This document provides specifications for fluids, lubricants, capacities and torque settings for various JCB machine models. It includes specifications for fuel, engine oil, coolant, transmission fluid, gear oils, brake fluid, hydraulic fluid, greases and other lubricants. Recommended fluids are listed for specific components including engines, gearboxes, axles, brakes, hydraulics and grease points. Temperature ranges and international specifications are also provided for many of the recommended fluids.
Jcb 530 110 and 530-120 servo options telescopic handler service repair manualufjjjskkemmd
This document provides specifications for fluids, lubricants, capacities and torque settings for various JCB machine models including the 525-58/67, 527-58/67, 530-95, 530-110, 530-120, 537-120, 537-130, 525-58 Farm Special Plus 530-67 and 535-67. It lists recommended engine oils, transmission fluids, hydraulic fluids, greases, coolants and their specifications. It also provides fluid capacities for items like the fuel tank, engine, gearbox, axles, brake system and hydraulic tank.
The document is a parts catalog for a wheel loader model 60Z7 powered by a DEUTZ engine. It lists the chassis number and manufacturer's serial number range for the loader. The bulk of the document is an index of parts for the loader organized by name with page references.
Kawasaki 42 zv 2 wheel loader service repair manualfhjsekkemm
The document contains technical manuals for wheel loaders including sections on general information, systems, component operation, disassembly and reassembly, and troubleshooting; it provides specifications, component layouts, operational principles, and procedures for maintenance and repair. Safety information is also included, covering proper use of safety equipment, emergency preparedness, machine inspection, and general precautions. The manuals are intended for experienced technicians to maintain and repair the wheel loaders.
Kawasaki 40 zv 2a wheel loader service repair manualfhjsekkemm
The document contains 3 sections of technical manuals for wheel loaders, including an operational principles manual, disassembly and reassembly manual, and a troubleshooting manual. It provides information on specifications, components, systems, operation, maintenance and repairs for various models of wheel loaders powered by Kubota engines. Serial numbers and parts numbers are listed to identify the applicable models covered.
Jcb 530 110 and 530-120 servo options telescopic handler service repair manualufjjjskkemmd
This document provides specifications for fluids, lubricants, capacities and torque settings for various JCB machine models including the 525-58/67, 527-58/67, 530-95, 530-110, 530-120, 537-120, 537-130, 525-58 Farm Special Plus 530-67 and 535-67. It lists recommended engine oils, transmission fluids, hydraulic fluids, greases, coolants and their specifications. It also provides fluid capacities for items like the fuel tank, engine, gearbox, axles, brake system and hydraulic tank.
The document is a parts catalog for a wheel loader model 60Z7 powered by a DEUTZ engine. It lists the chassis number and manufacturer's serial number range for the loader. The bulk of the document is an index of parts for the loader organized by name with page references.
Kawasaki 42 zv 2 wheel loader service repair manualfhjsekkemm
The document contains technical manuals for wheel loaders including sections on general information, systems, component operation, disassembly and reassembly, and troubleshooting; it provides specifications, component layouts, operational principles, and procedures for maintenance and repair. Safety information is also included, covering proper use of safety equipment, emergency preparedness, machine inspection, and general precautions. The manuals are intended for experienced technicians to maintain and repair the wheel loaders.
Kawasaki 40 zv 2a wheel loader service repair manualfhjsekkemm
The document contains 3 sections of technical manuals for wheel loaders, including an operational principles manual, disassembly and reassembly manual, and a troubleshooting manual. It provides information on specifications, components, systems, operation, maintenance and repairs for various models of wheel loaders powered by Kubota engines. Serial numbers and parts numbers are listed to identify the applicable models covered.
This document is a parts catalog for a wheel loader model 30ZV-2 powered by a Kubota D1803-M-DI-E3B-WLTC1 engine. It lists parts for the engine, air cleaner, and other systems organized by part number, name, quantity, and applicability. Serial numbers listed are 30K1-5001 through 30K1-5001.
This document is a parts catalog for a wheel loader powered by a Kubota D1803-M-D1-E3B-WLTC1 engine. It contains lists of parts for components like the HST pump assembly, piston pump assembly, rotary group, hydraulic control, and piston complete. Each part listing includes the part name, number, quantity, and applicable serial number range.
This document is a parts catalog that lists parts for a 30ZV-2 equipment component. It includes over 90 part names and part numbers organized into categories such as HST Pump Assy, Piston Pump Assy, Rotary Group, Axle Assy, Differential, Cylinder, and more. The catalog provides the part name, part number, quantity, and serial number for replacement parts.
Isuzu 4 hk1 diesel engine service repair manualfhjsekkemm
This document provides instructions for disassembling and removing components from an Isuzu 4HK1 diesel engine used in Kawasaki wheel loaders. The summary includes:
1) The document outlines procedures for removing components like the cylinder head assembly, turbocharger assembly, fuel injection components, valves, camshaft, and more.
2) Instructions are provided with detailed steps and diagrams for each component. Precautions are noted to properly identify parts and avoid damage.
3) Special tools are recommended for some jobs like removing injectors and valve guides to make the process easier.
Hyster u005 (h120 ft) forklift service repair manualfhjsekkemm
This document provides specifications for various lift truck models including:
1) Lifting capacities and weights for the H80FT-H120FT and S80FT-S120FT models ranging from 3,629 to 5,443 kg.
2) Tire sizes, engine specifications, fuel capacities, fluid capacities, and electrical specifications for the different models.
3) Transmission oil pressures and hydraulic system relief pressures at various temperatures and engine speeds.
4) Steering system specifications including cylinder stroke, turning angle, radius and number of turns to lock for each model.
Hyster u005 (h110 ft) forklift service repair manualfhjsekkemm
This document provides specifications for various lift truck models including:
1) Lifting capacities and weights for the H80FT-H120FT and S80FT-S120FT models ranging from 3,629 to 5,443 kg.
2) Tire sizes, engine specifications, fuel capacities, fluid capacities, and electrical specifications for the different models.
3) Transmission oil pressures and hydraulic system relief pressures at various temperatures and engine speeds.
4) Steering system specifications including cylinder stroke, turning angle, radius and number of turns to lock for each model.
Hyster u005 (h100 ft) forklift service repair manualfhjsekkemm
This document provides specifications for various lift truck models including:
1) Lifting capacities and weights for the H80FT-H120FT and S80FT-S120FT models ranging from 3,629 to 5,443 kg.
2) Tire sizes, engine specifications, fuel capacities, fluid capacities, and electrical systems specs for the different models.
3) Transmission oil pressures and hydraulic system relief pressures at various temperatures and engine speeds.
4) Steering system specifications like cylinder stroke, turning radius, and turns to lock for each model.
Hyster u005 (h90 ft) forklift service repair manualfhjsekkemm
This document provides specifications for various lift truck models including:
1) Lifting capacities and weights for the H80FT-H120FT and S80FT-S120FT models ranging from 3,629 to 5,443 kg.
2) Tire sizes, engine specifications, fuel capacities, fluid capacities, and electrical specifications for the different models.
3) Transmission oil pressures and hydraulic system relief pressures at various temperatures and engine speeds.
4) Steering system specifications including cylinder stroke, turning angle, radius and number of turns to lock for each model.
Hyster u005 (h80 ft) forklift service repair manualfhjsekkemm
This document provides specifications for various lift truck models including:
1) Lifting capacities and weights for the H80FT-H120FT and S80FT-S120FT models ranging from 3,629 to 5,443 kg.
2) Tire sizes, engine specifications, fuel capacities, fluid capacities, electrical components, transmission oil pressures, hydraulic relief pressures, and steering details.
3) The document is a service manual containing technical specifications to aid in repair work for these lift truck models.
Hyster u005 (h5.5 ft europe) forklift service repair manualfhjsekkemm
This document provides specifications and service information for Hyster lift truck models, including:
- Lift capacities and counterweight weights for various models
- Tire sizes for drive and steer tires
- Fuel, oil, coolant, and hydraulic tank capacities
- Procedures for removing the drive axle, which involves draining fluids, disconnecting brake and drive lines, and removing mounting bolts.
Hyster u005 (h5.0 ft europe) forklift service repair manualfhjsekkemm
This document provides specifications and service information for Hyster lift truck models, including:
- Lift capacities and counterweight weights for various models
- Tire sizes for drive and steer tires
- Fuel, oil, coolant, and hydraulic tank capacities
- Procedures for removing the drive axle, which involves draining fluids, disconnecting brake and drive lines, and removing mounting bolts.
- Identification of fill plug, drain plug, and bleeder valve locations for the drive axle.
Hyster u005 (h4.5 fts5 europe) forklift service repair manualfhjsekkemm
This document provides specifications and service information for Hyster lift truck models, including:
- Lift capacities and counterweight weights for various models
- Tire sizes for drive and steer tires
- Fuel, oil, coolant, and hydraulic tank capacities
- Procedures for removing the drive axle, which involves draining fluids, disconnecting brake and drive lines, and removing mounting bolts.
- Identification of fill plug, drain plug, and bleeder valve locations for the drive axle.
Hyster u005 (h4.5 ft6 europe) forklift service repair manualfhjsekkemm
This document provides specifications and service information for Hyster lift truck models, including:
- Lift capacities and counterweight weights for various models
- Tire sizes for drive and steer tires
- Fuel, oil, coolant, and hydraulic tank capacities
- Procedures for removing the drive axle, which involves draining fluids, disconnecting brake and drive lines, and removing mounting bolts.
Hyster u005 (h4.0 ft6 europe) forklift service repair manualfhjsekkemm
This document provides specifications and service information for Hyster lift truck models including:
- Lift capacities and weights for various models
- Tire sizes for drive and steer tires
- Fuel, oil, and fluid capacities
- Instructions for removing the drive axle which include draining fluids, disconnecting lines, and lowering the axle assembly.
Hyster u005 (h4.0 ft5 europe) forklift service repair manualfhjsekkemm
This document provides specifications and service information for Hyster lift truck models including:
- Lift capacities and weights for various models
- Tire sizes for drive and steer tires
- Fuel, oil, and fluid capacities
- Instructions for removing the drive axle which include draining fluids, disconnecting lines, and lowering the axle assembly.
Hyster s005 (h120 ft) forklift service repair manualfhjsekkemm
The document provides specifications for various components of Hyster lift truck models ranging from H80FT to H120FT, including:
- Lifting capacities from 8,000 lbs to 12,000 lbs depending on the model
- Counterweight weights ranging from 4,647 lbs to 7,112 lbs
- Tire sizes for drive and steer tires
- Fuel, oil, coolant, and hydraulic tank capacities
- Engine, transmission, hydraulic and electrical system specifications
The document is a service manual that outlines the repair procedures, component specifications, and pressures for systems like the transmission, hydraulics, and steering for the listed Hyster lift truck models.
Hyster s005 (h110 ft) forklift service repair manualfhjsekkemm
The document provides specifications for various components of Hyster lift truck models H80FT through H120FT, including:
- Lifting capacities and counterweight weights for each model
- Tire sizes for different truck configurations
- Fuel, oil, coolant, and other fluid capacities
- Engine and transmission specifications like oil pressures and stall speeds
- Hydraulic system relief pressures
- Steering parameters and turning radii
Hyster s005 (h100 ft) forklift service repair manualfhjsekkemm
The document provides specifications for various components of Hyster lift truck models ranging from H80FT to H120FT, including:
- Lifting capacities from 8,000 lbs to 12,000 lbs depending on the model
- Counterweight weights ranging from 4,647 lbs to 7,112 lbs
- Tire sizes for drive and steer tires
- Fuel, oil, coolant, and hydraulic tank capacities
- Engine, transmission, hydraulic and electrical system specifications
The document is a service manual that outlines the repair procedures, component specifications, and pressures for systems like the transmission, hydraulics, and steering for the listed Hyster lift truck models.
Hyster s005 (h90 ft) forklift service repair manualfhjsekkemm
The document provides specifications for various components of Hyster lift truck models H80FT through H120FT, including:
- Lifting capacities and counterweight weights for each model
- Tire sizes for different truck configurations
- Fuel, oil, coolant, and other fluid capacities
- Engine and transmission specifications like oil pressures and stall speeds
- Hydraulic system relief pressures
- Steering parameters and turning radii
The document is a service manual that outlines repair procedures and provides technical specifications to assist with maintenance and repairs for the specified Hyster lift truck models. It includes detailed tables, figures, and warnings for working on components like the drive axle, differential, brakes, and other parts
Hyster s005 (h80 ft) forklift service repair manualfhjsekkemm
The document provides specifications for various components of Hyster lift truck models H80FT through H120FT, including:
- Lifting capacities and counterweight weights for each model
- Tire sizes for different truck configurations
- Fuel, oil, coolant, and other fluid capacities
- Engine and transmission specifications like oil pressures and stall speeds
- Hydraulic system relief pressures
- Steering parameters and turning radii
This document is a parts catalog for a wheel loader model 30ZV-2 powered by a Kubota D1803-M-DI-E3B-WLTC1 engine. It lists parts for the engine, air cleaner, and other systems organized by part number, name, quantity, and applicability. Serial numbers listed are 30K1-5001 through 30K1-5001.
This document is a parts catalog for a wheel loader powered by a Kubota D1803-M-D1-E3B-WLTC1 engine. It contains lists of parts for components like the HST pump assembly, piston pump assembly, rotary group, hydraulic control, and piston complete. Each part listing includes the part name, number, quantity, and applicable serial number range.
This document is a parts catalog that lists parts for a 30ZV-2 equipment component. It includes over 90 part names and part numbers organized into categories such as HST Pump Assy, Piston Pump Assy, Rotary Group, Axle Assy, Differential, Cylinder, and more. The catalog provides the part name, part number, quantity, and serial number for replacement parts.
Isuzu 4 hk1 diesel engine service repair manualfhjsekkemm
This document provides instructions for disassembling and removing components from an Isuzu 4HK1 diesel engine used in Kawasaki wheel loaders. The summary includes:
1) The document outlines procedures for removing components like the cylinder head assembly, turbocharger assembly, fuel injection components, valves, camshaft, and more.
2) Instructions are provided with detailed steps and diagrams for each component. Precautions are noted to properly identify parts and avoid damage.
3) Special tools are recommended for some jobs like removing injectors and valve guides to make the process easier.
Hyster u005 (h120 ft) forklift service repair manualfhjsekkemm
This document provides specifications for various lift truck models including:
1) Lifting capacities and weights for the H80FT-H120FT and S80FT-S120FT models ranging from 3,629 to 5,443 kg.
2) Tire sizes, engine specifications, fuel capacities, fluid capacities, and electrical specifications for the different models.
3) Transmission oil pressures and hydraulic system relief pressures at various temperatures and engine speeds.
4) Steering system specifications including cylinder stroke, turning angle, radius and number of turns to lock for each model.
Hyster u005 (h110 ft) forklift service repair manualfhjsekkemm
This document provides specifications for various lift truck models including:
1) Lifting capacities and weights for the H80FT-H120FT and S80FT-S120FT models ranging from 3,629 to 5,443 kg.
2) Tire sizes, engine specifications, fuel capacities, fluid capacities, and electrical specifications for the different models.
3) Transmission oil pressures and hydraulic system relief pressures at various temperatures and engine speeds.
4) Steering system specifications including cylinder stroke, turning angle, radius and number of turns to lock for each model.
Hyster u005 (h100 ft) forklift service repair manualfhjsekkemm
This document provides specifications for various lift truck models including:
1) Lifting capacities and weights for the H80FT-H120FT and S80FT-S120FT models ranging from 3,629 to 5,443 kg.
2) Tire sizes, engine specifications, fuel capacities, fluid capacities, and electrical systems specs for the different models.
3) Transmission oil pressures and hydraulic system relief pressures at various temperatures and engine speeds.
4) Steering system specifications like cylinder stroke, turning radius, and turns to lock for each model.
Hyster u005 (h90 ft) forklift service repair manualfhjsekkemm
This document provides specifications for various lift truck models including:
1) Lifting capacities and weights for the H80FT-H120FT and S80FT-S120FT models ranging from 3,629 to 5,443 kg.
2) Tire sizes, engine specifications, fuel capacities, fluid capacities, and electrical specifications for the different models.
3) Transmission oil pressures and hydraulic system relief pressures at various temperatures and engine speeds.
4) Steering system specifications including cylinder stroke, turning angle, radius and number of turns to lock for each model.
Hyster u005 (h80 ft) forklift service repair manualfhjsekkemm
This document provides specifications for various lift truck models including:
1) Lifting capacities and weights for the H80FT-H120FT and S80FT-S120FT models ranging from 3,629 to 5,443 kg.
2) Tire sizes, engine specifications, fuel capacities, fluid capacities, electrical components, transmission oil pressures, hydraulic relief pressures, and steering details.
3) The document is a service manual containing technical specifications to aid in repair work for these lift truck models.
Hyster u005 (h5.5 ft europe) forklift service repair manualfhjsekkemm
This document provides specifications and service information for Hyster lift truck models, including:
- Lift capacities and counterweight weights for various models
- Tire sizes for drive and steer tires
- Fuel, oil, coolant, and hydraulic tank capacities
- Procedures for removing the drive axle, which involves draining fluids, disconnecting brake and drive lines, and removing mounting bolts.
Hyster u005 (h5.0 ft europe) forklift service repair manualfhjsekkemm
This document provides specifications and service information for Hyster lift truck models, including:
- Lift capacities and counterweight weights for various models
- Tire sizes for drive and steer tires
- Fuel, oil, coolant, and hydraulic tank capacities
- Procedures for removing the drive axle, which involves draining fluids, disconnecting brake and drive lines, and removing mounting bolts.
- Identification of fill plug, drain plug, and bleeder valve locations for the drive axle.
Hyster u005 (h4.5 fts5 europe) forklift service repair manualfhjsekkemm
This document provides specifications and service information for Hyster lift truck models, including:
- Lift capacities and counterweight weights for various models
- Tire sizes for drive and steer tires
- Fuel, oil, coolant, and hydraulic tank capacities
- Procedures for removing the drive axle, which involves draining fluids, disconnecting brake and drive lines, and removing mounting bolts.
- Identification of fill plug, drain plug, and bleeder valve locations for the drive axle.
Hyster u005 (h4.5 ft6 europe) forklift service repair manualfhjsekkemm
This document provides specifications and service information for Hyster lift truck models, including:
- Lift capacities and counterweight weights for various models
- Tire sizes for drive and steer tires
- Fuel, oil, coolant, and hydraulic tank capacities
- Procedures for removing the drive axle, which involves draining fluids, disconnecting brake and drive lines, and removing mounting bolts.
Hyster u005 (h4.0 ft6 europe) forklift service repair manualfhjsekkemm
This document provides specifications and service information for Hyster lift truck models including:
- Lift capacities and weights for various models
- Tire sizes for drive and steer tires
- Fuel, oil, and fluid capacities
- Instructions for removing the drive axle which include draining fluids, disconnecting lines, and lowering the axle assembly.
Hyster u005 (h4.0 ft5 europe) forklift service repair manualfhjsekkemm
This document provides specifications and service information for Hyster lift truck models including:
- Lift capacities and weights for various models
- Tire sizes for drive and steer tires
- Fuel, oil, and fluid capacities
- Instructions for removing the drive axle which include draining fluids, disconnecting lines, and lowering the axle assembly.
Hyster s005 (h120 ft) forklift service repair manualfhjsekkemm
The document provides specifications for various components of Hyster lift truck models ranging from H80FT to H120FT, including:
- Lifting capacities from 8,000 lbs to 12,000 lbs depending on the model
- Counterweight weights ranging from 4,647 lbs to 7,112 lbs
- Tire sizes for drive and steer tires
- Fuel, oil, coolant, and hydraulic tank capacities
- Engine, transmission, hydraulic and electrical system specifications
The document is a service manual that outlines the repair procedures, component specifications, and pressures for systems like the transmission, hydraulics, and steering for the listed Hyster lift truck models.
Hyster s005 (h110 ft) forklift service repair manualfhjsekkemm
The document provides specifications for various components of Hyster lift truck models H80FT through H120FT, including:
- Lifting capacities and counterweight weights for each model
- Tire sizes for different truck configurations
- Fuel, oil, coolant, and other fluid capacities
- Engine and transmission specifications like oil pressures and stall speeds
- Hydraulic system relief pressures
- Steering parameters and turning radii
Hyster s005 (h100 ft) forklift service repair manualfhjsekkemm
The document provides specifications for various components of Hyster lift truck models ranging from H80FT to H120FT, including:
- Lifting capacities from 8,000 lbs to 12,000 lbs depending on the model
- Counterweight weights ranging from 4,647 lbs to 7,112 lbs
- Tire sizes for drive and steer tires
- Fuel, oil, coolant, and hydraulic tank capacities
- Engine, transmission, hydraulic and electrical system specifications
The document is a service manual that outlines the repair procedures, component specifications, and pressures for systems like the transmission, hydraulics, and steering for the listed Hyster lift truck models.
Hyster s005 (h90 ft) forklift service repair manualfhjsekkemm
The document provides specifications for various components of Hyster lift truck models H80FT through H120FT, including:
- Lifting capacities and counterweight weights for each model
- Tire sizes for different truck configurations
- Fuel, oil, coolant, and other fluid capacities
- Engine and transmission specifications like oil pressures and stall speeds
- Hydraulic system relief pressures
- Steering parameters and turning radii
The document is a service manual that outlines repair procedures and provides technical specifications to assist with maintenance and repairs for the specified Hyster lift truck models. It includes detailed tables, figures, and warnings for working on components like the drive axle, differential, brakes, and other parts
Hyster s005 (h80 ft) forklift service repair manualfhjsekkemm
The document provides specifications for various components of Hyster lift truck models H80FT through H120FT, including:
- Lifting capacities and counterweight weights for each model
- Tire sizes for different truck configurations
- Fuel, oil, coolant, and other fluid capacities
- Engine and transmission specifications like oil pressures and stall speeds
- Hydraulic system relief pressures
- Steering parameters and turning radii
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
2. Contents
9803/3600 Issue 8*
This Service Manual covers the following Machines:-
525-58 and 525-58 Farm Special - from machine Serial Number 561001
525-67 and 525-67 Farm Special - from machine Serial Number 561001
525-58 and 525-67 Farm Special Plus
525-58 and 525-67 Basic Servo Options
527-58 and 527-67 - from machine Serial Number 572775
530-95 - from machine Serial Number 564980
530-110 - from machine Serial Number 563359
530-110 and 530-120 - PlaceAce
530-110 and 530-120 Servo Options
530-120 - from machine Serial Number 562601
530-67 and 530-67 Farm Special - from machine Serial Number 571001
535-67 - from machine Serial Number 572775
537-120 and 537-130 from machine Serial Number 572900
Information covers two stage and three stage boom machines.
General 1
Hydraulics 2
Body and Framework 3
PlaceAce Control System 4
Servo Control System 4A
Engine 5
Transmission 6
Axles 7
Brakes 8
Hydraulic Steering 9
Electrics 10
Service Tools 11
Index
*
Open front screen
3. Contents
9803/3600 Issue 2*
Introduction
This publication is designed for the benefit of JCB Distributor Service Engineers who are receiving, or have received, training
by JCB Technical Training Department.
It is assumed that these personnel have a sound knowledge of workshop practice, safety procedures, and general techniques
associated with the maintenance and repair of hydraulic earthmoving equipment. Therefore these basic subjects generally are
omitted from this manual, the intention being to convey only more specialised information concerning particular aspects of a
machine or component.
For example, renewal of oil seals, gaskets, etc., and any component showing obvious signs of wear or damage is expected as
a matter of course, and therefore information of this nature is included only in the context of specialised procedures or where a
range of wear tolerances is required. Similarly, it is expected that components will be cleaned and lubricated where
appropriate, also that any opened hose or pipe connections will be blanked to prevent excessive loss of hydraulic fluid and
ingress of dirt.
For convenience this manual is compiled in sections, e.g. "Hydraulics", "Electrics", etc. but, to find details of a specific
component, reference should be made to the alphabetical index at the back of the book.
Illustrations which show a dismantled component are numbered as a guide to the dismantling sequence, which generally can
be reversed for assembly.
Torque settings are given as a 'mean' figure which may be varied by plus or minus 3%. Torque figures indicated are for dry
threads, hence for lubricated threads may be reduced by one third. Where no figure is quoted in the text, refer to page 1/1 - 3.
'Left Hand' and 'Right Hand' are as viewed from the rear of the machine looking forward.
! WARNING
Asbestos
Asbestos dust can damage your lungs. Some engine joints
and gaskets may contain asbestos. Take the following
precautions when working on them.
1 Wear a face mask and gloves.
2 Work in a well ventilated area and do not smoke.
3 Do not use a rotary wire brush, use a hand scraper.
4 Make sure the material to be removed is wet with oil or
water to contain loose particles.
5 Place all material into plastic bags and dispose in
accordance with local regulations.
GEN-1-8
! WARNING
Fluoroelastomeric Materials
Certain seals and gaskets (e.g. crankshaft oil seal) on JCB
machines contain fluoroelastomeric materials such as Viton,
Fluorel and Technoflon. Fluoroelastomeric materials
subjected to high temperatures can produce highly corrosive
hydrofluoric acid. THIS ACID CAN SEVERELY BURN.
New fluoroelastomeric components at ambient temperature
require no special safety precautions.
Used fluoroelastomeric components whose temperatures
have not exceeded 300°C require no special safety
precautions. If evidence of decomposition (e.g. charring) is
found, refer to the next paragraph for safety instructions DO
NOT TOUCH COMPONENT OR SURROUNDING AREA.
Used fluoroelastomeric components subjected to
temperatures greater than 300°C (e.g. engine fire) must be
treated using the following safety procedure. Make sure that
heavy duty gloves and special safety glasses are worn:
1 Ensure that components have cooled then remove and
place material into plastic bags.
2 Thoroughly wash contaminated area with 10% calcium
hydroxide or other suitable alkali solution, if necessary
use wire wool to remove burnt remains.
3 Thoroughly wash contaminated area with detergent and
water.
4 Contain all removed material, gloves etc. used in this
operation in sealed plastic bags and dispose of in
accordance with Local Authority Regulations.
DO NOT BURN FLUOROELASTOMERIC MATERIALS.
If contamination of skin or eyes occurs, wash the affected
area with a continuous supply of clean water or with calcium
hydroxide solution for 15-60 minutes. Get medical attention
immediately.
INT-3-3-5/1
4. Colour Coding
The following colour coding, used on illustrations to denote various conditions of oil pressure and flow, is standardised
throughout JCB Service publications.
9803/3600 Issue 1
A390940
Full Pressure
Pressure generated from operation of a service. Depending on application this may
be anything between neutral circuit pressure and M.R.V. operating pressure.
Pressure
Pressure that is above neutral circuit pressure but lower than that denoted by red.
Servo
Oil pressure used in controlling a device (servo).
Neutral
Neutral circuit pressure.
Exhaust
Cavitation
Oil subjected to a partial vacuum due to a drop in pressure (cavitation).
Lock Up
Oil trapped within a chamber or line, preventing movement of components (lock up).
Red
Pink
Orange
Blue
Green
Light
Green
Yellow
6. 1 - 1
1 General
9803/3600
1
1 - 1
Issue 7*
FLUIDS, LUBRICANTS, CAPACITIES AND SPECIFICATIONS
(525-58, 67, 527-58, 67, 530-95)
Note: New engines DO NOT require a running-in period. The engine/machine should be used in a normal work cycle
immediately; glazing of the piston cylinder bores, resulting in excessive oil consumption, could occur if the engine is gently run-
in. Under no circumstances should the engine be allowed to idle for extended periods; (e.g. warming up without load). Engines
of new machines are filled at the factory with JCB 10W/30 Multigrade oil. This oil should be drained after the first 100 hours
operation and the engine filled with the appropriate recommended grade as shown in the lubrication chart. JCB 10W/30
Multigrade should also be used for the first 100 hours operation whenever a new or reconditioned engine is fitted to the
machine. After the first 100 hours operation, it is essential that the 10W/30 oil is replaced by the lubricant recommended below.
ITEM CAPACITY FLUID/LUBRICANT INTERNATIONAL
Litres (Gal) SPECIFICATION
Fuel Tank 90 (20) Diesel Oil (See Types of Fuel) ASTM D975-66T Nos. 1D, 2D
Engine (Oil) 10 (2.2) JCB 15W/40 Multigrade SAE15W/40, MIL-L-46152B,
-10 °C to 50 °C (14 °F to 122 °F) API CD/SE, MIL-L-2104
JCB Super Universal Agricultural SAE10W/30, MIL-L-2105, MIL-L-46152
-15 °C to 30 °C (5 °F to 86 °F) API CD/SE, MIL-L-2104C
JCB Torque Converter Fluid SAE10W, MIL-L-46152, MIL-L-2104D
-18 °C to 0 °C (0 °F to 32 °F) API CD/SE
Engine (Coolant) 17 (3.7) JCB Universal Antifreeze/water ASTM D3306-74
( See Coolant Mixtures)
Gearbox
Syncro Shuttle 18.25 (4.0) JCB Special Transmission Fluid ESP-M2C 33G
Powershift †15.0 (3.3) JCB Special Transmission Fluid ESP-M2C 33G
Front Axle
Housing 18 (3.9) JCB Special Gear Oil ESEN-M2C 86A/B
Hubs (x2) 2.0 (0.4) JCB Special Gear Oil ESEN-M2C 86A/B
Rear Axle
Housing 13 (2.8) JCB Special Gear Oil ESEN-M2C 86A/B
Hubs (x2) 2.0 (0.4) JCB Special Gear Oil ESEN-M2C 86A/B
Brake System JCB Light Hydraulic Fluid ISO VG15
DO NOT USE ORDINARY BRAKE FLUID
Hydraulic Tank *152 (33.5) JCB High Performance Hydraulic Oil ISO VG46
(Above 38 °C, 100 °F)
JCB Special Hydraulic Fluid ISO VG32
(Below 38 °C, 100 °F)
Grease Points JCB Special MPL Grease Lithium based, No. 2 consistency
Wear Pad Runways JCB Waxoyl
Boom Hoses JCB Special Slide Lubricant
* Note: This is nominal machine capacity. The total hydraulic system capacity depends on the equipment being used. Fill with
all rams closed. Watch level sight glass when filling.
† Note: This is a system capacity. Use the 'MIN' and 'MAX' marks on the dipstick when refilling the system.
Coolant Mixtures % Antifreeze Starts to Freeze
55 9.35 litres (2.04 gal) -36° C (-33 °F)
*
*
7. 1 - 2
1 General
9803/3600
1
1 - 2
Issue 8*
Note: New engines DO NOT require a running-in period. The engine/machine should be used in a normal work cycle
immediately; glazing of the piston cylinder bores, resulting in excessive oil consumption, could occur if the engine is gently run-
in. Under no circumstances should the engine be allowed to idle for extended periods; (e.g. warming up without load). Engines
of new machines are filled at the factory with JCB 10W/30 Multigrade oil. This oil should be drained after the first 100 hours
operation and the engine filled with the appropriate recommended grade as shown in the lubrication chart. JCB 10W/30
Multigrade should also be used for the first 100 hours operation whenever a new or reconditioned engine is fitted to the
machine. After the first 100 hours operation, it is essential that the 10W/30 oil is replaced by the lubricant recommended
below.
ITEM CAPACITY FLUID/LUBRICANT INTERNATIONAL
Litres (Gal) SPECIFICATION
Fuel Tank 90 (20) Diesel Oil (See Types of Fuel) ASTM D975-66T Nos. 1D, 2D
Engine (Oil)
Engine Type: 10 (2.2) JCB Super Multigrade 15W/40 SAE15W/40
AA, AB, AR & AK -10°C to 50°C (14°F to 122°F) API CF4/SG
Builds JCB Super Multigrade 10W/30 SAE 10W/30
-15°C to 40°C (5°F to 104°F) API CF4/SG
Engine Type: JCB Super Universal Agricultural SAE10W/30
AA & AB Builds -15°C to 30°C (5°F to 86°F) API CD/SE
Only JCB Torque Converter Fluid SAE10W
-18°C to 0°C (0°F to 32°F) API CD/SE
Engine (Coolant) JCB Four Seasons Antifreeze ASTM D3306-74
System 18 (3.9) And Summer Coolant
Antifreeze 10 (2.2) ( See Coolant Mixtures)
Syncro Shuttle 18.25 (4.0) JCB Special Transmission Fluid ESP-M2C 33G
Axles
Housing (Front) 18 (3.9) JCB High Performance Gear Oil API GL4
Housing (Rear) 13 (2.8)
Hubs (x2) 2.0 (0.4)
Brake System JCB Light Hydraulic Fluid ISO VG15
DO NOT USE ORDINARY BRAKE FLUID
Hydraulic Tank (*) 190 (41.8) JCB High Performance Hydraulic Oil ISO VG46
(Above 38°C, 100°F)
JCB Special Hydraulic Fluid ISO VG32
(Below 38 °C, 100 °F)
JCB Light Hydraulic Fluid ISO VG15
(For Iceland, Norway, Sweden
and Finland ONLY)
Grease Points (**) JCB HP Grease Lithium complex NLGI No. 2 consistency
including extreme pressure additives
JCB Special MPL-EP Grease Lithium based NLGI No. 2 consistency
including extreme pressure additives
Wear Pad Runways JCB Waxoyl
Boom Hoses JCB Special Slide Lubricant
(*) Note: This is nominal machine capacity. The total hydraulic system capacity depends on the equipment being used. Fill and
check with all rams closed. Watch level sight glass when filling.
(**) Note: If JCB MPL Grease is used, all 50 hour greasing operations must be carried out at TEN (10) HOUR intervals; all 500
hour greasing operations must be carried out at 50 HOUR intervals.
FLUIDS, LUBRICANTS, CAPACITIES AND SPECIFICATIONS
(530-110)
8. 1 - 2A
1 General
9803/3600
1
1 - 2A
Issue 2*
Note: New engines DO NOT require a running-in period. The engine/machine should be used in a normal work cycle
immediately; glazing of the piston cylinder bores, resulting in excessive oil consumption, could occur if the engine is gently run-
in. Under no circumstances should the engine be allowed to idle for extended periods; (e.g. warming up without load). Engines
of new machines are filled at the factory with JCB 10W/30 Multigrade oil. This oil should be drained after the first 100 hours
operation and the engine filled with the appropriate recommended grade as shown in the lubrication chart. JCB 10W/30
Multigrade should also be used for the first 100 hours operation whenever a new or reconditioned engine is fitted to the
machine. After the first 100 hours operation, it is essential that the 10W/30 oil is replaced by the lubricant recommended
below.
ITEM CAPACITY FLUID/LUBRICANT INTERNATIONAL
Litres (Gal) SPECIFICATION
Fuel Tank 90 (20) Diesel Oil (See Types of Fuel) ASTM D975-66T Nos. 1D, 2D
Engine (Oil) 10 (2.2) JCB 15W/40 Multigrade SAE15W/40, MIL-L-46152B,
-10 °C to 50 °C (14 °F to 122 °F) API CD/SE, MIL-L-2104
JCB Super Universal Agricultural SAE10W/30, MIL-L-2105, MIL-L-46152
-15 °C to 30 °C (5 °F to 86 °F) API CD/SE, MIL-L-2104C
JCB Torque Converter Fluid SAE10W, MIL-L-46152, MIL-L-2104D
-18 °C to 0 °C (0 °F to 32 °F) API CD/SE
Engine (Coolant) 23.5 (5.2) JCB Universal Antifreeze/water ASTM D3306-74
( See Coolant Mixtures)
Syncro Shuttle 18.25 (4.0) JCB Special Transmission Fluid ESP-M2C 33G
Front Axle
Housing 17 (3.7) JCB Special Gear Oil ESEN-M2C 86A/B
Hubs (x2) 2.0 (0.4) JCB Special Gear Oil ESEN-M2C 86A/B
Rear Axle
Housing 18 (3.9) JCB Special Gear Oil ESEN-M2C 86A/B
Hubs (x2) 0.75 (0.16) JCB Special Gear Oil ESEN-M2C 86A/B
Brake System JCB Light Hydraulic Fluid ISO VG15
DO NOT USE ORDINARY BRAKE FLUID
Hydraulic Tank †292 (64.3) JCB High Performance Hydraulic Oil ISO VG46
(Above 38 °C, 100 °F)
JCB HP32 ISO 32
(Below 38 °C, 100 °F)
Grease Points JCB Special MPL Grease Lithium based, No. 2 consistency
Wear Pad Runways JCB Waxoyl
Boom Hoses JCB Special Slide Lubricant
† Note: This is nominal machine capacity. The total hydraulic system capacity depends on the equipment being used. Fill with
all rams closed. Watch level sight glass when filling.
Coolant Mixtures % Antifreeze Starts to Freeze
55 12.92 litres (2.84 gal) -36° C (-33 °F)
FLUIDS, LUBRICANTS, CAPACITIES AND SPECIFICATIONS
(530-120, 537-120 & 537-130)
*
*
*
9. Thank you very much
for your reading. Please
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More Information.
NOTE:
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10. 1 - 2B
1 General
9803/3600
1
1 - 2B
Issue 3*
Note: New engines DO NOT require a running-in period. The engine/machine should be used in a normal work cycle
immediately; glazing of the piston cylinder bores, resulting in excessive oil consumption, could occur if the engine is gently run-
in. Under no circumstances should the engine be allowed to idle for extended periods; (e.g. warming up without load). Engines
of new machines are filled at the factory with JCB 10W/30 Multigrade oil. This oil should be drained after the first 100 hours
operation and the engine filled with the appropriate recommended grade as shown in the lubrication chart. JCB 10W/30
Multigrade should also be used for the first 100 hours operation whenever a new or reconditioned engine is fitted to the
machine. After the first 100 hours operation, it is essential that the 10W/30 oil is replaced by the lubricant recommended
below.
ITEM CAPACITY FLUID/LUBRICANT INTERNATIONAL
Litres (Gal) SPECIFICATION
Fuel Tank 90 (20) Diesel Oil (See Types of Fuel) ASTM D975-66T Nos. 1D, 2D
Engine (Oil) 10 (2.2) JCB 15W/40 Multigrade SAE15W/40, MIL-L-46152B,
-10 °C to 50 °C (14 °F to 122 °F) API CD/SE, MIL-L-2104
JCB Super Universal Agricultural SAE10W/30, MIL-L-2105, MIL-L-46152
-15 °C to 30 °C (5 °F to 86 °F) API CD/SE, MIL-L-2104C
JCB Torque Converter Fluid SAE10W, MIL-L-46152, MIL-L-2104D
-18 °C to 0 °C (0 °F to 32 °F) API CD/SE
Engine (Coolant) 17 (3.7) JCB Universal Antifreeze/water ASTM D3306-74
( See Coolant Mixtures)
Gearbox
Syncro Shuttle 18.25 (4.0) JCB Special Transmission Fluid ESP-M2C 33G
Powershift †15.0 (3.3) JCB Special Transmission Fluid ESP-M2C 33G
Front Axle
Housing 18 (3.9) JCB Special Gear Oil ESEN-M2C 86A/B
Hubs (x2) 2.0 (0.4) JCB Special Gear Oil ESEN-M2C 86A/B
Rear Axle
Housing 13 (2.8) JCB Special Gear Oil ESEN-M2C 86A/B
Hubs (x2) 2.0 (0.4) JCB Special Gear Oil ESEN-M2C 86A/B
Brake System JCB Light Hydraulic Fluid ISO VG15
DO NOT USE ORDINARY BRAKE FLUID
Hydraulic Tank ††152 (34.5) JCB High Performance Hydraulic Oil ISO VG46
(Above 38 °C, 100 °F)
JCB Special Hydraulic Fluid ISO VG32
(Below 38 °C, 100 °F)
Grease Points JCB Special MPL Grease Lithium based, No. 2 consistency
Wear Pad Runways JCB Waxoyl
Boom Hoses JCB Special Slide Lubricant
†† Note: This is nominal machine capacity. The total hydraulic system capacity depends on the equipment being used. Fill with
all rams closed. Watch level sight glass when filling.
† Note: This is a system capacity. Use the 'MIN' and 'MAX' marks on the dipstick when refilling the system.
Coolant Mixtures % Antifreeze Starts to Freeze
55 9.35 litres (2.04 gal) -36° C (-33 °F)
FLUIDS, LUBRICANTS, CAPACITIES AND SPECIFICATIONS
(525-58 Farm Special Plus, 530-67, 535-67)
*
*
11. 1 - 3
1 General
9803/3600
1
1 - 3
Issue 2*
Torque Settings
Use only where no torque setting is specified in the text. Values are for dry threads and may be within three per cent of the
figures stated. For lubricated threads the values should be REDUCED by one third.
UNF Grade 'S' Bolts
Bolt Size Hexagon (A/F) Torque Settings
in (mm) in Nm kgf m lbf ft
1
/4 (6.3) 7
/16 14 1.4 10
5
/16 (7.9) 1
/2 28 2.8 20
3
/8 (9.5) 9
/16 49 5.0 36
7
/16 (11.1) 5
/8 78 8.0 58
1
/2 (12.7) 3
/4 117 12.0 87
9
/16 (14.3) 13
/16 170 17.3 125
5
/8 (15.9) 15
/16 238 24.3 175
3
/4 (19.0) 11
/8 407 41.5 300
7
/8 (22.2) 15
/16 650 66.3 480
1 (25.4) 11
/2 970 99.0 715
11
/4 (31.7) 17
/8 1940 198.0 1430
11
/2 (38.1) 21
/4 3390 345.0 2500
Metric Grade 8.8 Bolts
Bolt Size Hexagon (A/F) Torque Settings
(mm) mm Nm kgf m lbf ft
M5 (5) 8 7 0.7 5
M6 (6) 10 12 1.2 9
M8 (8) 13 28 3.0 21
M10 (10) 17 56 5.7 42
M12 (12) 19 98 10 72
M16 (16) 24 244 25 180
M20 (20) 30 476 48 352
M24 (24) 36 822 84 607
M30 (30) 46 1633 166 1205
M36 (36) 55 2854 291 2105
Rivet Nut Bolts/Screws
Bolt Size Torque Settings (for steel rivet nuts)
(mm) Nm kgf m lbf ft
M3 (3) 1.2 0.12 0.9
M4 (4) 3.0 0.3 2.0
M5 (5) 6.0 0.6 4.5
M6 (6) 10.0 1.0 7.5
M8 (8) 24.0 2.5 18.0
M10 (10) 48.0 4.9 35.5
M12 (12) 82.0 8.4 60.5
Note: All bolts used on JCB machines are high tensile and must not be replaced by bolts of a lesser tensile specification.
*