach trucks. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics, and electrical systems. Procedures are provided for maintenance, removal and installation of parts, and repair. Safety warnings are included throughout regarding working on and operating the machines.
New holland l221 tier 4 b final [nem479941 ]europe skid steer loader service...fujsjexswfksekmfm
This document is a service manual for New Holland C227, C232, L221, and L228 compact track loaders and skid steer loaders that comply with Tier 4B emissions standards. It contains sections covering the engine, power coupling, front and rear axle systems, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, wheels, tracks and track suspension, cab climate control, electrical systems, front loader and bucket, platform, cab, bodywork, and decals. Safety and environmental guidelines are provided regarding the handling and disposal of fluids and components.
New holland cx6090 elevation combine harvesters service repair manualfujsjexswfksekmfm
This document is a service manual for CNH Industrial combine harvesters and provides technical information on the machines' systems and components. It contains over 55 chapters organized into sections covering the engine, transmission, axles, hydraulics, brakes, electrical systems, attachments, feeding, threshing, separation, cleaning, and unloading systems. Each chapter provides technical data, functional descriptions, diagnostics, and service procedures for the machines' mechanical, electrical and hydraulic components.
New holland cx760 combine harvesters service repair manualfujsjexswfksekmfm
The document provides a repair manual for New Holland CX720-CX880 combines. It details the combines' primary hydraulic power system which operates all work hydraulics and steering. The high pressure circuit is fed by a variable displacement pump and distributes oil through a mainframe valve block to components like the steering valve, drum variator control, and header height control. It also links to the hydrostatic circuit which powers the hydrostatic pump.
New holland cl560 combine harvesters service repair manualfujsjexswfksekmfm
This repair manual provides technical information for repairing and servicing New Holland agricultural equipment models CS520, CS540, CS640, CS660, and CL560. The manual is divided into sections covering different machine systems. Section topics include distribution systems, power production, power train, travelling, body and structure, tool positioning, and crop processing. Each section contains chapters that provide technical specifications, operational descriptions, diagnostic procedures, and service/repair instructions for the components in that system. Information is coded using ICE (Information, Classification, Equipment) to uniquely identify each technical specification or procedure and allow easy retrieval of the relevant information needed to resolve issues.
New holland c232 tier 4 b (final) north america compact track loader service ...fujsjexswfksekmfm
This document provides service information for Tier 4B engines used in New Holland C227, C232, L221, and L228 skid steer and compact track loaders. It contains over 150 sections covering the engine and all related systems, with detailed removal and installation instructions. Safety precautions are provided throughout regarding handling heavy components, draining fluids, battery connection and more.
New holland b115 ctc stage iv tractor loader backhoe service repair manualfujsjexswfksekmfm
This document is a service manual for various tractor loader backhoe models including the B100C, B110C, and B115C. It contains over 200 sections covering all major systems of the machines from the engine and transmission to hydraulics, steering, and electrical systems. Each section provides information for servicing components and repairing issues. Safety rules are also outlined to prevent personal injury and machine damage while working.
New holland b110 ctc stage iv tractor loader backhoe service repair manualfujsjexswfksekmfm
This document is a service manual for various tractor loader backhoe models including the B100C, B110C, and B115C. It contains over 200 sections covering all major systems of the machines from the engine and transmission to hydraulics, steering, and electrical systems. Each section provides information for servicing components and repairing issues. Safety precautions are outlined at the beginning regarding working on the equipment.
New holland b110 c stage iv tractor loader backhoe service repair manualfujsjexswfksekmfm
This document is a service manual for various tractor loader backhoe models including the B100C, B110C, and B115C. It contains over 200 sections covering all major systems of the machines from the engine and transmission to hydraulics, steering, and electrical systems. Each section provides information for servicing components and repairing issues. Safety precautions are outlined to prevent personal injury and machine damage while working.
New holland l221 tier 4 b final [nem479941 ]europe skid steer loader service...fujsjexswfksekmfm
This document is a service manual for New Holland C227, C232, L221, and L228 compact track loaders and skid steer loaders that comply with Tier 4B emissions standards. It contains sections covering the engine, power coupling, front and rear axle systems, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, wheels, tracks and track suspension, cab climate control, electrical systems, front loader and bucket, platform, cab, bodywork, and decals. Safety and environmental guidelines are provided regarding the handling and disposal of fluids and components.
New holland cx6090 elevation combine harvesters service repair manualfujsjexswfksekmfm
This document is a service manual for CNH Industrial combine harvesters and provides technical information on the machines' systems and components. It contains over 55 chapters organized into sections covering the engine, transmission, axles, hydraulics, brakes, electrical systems, attachments, feeding, threshing, separation, cleaning, and unloading systems. Each chapter provides technical data, functional descriptions, diagnostics, and service procedures for the machines' mechanical, electrical and hydraulic components.
New holland cx760 combine harvesters service repair manualfujsjexswfksekmfm
The document provides a repair manual for New Holland CX720-CX880 combines. It details the combines' primary hydraulic power system which operates all work hydraulics and steering. The high pressure circuit is fed by a variable displacement pump and distributes oil through a mainframe valve block to components like the steering valve, drum variator control, and header height control. It also links to the hydrostatic circuit which powers the hydrostatic pump.
New holland cl560 combine harvesters service repair manualfujsjexswfksekmfm
This repair manual provides technical information for repairing and servicing New Holland agricultural equipment models CS520, CS540, CS640, CS660, and CL560. The manual is divided into sections covering different machine systems. Section topics include distribution systems, power production, power train, travelling, body and structure, tool positioning, and crop processing. Each section contains chapters that provide technical specifications, operational descriptions, diagnostic procedures, and service/repair instructions for the components in that system. Information is coded using ICE (Information, Classification, Equipment) to uniquely identify each technical specification or procedure and allow easy retrieval of the relevant information needed to resolve issues.
New holland c232 tier 4 b (final) north america compact track loader service ...fujsjexswfksekmfm
This document provides service information for Tier 4B engines used in New Holland C227, C232, L221, and L228 skid steer and compact track loaders. It contains over 150 sections covering the engine and all related systems, with detailed removal and installation instructions. Safety precautions are provided throughout regarding handling heavy components, draining fluids, battery connection and more.
New holland b115 ctc stage iv tractor loader backhoe service repair manualfujsjexswfksekmfm
This document is a service manual for various tractor loader backhoe models including the B100C, B110C, and B115C. It contains over 200 sections covering all major systems of the machines from the engine and transmission to hydraulics, steering, and electrical systems. Each section provides information for servicing components and repairing issues. Safety rules are also outlined to prevent personal injury and machine damage while working.
New holland b110 ctc stage iv tractor loader backhoe service repair manualfujsjexswfksekmfm
This document is a service manual for various tractor loader backhoe models including the B100C, B110C, and B115C. It contains over 200 sections covering all major systems of the machines from the engine and transmission to hydraulics, steering, and electrical systems. Each section provides information for servicing components and repairing issues. Safety precautions are outlined at the beginning regarding working on the equipment.
New holland b110 c stage iv tractor loader backhoe service repair manualfujsjexswfksekmfm
This document is a service manual for various tractor loader backhoe models including the B100C, B110C, and B115C. It contains over 200 sections covering all major systems of the machines from the engine and transmission to hydraulics, steering, and electrical systems. Each section provides information for servicing components and repairing issues. Safety precautions are outlined to prevent personal injury and machine damage while working.
New holland b100 clr backhoe loader service repair manualfujsjexswfksekmfm
This document is a service manual that contains instructions and specifications for maintenance and repair of backhoe loaders. It includes sections on safety rules, maintenance, technical specifications, dimensions and performance data. The technical specifications section provides details on the diesel engine, transmission, axles, brakes, steering, hydraulic system, buckets and tires of the backhoe loaders. The document also has sections that provide instructions for removing and installing major components like the engine, transmission, radiator and hood.
New holland b90 blr backhoe loader service repair manualfujsjexswfksekmfm
This document contains service manual sections for various backhoe loader models. It includes information on safety rules, maintenance, technical specifications, transmission systems, front axles, and other components. Technical specifications include details on the diesel engine, transmission, axles, brakes, steering, hydraulic system, buckets, tires, and machine dimensions and performance specs. The transmission and front axle sections provide specifications, lubrication instructions, removal/installation procedures, and troubleshooting guides.
New holland b90 b backhoe loader service repair manualfujsjexswfksekmfm
This document contains service manual sections for various backhoe loader models. It includes information on safety rules, maintenance, technical specifications, transmission systems, front axles, and other components. Technical specifications include details on the diesel engine, transmission, axles, brakes, steering, hydraulic system, buckets, tires, and machine dimensions and performance specs. The transmission and front axle sections provide specifications, lubrication instructions, removal/installation procedures, and troubleshooting guides.
Komatsu pc180 lc 7k crawler excavator parts catalogue manual - sn k40001 and upfujsjexswfksekmfm
This document provides part numbers and descriptions for components related to the cooling system of a Komatsu PC180LC-7K excavator with serial number K40001 and up. It includes 52 line items describing the radiator core assembly, radiator sheets, radiator frames, oil cooler, hoses, caps, plugs, bolts, washers, and other parts that make up the radiator, oil cooler, and their mounting systems.
This document provides instructions for removing and installing the transmission on a 963 Track Loader. It describes in detail the 27 steps to remove the transmission, which includes draining fluids, disconnecting lines and hoses, removing mounting hardware, and lifting the transmission out. It then describes the 15 steps to install the transmission, which involves placing it back in position, reconnecting all lines and hoses, replacing mounting hardware, and refilling fluids. The overall process is to carefully disconnect and reconnect all transmission components and connections when removing and installing the transmission.
The document provides instructions for removing and installing various engine components on a Caterpillar 963 Track Loader including:
- Balancer shafts, removing the shafts and installing new bearings
- Camshaft, removing the shaft and gear and installing replacements
- Camshaft bearings, removing old bearings and pressing in new ones
- Connecting rod bearings, taking off old bearings and replacing them
The document gives detailed step-by-step directions and diagrams to guide mechanics through the disassembly and reassembly process.
This document provides instructions for servicing components of a 963 Track Loader engine, including:
- Removing and installing the engine oil cooler, describing 11 steps
- Disassembling and assembling the oil filter base, describing removing and installing various parts
- Removing the oil pan and oil pan plate, describing 7 removal steps and 5 installation steps
- Removing and installing the oil pump, describing 4 removal steps and 5 installation steps
- Disassembling and assembling the oil pump, describing 10 disassembly steps and procedures for installing bearings and gears
Caterpillar cat 955 l track loader (prefix 13x) service repair manual (13x000...fujsjexswfksekmfm
The document provides instructions for disassembling and assembling various components of a Caterpillar 3304 vehicular engine used in a 955L track loader, including:
- Removing and installing valve lifters, pistons, valves, valve seats, water directors, and valve guides. Detailed steps are provided for each procedure.
- Disassembling and assembling pistons, including removing rings and connecting rods and installing them back on pistons.
- Guidelines are given for checking spring force on valves and grinding valve seat inserts.
The document is intended as a service repair manual for mechanics, providing maintenance and overhaul instructions for the specified engine model.
Caterpillar cat 963 b track loader (prefix 9bl) service repair manual (9bl000...fujsjexswfksekmfm
The document provides instructions for disassembling and assembling the air suspension system on a Caterpillar 963B track loader seat. It describes 22 steps to disassemble parts like the air spring, indicator, adjustment knob, and compressor. It then describes 19 steps to reassemble these parts in reverse order. Diagrams are provided to illustrate each step. Safety notices advise releasing air pressure before disassembly and wearing protective equipment when working with springs.
Caterpillar cat 955 k track loader (prefix 71j) service repair manual (71j045...fujsjexswfksekmfm
This document provides instructions for servicing the power train of a Caterpillar 955K track loader, including:
- Checking and adjusting the alignment between the engine and transmission.
- Removing and installing the transmission, torque converter, and various transmission components.
- Disassembling and assembling the planetary transmission and torque converter.
- Servicing the transmission hydraulic controls, lubrication system, and mounting adapter.
Detailed step-by-step instructions and diagrams are provided for servicing each component. Tolerances and specifications are given for checking alignments.
This document provides assembly instructions for an alternator and turbocharger. It includes 29 steps to assemble the alternator, ensuring cleanliness and proper installation of components like diodes, coils, housings and terminals. It also details removing and installing a turbocharger, including disconnecting lines, removing four bolts, installing a new gasket if needed and reconnecting lines. Further, it lists 13 steps for disassembling a turbocharger, including removing compressor and turbine wheels, bearings, seals and housing pieces, and 16 steps for reassembly, noting proper installation of snap rings, bearings, seals and alignment of components.
Caterpillar cat 953 c track loader (prefix bbx) service repair manual (bbx000...fujsjexswfksekmfm
This document provides instructions for removing and installing track components on a Caterpillar 953C track loader. It describes using various tools to loosen and separate the track. Steps include removing guards and covers, loosening the track using a hydraulic jack or pin, and lifting the machine to separate the track. Reinstallation involves aligning and bolting components in the reverse order of removal.
This document provides assembly instructions for an alternator and turbocharger. It includes 29 steps to assemble the alternator, ensuring cleanliness and proper installation of components like diodes, coils, housings and terminals. It also details 15 steps to disassemble and 13 steps to reassemble a turbocharger, including marking parts for alignment and applying anti-seize compound to bolts during installation. Cleanliness and correct orientation of parts like bearings and seals are emphasized.
Caterpillar cat 953 b track loader (prefix 5mk) service repair manual (5mk000...fujsjexswfksekmfm
This document provides instructions for assembling the governor of a 3116 engine used in a 953B track loader. It describes 14 steps to assemble various governor components like the drive gear, C spring, fuel ratio control lever, limit lever assembly, and output servo. It lists required tools and includes illustrations of each assembly step. Safety notices are provided for installing springs and pins to avoid injury from released spring forces.
This document provides assembly instructions for an alternator and turbocharger. It consists of 30 steps to assemble the alternator, beginning with installing diodes and bearings and ending with attaching the cover. It also provides 5 steps to remove the turbocharger, including loosening clamps and removing bolts. The 14 steps to disassemble the turbocharger are outlined, such as marking parts and removing the compressor wheel. Cleaning and lubricating parts is emphasized before reassembly.
Caterpillar cat 951 c track loader (prefix 86j) service repair manual (86j025...fujsjexswfksekmfm
The document provides instructions for disassembling three types of starting motors used on Caterpillar equipment:
1) Remove components like the solenoid, rear housing, brushes, and pinion drive housing to access the internal parts.
2) Scribe alignment marks and remove fasteners holding the main housing pieces together.
3) Inspect all parts for wear and clean as needed before reassembly. Detailed steps and illustrations are provided for each motor type.
Caterpillar cat 438 d backhoe loader (prefix bpe) service repair manual (bpe0...fujsjexswfksekmfm
The document provides instructions for assembling a 438D backhoe loader transmission. It describes installing various transmission components like bearings, gears, shafts, and cases in their proper order and orientation. Tolerances for shaft play are specified to be checked with indicators during assembly. The transmission is then installed in the vehicle by positioning it with jacks and attaching mounting brackets and electrical connectors.
Caterpillar cat 438 c backhoe loader (prefix 9kn) service repair manual (9kn0...fujsjexswfksekmfm
The document provides instructions for removing and installing an exhaust manifold on a Caterpillar 3054 engine. The key steps are:
1. Remove the turbocharger and air inlet manifold.
2. Remove the exhaust manifold nuts or bolts in reverse order of the numbered sequence. Remove the exhaust manifold and gaskets from the engine.
3. Clean any old sealant from the stud threads. To install, apply new sealant to the studs and install the manifold with new gaskets.
Caterpillar cat 438 d backhoe loader (prefix bpn) service repair manual (bpn0...fujsjexswfksekmfm
The document provides instructions for disassembling the transmission of a 438D backhoe loader. It lists over 30 steps to remove components like valve groups, seals, shafts, gears, bearings and housings. Tools required are listed in a table and include things like a repair stand, shaft handler, pullers and compressors. Safety precautions are noted regarding fluid containment. Disassembly of the transmission case and internal components like the front and rear output shafts is described.
Caterpillar cat 438 c backhoe loader (prefix 9kn) service repair manual (9kn0...fujsjexswfksekmfm
This document provides instructions for removing and installing a fuel injection pump on a 3054 engine. It includes:
- A list of required tools including a bolt remover and crankshaft turning tool.
- Step-by-step instructions to remove the fuel injection pump by removing bolts, disconnecting hoses, and disengaging gears.
- Step-by-step instructions to install the fuel injection pump by aligning marks, installing bolts and nuts, connecting hoses, and engaging gears. Proper alignment and timing of the pump is emphasized.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
New holland b100 clr backhoe loader service repair manualfujsjexswfksekmfm
This document is a service manual that contains instructions and specifications for maintenance and repair of backhoe loaders. It includes sections on safety rules, maintenance, technical specifications, dimensions and performance data. The technical specifications section provides details on the diesel engine, transmission, axles, brakes, steering, hydraulic system, buckets and tires of the backhoe loaders. The document also has sections that provide instructions for removing and installing major components like the engine, transmission, radiator and hood.
New holland b90 blr backhoe loader service repair manualfujsjexswfksekmfm
This document contains service manual sections for various backhoe loader models. It includes information on safety rules, maintenance, technical specifications, transmission systems, front axles, and other components. Technical specifications include details on the diesel engine, transmission, axles, brakes, steering, hydraulic system, buckets, tires, and machine dimensions and performance specs. The transmission and front axle sections provide specifications, lubrication instructions, removal/installation procedures, and troubleshooting guides.
New holland b90 b backhoe loader service repair manualfujsjexswfksekmfm
This document contains service manual sections for various backhoe loader models. It includes information on safety rules, maintenance, technical specifications, transmission systems, front axles, and other components. Technical specifications include details on the diesel engine, transmission, axles, brakes, steering, hydraulic system, buckets, tires, and machine dimensions and performance specs. The transmission and front axle sections provide specifications, lubrication instructions, removal/installation procedures, and troubleshooting guides.
Komatsu pc180 lc 7k crawler excavator parts catalogue manual - sn k40001 and upfujsjexswfksekmfm
This document provides part numbers and descriptions for components related to the cooling system of a Komatsu PC180LC-7K excavator with serial number K40001 and up. It includes 52 line items describing the radiator core assembly, radiator sheets, radiator frames, oil cooler, hoses, caps, plugs, bolts, washers, and other parts that make up the radiator, oil cooler, and their mounting systems.
This document provides instructions for removing and installing the transmission on a 963 Track Loader. It describes in detail the 27 steps to remove the transmission, which includes draining fluids, disconnecting lines and hoses, removing mounting hardware, and lifting the transmission out. It then describes the 15 steps to install the transmission, which involves placing it back in position, reconnecting all lines and hoses, replacing mounting hardware, and refilling fluids. The overall process is to carefully disconnect and reconnect all transmission components and connections when removing and installing the transmission.
The document provides instructions for removing and installing various engine components on a Caterpillar 963 Track Loader including:
- Balancer shafts, removing the shafts and installing new bearings
- Camshaft, removing the shaft and gear and installing replacements
- Camshaft bearings, removing old bearings and pressing in new ones
- Connecting rod bearings, taking off old bearings and replacing them
The document gives detailed step-by-step directions and diagrams to guide mechanics through the disassembly and reassembly process.
This document provides instructions for servicing components of a 963 Track Loader engine, including:
- Removing and installing the engine oil cooler, describing 11 steps
- Disassembling and assembling the oil filter base, describing removing and installing various parts
- Removing the oil pan and oil pan plate, describing 7 removal steps and 5 installation steps
- Removing and installing the oil pump, describing 4 removal steps and 5 installation steps
- Disassembling and assembling the oil pump, describing 10 disassembly steps and procedures for installing bearings and gears
Caterpillar cat 955 l track loader (prefix 13x) service repair manual (13x000...fujsjexswfksekmfm
The document provides instructions for disassembling and assembling various components of a Caterpillar 3304 vehicular engine used in a 955L track loader, including:
- Removing and installing valve lifters, pistons, valves, valve seats, water directors, and valve guides. Detailed steps are provided for each procedure.
- Disassembling and assembling pistons, including removing rings and connecting rods and installing them back on pistons.
- Guidelines are given for checking spring force on valves and grinding valve seat inserts.
The document is intended as a service repair manual for mechanics, providing maintenance and overhaul instructions for the specified engine model.
Caterpillar cat 963 b track loader (prefix 9bl) service repair manual (9bl000...fujsjexswfksekmfm
The document provides instructions for disassembling and assembling the air suspension system on a Caterpillar 963B track loader seat. It describes 22 steps to disassemble parts like the air spring, indicator, adjustment knob, and compressor. It then describes 19 steps to reassemble these parts in reverse order. Diagrams are provided to illustrate each step. Safety notices advise releasing air pressure before disassembly and wearing protective equipment when working with springs.
Caterpillar cat 955 k track loader (prefix 71j) service repair manual (71j045...fujsjexswfksekmfm
This document provides instructions for servicing the power train of a Caterpillar 955K track loader, including:
- Checking and adjusting the alignment between the engine and transmission.
- Removing and installing the transmission, torque converter, and various transmission components.
- Disassembling and assembling the planetary transmission and torque converter.
- Servicing the transmission hydraulic controls, lubrication system, and mounting adapter.
Detailed step-by-step instructions and diagrams are provided for servicing each component. Tolerances and specifications are given for checking alignments.
This document provides assembly instructions for an alternator and turbocharger. It includes 29 steps to assemble the alternator, ensuring cleanliness and proper installation of components like diodes, coils, housings and terminals. It also details removing and installing a turbocharger, including disconnecting lines, removing four bolts, installing a new gasket if needed and reconnecting lines. Further, it lists 13 steps for disassembling a turbocharger, including removing compressor and turbine wheels, bearings, seals and housing pieces, and 16 steps for reassembly, noting proper installation of snap rings, bearings, seals and alignment of components.
Caterpillar cat 953 c track loader (prefix bbx) service repair manual (bbx000...fujsjexswfksekmfm
This document provides instructions for removing and installing track components on a Caterpillar 953C track loader. It describes using various tools to loosen and separate the track. Steps include removing guards and covers, loosening the track using a hydraulic jack or pin, and lifting the machine to separate the track. Reinstallation involves aligning and bolting components in the reverse order of removal.
This document provides assembly instructions for an alternator and turbocharger. It includes 29 steps to assemble the alternator, ensuring cleanliness and proper installation of components like diodes, coils, housings and terminals. It also details 15 steps to disassemble and 13 steps to reassemble a turbocharger, including marking parts for alignment and applying anti-seize compound to bolts during installation. Cleanliness and correct orientation of parts like bearings and seals are emphasized.
Caterpillar cat 953 b track loader (prefix 5mk) service repair manual (5mk000...fujsjexswfksekmfm
This document provides instructions for assembling the governor of a 3116 engine used in a 953B track loader. It describes 14 steps to assemble various governor components like the drive gear, C spring, fuel ratio control lever, limit lever assembly, and output servo. It lists required tools and includes illustrations of each assembly step. Safety notices are provided for installing springs and pins to avoid injury from released spring forces.
This document provides assembly instructions for an alternator and turbocharger. It consists of 30 steps to assemble the alternator, beginning with installing diodes and bearings and ending with attaching the cover. It also provides 5 steps to remove the turbocharger, including loosening clamps and removing bolts. The 14 steps to disassemble the turbocharger are outlined, such as marking parts and removing the compressor wheel. Cleaning and lubricating parts is emphasized before reassembly.
Caterpillar cat 951 c track loader (prefix 86j) service repair manual (86j025...fujsjexswfksekmfm
The document provides instructions for disassembling three types of starting motors used on Caterpillar equipment:
1) Remove components like the solenoid, rear housing, brushes, and pinion drive housing to access the internal parts.
2) Scribe alignment marks and remove fasteners holding the main housing pieces together.
3) Inspect all parts for wear and clean as needed before reassembly. Detailed steps and illustrations are provided for each motor type.
Caterpillar cat 438 d backhoe loader (prefix bpe) service repair manual (bpe0...fujsjexswfksekmfm
The document provides instructions for assembling a 438D backhoe loader transmission. It describes installing various transmission components like bearings, gears, shafts, and cases in their proper order and orientation. Tolerances for shaft play are specified to be checked with indicators during assembly. The transmission is then installed in the vehicle by positioning it with jacks and attaching mounting brackets and electrical connectors.
Caterpillar cat 438 c backhoe loader (prefix 9kn) service repair manual (9kn0...fujsjexswfksekmfm
The document provides instructions for removing and installing an exhaust manifold on a Caterpillar 3054 engine. The key steps are:
1. Remove the turbocharger and air inlet manifold.
2. Remove the exhaust manifold nuts or bolts in reverse order of the numbered sequence. Remove the exhaust manifold and gaskets from the engine.
3. Clean any old sealant from the stud threads. To install, apply new sealant to the studs and install the manifold with new gaskets.
Caterpillar cat 438 d backhoe loader (prefix bpn) service repair manual (bpn0...fujsjexswfksekmfm
The document provides instructions for disassembling the transmission of a 438D backhoe loader. It lists over 30 steps to remove components like valve groups, seals, shafts, gears, bearings and housings. Tools required are listed in a table and include things like a repair stand, shaft handler, pullers and compressors. Safety precautions are noted regarding fluid containment. Disassembly of the transmission case and internal components like the front and rear output shafts is described.
Caterpillar cat 438 c backhoe loader (prefix 9kn) service repair manual (9kn0...fujsjexswfksekmfm
This document provides instructions for removing and installing a fuel injection pump on a 3054 engine. It includes:
- A list of required tools including a bolt remover and crankshaft turning tool.
- Step-by-step instructions to remove the fuel injection pump by removing bolts, disconnecting hoses, and disengaging gears.
- Step-by-step instructions to install the fuel injection pump by aligning marks, installing bolts and nuts, connecting hoses, and engaging gears. Proper alignment and timing of the pump is emphasized.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
2. 15 - Engine
00 - Engine
00 - General
15 - 35 9813/5600-4 15 - 35
Before Removal
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
2. Position the machine on firm level ground. Make
the machine safe, refer to (PIL 01-03).
3. Get access to the engine.
Remove
1. Disconnect and remove the battery. Refer to (PIL
33-03).
2. Drain the engine oil. Refer to (PIL 15-21).
3. Drain the engine coolant, remove the cooling
pack. Refer to (PIL 21-03).
4. Discharge the hydraulic pressure. Refer to (PIL
30-00).
5. Drain the hydraulic tank. Disconnect and plug
the hydraulic suction and delivery lines at the
transmission pump and gear pump. Label the
hoses to ensure correct reassembly. Refer to
(PIL 30-00).
6. Disconnect and plug the hydraulic cooler hoses.
Label the hoses to ensure correct reassembly.
7. Disconnect the exhaust system.
8. Label the cab heater hoses at the engine block
connectors. Release the hose clips and remove
the hoses.
9. Disconnect the wiring connections from the
starter motor. Refer to (PIL 15-75).
10. Disconnect the wiring connections from the
alternator. Refer to (PIL 15-72).
11. Disconnect the wiring connections from the
engine sensors and actuators. Refer to (PIL
15-84).
12. Disconnect the fuel supply line at the fuel lift
pump and the spill line at the fuel injection pump.
Cap all hoses and ports to prevent ingress of dirt.
13. Disconnect the electrical harness at the engine
harness.
14. Uncouple the electrical harness at the
ECM (Engine Control Module) machine side
connector. Important: Do not touch the connector
pins on the ECM or harness connectors. Cover
the connectors to prevent contamination.
15. Ensure that all relevant harnesses and hoses are
unclipped from the engine and tied out of the way.
16. Disconnect and plug the hoses at the hydraulic
pump.
17. Disconnect the wiring to the hydraulic pump.
18. Remove the gearbox to engine retaining bolts,
pull the transmission and converter clear of
the engine, make sure that the converter stays
mounted on the gearbox shaft.
19. Attach slings to the engine lifting eyes.
Special Tool: Lifting Bracket Front (Qty.: 1)
Special Tool: Lifting Bracket Rear (Qty.: 1)
Special Tool: Engine Lifting Spreader Bar (Qty.:
1)
20. Take the weight of the engine on the hoist and
remove the engine mounting bolts.
21. Withdraw the engine in a level attitude until the
hydraulic pump is clear of the chassis. Raise the
engine to lift it clear of the machine.
22. Lower the engine into a suitable stand that is
capable of supporting the weight of the engine.
3. 15 - Engine
00 - Engine
00 - General
15 - 36 9813/5600-4 15 - 36
Figure 169.
A
B
A
C
A Lifting bracket mounting bolts
B Lifting equipment
C Spreader bar
Install
1. Replacement is a reversal of the removal
procedure. Note the following:
2. Important: It is vitally important that the torque
converter is installed at the gearbox and engine
flywheel correctly. Failure to locate the converter
correctly will result in damage to the gearbox oil
pump on engine start up.
3. Fill the cooling system with the correct mix of
coolant fluid. Refer to (PIL 21-00).
4. Fill and Check the hydraulic fluid level. Refer to
(PIL 30-00).
5. Fill and Check the engine oil level. Make sure the
correct oil is used. Refer to (PIL 75-03).
6. On completion, check the hydraulic and cooling
system for leakage and levels.
7. Check the function of the drive and loader
services.
Table 89. Torque Values
Item Nm
A 47
4. 15 - Engine
00 - Engine
00 - General
15 - 37 9813/5600-4 15 - 37
Store and Recommission
Engines should be stored in the original shipping
packaging. Damaged or disturbed packaging should
be made weatherproof immediately.
If an engine is shipped with oil, it should be stored in
the correct (upright) position.
If an engine is shipped dry of oil, after 6 months it
should be filled with oil to the correct level and re-
inhibited, refer to hot test description.
All floor stock engines should be stored under cover
in dry conditions and not subjected to extreme
variations in temperature or humidity.
If an engine is to be placed into storage, all external
signs of surface coating damage or corrosion should
be cleaned and re-coated. Electrical connectors and
components should be coated with a protective
spray.
Capping Engine Openings
All openings on the engine must be suitably capped
to prevent ingress of water and contamination by
foreign particles.
Some engine configurations may differ in detail to the
illustrations shown. Make sure you identify and cap
all openings.
Figure 170. Typical engine
5
3
4
16
13
11
9
15
8
1
6
14
7
10 2
12
17
5. 15 - Engine
00 - Engine
00 - General
15 - 38 9813/5600-4 15 - 38
1 Top hose cap 2 Bottom hose cap
3 Turbocharger intake cap 4 Turbocharger compressor outlet cap
5 Turbocharger exhaust outlet cap 6 Inlet manifold cap
7 Dipstick plug 8 ECM (Engine Control Module) machine
harness connector cap
9 Fuel spill back line cap 10 Low duty PTO (Power Take-Off) (if installed)
cap
11 Heavy duty PTO (if installed) cap 12 Cab heater feed and return spigots
13 Coolant circuit de-gas spigot 14 CCV canister outlet on the closed loop
breathing circuit (55kW)
15 Low pressure fuel filter inlet spigot (engines
with fuel filter attached)
16 SCR (Selective Catalytic Reduction) coolant
feed spigot (if installed)
17 Fuel pump low pressure inlet spigot (engines
with no fuel filter attached)
12 Month Revalidation Procedure
1. Pre-inspection:
1.1. Inspect packaging for signs of damage.
1.2. Inspect the caps for signs of damage.
1.3. Inspect openings for signs of water or dirt
ingress.
1.4. Inspect the engine for signs of external
corrosion.
1.5. Inspect the engine for signs of fluid leaks.
2. From storage:
2.1. Remove the air intake caps.
2.2. Make sure the engine oil level is correct.
2.3. Using a suitable power supply at the correct
voltage, crank the engine over.
2.4. During cranking, check that the oil pressure
switch opens using a multimeter. The switch
is closed when there is no or low oil
pressure and opens when oil pressure
reaches a set point. After three separate 20
second cranking periods, If the oil pressure
switch does not open (indicating no, or
low oil pressure), contact your JCB engine
dealer.
2.5. Recap all engine openings.
2.6. Coat any exposed bare metal with a
suitable product.
2.7. Electrical connectors and components
should be coated with a protective spray if
exposed.
2.8. Cover in weatherproof packaging.
2.9. Place in storage, under cover on level
ground or shelving.
2.10. Record details of work as required.
2.11. Do not expose to extremes of temperature
or humidity.
Notice: Do not operate the starter motor for more
than 20 s at one time. Let the starter motor cool for
at least 2 min.
Table 90. Oil Pressure Switch Set Points
Oil pressure switch
closed
> 0.6 bar ( 8.7 psi)
Oil pressure switch open < 0.6 bar ( 8.7 psi)
OEM Commissioning Check on Engine
Installation After More Than 12 Months
1. Flush the coolant system with proprietary
flushing solution.
2. Refill the coolant system with 50/50 mix of long
life antifreeze mixture.
3. Hot test engine according to the hot test profile.
Refer to Table 91.
4. Drain engine oil and replace engine oil filter.
5. Refill with the correct oil and inhibit the cooling
system using the correct product.
6. Record details of work as required.
Hot Test Description
WARNING When using cleaning agents, solvents
or other chemicals, you must adhere to
the manufacturer's instructions and safety
precautions.
All engines despatched from JCB will have been
subjected to a hot test (checking items such as oil
pressure, engines speeds, torque values etc.) and
therefore the interior surfaces will have been coated
with engine oil.
All coolant galleries are coated with CRODAFLUID
PA75 corrosion inhibitor.
Stored engines will require re-inhibiting every 12
months, this will include hot testing the engine using
a dynamometer. The hot test profile is:
6. 15 - Engine
03 - Crankcase
00 - General
15 - 41 9813/5600-4 15 - 41
00 - General
Introduction .................................................... 15-41
Technical Data ............................................... 15-42
Introduction
The crankcase is the housing for the crankshaft.
The enclosure forms the largest cavity in the engine
and is located below the cylinders. It is integral with
the cylinder bank and forms an engine block. It has
an opening in the bottom to which an oil sump is
attached with a gasket and bolted joint.
The crankcase protects the crankshaft and
connecting rods from foreign objects it also keeps
the engine oil contained and allows the oil to be
pressurised and also provide the rigid structure with
which to join the engine to the transmission.
Figure 171.
B
A
A Crankcase
B Crankshaft
7. 15 - Engine
03 - Crankcase
00 - General
15 - 42 9813/5600-4 15 - 42
Technical Data
Table 92. Crankcase and Bedplate Data
4.4 L 4.8 L
Cylinder bore
(1)
103 –103.02 mm 106 –106.02 mm
Main bearing bolts torque
(2)
First stage 50 N·m 50 N·m
Second stage 115 N·m 115 N·m
Final stage Turn a further 180 ° Turn a further 180 °
Surface finish for cylinder head
joint
(3)
Rz < 15 m, Rmax < 20 Rz < 15 m, Rmax < 20
Diameter of first oversize bore 103.5 –103.52 mm 106.5 –106.52 mm
Diameter of second oversize bore 104 –104.02 mm
Main bearing bore (without bear-
ings)
Numbers 1 to 4 92 –92.02 mm 92 –92.02 mm
Number 5 105 –105.02 mm 105 –105.02 mm
Main bearing bore (with bearings)
Numbers 1 to 4 88.047 –88.09 mm 88.047 –88.09 mm
Number 5 100.047 –100.09 mm 100.047 –100.09 mm
Camshaft bore
Numbers 1 to 4 60.04 –60.07 mm 60.04 –60.07 mm
Number 5 (bush) 60.29 –60.32 mm 60.29 –60.32 mm
Permissible wave profile wt < 10 m (2.5 distance) wt < 10 m (2.5 distance)
(1) Nominal diameter to be measured 63mm below the cylinder head face.
(2) Torque information MUST be used in conjunction with the recommended procedures contained in this
manual. Failure to use the appropriate and correct removal, replacement, dismantle and assembly procedures
may result in an engine failure in service. Refer also to the procedures for the correct bolt tightening sequence.
(3) The crankcase to cylinder head surface may be skimmed and restored using the oversize gaskets (0.25mm
and 0.5mm).
8. 15 - Engine
09 - Bedplate
00 - General
15 - 53 9813/5600-4 15 - 53
00 - General
Introduction .................................................... 15-53
Remove and Install ....................................... 15-54
Introduction
The bedplate acts as the main strength component
of the engine. it maintains the correct alignment and
supports the weight of the internal components.
Figure 174.
1
2
1 Bedplate
2 Crankcase
9. 15 - Engine
09 - Bedplate
00 - General
15 - 54 9813/5600-4 15 - 54
Remove and Install
Special Tools
Description Part No. Qty.
Template for Sealant
Bedplate to Crankcase
(4 Cyl)
892/12356 1
Torque Wrench
(10-100Nm)
993/70111 1
Consumables
Description Part No. Size
Cleaner/Degreaser
- General purpose
solvent based parts
cleaner
4104/1557 0.4 L
CAUTION This component is heavy. It must only
be removed or handled using a suitable lifting
method and device.
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Remove the engine, refer to (PIL 15-00).
4. Remove the drive belt, refer to (PIL 15-18).
5. Remove the crankshaft pulley, refer to (PIL
15-12).
6. Remove the oil sump, refer to (PIL 15-45).
7. Disconnect and remove the fuel pipes from the
injectors, refer to (PIL 18-96).
8. Remove the rocker cover, refer to (PIL 15-42).
9. Remove the fuel injectors, refer to (PIL 18-18).
10. Remove the rocker assembly including the push
rods, refer to (PIL 15-42).
11. It is not necessary to remove the cylinder head
assembly to remove the crankshaft. If however
the cylinder head needs to be removed for other
reasons (for piston and connecting rod removal
for example) remove it now, refer to (PIL 15-06).
12. Remove the fuel injection pump, refer to (PIL
18-18).
13. Remove the starter motor, refer to (PIL 15-75).
14. Remove the high duty PTO (Power Take-Off)
device (if installed).
15. Position the engine upside down in a suitable jig
or fixture, supported at the front of the cylinder
block.
16. Remove the flywheel, refer to (PIL 15-54).
17. Remove the flywheel housing, refer to (PIL
15-54).
18. Remove the fuel injection pump drive gear, refer
to (PIL 15-51).
19. Remove the oil pump, refer to (PIL 15-60).
20. Remove the high duty PTO idler drive gear (if
installed), refer to (PIL 15-51).
21. Remove the crankshaft drive gear, refer to (PIL
15-51).
22. Remove the camshaft, refer to (PIL 15-15).
23. Remove the rear timing case, refer to (PIL
15-51).
24. If the pistons and connecting rods have not been
removed, undo and remove the main bearing
caps, refer to (PIL 15-12).
11. 15 - Engine
09 - Bedplate
00 - General
15 - 56 9813/5600-4 15 - 56
Remove
1. Remove the bedplate peripheral bolts.
2. Progressively remove the main bearing bolts in
reverse order starting at bolt 10. The bolts MUST
NOT be re-used. Discard the bolts.
3. Install the four temporary lifting bolts. Carefully
separate the bedplate from the crankcase. Use
suitable lifting equipment (if the bedplate is lifted
manually, two people will be required). DO NOT
use a lever to separate the bedplate.
4. Remove and discard the O-ring.
5. Carefully remove the upper bearing shells from
the bedplate, remove the bedplate.
Figure 176.
18
18
18
18
18
T6
T6
T6
18
12
T6
P3
13
11
A (T5)
V
YY P2
51
9
4
8
3
7
62
10
T4
T4
W
P2
B (T5)
Y Y P2
X
1-10 Main bearing bolts 11 Bedplate peripheral bolts (x16)
12 Bedplate 13 Crankcase
18 Lower bearing shells (x5) A Left side template
B Right side template T3 Angle Gauge (obtain locally)
12. 15 - Engine
09 - Bedplate
00 - General
15 - 57 9813/5600-4 15 - 57
T4 Guide pins (x2 obtain locally) T5 Sealant template
T6 Lifting bolts (x4 obtain locally) V Sealant template portion for removal
W Bearing tab X Rear main bearing
Y Bearing location tab P2 Anaerobic sealant
P3 O-ring
13. 15 - Engine
09 - Bedplate
00 - General
15 - 58 9813/5600-4 15 - 58
Before Installation
1. Clean off all traces of the old sealant compound
from the crankcase and bedplate mating faces.
2. Use a suitable degreasing agent to carefully
clean the main bearing saddles in the bedplate
and crankcase. Take care not to block the oil
ways or the piston cooling jets.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
Important: Anaerobic sealant will not start to cure
whilst it is open to the atmosphere, however when
air is excluded (for instance when the two parts are
put together) it will immediately start to harden. Make
sure that all the necessary tools, bolts etc. are readily
available prior to assembling the components. The
parts must be installed and tightened to the correct
torque value within 5 minutes (with a maximum
permissible time of 15 minutes).
Important: BEFORE installing the bedplate: DO NOT
rotate the crankshaft. Make sure that the upper main
bearing shells are flush with the bottom face of the
crankcase.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. Install the two guide pins T4 to the crankcase
bedplate fixing holes as shown.
4. Install the four lifting bolts T6 to the bedplate as
shown.
5. Install a new O-ring at the bedplate.
6. Use a suitable degreasing agent to clean both
sides of the lower bearing shells. Assemble the
lower bearing shells into the bedplate. Lubricate
the lower bearing shells with clean engine oil.
Note: Make sure that the location tab W engages
in the slot as shown.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
7. Note: The sealant template T5 is used on
the crankcase, NOT the bedplate. The sealant
template T5 comprises of two pieces, A and B.
Modify the template A by removing portion V.
Special Tool: Template for Sealant Bedplate to
Crankcase (4 Cyl) (Qty.: 1)
8. Locate the holes in the templates A and B using
four fixing bolts at positions Y. Use the templates
as a guide apply beads of sealant P2 around the
crankcase/bedplate mating face as shown to the
dimension specified.
Length/Dimension/Distance: 1.5 mm
9. Remove the four fixing bolts at positions Y.
Remove the templates A and B, make sure
you do not smudge the sealant. Discard the
templates.
10. Add beads of sealant P2 around the four bolt
holes at positions Y, so as to join the sealant
beads as shown at X.
11. Make sure that the location guide pins T4 are in
position in the crankcase. Assemble the bedplate
to the crankcase use the alignment guide pins.
12. Note: The bedplate is heavy. Two people will
be required to lift and rotate the bedplate safely
on to the crankcase. Install new main bearing
bolts 1-10. Tighten the bolts to the correct torque
value in pairs, starting in the centre and working
outwards (in sequence 1-10) to the 1st stage pre-
torque.
Special Tool: Torque Wrench (10-100Nm) (Qty.:
1)
13. Install the bedplate peripheral bolts. Tighten the
bolts to the correct torque value.
14. After installation and tightening the bedplate
peripheral bolts, further tighten the main bearing
bolts in pairs, starting in the centre and working
outwards (in sequence 1-10) to the 2nd stage
pre-torque.
15. Finally, angle tighten the main bearing bolts in
pairs, starting in the centre and working outwards
(in sequence 1-10) for the final stage torque. Use
the torque and angle method, refer to Fasteners
and Fixings, General, Introduction (PIL 72-00).
Important: If the parts have not been tightened to the
correct torque value within the maximum 15 minute
time period, then the parts must be separated,
thoroughly cleaned and fresh sealant applied.
After Installation
1. Check that the crankshaft can be freely rotated
by hand. Remove the bedplate lifting bolts T6.
2. Carry out the procedures listed, Before removal
in reverse order.
Table 95. Torque Table
Item Torque Value
1-10 (1st Stage) 50 N·m
1-10 (2nd Stage) 115 N·m
14. 15 - Engine
12 - Crankshaft
00 - General
15 - 63 9813/5600-4 15 - 63
Component Identification
Figure 177.
B
A
A Crankcase
B Crankshaft
15. 15 - Engine
12 - Crankshaft
00 - General
15 - 64 9813/5600-4 15 - 64
Operation
Lubrication
Oil is fed from the main gallery via five drillings, one
to each of the main bearings. A groove around the
diameter of the upper main bearing shell allows oil
transfer to cross drillings in the crankshaft to feed
each of the big end bearings. Crankshaft gear is
'splash' lubricated. Front and rear crankshaft oil seals
prevent oil leakage from, and dirt ingress to, the
engine.
Figure 178.
1 Main gallery 2 Drillings (x5)
3 Main bearings 4 Big end bearings
5 Cross drillings 6 Crankshaft gear
7 Crankshaft oil seal 8 Crankshaft oil seal
16. 15 - Engine
12 - Crankshaft
00 - General
15 - 65 9813/5600-4 15 - 65
Check (Condition)
1. Check the main bearing surfaces for damage and
excessive wear.
Figure 179.
A
A Main bearing shells
2. Measure the crankshaft diameters to confirm
they are within service limits, refer to Technical
Data (PIL 15-12).
Figure 180.
B
B Crankshaft
3. Check that the oil-way cross drillings in the
crankshaft are clear and free from debris.
Blocked or restricted oil-ways will cause oil
starvation at the big end bearings.
4. Check that the piston cooling J-jets are clear. If
the J-jets cannot be cleared remove the fixing
screws. Remove theJ-jets and discard them.
5. Install new J-jets.
Figure 181.
D
C
C J-jets
D Fixing screws
17. 15 - Engine
12 - Crankshaft
00 - General
15 - 66 9813/5600-4 15 - 66
Remove and Install
Consumables
Description Part No. Size
Cleaner/Degreaser
- General purpose
solvent based parts
cleaner
4104/1557 0.4 L
CAUTION This component is heavy. It must only
be removed or handled using a suitable lifting
method and device.
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Remove the engine, refer to (PIL 15-00).
4. Remove the drive belt, refer to (PIL 15-18).
5. Remove the crankshaft pulley, refer to (PIL
15-12).
6. Remove the oil sump, refer to (PIL 15-45).
7. Disconnect and remove the fuel pipes from the
injectors, refer to (PIL 18-96).
8. Remove the rocker cover, refer to (PIL 15-42).
9. Remove the fuel injectors, refer to (PIL 18-18).
10. Remove the rocker assembly including the push
rods, refer to (PIL 15-42).
11. It is not necessary to remove the cylinder head
assembly to remove the crankshaft. If however
the cylinder head needs to be removed for other
reasons (for piston and connecting rod removal
for example) remove it now, refer to (PIL 15-06).
12. Remove the fuel injection pump, refer to (PIL
18-18).
13. Remove the starter motor, refer to (PIL 15-75).
14. Remove the high duty PTO device (if installed).
15. Position the engine upside down in a suitable jig
or fixture, supported at the front of the cylinder
block.
16. Remove the flywheel, refer to (PIL 15-54).
17. Remove the flywheel housing, refer to (PIL
15-54).
18. Remove the fuel injection pump drive gear, refer
to (PIL 15-51).
19. Remove the oil pump, refer to (PIL 15-60).
20. Remove the high duty PTO idler drive gear (if
installed), refer to (PIL 15-51).
21. Remove the crankshaft drive gear, refer to (PIL
15-51).
22. Remove the camshaft, refer to (PIL 15-15).
23. Remove the rear timing case, refer to (PIL
15-51).
24. If the pistons and connecting rods have not been
removed, undo and remove the main bearing
caps, refer to (PIL 15-12).
25. Remove the bedplate, refer to (PIL 15-09).
Remove
1. Remove the thrust washers between the
crankshaft and crankcase rear main bearing.
18. 15 - Engine
12 - Crankshaft
00 - General
15 - 67 9813/5600-4 15 - 67
Figure 182.
C
B
A
A
A Thrust Washers B Crankshaft
C Rear main bearing
2. Put labels on the thrust washers to make sure
that they are installed in the correct positions
during assembly.
3. Use suitable lifting equipment to carefully lift the
crankshaft from the crankcase (if the crankshaft
is lifted manually, two people will be required).
4. Carefully lift out the bearing shells.
Figure 183.
D
D Main bearing shells
5. It is recommended that the bearing shells are
replaced. If however they are to be used again,
put label on the shells to make sure that they
are installed in their original positions during
assembly.
6. Inspect the crankshaft and main bearings etc.
for damage and excessive wear. Refer to Check
Condition (PIL 15-12).
Before Installation
1. Clean off all traces of the old sealant compound
from the crankcase and bedplate mating faces.
2. Use a suitable degreasing agent to carefully
clean the main bearing saddles in the bedplate
and crankcase. Take care not to block the oil
ways or the piston cooling jets.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
Important: Cleanliness is of the utmost importance.
Blocked oil-ways or oil jets will cause engine failure.
Before you install the crankshaft make sure that ALL
oil-ways and jets are clear and free from debris.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. If removed or a new crankcase is being installed
then install cooling J jets as follows:
19. 15 - Engine
12 - Crankshaft
00 - General
15 - 68 9813/5600-4 15 - 68
Figure 184.
F
E
E J jets (x4)
F Fixing screws
3.1. Insert the cooling jets into the crankcase.
3.2. Note: There are different types of cooling
jets installed depending on the engine
application. The jets are colour coded.
3.3. Be sure to install the correct jets. Refer to
the relevant parts catalogue for the correct
cooling jet identification.
3.4. Tighten the retaining screws to the correct
torque value.
4. Install the upper bearing shells as follows:
Figure 185.
D
G
D Main bearing shells
G Bearing location tab
4.1. Use a suitable degreasing agent to make
sure that the surface of the upper bearing
shells are clean.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
4.2. Assemble the bearing shells into the
crankcase bearing saddles. Make sure that
the location tab engages into the slot as
shown.
4.3. Important: Make sure that the oil-way holes
in the bearing saddles align with the holes
in the bearing shell. If the holes are even
partially misaligned the piston cooling oil jet
will be restricted, causing the engine to fail.
4.4. Lubricate the upper bearing shells with
clean engine oil.
5. Use suitable lifting equipment (if the crankshaft
is lifted manually, two people will be required), to
carefully lower the crankshaft into the crankcase.
DO NOT rotate the crankshaft, the bearing shells
can become dislodged, refer to step 4.
6. Install the thrust washers as follows:
20. 15 - Engine
12 - Crankshaft
00 - General
15 - 69 9813/5600-4 15 - 69
Figure 186.
C
B
A
A
A
H
A Thrust washers B Crankshaft
C Rear main bearing H Oil slot - thrust washers
6.1. Slide the thrust washers between the
crankshaft and the crankcase rear main
bearing.
6.2. Make sure that they are installed in the
correct positions, with the two slots facing
outwards from the bearing saddle.
6.3. If necessary, push the crankshaft forward
and then backwards to obtain clearance to
install the thrust washers.
6.4. DO NOT rotate the crankshaft, the bearing
shells can become dislodged, refer to step
4.
7. Check that the crankshaft end float is within
service limits, refer to Technical Data (PIL 15-12).
Table 97. Torque Values
Item Nm
F 24
21. 15 - Engine
12 - Crankshaft
03 - Main Bearing
15 - 70 9813/5600-4 15 - 70
03 - Main Bearing
Introduction .................................................... 15-70
Check (Condition) .......................................... 15-71
Remove and Install ....................................... 15-71
Introduction
In a piston engine, the main bearings are the
bearings on which the crankshaft rotates.
The bearings hold the crankshaft in place and
prevent the forces created by the piston and
transmitted to the crankshaft by the connecting rods
from dislodging the crankshaft, instead forcing the
crank to convert the reciprocating movement into
rotation.
Figure 187.
A
B
A Main bearing
B Crankshaft
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23. 15 - Engine
12 - Crankshaft
03 - Main Bearing
15 - 71 9813/5600-4 15 - 71
Check (Condition)
1. Check the bearing shell surfaces for signs of
damage and excessive wear.
2. Measure the crank pin diameters to confirm they
are within service limits.
Refer to: PIL 15-12-00.
3. Renew any parts that are worn or not within the
specified tolerances.
Remove and Install
Refer to: PIL 15-12-00.
24. 15 - Engine
12 - Crankshaft
06 - Front Oil Seal
15 - 72 9813/5600-4 15 - 72
06 - Front Oil Seal
Remove and Install
Special Tools
Description Part No. Qty.
Crankshaft Front Oil
Seal Installation Tool
892/01157 1
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Get access to the engine.
4. Remove the drive belt, refer to (PIL 15-18).
5. Remove the crankshaft pulley, refer to (PIL
15-12-12).
Remove
1. Use a suitable lever behind the lip of the
seal, carefully prise out the oil seal from the
counterbore in the crankcase. Take care not
to scratch or damage the counterbore or the
crankshaft hub. Damaged or dirty sealing faces
will cause the oil seal to fail.
Figure 188.
C
A
B
A Crankshaft oil seal
B Crankcase
C Crankshaft hub
Install
1. Make sure that the counterbore and the
crankshaft hub are clean and free from damage
and corrosion. Use a suitable degreasing agent
to clean all traces of oil and grease from the
counterbore. Important: The oil seal has a special
coating and MUST be installed dry without
lubricant.
2. Dismantle the seal installation tool. Bolt the
centre body to the crankshaft hub, using the
bolts. Refer to Figure 189.
Special Tool: Crankshaft Front Oil Seal
Installation Tool (Qty.: 1)
3. Install the oil seal on to the centre body. Make
sure that the seal is installed the correct way
around. Assemble the outer sleeve on to the
centre body and install the screw. Refer to Figure
189.
25. 15 - Engine
12 - Crankshaft
06 - Front Oil Seal
15 - 73 9813/5600-4 15 - 73
Figure 189.
F D
G
H
B
G
F
C
A
E
A Crankshaft oil seal B Crankcase
C Crankshaft hub D Seal installation tool
E Fixing bolts (x3) F Centre body
G Outer sleeve H Screw
4. Turn the screw to push the seal squarely into
the counterbore until the outer sleeve comes
up against the front edge of the counterbore.
When correctly installed, the front face of the seal
should be flush with the edge of the counterbore
within the specified tolerance. Refer to Figure
190.
Dimension: -0.5 -0/+0.5 mm
Figure 190.
B
G
F
C
A
A Crankshaft oil seal
B Crankcase
C Crankshaft hub
F Centre body
G Outer sleeve
5. Remove the seal installation tool.