This document provides specifications and service information for Hyster lift truck models including:
- Lift capacities and weights for various models
- Tire sizes for drive and steer tires
- Fuel, oil, and fluid capacities
- Instructions for removing the drive axle which include draining fluids, disconnecting lines, and lowering the axle assembly.
Hyster l177 (h40 ft) forklift service repair manualfujdjffjkskemme
This document provides instructions for removing the drive axle, differential, and wet disc brake from Hyster lift trucks. It involves raising the truck, removing the wheels and mast assembly, draining fluids from the drive axle, disconnecting hoses and cables, and removing mounting hardware and shafts. Detailed steps are provided to disassemble the reduction gear assembly, including removing pins, gears, bearings, and other components. Safety warnings are included to prevent injury when putting the truck on blocks, draining tires, and working on pressurized systems.
Hyster c004 (s120 e) forklift service repair manualfjsjefksekkksemm
This document provides instructions for servicing and repairing steering axles on various lift truck models. It describes the components of the steering axle assembly and different types of pivot mounts used. Procedures are provided for removing and installing steering axles with stub shaft mounts and rubber mounts. The document also provides instructions for removing and servicing wheel hubs, spindles, bearings and tie rods. Safety warnings are given for putting lift trucks on blocks or stands when performing maintenance.
Hyster d005 (h60 e europe) forklift service repair manualujfdjjkskkdme
This document provides instructions for servicing GM engines. It describes removing and installing the cylinder head and valve mechanism. Key steps include using a compressor tool to remove the valve springs, cleaning carbon from the combustion chambers, inspecting the valves and valve guides for wear, and checking clearances. The valve seats can be repaired with a cutter tool if damaged, or the cylinder head replaced if not repairable. Rocker arm studs should also be replaced if damaged.
Hyster k006 (h6.0 ft) forklift service repair manualhhjsekmdmm
This document provides specifications and service information for Hyster lift truck models H6.0FT and H7.0FT, including:
- Lift capacities of 6123kg and 7030kg respectively
- Tire sizes of 8.25x15 for both drive and steer tires
- Fluid capacities for fuel, engine oil, hydraulic oil, and other components
- Electrical system specifications including alternator outputs and battery details
- Transmission oil pressures and relief valves
- Steering system details like relief pressure and turning radius
- Instructions for removing the drive axle, draining fluids, and disconnecting brake and cooling lines.
Hyster n006 (h6.0 ft) forklift service repair manualhhjsekmdmm
This document provides specifications and service information for Hyster lift truck models, including:
- Lift capacities and counterweight weights for various models
- Tire sizes, fuel capacities, fluid capacities, and recommended fluids
- Electrical system specifications such as battery size and alternator output
- Transmission oil pressures and hydraulic system relief pressures
- Instructions for removing the drive axle, which include draining fluids and disconnecting brake lines
Hyster s005 (h4.0 ft6 europe) forklift service repair manualfhjsekkemm
This document provides specifications and service information for Hyster lift truck models including:
- Lift capacities and counterweight weights for various models
- Tire sizes for different truck models
- Fuel, oil, and fluid capacities
- Electrical system specifications
- Transmission oil pressure specifications
- Instructions for removing the drive axle assembly, including draining fluids and disconnecting lines
Hyster s005 (h5.5 ft europe) forklift service repair manualfhjsekkemm
This document provides specifications and repair instructions for Hyster lift truck drive axles and components. It includes:
- Lists of lift truck models covered and their lifting capacities, tire sizes, fuel and fluid capacities
- Instructions for removing a drive axle which involve draining fluids, removing wheels, brake and driveline components, and lowering the axle assembly
- Diagrams showing locations of drain plugs, fill ports, and other components on the drive axle
- Transmission oil pressure specifications and general information on identifying and servicing the drive axle, differential, and wet disc brakes.
Hyster s005 (h5.0 ft europe) forklift service repair manualfhjsekkemm
This document provides specifications and service information for Hyster lift truck models including:
- Lift capacities and counterweight weights for various models
- Tire sizes for different truck models
- Fuel, oil, and fluid capacities
- Electrical system specifications
- Transmission oil pressure specifications
- Instructions for removing the drive axle assembly, including draining fluids and disconnecting lines
Hyster l177 (h40 ft) forklift service repair manualfujdjffjkskemme
This document provides instructions for removing the drive axle, differential, and wet disc brake from Hyster lift trucks. It involves raising the truck, removing the wheels and mast assembly, draining fluids from the drive axle, disconnecting hoses and cables, and removing mounting hardware and shafts. Detailed steps are provided to disassemble the reduction gear assembly, including removing pins, gears, bearings, and other components. Safety warnings are included to prevent injury when putting the truck on blocks, draining tires, and working on pressurized systems.
Hyster c004 (s120 e) forklift service repair manualfjsjefksekkksemm
This document provides instructions for servicing and repairing steering axles on various lift truck models. It describes the components of the steering axle assembly and different types of pivot mounts used. Procedures are provided for removing and installing steering axles with stub shaft mounts and rubber mounts. The document also provides instructions for removing and servicing wheel hubs, spindles, bearings and tie rods. Safety warnings are given for putting lift trucks on blocks or stands when performing maintenance.
Hyster d005 (h60 e europe) forklift service repair manualujfdjjkskkdme
This document provides instructions for servicing GM engines. It describes removing and installing the cylinder head and valve mechanism. Key steps include using a compressor tool to remove the valve springs, cleaning carbon from the combustion chambers, inspecting the valves and valve guides for wear, and checking clearances. The valve seats can be repaired with a cutter tool if damaged, or the cylinder head replaced if not repairable. Rocker arm studs should also be replaced if damaged.
Hyster k006 (h6.0 ft) forklift service repair manualhhjsekmdmm
This document provides specifications and service information for Hyster lift truck models H6.0FT and H7.0FT, including:
- Lift capacities of 6123kg and 7030kg respectively
- Tire sizes of 8.25x15 for both drive and steer tires
- Fluid capacities for fuel, engine oil, hydraulic oil, and other components
- Electrical system specifications including alternator outputs and battery details
- Transmission oil pressures and relief valves
- Steering system details like relief pressure and turning radius
- Instructions for removing the drive axle, draining fluids, and disconnecting brake and cooling lines.
Hyster n006 (h6.0 ft) forklift service repair manualhhjsekmdmm
This document provides specifications and service information for Hyster lift truck models, including:
- Lift capacities and counterweight weights for various models
- Tire sizes, fuel capacities, fluid capacities, and recommended fluids
- Electrical system specifications such as battery size and alternator output
- Transmission oil pressures and hydraulic system relief pressures
- Instructions for removing the drive axle, which include draining fluids and disconnecting brake lines
Hyster s005 (h4.0 ft6 europe) forklift service repair manualfhjsekkemm
This document provides specifications and service information for Hyster lift truck models including:
- Lift capacities and counterweight weights for various models
- Tire sizes for different truck models
- Fuel, oil, and fluid capacities
- Electrical system specifications
- Transmission oil pressure specifications
- Instructions for removing the drive axle assembly, including draining fluids and disconnecting lines
Hyster s005 (h5.5 ft europe) forklift service repair manualfhjsekkemm
This document provides specifications and repair instructions for Hyster lift truck drive axles and components. It includes:
- Lists of lift truck models covered and their lifting capacities, tire sizes, fuel and fluid capacities
- Instructions for removing a drive axle which involve draining fluids, removing wheels, brake and driveline components, and lowering the axle assembly
- Diagrams showing locations of drain plugs, fill ports, and other components on the drive axle
- Transmission oil pressure specifications and general information on identifying and servicing the drive axle, differential, and wet disc brakes.
Hyster s005 (h5.0 ft europe) forklift service repair manualfhjsekkemm
This document provides specifications and service information for Hyster lift truck models including:
- Lift capacities and counterweight weights for various models
- Tire sizes for different truck models
- Fuel, oil, and fluid capacities
- Electrical system specifications
- Transmission oil pressure specifications
- Instructions for removing the drive axle assembly, including draining fluids and disconnecting lines
Hyster s005 (h4.0 ft5 europe) forklift service repair manualfhjsekkemm
This document provides specifications and service information for Hyster lift truck models including:
- Lift capacities and counterweight weights for various models
- Tire sizes for different truck models
- Fuel, oil, and fluid capacities
- Electrical system specifications
- Transmission oil pressure specifications
- Instructions for removing the drive axle assembly, including draining fluids and disconnecting lines
Hyster s005 (h4.5 ft6 europe) forklift service repair manualfhjsekkemm
This document provides specifications and service information for Hyster lift truck models including:
- Lift capacities and counterweight weights for various models
- Tire sizes for different truck models
- Fuel, oil, and fluid capacities
- Electrical system specifications
- Transmission oil pressure specifications
- Instructions for removing the drive axle assembly, including draining fluids and disconnecting lines
Hyster s005 (h4.5 fts5 europe) forklift service repair manualfhjsekkemm
This document provides specifications and service information for Hyster lift truck models including:
- Lift capacities and counterweight weights for various models
- Tire sizes for different truck models
- Fuel, oil, and fluid capacities
- Electrical system specifications
- Transmission oil pressure specifications
- Instructions for removing the drive axle assembly, including draining fluids and disconnecting lines
Hyster k006 (h155 ft) forklift service repair manualhhjsekmdmm
This document provides specifications and capacities for Hyster lift truck models H6.0FT, H7.0FT (H135FT, H155FT). It includes information on lifting capacity, counterweight weights, tire sizes, fuel capacities, fluid capacities, transmission oil pressures, hydraulic system relief pressures, steering system details, and instructions for removing the drive axle. The document is a service and repair reference for technicians working on these lift truck models.
Hyster k006 (h155 ft) forklift service repair manualifjkdkkmmms
This document provides specifications and capacities for H135FT and H155FT lift truck models. It includes information on lifting capacity, counterweight weights, tire sizes, fuel capacities, fluid capacities, transmission oil pressures, hydraulic system relief pressures, steering system details, and the process for removing the drive axle. The document is a technical service repair guide that gives technicians the data needed to service and repair major components.
Hyster k006 (h135 ft) forklift service repair manualfujsefkskemm
This document provides specifications and capacities for Hyster lift truck models H135FT and H155FT, including:
- The lifting capacity is 6123 kg for the H135FT and 7030 kg for the H155FT, with a 600 mm load center.
- Fuel capacities are 74.8 liters for gas and 38.6 liters for LPG. Engine oil capacity is 4.7 liters for the GM 4.3L engine.
- Cooling system capacities are 15.1 liters for the GM 4.3L engine and 11 liters for the Kubota diesel engines.
- Transmission and hydraulic oil capacities are 24 liters and 75 liters respectively
Hyster k006 (h135 ft) forklift service repair manualhhjsekmdmm
This document provides specifications and capacities for Hyster lift truck models H6.0FT, H7.0FT (H135FT, H155FT). It includes information on lifting capacity, counterweight weights, tire sizes, fuel capacities, fluid capacities, transmission oil pressures, hydraulic system relief pressures, steering system details, and instructions for removing the drive axle. The document is a service and repair reference for technicians working on these lift truck models.
Hyster k006 (h135 ft) forklift service repair manualifjkdkkmmms
This document provides specifications and capacities for H135FT and H155FT lift truck models, including:
- Lifting capacities of 6,123 kg and 7,030 kg respectively
- Counterweight weights of 2,622 kg and 3,135 kg
- Tire sizes of 8.25 x 15 for drive and steer tires
- Fuel, engine oil, coolant, hydraulic oil, and transmission oil capacities
- Electrical system specifications including alternator output and battery details
- Transmission and hydraulic system relief pressures
Hyster k006 (h155 ft) forklift service repair manualfujsefkskemm
This document provides specifications and capacities for Hyster lift truck models H6.0FT, H7.0FT (H135FT, H155FT). It includes information on lifting capacity, counterweight weights, tire sizes, fuel capacities, fluid capacities, transmission oil pressures, hydraulic system relief pressures, steering system details, and instructions for removing the drive axle. The document is a service and repair reference for technicians working on these lift truck models.
Hyster k006 (h7.0 ft europe) forklift service repair manualhhjsekmdmm
This document provides specifications and service information for Hyster lift truck models H6.0FT and H7.0FT, including:
- Lift capacities of 6123kg and 7030kg respectively
- Tire sizes of 8.25x15 for both drive and steer tires
- Fluid capacities for fuel, engine oil, hydraulic oil, transmission oil, and more
- Electrical system specifications like battery voltage and alternator output
- Transmission oil pressures for 2-speed and 3-speed transmissions
- Instructions for removing the drive axle, including draining fluids and disconnecting brake and cooling lines.
Hyster k006 (h6.0 ft) forklift service repair manualifjkdkkmmms
This document provides specifications and service information for Hyster lift trucks models H6.0FT, H7.0FT, H8.0FT, and H9.0FT, including lift capacities, counterweight weights, tire sizes, fluid capacities, electrical systems, transmission pressures and specifications, steering specifications, and instructions for removing the drive axle. Key details include lift capacities ranging from 6123kg to 7030kg, tire sizes of 8.25x15, hydraulic oil capacity of 75 liters, transmission oil type and levels, relief valve pressures, and removing the mast, draining fluids, and disconnecting brake lines to remove the drive axle.
Hyster k006 (h6.0 ft) forklift service repair manualfujsefkskemm
This document provides specifications and service information for Hyster lift trucks models H6.0FT, H7.0FT, H8.0FT, and H9.0FT, including lift capacities, counterweight weights, tire sizes, fluid capacities, electrical systems, transmission pressures and specifications, hydraulic and steering systems, and instructions for removing the drive axle. Key information includes lift capacities ranging from 6123kg to 7030kg, tire sizes of 8.25x15, fuel capacities of 74.8 liters, and specifications for engine oil, coolant, hydraulic oil, and transmission fluid types and quantities.
Hyster k006 (h7.0 ft europe) forklift service repair manualifjkdkkmmms
This document provides specifications and service information for Hyster lift truck models H6.0FT and H7.0FT, including:
- Lift capacities of 6123kg and 7030kg respectively
- Tire sizes of 8.25x15 for both drive and steer tires
- Fluid capacities for fuel, engine oil, hydraulic oil, and other components
- Electrical system specifications including alternator outputs and battery details
- Transmission oil pressures and relief valves
- Instructions for removing the drive axle, including draining fluids and disconnecting lines
Hyster k006 (h7.0 ft europe) forklift service repair manualfujsefkskemm
This document provides specifications and service information for Hyster lift trucks models H6.0FT, H7.0FT, H8.0FT, and H9.0FT, including lift capacities, counterweight weights, tire sizes, fluid capacities, electrical systems, transmission pressures and specifications, hydraulic and steering systems, and instructions for removing the drive axle. Key details include lift capacities ranging from 6123 to 7030 kg, tire sizes of 8.25x15, hydraulic oil capacity of 75 liters, transmission oil type and levels, relief valve pressures, and removing the mast, draining fluids, and disconnecting brake lines to remove the drive axle.
Hyster l006 (h6.0 ft europe) forklift service repair manualhhjsekmdmm
This document provides specifications and service information for Hyster lift truck models H6.0FT, H7.0FT, H8.0FT, and H9.0FT, including:
- Lifting capacities and weights for each model
- Tire sizes, fuel capacities, fluid capacities and specifications for various systems
- Transmission oil pressures and relief pressures for hydraulic and steering systems
- Procedures for removing the drive axle, including draining fluids and disconnecting brake, cooling and driveline components.
Hyster l006 (h7.0 ft europe) forklift service repair manualfujsefkskemm
This document provides specifications and service information for Hyster lift trucks models H6.0FT, H7.0FT, H8.0FT, and H9.0FT, including:
- Lifting capacities and weights for each model
- Tire sizes, fuel capacities, fluid capacities and specifications for various systems
- Transmission oil pressures and relief pressures for hydraulic and steering systems
- Procedures for removing the drive axle, including draining fluids and removing mounting hardware
Hyster l006 (h6.0 ft europe) forklift service repair manualfujsefkskemm
This document provides specifications and service information for Hyster lift trucks models H6.0FT, H7.0FT, H8.0FT, and H9.0FT, including:
- Lifting capacities and weights for each model
- Tire sizes, fuel capacities, fluid capacities and specifications for various systems
- Transmission oil pressures and relief pressures for hydraulic and steering systems
- Procedures for removing the drive axle from the lift trucks
Hyster l006 (h6.0 ft europe) forklift service repair manualifjkdkkmmms
This document provides specifications and service information for Hyster lift trucks models H6.0FT, H7.0FT, H8.0FT, and H9.0FT, including:
- Lifting capacities and weights for each model
- Tire sizes, fuel capacities, fluid capacities and specifications for various systems
- Transmission oil pressures and relief pressures for hydraulic and steering systems
- Procedures for removing the drive axle from the lift trucks
Hyster l006 (h7.0 ft europe) forklift service repair manualifjkdkkmmms
This document provides specifications and service information for Hyster lift trucks models H6.0FT, H7.0FT, H8.0FT, and H9.0FT, including:
- Lifting capacities and weights for each model
- Tire sizes, fuel capacities, fluid capacities and specifications for various systems
- Transmission oil pressures and relief pressures for hydraulic and steering systems
- Procedures for removing the drive axle from the lift trucks
Hyster s005 (h4.0 ft5 europe) forklift service repair manualfhjsekkemm
This document provides specifications and service information for Hyster lift truck models including:
- Lift capacities and counterweight weights for various models
- Tire sizes for different truck models
- Fuel, oil, and fluid capacities
- Electrical system specifications
- Transmission oil pressure specifications
- Instructions for removing the drive axle assembly, including draining fluids and disconnecting lines
Hyster s005 (h4.5 ft6 europe) forklift service repair manualfhjsekkemm
This document provides specifications and service information for Hyster lift truck models including:
- Lift capacities and counterweight weights for various models
- Tire sizes for different truck models
- Fuel, oil, and fluid capacities
- Electrical system specifications
- Transmission oil pressure specifications
- Instructions for removing the drive axle assembly, including draining fluids and disconnecting lines
Hyster s005 (h4.5 fts5 europe) forklift service repair manualfhjsekkemm
This document provides specifications and service information for Hyster lift truck models including:
- Lift capacities and counterweight weights for various models
- Tire sizes for different truck models
- Fuel, oil, and fluid capacities
- Electrical system specifications
- Transmission oil pressure specifications
- Instructions for removing the drive axle assembly, including draining fluids and disconnecting lines
Hyster k006 (h155 ft) forklift service repair manualhhjsekmdmm
This document provides specifications and capacities for Hyster lift truck models H6.0FT, H7.0FT (H135FT, H155FT). It includes information on lifting capacity, counterweight weights, tire sizes, fuel capacities, fluid capacities, transmission oil pressures, hydraulic system relief pressures, steering system details, and instructions for removing the drive axle. The document is a service and repair reference for technicians working on these lift truck models.
Hyster k006 (h155 ft) forklift service repair manualifjkdkkmmms
This document provides specifications and capacities for H135FT and H155FT lift truck models. It includes information on lifting capacity, counterweight weights, tire sizes, fuel capacities, fluid capacities, transmission oil pressures, hydraulic system relief pressures, steering system details, and the process for removing the drive axle. The document is a technical service repair guide that gives technicians the data needed to service and repair major components.
Hyster k006 (h135 ft) forklift service repair manualfujsefkskemm
This document provides specifications and capacities for Hyster lift truck models H135FT and H155FT, including:
- The lifting capacity is 6123 kg for the H135FT and 7030 kg for the H155FT, with a 600 mm load center.
- Fuel capacities are 74.8 liters for gas and 38.6 liters for LPG. Engine oil capacity is 4.7 liters for the GM 4.3L engine.
- Cooling system capacities are 15.1 liters for the GM 4.3L engine and 11 liters for the Kubota diesel engines.
- Transmission and hydraulic oil capacities are 24 liters and 75 liters respectively
Hyster k006 (h135 ft) forklift service repair manualhhjsekmdmm
This document provides specifications and capacities for Hyster lift truck models H6.0FT, H7.0FT (H135FT, H155FT). It includes information on lifting capacity, counterweight weights, tire sizes, fuel capacities, fluid capacities, transmission oil pressures, hydraulic system relief pressures, steering system details, and instructions for removing the drive axle. The document is a service and repair reference for technicians working on these lift truck models.
Hyster k006 (h135 ft) forklift service repair manualifjkdkkmmms
This document provides specifications and capacities for H135FT and H155FT lift truck models, including:
- Lifting capacities of 6,123 kg and 7,030 kg respectively
- Counterweight weights of 2,622 kg and 3,135 kg
- Tire sizes of 8.25 x 15 for drive and steer tires
- Fuel, engine oil, coolant, hydraulic oil, and transmission oil capacities
- Electrical system specifications including alternator output and battery details
- Transmission and hydraulic system relief pressures
Hyster k006 (h155 ft) forklift service repair manualfujsefkskemm
This document provides specifications and capacities for Hyster lift truck models H6.0FT, H7.0FT (H135FT, H155FT). It includes information on lifting capacity, counterweight weights, tire sizes, fuel capacities, fluid capacities, transmission oil pressures, hydraulic system relief pressures, steering system details, and instructions for removing the drive axle. The document is a service and repair reference for technicians working on these lift truck models.
Hyster k006 (h7.0 ft europe) forklift service repair manualhhjsekmdmm
This document provides specifications and service information for Hyster lift truck models H6.0FT and H7.0FT, including:
- Lift capacities of 6123kg and 7030kg respectively
- Tire sizes of 8.25x15 for both drive and steer tires
- Fluid capacities for fuel, engine oil, hydraulic oil, transmission oil, and more
- Electrical system specifications like battery voltage and alternator output
- Transmission oil pressures for 2-speed and 3-speed transmissions
- Instructions for removing the drive axle, including draining fluids and disconnecting brake and cooling lines.
Hyster k006 (h6.0 ft) forklift service repair manualifjkdkkmmms
This document provides specifications and service information for Hyster lift trucks models H6.0FT, H7.0FT, H8.0FT, and H9.0FT, including lift capacities, counterweight weights, tire sizes, fluid capacities, electrical systems, transmission pressures and specifications, steering specifications, and instructions for removing the drive axle. Key details include lift capacities ranging from 6123kg to 7030kg, tire sizes of 8.25x15, hydraulic oil capacity of 75 liters, transmission oil type and levels, relief valve pressures, and removing the mast, draining fluids, and disconnecting brake lines to remove the drive axle.
Hyster k006 (h6.0 ft) forklift service repair manualfujsefkskemm
This document provides specifications and service information for Hyster lift trucks models H6.0FT, H7.0FT, H8.0FT, and H9.0FT, including lift capacities, counterweight weights, tire sizes, fluid capacities, electrical systems, transmission pressures and specifications, hydraulic and steering systems, and instructions for removing the drive axle. Key information includes lift capacities ranging from 6123kg to 7030kg, tire sizes of 8.25x15, fuel capacities of 74.8 liters, and specifications for engine oil, coolant, hydraulic oil, and transmission fluid types and quantities.
Hyster k006 (h7.0 ft europe) forklift service repair manualifjkdkkmmms
This document provides specifications and service information for Hyster lift truck models H6.0FT and H7.0FT, including:
- Lift capacities of 6123kg and 7030kg respectively
- Tire sizes of 8.25x15 for both drive and steer tires
- Fluid capacities for fuel, engine oil, hydraulic oil, and other components
- Electrical system specifications including alternator outputs and battery details
- Transmission oil pressures and relief valves
- Instructions for removing the drive axle, including draining fluids and disconnecting lines
Hyster k006 (h7.0 ft europe) forklift service repair manualfujsefkskemm
This document provides specifications and service information for Hyster lift trucks models H6.0FT, H7.0FT, H8.0FT, and H9.0FT, including lift capacities, counterweight weights, tire sizes, fluid capacities, electrical systems, transmission pressures and specifications, hydraulic and steering systems, and instructions for removing the drive axle. Key details include lift capacities ranging from 6123 to 7030 kg, tire sizes of 8.25x15, hydraulic oil capacity of 75 liters, transmission oil type and levels, relief valve pressures, and removing the mast, draining fluids, and disconnecting brake lines to remove the drive axle.
Hyster l006 (h6.0 ft europe) forklift service repair manualhhjsekmdmm
This document provides specifications and service information for Hyster lift truck models H6.0FT, H7.0FT, H8.0FT, and H9.0FT, including:
- Lifting capacities and weights for each model
- Tire sizes, fuel capacities, fluid capacities and specifications for various systems
- Transmission oil pressures and relief pressures for hydraulic and steering systems
- Procedures for removing the drive axle, including draining fluids and disconnecting brake, cooling and driveline components.
Hyster l006 (h7.0 ft europe) forklift service repair manualfujsefkskemm
This document provides specifications and service information for Hyster lift trucks models H6.0FT, H7.0FT, H8.0FT, and H9.0FT, including:
- Lifting capacities and weights for each model
- Tire sizes, fuel capacities, fluid capacities and specifications for various systems
- Transmission oil pressures and relief pressures for hydraulic and steering systems
- Procedures for removing the drive axle, including draining fluids and removing mounting hardware
Hyster l006 (h6.0 ft europe) forklift service repair manualfujsefkskemm
This document provides specifications and service information for Hyster lift trucks models H6.0FT, H7.0FT, H8.0FT, and H9.0FT, including:
- Lifting capacities and weights for each model
- Tire sizes, fuel capacities, fluid capacities and specifications for various systems
- Transmission oil pressures and relief pressures for hydraulic and steering systems
- Procedures for removing the drive axle from the lift trucks
Hyster l006 (h6.0 ft europe) forklift service repair manualifjkdkkmmms
This document provides specifications and service information for Hyster lift trucks models H6.0FT, H7.0FT, H8.0FT, and H9.0FT, including:
- Lifting capacities and weights for each model
- Tire sizes, fuel capacities, fluid capacities and specifications for various systems
- Transmission oil pressures and relief pressures for hydraulic and steering systems
- Procedures for removing the drive axle from the lift trucks
Hyster l006 (h7.0 ft europe) forklift service repair manualifjkdkkmmms
This document provides specifications and service information for Hyster lift trucks models H6.0FT, H7.0FT, H8.0FT, and H9.0FT, including:
- Lifting capacities and weights for each model
- Tire sizes, fuel capacities, fluid capacities and specifications for various systems
- Transmission oil pressures and relief pressures for hydraulic and steering systems
- Procedures for removing the drive axle from the lift trucks
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2) Tire sizes, engine specifications, fuel capacities, fluid capacities, and electrical systems specs for the different models.
3) Transmission oil pressures and hydraulic system relief pressures at various temperatures and engine speeds.
4) Steering system specifications like cylinder stroke, turning radius, and turns to lock for each model.
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This document provides specifications for various lift truck models including:
1) Lifting capacities and weights for the H80FT-H120FT and S80FT-S120FT models ranging from 3,629 to 5,443 kg.
2) Tire sizes, engine specifications, fuel capacities, fluid capacities, and electrical specifications for the different models.
3) Transmission oil pressures and hydraulic system relief pressures at various temperatures and engine speeds.
4) Steering system specifications including cylinder stroke, turning angle, radius and number of turns to lock for each model.
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This document provides specifications for various lift truck models including:
1) Lifting capacities and weights for the H80FT-H120FT and S80FT-S120FT models ranging from 3,629 to 5,443 kg.
2) Tire sizes, engine specifications, fuel capacities, fluid capacities, electrical components, transmission oil pressures, hydraulic relief pressures, and steering details.
3) The document is a service manual containing technical specifications to aid in repair work for these lift truck models.
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- Procedures for removing the drive axle, which involves draining fluids, disconnecting brake and drive lines, and removing mounting bolts.
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- Procedures for removing the drive axle, which involves draining fluids, disconnecting brake and drive lines, and removing mounting bolts.
- Identification of fill plug, drain plug, and bleeder valve locations for the drive axle.
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- Lift capacities and counterweight weights for various models
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- Fuel, oil, coolant, and hydraulic tank capacities
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Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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2. Lift Truck Lifting Capacity
Model Weight
H4.0FT5, H4.0FT6 (H80FT) (U005) and S4.0FT (S80FT,
S80FTBCS) (J004)
3629 kg (8000 lb)
H4.5FTS5 (H90FT) (U005) 4082 kg (9000 lb)
H4.5FT6 (H100FT) (U005) and S4.5FT
(S100FT, S100FTBCS) (J004)
4536 kg (10000 lb)
H5.0FT (H110FT) (U005) 4989 kg (11000 lb)
H5.5FT (H120FT) (U005) and S5.5FT, S5.5FTS
(S120FT, S120FTS, S120FTPRS) (J004)
5443 kg (12000 lb)
NOTE: Load center at 500 mm (24 in.).
Counterweight Weights
Model Weight
S4.0FT (S80FT) (J004) 2249 kg (4958 lb)
S4.5FT (S100FT) (J004) 2552 kg (5626 lb)
S5.5FT, S5.5FTS (S120FT, S120FTS) (J004) 3170 kg (6988 lb)
S80FTBCS (J004) 2149 kg (4738 lb)
S100FTBCS (J004) 3205 kg (7066 lb)
S120FTPRS (J004) 3773 kg (8318 lb)
H4.0FT5 (H80FT) (U005) 2108 kg (4647 lb)
H4.0FT6 (U005) 2314 kg (5102 lb)
H4.5FTS5 (H90FT) (U005) 2455 kg (5412 lb)
H4.5FT6 (H100FT) (U005) 2642 kg (5825 lb)
H5.0FT (H110FT) (U005) 2936 kg (6473 lb)
H5.5FT (H120FT) (U005) 3226 kg (7112 lb)
8000 SRM 1903 Lift Truck Lifting Capacity
1
3. Tire Sizes
Truck Drive Tires Steer Tires
S4.0FT (S80FT, S80FTBCS) (J004) 22 x 9 x 16 18 x 7 x 12.12
S4.5FT, S5.5FT, S5.5FTS (S100FT, S100FTBCS,
S120FT, S120FTS, S120FTPRS) (J004)
22 x 12 x 16 18 x 8 x 12.12
S4.5FT, S5.5FT, S5.5FTS (S100FT, S100FTBCS,
S120FT, S120FTS, S120FTPRS) (J004)
22 x 7 x 16 Dual Tires 18 x 8 x 12.12
H4.0FT5, H4.5FTS5 (H80FT, H90FT) (U005) 250 x 15
250 x 70 x R15
28 x 12.5 to 15
29 x 8 Dual
7.00 x 15 Dual
7.00 x R15 Dual
7.00 x 12
28 x 9 to 15
H4.5FT6, H5.0FT, H5.5FT (H100FT, H110FT,
H120FT) (U005)
300 x 15
315 x 70 x R15
32 x 12.1 to 15
355 x 65 x 15
355 x 50 x 20
8.25 x 15 Dual
8.25 x R15 Dual
7.00 x 12
28 x 9 to 15
Tire Sizes 8000 SRM 1903
2
5. Item Quantity Specifications
Engine Oil
GM 4.3L 4.7 liter (5 qt) SAE J2362
API SL
ILSAC GF3
Kubota LPG 12.2 liter (12.9 qt) SAE J2362
API SL
ILSAC GF3
Kubota Diesel 13.2 liter (13.9 qt) −15°C (5°F) and above
SAE 15W-40
−25°C (−13°F)
SAE 10W-30
Below −25°C (-13°F)
SAE 5W-30
API CJ-4
Cooling System
GM 4.3L 15.1 liter (15.9 qt)
CAUTION
Additives may damage the
cooling system. Before using
additives, contact your local
Hyster dealer.
Use Ethylene Glycol Boron-
free Antifreeze. Purchase a
pre-diluted 50/50 solution; or
mix 50% concentrate with 50%
distilled or deionized water.
Kubota LPG/Diesel 11 liter (11.6 qt)
CAUTION
Additives may damage the
cooling system. Before using
additives, contact your local
Hyster dealer.
Use Ethylene Glycol Boron-
free Antifreeze. Purchase a
pre-diluted 50/50 solution; or
mix 50% concentrate with 50%
distilled or deionized water.
Capacities 8000 SRM 1903
4
6. Item Quantity Specifications
Hydraulic Tank Oil Capacity
GM 4.3L (Short Wheel Base) 62.0 liter (65.5 qt)
Drain and Fill CAUTION
Additives may damage the
hydraulic system. Before us-
ing additives, contact your lo-
cal Hyster dealer.
ISO VG-46 Hydraulic
Oil −15°C (5°F) and
above
GM 4.3L (Long Wheel Base) 78 liter (82.4 qt)
Drain and Fill CAUTION
Additives may damage the
hydraulic system. Before us-
ing additives, contact your lo-
cal Hyster dealer.
ISO VG-46 Hydraulic
Oil −15°C (5°F) and
above
Kubota Diesel (Short Wheel Base) 62.0 liter (65.5 qt)
Drain and Fill CAUTION
Additives may damage the
hydraulic system. Before us-
ing additives, contact your lo-
cal Hyster dealer.
ISO VG-46 Hydraulic
Oil −15°C (5°F) and
above
Kubota Diesel (Long Wheel Base) 78.0 liter (82.4 qt)
Drain and Fill CAUTION
Additives may damage the
hydraulic system. Before us-
ing additives, contact your lo-
cal Hyster dealer.
ISO VG-46 Hydraulic
Oil −15°C (5°F) and
above
8000 SRM 1903 Capacities
5
7. Item Quantity Specifications
Kubota LPG (Short Wheel Base) 62.0 liter (65.5 qt)
Drain and Fill CAUTION
Additives may damage the
hydraulic system. Before us-
ing additives, contact your lo-
cal Hyster dealer.
ISO VG-46 Hydraulic
Oil −15°C (5°F) and
above
Kubota LPG (Long Wheel Base) 78.0 liter (82.4 qt)
Drain and Fill CAUTION
Additives may damage the
hydraulic system. Before us-
ing additives, contact your lo-
cal Hyster dealer.
ISO VG-46 Hydraulic
Oil −15°C (5°F) and
above
Transmission
Basic Powershift Transmission 17 liter (18.0 qt) John Deere
JDM J20C
DuraMatch Transmission 17 liter (18.0 qt) John Deere
JDM J20C
Brake Oil (Master Cylinder) 0.35 liter (0.74 pt) Dexron III
Transmission and Wet Brake Drive Axle - Dana Axle Only
Lift Truck Model H4.0FT5/FT6, H4.5FTS, H4.5FT6, H5.0-5.5FT (H80-120FT) (U005)
Transmission and Planetary Carrier
Housing
28.3 liter (29.9 qt) John Deere
JDM J20C
Center Body (Dana Axle Only) 2.0 liter (2.1 qt) SAE 80W-90
Transmission and Wet Brake Drive Axle - Dana Axle Only
Lift Truck Model S4.0-4.5FT, S5.5FT, S5.5FTS (S80FT, S100FT, S120FT, S80FTBCS, S100FTBCS,
S120FTS, S120FTPRS) (J004)
Transmission and Planetary Carrier
Housing
26.8 liter (28.4 qt) John Deere
JDM J20C
Center Body (Dana Axle Only) 2.0 liter (2.1 qt) SAE 80W-90
Wet Brake Drive Axle - NMHG Axle Only
New or Rebuilt Axle 10.3 liter (10.9 qt) John Deere
JDM J20C
Service Fill 9.3 liter (9.9 qt) John Deere
JDM J20C
Capacities 8000 SRM 1903
6
8. General
This manual covers the repair of the drive axle,
differential, and wet disc brakes.
IDENTIFICATION PLATE
See Figure 1.
1. IDENTIFICATION PLATE
Figure 1. Identification Plate
Drive Axle Removal
WARNING
When putting the lift truck on blocks, make sure
the surface is solid, even, and level. Any blocks
used to support the lift truck must be solid, one-
piece units.
1. Put blocks on each side (front and back) of
steering tires to prevent movement of lift truck.
2. Raise lift truck and put blocks under frame so
that drive wheels do not touch floor. Put blocks
under counterweight for stability.
3. Remove mast assembly as described in section
Mast Repairs (S/N A513, A514, A613, A614,
A702, A703, A704, A705, A706, A707, A751,
A752, B513, B514, B586, B587, B588, B589,
B590, B591, B749, B750, B751, B752, B753,
B754) 4000SRM1250.
WARNING
On lift trucks with pneumatic tires, completely re-
move air from tires before removing them from lift
truck. Air pressure in tires can cause tire and rim
parts to explode, which can cause serious injury
or death. Never loosen nuts that hold together in-
ner and outer wheel halves when there is air pres-
sure in tire.
4. Remove wheels.
5. Remove fill plugs on both sides of drive axle.
See Figure 2 for lift truck models
• S4.0, 4.5, 5.5FT, S5.5FTS (S80, 100,
120FT; S80, 100FTBCS; S120FTS;
S120FTPRS) (H004, J004)
See Figure 3 for lift truck models
• H4.0FT5/FT6; H4.5FTS5, H4.5FT6,
H5.0-5.5FT (H80, 90, 100, 110, 120FT)
(R005, S005, U005)
6. Remove the drive axle trumpet arm (right side)
fill/level plug.
See Figure 2 for lift truck models
• S4.0, 4.5, 5.5FT, S5.5FTS (S80, 100,
120FT; S80, 100FTBCS; S120FTS;
S120FTPRS) (H004, J004)
1400 SRM 1582 General
1
9. See Figure 3 for lift truck models
• H4.0FT5/FT6; H4.5FTS5, H4.5FT6,
H5.0-5.5FT (H80, 90, 100, 110, 120FT)
(R005, S005, U005)
7. Remove the drain plugs to drain the oil into a
suitable container.
See Figure 2 for lift truck models
• S4.0, 4.5, 5.5FT, S5.5FTS (S80, 100,
120FT; S80, 100FTBCS; S120FTS;
S120FTPRS) (H004, J004)
See Figure 3 for lift truck models
• H4.0FT5/FT6; H4.5FTS5, H4.5FT6,
H5.0-5.5FT (H80, 90, 100, 110, 120FT)
(R005, S005, U005)
8. Remove the parking brake cable. Refer to the
section Wet Brakes - NMHG 1800SRM1597.
A. TOP VIEW SHOWN B. BOTTOM VIEW SHOWN
1. SERVICE BRAKE PORT
2. FILL PLUG
3. OIL BREATHER
4. FILL/LEVEL PLUG
5. BRAKE BLEEDER VALVE
6. DRAIN PLUG
Figure 2. Drive Axle Drain and Fill/Level Plugs for Lift Truck Models S4.0, 4.5, 5.5FT, S5.5FTS, (S80, 100,
120FT; S80, 100FTBCS; S120FTS; S120FTPRS) (H004, J004)
Drive Axle Removal 1400 SRM 1582
2
10. A. TOP VIEW SHOWN B. BOTTOM VIEW SHOWN
1. SERVICE BRAKE PORT
2. FILL PLUG
3. OIL BREATHER
4. FILL/LEVEL PLUG
5. BRAKE BLEEDER VALVE
6. DRAIN PLUG
Figure 3. Drive Axle Drain and Fill/Level Plugs for Lift Truck Models H4.0FT5/FT6; H4.5FTS5, H4.5FT6,
H5.0-5.5FT (H80, 90, 100, 110, 120FT) (R005, S005, U005)
1400 SRM 1582 Drive Axle Removal
3
11. 9. Disconnect the brake line from the piston
chamber and drain oil into a suitable container.
See Figure 4.
1. BRAKE LINE
Figure 4. Brake Line and Piston Chamber
10. Place blocks under the axle assembly and con-
nect slings and lifting device.
11. Place blocks under the transmission to support
the transmission while removing the drive axle.
12. Remove the capscrews holding the drive shaft
and remove the drive shaft.
13. Remove the transmission isolator mounting
bolt located on top of the assembly. See Fig-
ure 5.
14. Remove the four mounting capscrews and
washers from the drive axle. See Figure 6.
15. Remove blocks and lower the drive axle assem-
bly. Pull axle forward and away from frame.
16. Place blocks under the differential assembly.
NOTE: DRIVE AXLE FOR H4.0FT5/FT6; H4.5FTS5,
H4.5FT6, H5.0-5.5FT (H80, 90, 100, 110, 120FT)
(R005, S005, U005) SHOWN. TRANSMISSION
MOUNTING FOR S4.0, 4.5, 5.5FT, S5.5FTS (S80,
100, 120FT; S80, 100FTBCS; S120FTS;
S120FTPRS) (H004, J004) IS SIMILAR.
1. ISOLATORS
2. WASHER
3. WASHER
4. CAPSCREW
5. TRANSMISSION
6. DRIVE AXLE
Figure 5. Transmission to Differential Mounting
Bolt
Drive Axle Removal 1400 SRM 1582
4
12. Figure 6. Drive Axle Mounting Capscrews
Legend for Figure 6
NOTE: DRIVE AXLE FOR H4.0FT5/FT6; H4.5FTS5,
H4.5FT6, H5.0-5.5FT (H80, 90, 100, 110, 120FT)
(R005, S005, U005) SHOWN. TRANSMISSION
MOUNTING FOR S4.0, 4.5, 5.5FT, S5.5FTS (S80,
100, 120FT; S80, 100FTBCS; S120FTS;
S120FTPRS) (H004, J004) IS SIMILAR.
1. CAPSCREW
2. WASHER
3. DRIVE AXLE
Reduction Gear Assembly
REMOVE
1. Remove fourteen capscrews in wheel hub cou-
pler.
See Figure 7 for lift truck models
• S4.0, 4.5, 5.5FT, S5.5FTS (S80, 100,
120FT; S80, 100FTBCS; S120FTS;
S120FTPRS) (H004, J004)
See Figure 8 for lift truck models
• H4.0FT5/FT6; H4.5FTS5, H4.5FT6,
H5.0-5.5FT (H80, 90, 100, 110, 120FT)
(R005, S005, U005)
2. Install two of fourteen capscrews in wheel hub
removal holes. DO NOT tighten capscrews.
See Figure 9 for lift truck models
• S4.0, 4.5, 5.5FT, S5.5FTS (S80, 100,
120FT; S80, 100FTBCS; S120FTS;
S120FTPRS) (H004, J004)
See Figure 10 for lift truck models
• H4.0FT5/FT6; H4.5FTS5, H4.5FT6,
H5.0-5.5FT (H80, 90, 100, 110, 120FT)
(R005, S005, U005)
3. Once capscrews are snug, begin an alternating
tightening sequence between two capscrews.
Make sure to turn each capscrew same amount
before returning to previous capscrew. Before
capscrews bottom out, wheel hub coupler will
be freed from wheel hub.
4. Once wheel hub coupler is free, bearing cap
may be driven free from wheel hub coupler (if it
shows signs of damage) with a soft hammer/
mallet. Discard bearing cap if removed.
5. Remove two O-rings from wheel hub coupler
and discard.
See Figure 9 for lift truck models
• S4.0, 4.5, 5.5FT, S5.5FTS (S80, 100,
120FT; S80, 100FTBCS; S120FTS;
S120FTPRS) (H004, J004)
See Figure 10 for lift truck models
• H4.0FT5/FT6; H4.5FTS5, H4.5FT6,
H5.0-5.5FT (H80, 90, 100, 110, 120FT)
(R005, S005, U005)
6. Remove ten capscrews holding retaining plate
to wheel bearing support. See Figure 11.
7. Rotate wheel hub to access socket head cap-
screws in wheel bearing support.
8. Remove twelve socket head capscrews in wheel
bearing support. See Figure 12.
9. Remove reduction gear assembly from drive
axle trumpet arm (left side). See Figure 12.
10. Remove and discard O-ring. See Figure 12 de-
pending on lift truck model.
1400 SRM 1582 Drive Axle Removal
5
13. NOTE: LEFT REDUCTION GEAR SHOWN. THE COMPONENTS FOR RIGHT SIDE ARE SAME.
1. CAPSCREW
2. BEARING CAPS
3. WHEEL HUB COUPLER
4. O-RING
5. SNAP RING
6. RETAINER PLATE
7. BEARING SET
8. WHEEL HUB
9. WHEEL STUD
10. SEAL
11. SOCKET HEAD CAPSCREW
12. WHEEL BEARING SUPPORT
13. RING GEAR
14. PLANETARY CARRIER
15. PLANETARY GEAR
Figure 7. Reduction Gear Assembly for Lift Truck Model S4.0, 4.5, 5.5FT, S5.5FTS (S80, 100, 120FT; S80,
100FTBCS; S120FTS; S120FTPRS) (H004, J004)
Reduction Gear Assembly 1400 SRM 1582
6
14. NOTE: LEFT REDUCTION GEAR SHOWN. THE COMPONENTS FOR RIGHT SIDE ARE SAME.
1. CAPSCREW
2. BEARING CAPS
3. WHEEL HUB COUPLER
4. O-RING
5. SNAP RING
6. RETAINER PLATE
7. BEARING SET
8. WHEEL HUB
9. WHEEL STUD
10. SEAL
11. SOCKET HEAD CAPSCREW
12. WHEEL BEARING SUPPORT
13. RING GEAR
14. PLANETARY CARRIER
15. PLANETARY GEAR
Figure 8. Reduction Gear Assembly for Lift Truck Model H4.0FT5/FT6; H4.5FTS5, H4.5FT6, H5.0-5.5FT
(H80, 90, 100, 110, 120FT) (R005, S005, U005)
1400 SRM 1582 Reduction Gear Assembly
7
16. NOTE: REDUCTION GEAR FOR H4.0FT5/FT6;
H4.5FTS5, H4.5FT6, H5.0-5.5FT (H80, 90, 100, 110,
120FT) (R005, S005, U005) SHOWN. S4.0, 4.5,
5.5FT, S5.5FTS (S80, 100, 120FT; S80, 100FTBCS;
S120FTS; S120FTPRS) (H004, J004) IS SIMILAR.
1. SOCKET HEAD CAPSCREW
2. O-RING
3. REDUCTION GEAR ASSEMBLY
4. DRIVE AXLE TRUMPET ARM (LEFT SIDE)
Figure 12. Removing Reduction Gear From Drive
Axle Trumpet Arm (Left Side) for Lift Truck
Models H4.0FT5/FT6; H4.5FTS5, H4.5FT6,
H5.0-5.5FT (H80, 90, 100, 110, 120FT) (R005, S005,
U005)
DISASSEMBLE
1. Place reduction gear assembly in a soft jawed
vise.
2. Remove planetary gear carrier. See Figure 13.
3. Remove ring gear.
See Figure 13 for lift truck models
• S4.0, 4.5, 5.5FT, S5.5FTS (S80, 100,
120FT; S80, 100FTBCS; S120FTS;
S120FTPRS) (H004, J004)
See Figure 14 for lift truck models
• H4.0FT5/FT6; H4.5FTS5, H4.5FT6,
H5.0-5.5FT (H80, 90, 100, 110, 120FT)
(R005, S005, U005)
4. Remove snap ring from planetary gear carrier
in front of planetary gear.
See Figure 13 for lift truck models
• S4.0, 4.5, 5.5FT, S5.5FTS (S80, 100,
120FT; S80, 100FTBCS; S120FTS;
S120FTPRS) (H004, J004)
See Figure 14 for lift truck models
• H4.0FT5/FT6; H4.5FTS5, H4.5FT6,
H5.0-5.5FT (H80, 90, 100, 110, 120FT)
(R005, S005, U005)
1. REDUCTION GEAR ASSEMBLY
2. WHEEL HUB
3. WHEEL BEARING SUPPORT
4. RING GEAR
5. PLANETARY GEAR CARRIER
6. PLANETARY GEAR
7. SNAP RING
Figure 13. Planetary Gears and Ring Gear
Removal for Lift Truck Models S4.0, 4.5, 5.5FT,
S5.5FTS (S80, 100, 120FT; S80, 100FTBCS;
S120FTS; S120FTPRS) (H004, J004)
1400 SRM 1582 Reduction Gear Assembly
9
17. 1. REDUCTION GEAR ASSEMBLY
2. WHEEL HUB
3. WHEEL BEARING SUPPORT
4. RING GEAR
5. PLANETARY GEAR CARRIER
6. PLANETARY GEAR
7. SNAP RING
Figure 14. Planetary Gears and Ring Gear
Removal for Lift Truck Models H4.0FT5/FT6;
H4.5FTS5, H4.5FT6, H5.0-5.5FT (H80, 90, 100, 110,
120FT) (R005, S005, U005)
5. Remove planetary gear.
See Figure 13 for lift truck models
• S4.0, 4.5, 5.5FT, S5.5FTS (S80, 100,
120FT; S80, 100FTBCS; S120FTS;
S120FTPRS) (H004, J004)
See Figure 14 for lift truck models
• H4.0FT5/FT6; H4.5FTS5, H4.5FT6,
H5.0-5.5FT (H80, 90, 100, 110, 120FT)
(R005, S005, U005)
6. Repeat Step 4 through Step 6 for other two
planetary gears and bearings.
7. Remove thrust block if signs of wear are
present.
See Figure 13 for lift truck models
• S4.0, 4.5, 5.5FT, S5.5FTS (S80, 100,
120FT; S80, 100FTBCS; S120FTS;
S120FTPRS) (H004, J004)
See Figure 14 for lift truck models
• H4.0FT5/FT6; H4.5FTS5, H4.5FT6,
H5.0-5.5FT (H80, 90, 100, 110, 120FT)
(R005, S005, U005)
NOTE: Perform following step with wheel hub un-
der a press on a suitable support, using appropriate
driver.
8. Pull wheel hub from wheel bearing support.
NOTE: The wheel bearing cone will remain on
wheel bearing support. The bearing cup will remain
in wheel hub.
NOTE: Step 9 and Step 10 need to be performed
with wheel hub on a flat surface.
9. Using appropriate bearing puller, remove in-
board bearing cone from wheel bearing support.
10. Using a pry bar, remove and discard seal ring.
See Figure 15.
11. Place wheel hub in a soft jawed vise.
NOTE: Inspect bearing cups before removal.
12. Using a drift and hammer remove outboard
bearing cup from wheel hub.
See Figure 15 for lift truck models
• S4.0, 4.5, 5.5FT, S5.5FTS (S80, 100,
120FT; S80, 100FTBCS; S120FTS;
S120FTPRS) (H004, J004)
See Figure 16 for lift truck models
• H4.0FT5/FT6; H4.5FTS5, H4.5FT6,
H5.0-5.5FT (H80, 90, 100, 110, 120FT)
(R005, S005, U005)
13. Using a drift and hammer drive inboard bear-
ing cone from wheel hub.
See Figure 15 for lift truck models
• S4.0, 4.5, 5.5FT, S5.5FTS (S80, 100,
120FT; S80, 100FTBCS; S120FTS;
S120FTPRS) (H004, J004)
Reduction Gear Assembly 1400 SRM 1582
10
18. See Figure 16 for lift truck models
• H4.0FT5/FT6; H4.5FTS5, H4.5FT6,
H5.0-5.5FT (H80, 90, 100, 110, 120FT)
(R005, S005, U005)
1. OUTBOARD BEARING CONE
2. OUTBOARD BEARING CUP
3. WHEEL HUB
4. INBOARD BEARING CUP
5. INBOARD BEARING CONE
6. SEAL
7. WHEEL BEARING SUPPORT
Figure 15. Wheel Hub Bearings, Seal, and Bearing
Support for Lift Truck Models S4.0, 4.5, 5.5FT,
S5.5FTS (S80, 100, 120FT; S80, 100FTBCS;
S120FTS; S120FTPRS) (H004, J004)
1. OUTBOARD BEARING CONE
2. OUTBOARD BEARING CUP
3. WHEEL HUB
4. INBOARD BEARING CUP
5. INBOARD BEARING CONE
6. SEAL
7. WHEEL BEARING SUPPORT
Figure 16. Wheel Hub Bearings, Seal, and Bearing
Support for Lift Truck Models H4.0FT5/FT6;
H4.5FTS5, H4.5FT6, H5.0-5.5FT (H80, 90, 100, 110,
120FT) (R005, S005, U005)
1400 SRM 1582 Reduction Gear Assembly
11
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your reading. Please Click
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MANUAL. NO WAITING
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20. NOTE: Perform Step 14 only if necessary. If wheel
studs are removed they will need to be replaced
with new wheel studs. It is recommended to place
an oversized socket or spacer under wheel stud be-
ing removed to support wheel hub's flange and pre-
vent warping during wheel stud removal.
14. For lift truck models S4.0, 4.5, 5.5FT, S5.5FTS
(S80, 100, 120FT; S80, 100FTBCS; S120FTS;
S120FTPRS) (H004, J004), remove wheel studs
from wheel hub with a hammer or press. See
Figure 17.
Wheel studs for lift truck models H4.0FT5/FT6;
H4.5FTS5, H4.5FT6, H5.0-5.5FT (H80, 90, 100,
110, 120FT) (R005, S005, U005) can be removed
with correct size socket. See Figure 18.
1. WHEEL HUB
2. WHEEL STUD
Figure 17. Wheel Studs Removal for Lift Truck
Models S4.0, 4.5, 5.5FT, S5.5FTS (S80, 100, 120FT;
S80, 100FTBCS; S120FTS; S120FTPRS) (H004,
J004)
1. WHEEL STUD
2. WHEEL HUB
Figure 18. Wheel Studs Removal for Lift Truck
Models H4.0FT5/FT6; H4.5FTS5, H4.5FT6,
H5.0-5.5FT (H80, 90, 100, 110, 120FT) (R005, S005,
U005)
Reduction Gear Assembly 1400 SRM 1582
12
21. CLEAN AND INSPECT
WARNING
Cleaning solvents can be flammable and toxic and
can cause skin irritation. When using cleaning
solvents, always follow the recommendations of
the manufacturer.
WARNING
Compressed air can move particles so that they
cause injury to the user or to other personnel.
Make sure that the path of the compressed air is
away from all personnel. Wear protective goggles
or a face shield to prevent injury to the eyes.
Clean and inspect following parts of reduction gear
assembly:
• Tapered roller bearings
- Inspect cup, cone, rollers, and cage of all ta-
pered roller bearings in assembly. If bearings
show signs of wear, cracks, or damage, re-
place with new bearing.
• Ring gear - Inspect ring gear for wear or
damage. If gear is worn or damaged it must
be replaced.
• Wheel hub and wheel hub support - In-
spect wheel hub and wheel hub support for
wear or damage. Parts that are damaged
must be replaced.
• Planetary carrier and parts - Inspect all
parts of planetary carrier for wear or dam-
age. Parts that are damaged must be re-
placed. If gears are replaced, new needle
bearings must be used. If any planet gear
needs to be replaced, all planet gears should
be replaced.
ASSEMBLE
1. For lift truck models S4.0, 4.5, 5.5FT, S5.5FTS
(S80, 100, 120FT; S80, 100FTBCS; S120FTS;
S120FTPRS) (H004, J004), support wheel hub.
It is recommended to use a steel ring (spacer)
with dimensions as shown in Figure 19, but
blocks may be used as well as long as there is
enough clearance to install wheel stud com-
pletely. Support wheel hub flange where wheel
stud is to be installed with an over sized socket
or spacer (as shown in Figure 20) to prevent
warping wheel hub flange.
For lift truck models H4.0FT5/FT6; H4.5FTS5,
H4.5FT6, H5.0-5.5FT (H80, 90, 100, 110, 120FT)
(R005, S005, U005), place wheel hub as shown in
Figure 21.
Figure 19. Steel Ring
2. For lift truck models S4.0, 4.5, 5.5FT, S5.5FTS
(S80, 100, 120FT; S80, 100FTBCS; S120FTS;
S120FTPRS) (H004, J004), using a press or
hammer, install wheel studs. See Figure 20.
For lift truck models H4.0FT5/FT6; H4.5FTS5,
H4.5FT6, H5.0-5.5FT (H80, 90, 100, 110, 120FT)
(R005, S005, U005) apply a coat of Loctite
2760TM
or Loctite 277TM
on to threads of wheel
stud ends threading into wheel hub and tighten
wheel studs to 245 to 300 N•m (181 to 221
lbf ft). See Figure 21.
3. Using appropriate driver tool install new seal
on to wheel bearing support. See Figure 22.
WARNING
Hot parts. Wear protective clothing and gloves to
prevent burns.
4. Place wheel bearing support on a flat surface.
Heat a new inboard bearing cone to 80 to
90°C (176 to 194°F). Using appropriate driver
tool install inboard bearing cone on to wheel
bearing support. Once inboard bearing cone is
cool, lubricate with multipurpose grease.
1400 SRM 1582 Reduction Gear Assembly
13