The document provides service information for an excavator including:
- It contains original instructions for 100 C-1, 85 Z-1, 86 C-1, and 90 Z-1 excavator models.
- Users must study the operator's manual to safely operate and maintain the machine.
- The manual is divided into sections covering the machine, attachments, body, operator station, HVAC, engine, fuel/exhaust, cooling, driveline, hydraulics, electrics, and other components.
Mc cormick c l europa tier 2 (2007-2008) - rs50 - 75 tractor service repair m...ufjjsjefkksemm
This document contains a list of engine parts for a McCormick tractor model. It includes over 130 individual part numbers, part names, quantities and other identifying information. Each part listed is a component of the tractor engine assembly, with specifications like serial numbers ranges and replacement instructions provided for some items. The document also indicates that it is for the C-1 Europa Tier 2 model from 2007-2008.
Mc cormick c l europa tier 2 (2007-2008) - rs50 - 70 tractor service repair m...ufjjsjefkksemm
This document contains a list of engine components for a McCormick tractor. It includes over 140 individual items with part numbers, descriptions, and quantities needed. Each item is identified as a replacement part for a specific engine system, such as the fuel pump, camshaft, pistons, or valves. Additional information provided includes specifications like serial number ranges and component assembly details.
Mc cormick bmax tier 3 (2011 ) - rt64 - 100 tractor service repair manualufjjsjefkksemm
This document contains parts information for engines and components. It lists part numbers, descriptions, and indicates whether parts are for replacement or reference purposes. Serial or engine numbers are referenced for some parts to indicate applicability. Kit designations and tolerance specifications are also provided for some items.
Mc cormick bmax tier 3 (2011 ) - rt64 - 90 tractor service repair manualufjjsjefkksemm
This document provides parts information for an engine, including:
- Part numbers, serial numbers, replacement kits, and other identifying information for various engine components
- Quantity and other specification information for replacements
- Notes on components that are part of assemblies and not serviced individually
The parts are organized by component type and subassembly. Measurements and tolerances are provided for some replacement parts.
Mc cormick bmax tier 3 (2011 ) - rt64 - 80 tractor service repair manualufjjsjefkksemm
This document contains parts listings and component information for an engine. It includes over 125 individual part listings with information like part numbers, quantity needed, application reference numbers, and notes on replacements. The parts are for components of the engine like the cylinder block, pistons, valves, fuel pump, sensors, and other internal engine components.
Mc cormick bmax (2007 ) - rt62 - 100 tractor service repair manualufjjsjefkksemm
This document provides part numbers and component information for engine repairs. It includes listings of parts, part numbers, kits, and specifications needed to repair items like cylinders, pistons, pumps, housings, and other engine components. Quantities of parts and application ranges are provided for various tractor models. Replacement parts and repair specifications are identified for servicing from serial numbers.
Mc cormick 6600 arm (2011 2013) - rs42 - 6660 arm tractor service repair manualufjjsjefkksemm
This document provides component part numbers and descriptions for replacing parts in a Yanmar 4tnv84t engine. It includes listings for over 100 individual engine parts such as bolts, plugs, gaskets, valves, pistons, gears, and other engine components. Each part is identified by a reference number and brief description. This appears to be an exploded diagram assembly document detailing all replacement parts for a Yanmar diesel engine.
Mc cormick c l europa tier 2 (2007-2008) - rs50 - 75 tractor service repair m...ufjjsjefkksemm
This document contains a list of engine parts for a McCormick tractor model. It includes over 130 individual part numbers, part names, quantities and other identifying information. Each part listed is a component of the tractor engine assembly, with specifications like serial numbers ranges and replacement instructions provided for some items. The document also indicates that it is for the C-1 Europa Tier 2 model from 2007-2008.
Mc cormick c l europa tier 2 (2007-2008) - rs50 - 70 tractor service repair m...ufjjsjefkksemm
This document contains a list of engine components for a McCormick tractor. It includes over 140 individual items with part numbers, descriptions, and quantities needed. Each item is identified as a replacement part for a specific engine system, such as the fuel pump, camshaft, pistons, or valves. Additional information provided includes specifications like serial number ranges and component assembly details.
Mc cormick bmax tier 3 (2011 ) - rt64 - 100 tractor service repair manualufjjsjefkksemm
This document contains parts information for engines and components. It lists part numbers, descriptions, and indicates whether parts are for replacement or reference purposes. Serial or engine numbers are referenced for some parts to indicate applicability. Kit designations and tolerance specifications are also provided for some items.
Mc cormick bmax tier 3 (2011 ) - rt64 - 90 tractor service repair manualufjjsjefkksemm
This document provides parts information for an engine, including:
- Part numbers, serial numbers, replacement kits, and other identifying information for various engine components
- Quantity and other specification information for replacements
- Notes on components that are part of assemblies and not serviced individually
The parts are organized by component type and subassembly. Measurements and tolerances are provided for some replacement parts.
Mc cormick bmax tier 3 (2011 ) - rt64 - 80 tractor service repair manualufjjsjefkksemm
This document contains parts listings and component information for an engine. It includes over 125 individual part listings with information like part numbers, quantity needed, application reference numbers, and notes on replacements. The parts are for components of the engine like the cylinder block, pistons, valves, fuel pump, sensors, and other internal engine components.
Mc cormick bmax (2007 ) - rt62 - 100 tractor service repair manualufjjsjefkksemm
This document provides part numbers and component information for engine repairs. It includes listings of parts, part numbers, kits, and specifications needed to repair items like cylinders, pistons, pumps, housings, and other engine components. Quantities of parts and application ranges are provided for various tractor models. Replacement parts and repair specifications are identified for servicing from serial numbers.
Mc cormick 6600 arm (2011 2013) - rs42 - 6660 arm tractor service repair manualufjjsjefkksemm
This document provides component part numbers and descriptions for replacing parts in a Yanmar 4tnv84t engine. It includes listings for over 100 individual engine parts such as bolts, plugs, gaskets, valves, pistons, gears, and other engine components. Each part is identified by a reference number and brief description. This appears to be an exploded diagram assembly document detailing all replacement parts for a Yanmar diesel engine.
Mc cormick 9 7 series (2014- ) - rs37 - 7070 - 7080 arm tractor service repai...ufjjsjefkksemm
This document contains parts listings and diagrams for components of McCormick RS37 model 7070 and 7080 engines. It lists part numbers, names, and other identifying information for items including blocks, heads, crankcases, manifolds, pumps, shafts, gears, and other internal engine parts. Notes provide information on applications, specifications like lengths and diameters, and whether items are replacement parts. The parts are depicted visually in diagrams and are intended for maintenance and repair of the specified engine models.
Mc cormick (2011 ) - rs43 - 6450 ism-vrm tractor service repair manualufjjsjefkksemm
This document provides part numbers and descriptions for components that make up various tractor assemblies. It includes information like part names and numbers, quantities needed, and application details. Replacement part designations and quantities per tractor are also provided for some items. Images are referenced for additional information.
Komatsu wa250 6 wheel loader service repair manual sn75001 and upufjjsjefkksemm
This shop manual covers specifications, maintenance, and repair procedures for the WA250-6 and WA250PZ-6 wheel loaders. The document includes:
- A table of contents listing the systems and components covered in the manual, including the engine and cooling system, power train, steering system, brake system, undercarriage, and hydraulic system.
- Safety and handling information for working on electrical equipment, hydraulic components, and new engine connectors.
- Specifications for the machines such as dimensions, engine details, fuel and fluid requirements, and component torque values.
- Diagrams of the hydraulic piping systems for cooling, steering, brakes, and work equipment control.
-
Komatsu d31 pl 20 dozer bulldozer service repair manualufjjsjefkksemm
This document provides instructions for servicing components of Komatsu bulldozers, including removal and installation of the starting motor, alternator, and engine oil cooler core. Key steps include disconnecting battery cables and electrical connections, loosening mounting hardware, and reinstalling components in reverse order while following tightening specifications and adjusting settings as needed. Safety precautions are outlined to prevent injury when working on pressurized systems, around moving parts, and with heavy equipment.
Komatsu d31 p 20a dozer bulldozer service repair manualufjjsjefkksemm
This shop manual provides instructions for maintenance and repair of Komatsu bulldozers. It details the removal and installation procedures for components like the starting motor and alternator. Safety precautions are outlined, emphasizing the importance of following proper service procedures, wearing protective equipment, and taking safety measures like blocking equipment before starting work. The manual contents include sections on general information, structure and function, testing and adjusting, disassembly and assembly, and maintenance standards.
Komatsu d31 p 20 dozer bulldozer service repair manualufjjsjefkksemm
- The document is a shop manual that provides instructions for maintenance and repair of Komatsu bulldozers.
- It contains safety notices and general precautions for working on equipment. Proper personal protective equipment and safety procedures are emphasized.
- The document is divided into sections covering general information, structure and function, testing and adjusting, disassembly and assembly, maintenance standards, and other topics.
- Specific instructions are provided for removal and installation of components like the starting motor and alternator. Torque specifications and other details are given.
Komatsu d31 e 20 dozer bulldozer service repair manualufjjsjefkksemm
This document provides instructions for servicing components of Komatsu bulldozers, including removal and installation of the starting motor, alternator, and engine oil cooler core. Key steps include disconnecting battery cables and component wiring before removal, and reconnecting wires and adjusting components like belts during installation. Safety precautions are outlined such as wearing protective equipment and blocking equipment before working on components.
Komatsu d21 a,p 8 dozer bulldozer service repair manual (sn 83001 and up)ufjjsjefkksemm
This shop manual provides instructions for servicing a Komatsu D21A, P-8 bulldozer with a serial number of 83001 or higher. The manual contains sections on general information, structure and function, testing and adjusting, disassembly and assembly, maintenance standards, and other topics. This section explains how to remove the fuel injection pump assembly from the engine. It describes disconnecting fuel lines and electrical connectors, removing mounting nuts, and ensuring proper alignment of gears is maintained to facilitate reinstallation. Precautions are mentioned to prevent losing parts and changing the relative positions of gears.
Komatsu 12 v170 1 diesel engine service repair manualufjjsjefkksemm
This shop manual provides instructions for servicing a Komatsu 12v17 diesel engine. It contains sections on the engine's structure and function, testing and adjusting procedures, disassembly and assembly instructions, maintenance standards, and repair/replacement of parts. Technicians are advised to follow the safety precautions outlined and contact their distributor for the latest revision of the manual.
John deere 500 trail buck utility atv service repair manual (tm2160)ufjjsjefkksemm
This technical manual provides repair and maintenance instructions for the Trail Buck Utility ATV. It contains sections covering specifications, component locations, schematics, theory of operation, diagnostics, tests, repairs and other information. The manual is intended for experienced technicians and is organized so that information on each system is kept together. Safety precautions are outlined at the beginning, including proper lifting of equipment, handling of fluids, battery safety, and other general warnings. Front drive shaft removal and installation procedures are provided as an example of the level of repair information included.
John deere 500 buck utility atv service repair manual (tm2153)ufjjsjefkksemm
The document is a technical manual section about front drive repair for a John Deere utility ATV. It includes descriptions and illustrations of removing and installing front drive shaft components like the drive shaft, knuckle, boots, and front differential. It also provides instructions for inspecting these parts and adjusting backlash in the differential through the use of shims.
John deere 315 d side shift loader service repair technical manual (tm1497)ufjjsjefkksemm
- The document provides repair information for the reverser, reverse brake, forward clutch, and planetary assembly of 300D, 310D, and 315D backhoe loaders.
- It describes how to remove and disassemble the front cover and reverse brake, including inspecting parts for wear.
- Procedures are provided for removing and disassembling the input shaft and forward clutch, and removing the planetary assembly and bearing retainer.
- Detailed step-by-step instructions are given for assembling the input shaft and forward clutch, including checking measurements and installing snap rings.
John deere 314 f walk behind tillers service repair manual (tm1687)ufjjsjefkksemm
This technical manual provides instructions for servicing John Deere walk-behind tillers models 314F, 518R, and 820R. It contains sections on specifications, components, schematics, troubleshooting, repairs, and safety information. The manual is intended for experienced technicians and organized with headings to guide readers to relevant information for completing jobs. It also provides contact information for submitting comments to improve the manual.
John deere 310 d backhoe loaders service repair technical manual (tm1497)ufjjsjefkksemm
This document provides instructions for servicing components of the reverser unit for 300D, 310D, and 315D backhoe loaders. It includes steps to remove and disassemble the front cover and reverse brake. It also provides instructions to remove the input shaft, forward clutch, and planetary assembly. Finally, it details how to assemble the input shaft and forward clutch. The document contains diagrams and specifies proper clearances and torque specifications for repairing these components.
John deere 300 d backhoe loaders service repair technical manual (tm1497)ufjjsjefkksemm
This document provides instructions for servicing components of the reverser unit for 300D, 310D, and 315D backhoe loaders. It includes steps to remove and disassemble the front cover and reverse brake. It also provides instructions to remove the input shaft, forward clutch, and planetary assembly. Finally, it details how to assemble the input shaft and forward clutch. The document contains diagrams and specifies proper clearances and torque specifications for repairing these components.
John deere 50 d compact excavator service repair technical manual (tm2264)ufjjsjefkksemm
This document provides instructions for removing and installing a fuel injection pump and nozzles on a 35D and 50D excavator. Key steps include:
1. Cleaning the injection pump area and disconnecting fuel and coolant lines before removal.
2. Removing the injection pump while aligning timing marks, and recording the pump timing number.
3. Cleaning and inspecting nozzles, removing them while tagging for cylinder identification.
4. Properly assembling and installing nozzles, lines, and the injection pump while ensuring correct timing is maintained.
John deere 35 g (sn. from k270001) compact excavator service repair technical...ufjjsjefkksemm
This document provides instructions for removing and installing a sprocket on an excavator. It describes removing the track, removing the cap screws and sprocket, repairing or replacing parts as needed, reapplying thread lock and installing the sprocket and cap screws with the specified torque. It also provides specifications for torque and lists required materials.
John deere 35 d compact excavator service repair technical manual (tm2264)ufjjsjefkksemm
This document provides instructions for removing and installing a fuel injection pump and nozzles on a 35D and 50D excavator. Key steps include:
1. Cleaning the injection pump area and disconnecting fuel and coolant lines before removal.
2. Removing the injection pump while aligning timing marks, and recording the pump timing number.
3. Cleaning and inspecting nozzles, removing them while tagging for cylinder identification.
4. Properly assembling and installing nozzles, lines, and the injection pump while ensuring correct timing is maintained.
John deere 27 zts compact excavator service repair technical manual (tm1837)ufjjsjefkksemm
The document provides instructions for removing and installing a fuel injection pump, nozzle, and performing timing tests and adjustments on an excavator. It describes removing the injection pump and shims, checking the control link pin groove position, removing and installing the injection nozzles while relieving pressure, and testing injection timing by checking marks on the crankshaft pulley and timing gear case cover. Maintenance technicians are advised to have authorized dealers repair injection pumps and to bleed air from the fuel system after opening components.
John deere 4x2 and 4x6 gator utility vehicle service repair manual (tm1518)ufjjsjefkksemm
This technical manual provides information for servicing Gator utility vehicles. It is organized into sections covering specific systems. The manual contents include specifications, identification numbers, tools, component locations, schematics, theory of operation, diagnosis, testing, repair, and other sections as needed. Safety information is provided to ensure safe servicing practices. The document requests feedback to improve the manual layout or identify any errors.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Mc cormick 9 7 series (2014- ) - rs37 - 7070 - 7080 arm tractor service repai...ufjjsjefkksemm
This document contains parts listings and diagrams for components of McCormick RS37 model 7070 and 7080 engines. It lists part numbers, names, and other identifying information for items including blocks, heads, crankcases, manifolds, pumps, shafts, gears, and other internal engine parts. Notes provide information on applications, specifications like lengths and diameters, and whether items are replacement parts. The parts are depicted visually in diagrams and are intended for maintenance and repair of the specified engine models.
Mc cormick (2011 ) - rs43 - 6450 ism-vrm tractor service repair manualufjjsjefkksemm
This document provides part numbers and descriptions for components that make up various tractor assemblies. It includes information like part names and numbers, quantities needed, and application details. Replacement part designations and quantities per tractor are also provided for some items. Images are referenced for additional information.
Komatsu wa250 6 wheel loader service repair manual sn75001 and upufjjsjefkksemm
This shop manual covers specifications, maintenance, and repair procedures for the WA250-6 and WA250PZ-6 wheel loaders. The document includes:
- A table of contents listing the systems and components covered in the manual, including the engine and cooling system, power train, steering system, brake system, undercarriage, and hydraulic system.
- Safety and handling information for working on electrical equipment, hydraulic components, and new engine connectors.
- Specifications for the machines such as dimensions, engine details, fuel and fluid requirements, and component torque values.
- Diagrams of the hydraulic piping systems for cooling, steering, brakes, and work equipment control.
-
Komatsu d31 pl 20 dozer bulldozer service repair manualufjjsjefkksemm
This document provides instructions for servicing components of Komatsu bulldozers, including removal and installation of the starting motor, alternator, and engine oil cooler core. Key steps include disconnecting battery cables and electrical connections, loosening mounting hardware, and reinstalling components in reverse order while following tightening specifications and adjusting settings as needed. Safety precautions are outlined to prevent injury when working on pressurized systems, around moving parts, and with heavy equipment.
Komatsu d31 p 20a dozer bulldozer service repair manualufjjsjefkksemm
This shop manual provides instructions for maintenance and repair of Komatsu bulldozers. It details the removal and installation procedures for components like the starting motor and alternator. Safety precautions are outlined, emphasizing the importance of following proper service procedures, wearing protective equipment, and taking safety measures like blocking equipment before starting work. The manual contents include sections on general information, structure and function, testing and adjusting, disassembly and assembly, and maintenance standards.
Komatsu d31 p 20 dozer bulldozer service repair manualufjjsjefkksemm
- The document is a shop manual that provides instructions for maintenance and repair of Komatsu bulldozers.
- It contains safety notices and general precautions for working on equipment. Proper personal protective equipment and safety procedures are emphasized.
- The document is divided into sections covering general information, structure and function, testing and adjusting, disassembly and assembly, maintenance standards, and other topics.
- Specific instructions are provided for removal and installation of components like the starting motor and alternator. Torque specifications and other details are given.
Komatsu d31 e 20 dozer bulldozer service repair manualufjjsjefkksemm
This document provides instructions for servicing components of Komatsu bulldozers, including removal and installation of the starting motor, alternator, and engine oil cooler core. Key steps include disconnecting battery cables and component wiring before removal, and reconnecting wires and adjusting components like belts during installation. Safety precautions are outlined such as wearing protective equipment and blocking equipment before working on components.
Komatsu d21 a,p 8 dozer bulldozer service repair manual (sn 83001 and up)ufjjsjefkksemm
This shop manual provides instructions for servicing a Komatsu D21A, P-8 bulldozer with a serial number of 83001 or higher. The manual contains sections on general information, structure and function, testing and adjusting, disassembly and assembly, maintenance standards, and other topics. This section explains how to remove the fuel injection pump assembly from the engine. It describes disconnecting fuel lines and electrical connectors, removing mounting nuts, and ensuring proper alignment of gears is maintained to facilitate reinstallation. Precautions are mentioned to prevent losing parts and changing the relative positions of gears.
Komatsu 12 v170 1 diesel engine service repair manualufjjsjefkksemm
This shop manual provides instructions for servicing a Komatsu 12v17 diesel engine. It contains sections on the engine's structure and function, testing and adjusting procedures, disassembly and assembly instructions, maintenance standards, and repair/replacement of parts. Technicians are advised to follow the safety precautions outlined and contact their distributor for the latest revision of the manual.
John deere 500 trail buck utility atv service repair manual (tm2160)ufjjsjefkksemm
This technical manual provides repair and maintenance instructions for the Trail Buck Utility ATV. It contains sections covering specifications, component locations, schematics, theory of operation, diagnostics, tests, repairs and other information. The manual is intended for experienced technicians and is organized so that information on each system is kept together. Safety precautions are outlined at the beginning, including proper lifting of equipment, handling of fluids, battery safety, and other general warnings. Front drive shaft removal and installation procedures are provided as an example of the level of repair information included.
John deere 500 buck utility atv service repair manual (tm2153)ufjjsjefkksemm
The document is a technical manual section about front drive repair for a John Deere utility ATV. It includes descriptions and illustrations of removing and installing front drive shaft components like the drive shaft, knuckle, boots, and front differential. It also provides instructions for inspecting these parts and adjusting backlash in the differential through the use of shims.
John deere 315 d side shift loader service repair technical manual (tm1497)ufjjsjefkksemm
- The document provides repair information for the reverser, reverse brake, forward clutch, and planetary assembly of 300D, 310D, and 315D backhoe loaders.
- It describes how to remove and disassemble the front cover and reverse brake, including inspecting parts for wear.
- Procedures are provided for removing and disassembling the input shaft and forward clutch, and removing the planetary assembly and bearing retainer.
- Detailed step-by-step instructions are given for assembling the input shaft and forward clutch, including checking measurements and installing snap rings.
John deere 314 f walk behind tillers service repair manual (tm1687)ufjjsjefkksemm
This technical manual provides instructions for servicing John Deere walk-behind tillers models 314F, 518R, and 820R. It contains sections on specifications, components, schematics, troubleshooting, repairs, and safety information. The manual is intended for experienced technicians and organized with headings to guide readers to relevant information for completing jobs. It also provides contact information for submitting comments to improve the manual.
John deere 310 d backhoe loaders service repair technical manual (tm1497)ufjjsjefkksemm
This document provides instructions for servicing components of the reverser unit for 300D, 310D, and 315D backhoe loaders. It includes steps to remove and disassemble the front cover and reverse brake. It also provides instructions to remove the input shaft, forward clutch, and planetary assembly. Finally, it details how to assemble the input shaft and forward clutch. The document contains diagrams and specifies proper clearances and torque specifications for repairing these components.
John deere 300 d backhoe loaders service repair technical manual (tm1497)ufjjsjefkksemm
This document provides instructions for servicing components of the reverser unit for 300D, 310D, and 315D backhoe loaders. It includes steps to remove and disassemble the front cover and reverse brake. It also provides instructions to remove the input shaft, forward clutch, and planetary assembly. Finally, it details how to assemble the input shaft and forward clutch. The document contains diagrams and specifies proper clearances and torque specifications for repairing these components.
John deere 50 d compact excavator service repair technical manual (tm2264)ufjjsjefkksemm
This document provides instructions for removing and installing a fuel injection pump and nozzles on a 35D and 50D excavator. Key steps include:
1. Cleaning the injection pump area and disconnecting fuel and coolant lines before removal.
2. Removing the injection pump while aligning timing marks, and recording the pump timing number.
3. Cleaning and inspecting nozzles, removing them while tagging for cylinder identification.
4. Properly assembling and installing nozzles, lines, and the injection pump while ensuring correct timing is maintained.
John deere 35 g (sn. from k270001) compact excavator service repair technical...ufjjsjefkksemm
This document provides instructions for removing and installing a sprocket on an excavator. It describes removing the track, removing the cap screws and sprocket, repairing or replacing parts as needed, reapplying thread lock and installing the sprocket and cap screws with the specified torque. It also provides specifications for torque and lists required materials.
John deere 35 d compact excavator service repair technical manual (tm2264)ufjjsjefkksemm
This document provides instructions for removing and installing a fuel injection pump and nozzles on a 35D and 50D excavator. Key steps include:
1. Cleaning the injection pump area and disconnecting fuel and coolant lines before removal.
2. Removing the injection pump while aligning timing marks, and recording the pump timing number.
3. Cleaning and inspecting nozzles, removing them while tagging for cylinder identification.
4. Properly assembling and installing nozzles, lines, and the injection pump while ensuring correct timing is maintained.
John deere 27 zts compact excavator service repair technical manual (tm1837)ufjjsjefkksemm
The document provides instructions for removing and installing a fuel injection pump, nozzle, and performing timing tests and adjustments on an excavator. It describes removing the injection pump and shims, checking the control link pin groove position, removing and installing the injection nozzles while relieving pressure, and testing injection timing by checking marks on the crankshaft pulley and timing gear case cover. Maintenance technicians are advised to have authorized dealers repair injection pumps and to bleed air from the fuel system after opening components.
John deere 4x2 and 4x6 gator utility vehicle service repair manual (tm1518)ufjjsjefkksemm
This technical manual provides information for servicing Gator utility vehicles. It is organized into sections covering specific systems. The manual contents include specifications, identification numbers, tools, component locations, schematics, theory of operation, diagnosis, testing, repair, and other sections as needed. Safety information is provided to ensure safe servicing practices. The document requests feedback to improve the manual layout or identify any errors.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
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2. 15 - Engine
18 - Engine Belt
03 - Drive Belt
15 - 79 9813/2700-2 15 - 79
03 - Drive Belt
Introduction .................................................... 15-79
Health and Safety .......................................... 15-80
Component Identification ............................... 15-80
Check (Condition) .......................................... 15-81
Adjust ............................................................ 15-81
Remove and Install ....................................... 15-83
Introduction
Original Belt Configuration
The alternator adjusting lever makes sure that the
front end accessory drive belt (FEAD) is kept at the
correct tension.
Figure 143.
B
A
A Alternator
B Adjusting lever
Alternate Belt Configuration
A tensioning screw, which adjusts the tightening
pulley travel, makes sure that the front end accessory
drive belt (FEAD) is kept at the correct tension.
Figure 144.
A
B
A Tightening pulley
B Tensioning screw
3. 15 - Engine
18 - Engine Belt
03 - Drive Belt
15 - 80 9813/2700-2 15 - 80
Health and Safety
Notice: A drive belt that is loose can cause
damage to itself and/or other engine parts.
Component Identification
Figure 145. Original Belt Configuration
C
A
D
B
A Crankshaft drive pulley
B Drive belt
C Coolant pump drive pulley
D Alternator drive pulley
Figure 146. Poly-V Belt Configuration
B
A
D
C
E
A Crankshaft drive pulley
B Tensioner pulley
C Coolant pump drive pulley
D Alternator drive pulley
E Poly-V belt
4. 15 - Engine
18 - Engine Belt
03 - Drive Belt
15 - 81 9813/2700-2 15 - 81
Check (Condition)
At the recommended service interval, visually inspect
the drive belt for damage.
1. Make the machine safe. Refer to (PIL 01-03).
2. Stop the engine and let it cool down.
3. Replace the drive belt if it has cracks or if it is
frayed or has pieces of material missing.
Adjust
Original Belt Configuration
The belt must always be replaced every time it is
removed, even if it has not reached the scheduled
hours for replacement.
1. Pull the alternator in the direction of the arrow.
Figure 147.
A
C
B
D
A Alternator
B Top mounting bolt
C Bottom mounting bolt
D Drive belt
2. Tighten the top mounting bolt to the correct
torque value.
Torque: 25N·m
3. Tighten the bottom mounting bolt to the correct
torque value.
Torque: 40N·m
4. While tensioning the alternator, first install the top
mounting screw and then the bottom mounting
screw.
5. Measure the tension of the belt at the point
shown.
Figure 148.
E
E Tension measuring point
5. 15 - Engine
18 - Engine Belt
03 - Drive Belt
15 - 82 9813/2700-2 15 - 82
6. The tension of the belt should between the
specified values.
Weight/Force: 350–450N
7. If the tension values do not match the specified,
tighten the screws, then repeat the steps 1 to 6.
Alternate Belt Configuration
The belt must always be replaced every time it is
removed, even if it has not reached the scheduled
hours for replacement.
1. Make sure that the ribs of the belt are engaged
correctly into the grooves of the pulleys.
Figure 149.
B
A
A Drive belt
B Pulley pin
2. Make sure that the pulley pin is at the bottom of
the guide groove.
3. Tighten the screw, that attaches the pulley, to the
correct torque value.
Torque: 45N·m
4. Hold the tensioning screw with an Allen key.
5. Tighten the nut on the plate to secure the
tightening screw.
Torque: 45N·m
Figure 150.
D
E
C
F
C Screw
D Tensioning screw
E Nut
F Plate
6. Measure the tension of the belt at the point
shown.
Figure 151.
G
G Tension measuring point
7. The tension of the belt should between the
specified values.
Frequency: 149–196Hz
8. Run the engine for the specified duration.
Duration: 15–20min
9. Repeat the step 6 to 7.
10. The Poly-v drive belt is not adjustable. If the
tension value is not within the specified range
replace the drive belt.
6. 15 - Engine
18 - Engine Belt
03 - Drive Belt
15 - 83 9813/2700-2 15 - 83
Remove and Install
Remove
1. Make the machine safe. Refer to (PIL 01-03).
2. Get access to the drive belt. Refer to (PIL 15-18).
3. Disconnect the battery. Refer to (PIL 33-03).
4. Loosen the nut and tighten the screw until it
touches the pulley shaft. Refer to Figure 152.
5. Loosen the bolt that attaches the pulley to the
pulley shaft, up to the specified distance. Refer
to Figure 152.
Distance: 32mm
6. Loosen the screw, the belt tensioner pulley will
move up. Refer to Figure 152.
6.1. If the pulley will not move, pull the belt
tensioner pulley up.
7. Remove the drive belt. Refer to Figure 152.
Figure 152.
A
B
C
F
D
G
E
A Nut
B Screw
C Pulley shaft
D Bolt
E 32mm
F Tensioner pulley
G Existing drive belt
Install
1. Pull the belt tensioner pulley up. Refer to Figure
153.
Figure 153.
F
F Tensioner pulley
2. Insert the new drive belt on the pulleys. Refer to
Figure 154.
Figure 154.
J
H
J
H New drive belt
J Pulleys
3. Make sure that the ribs of the drive belt are
engaged correctly into the grooves of the pulleys.
4. Tighten the screw until the pulley shaft reaches
the bottom of the guide groove. Refer to Figure
155.
7. 15 - Engine
18 - Engine Belt
03 - Drive Belt
15 - 84 9813/2700-2 15 - 84
Figure 155.
B
C
B Screw
C Pulley shaft
5. Tension the drive belt.
6. Tighten the pulley bolt to the correct specified
torque value.
Torque: 45N·m
7. Tighten the nut.
8. Connect the battery.
9. Close the engine cover.
10. Check the belt tension after the engine operation
for the specified time.
Duration: 15min
8. 15 - Engine
18 - Engine Belt
21 - Tensioner
15 - 85 9813/2700-2 15 - 85
21 - Tensioner
Remove and Install
This procedure is applicable for machines installed
with Poly-V drive belt.
Important: The drive belt must always be replaced
every time it is removed, even if it has not reached
the scheduled hours for replacement.
Remove
1. Make the machine safe. Refer to (PIL 01-03).
2. Remove the drive belt. Refer to (PIL 15-18).
3. Remove the tensioning screw.
4. Remove the screw that secures the tightening
pulley.
5. Remove the tightening pulley.
Figure 156.
A
B
C
A Tensioning screw
B Screw
C Tightening pulley
Install
1. Insert the screw in the tightening pulley.
2. Manually tighten the screw on to the pulley pin up
to the stop; Loosen the screw again by one turn.
3. The screw must be out by the specified distance
from the surface of the tightening pulley.
Distance: 32mm
4. Install the drive belt. Refer to (PIL 15-18).
5. Install the tightening screw on to the plate, up to
the stop on the pulley pin.
6. Tension the drive belt.
Figure 157.
A
B
E
D
C
A Tensioning screw
B Screw
C Tightening pulley
D Pulley pin
E 32mm
9. 15 - Engine
21 - Oil Filter
00 - General
15 - 89 9813/2700-2 15 - 89
Component Identification
Figure 158.
A
B
A Oil Filter
B Element
Figure 159.
C
D
B
A
A Cartridge holder cover
B Oil filter support
C Oil returning into the circuit
D Oil returning to the crankcase
Figure 160.
H
E
A
B
GF
A Cartridge holder cover
B Oil filter support
E Oil filter cartridge
F Outgoing fitting from filter
G Water/oil heat exchanger
H Crankcase
10. 15 - Engine
21 - Oil Filter
00 - General
15 - 90 9813/2700-2 15 - 90
Check (Level)
Engine oil and oil filter replacement must be
completed in accordance with the service schedules.
Failure to replace the oil and filter at the
recommended interval could cause serious engine
failure.
1. Make the machine safe. Refer to (PIL 01-03).
2. Park the machine on a hard level surface for
accurate measurement of the oil level.
3. Get access to the engine.
4. Check that the oil level is between the two marks
on the dipstick.
Figure 161.
B
A
C
A Dipstick
B Maximum level mark
C Minimum level mark
5. If necessary, add recommended oil through one
of the filler points.
Figure 162.
D
D Oil filler caps
Remove and Install
Before Removal
1. Drain the engine oil, refer to Engine-General,
Drain and Fill (PIL 15-00).
Refer to: Engine > General > General > Drain and
Fill (Page 15-17).
Remove and Install
1. Remove the clamps and remove the pipes from
the oil cooler unit.
Figure 163.
D
E
F
D Clamps
E Pipes
F Oil cooler
2. Use a suitable container to recover any residual
oil.
3. Loosen the element holder cap.
Figure 164.
H
G
J
G Element holder cap
H Oil filter support
J Element
4. Remove the cap and the oil filter element from
the oil filter support.
5. Remove the cartridge from the cap and discard.
11. 15 - Engine
21 - Oil Filter
00 - General
15 - 91 9813/2700-2 15 - 91
Figure 165.
J
G
K
G Element holder cap
J Element
K Seal
6. Remove and replace the seals.
7. Apply clean oil on the seals.
8. Put the element on the cap.
9. Install the cap on the oil filter support.
10. Tighten the cap to the correct torque value.
11. Install the pipes on the support.
12. Secure the pipes with the clamps.
13. Through one of the filler points, fill the engine with
the recommended oil to the MAX mark on the
dipstick.
Figure 166.
L
L Oil filler caps
14. Wipe off any spilt oil, install the filler cap and
make sure it is secure.
15. Operate the engine, until the oil pressure low
warning light has extinguished.
16. Check for oil leakage.
17. When the oil has cooled, check the oil level
again, and if necessary top up with clean engine
oil.
Table 53. Torque Values
Item Nm
B 35
G 25
12. 15 - Engine
27 - Crankcase Ventilation Filter
03 - Separator
15 - 103 9813/2700-2 15 - 103
03 - Separator
Remove and Install
Oil
Oil is toxic. If you swallow any oil, do not induce
vomiting, seek medical advice. Used engine oil
contains harmful contaminants which can cause skin
cancer. Do not handle used engine oil more than
necessary. Always use barrier cream or wear gloves
to prevent skin contact. Wash skin contaminated with
oil thoroughly in warm soapy water. Do not use petrol,
diesel fuel or paraffin to clean your skin.
Before removal
1. Make the machine safe with the lift arm lowered.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Get access to the engine.
4. Remove the crankcase ventilation filter
Refer to: Engine > Crankcase Ventilation Filter
(Page 15-97).
Remove
1. Remove all the pipes from the separator.
Figure 171.
E
F
A
E
G
D
A Separator
D Crankcase
E Clamp
F Pipe
G Pipe1
2. Remove the screws.
Figure 172.
A
C
B
A Separator
B Screw
C Gasket
3. Remove the separator with the gasket.
Install
1. Check that the contact surfaces are free from
impurities.
2. Always examine the condition of the pipes, and
replace them if there is any doubt regarding the
integrity of their seal.
3. Always replace the gasket after each assembly.
4. Install the gasket on the separator.
Figure 173.
A
D
CB
A Separator
B Screw
C Gasket
D Crankcase
5. Attach the holder on the crankcase with the
screws.
6. Tighten the screws to the correct torque value.
13. 15 - Engine
27 - Crankcase Ventilation Filter
03 - Separator
15 - 104 9813/2700-2 15 - 104
Figure 174.
AE G
F E
A Separator
E Clamp
F Pipe
G Pipe1
7. Attach the pipes on the separator with the clamp.
After installation
1. Install the crankcase ventilation filter
Refer to: Engine > Crankcase Ventilation Filter
(Page 15-97).
2. Start the engine and check for leaks.
Table 54. Torque Values
Item Nm
B 10
14. 15 - Engine
30 - Valve
00 - General
15 - 107 9813/2700-2 15 - 107
00 - General
Introduction .................................................. 15-107
Technical Data ............................................. 15-108
Component Identification ............................. 15-109
Operation ..................................................... 15-111
Adjust .......................................................... 15-113
Calibrate ...................................................... 15-113
Remove and Install ..................................... 15-115
Introduction
The valve train system opens and closes the
valves with correct timing in relation to the piston
movements.
Each push rod has one end in a valve tappet and
the other end under a rocker arm, or as applicable.
Hydraulic tappets are used which automatically
adjust the clearance between the valve and push
rods.
The valves extend through the cylinder head. The
valves are made from a special metal to provide a
long service life. Damaged or worn valves cannot be
lapped or reground and must be replaced with new
ones. Each valve stem has an oil seal.
The Valve seat inserts are pressed into the cylinder
head. The seat inserts are also made from a special
metal to provide for a long service life. Damaged or
worn seat inserts can be removed and replaced with
new ones.
15. 15 - Engine
30 - Valve
00 - General
15 - 108 9813/2700-2 15 - 108
Technical Data
Table 55. Inlet and Exhaust Valve Data
Max lift Inlet 9.64mm @ 101° After
TDC (Top Dead Centre)
Max lift Exhaust 9.84mm @ 115° Before
TDC
Inlet opens (top of ramp) 6° Before TDC
Inlet closes 28° After TDC
Exhaust opens 41° Before TDC
Exhaust closes 6° After TDC
Valve stem diameter
- Inlet 6.928–6.943mm
- Exhaust 6.918–6.933mm
Valve spring free length 51.1mm
Valve guide bore diame-
ter
- min 6.958mm
- max 6.973mm
Valve face angle
- Inlet 60.5°
- Exhaust 45.17°
Valve length 131.9–132.4mm
Valve sealing Stem seal with sealing
washer
Valve head depth (below
cylinder head surface)
- Inlet 0.89–1.39mm
- Exhaust 0.95–1.45mm
Valve rim thickness 2.98–3.38mm
Valve Clearances (en-
gine cold)
- Inlet 0.19–0.27mm
(1)
- Exhaust 0.56–0.64mm
(1)
(1) The values refer to the tappet adjuster end of the
valve rockers.
16. 15 - Engine
30 - Valve
00 - General
15 - 109 9813/2700-2 15 - 109
Component Identification
Figure 175.
H
E
F
G
A
D
C
B
A Crankshaft B Crankshaft gear
C Intermediate gear D Camshaft control gear
E Camshaft F Camshaft tappet
G Rocker arm push rod H Valve
17. 15 - Engine
30 - Valve
00 - General
15 - 110 9813/2700-2 15 - 110
Figure 176.
K
C D
A
L
J
B
A Crankshaft
B Crankshaft gear
C Intermediate gear
D Camshaft control gear
J Camshaft phonic wheel
K Intermediate gear pin
L Phonic wheel positioning reference pin on
camshaft
Figure 177.
H
G
N
M
Q
P
G Rocker arm push rod
H Valve
M Articulation control valve
N Valve control bridge
P Hydraulic tappet
Q Rocker arm
18. 15 - Engine
30 - Valve
00 - General
15 - 111 9813/2700-2 15 - 111
Operation
The camshaft drive gear is driven by the crankshaft
gear at half the speed of the crankshaft. Camshaft
lobes, two for each cylinder, (operating exhaust and
inlet valves) actuate the valve tappets.
When the camshaft rotates the cam lobes act on the
tappets. The push rods act on the rockers which pivot
on the camshaft, depressing two valves at the same
time via the bridge piece.
The screw is self locking in the rocker by means of
a tapered thread. Springs and holders are used to
keep the rockers in their correct positions along the
camshaft and prevent them contacting one another.
The rockers incorporate a swivel tip to ensure
alignment with the bridge piece. This prevents
excessive wear.
Each valve has a compression spring. The function
of the spring is to close the valve and at the same
time return the rocker arm and push rod to ensure
that the tappets follow the camshaft lobes. The spring
is located on the valve stem by a retainer and split
collets.
Figure 178.
H
E
F
G
A
D
C
B
A Crankshaft B Crankshaft gear
C Intermediate gear D Camshaft control gear
E Camshaft F Camshaft tappet
G Rocker arm control rod H Valve stem
19. 15 - Engine
30 - Valve
00 - General
15 - 112 9813/2700-2 15 - 112
Figure 179.
L
H
N
R
Q
W
P
M
J
S
U
V
K
T
H Valve stem J Rocker arm body
K Hydraulic tappet L Rocker arm distancing spring
M Rocker arm pin holder N Retainer
P Collets Q Oil seal - valve stems
R Valve seat inserts S Oil flow line
T Valve tappet U Discharge rocker arm
V Suction rocker arm W Spring
20. 15 - Engine
30 - Valve
00 - General
15 - 113 9813/2700-2 15 - 113
Adjust
There is no valve adjustment possible on this engine.
Calibrate
Valve Seat check
1. Thoroughly clean the valves and their seats with
suitable degreasing agent.
2. Measure the seal width of each valve and the
valve recess from the cylinder head.
Table 56.
Valve Recess Wear Limit
0.110-0.150mm
(0.0043-0.0059in)
1.100mm (0.0433in)
If the dimensions measured do not comply with the
above- mentioned values, replace the valves.
The seats must be replaced by a rectification
workshop.
Make sure you always lubricate the valve and valve
seat contact surfaces to prevent oxidation.
Figure 180.
B
A
D
C
A Valve Seat
B Cylinder head
C Valve recess
D Seal width
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22. 15 - Engine
30 - Valve
00 - General
15 - 114 9813/2700-2 15 - 114
Valve Springs
1. Use a vernier caliper to measure the free length
of the spring.
2. With a dynamometer, subject the spring to two
different loads and check that the length of the
spring corresponds to the values given in the
table below.
Table 57.
Item Load (Kg) Length (mm)
Z Without load 48.35
Z1 20.4 30.00
Z2 34.8 22.00
Figure 181.
A Z1
Z
Z2
A Valve spring
Valve Guides Check
1. With a micrometer, measure the diameter of the
valve stem.
2. With a internal dial gauge, measure the diameter
of the valve guides.
3. After the guides are installed in the cylinder head,
measure the height of the guides from the rocker
arm support surface.
4. Make sure you take the measurements in
different points to find any ovalisation and/or
concentrated wear.
Table 58.
Item Dimension
(mm)
Clearance
(mm)
Wear limit
(mm)
D 5.978 -
5.990
E 5.030 -
6.042
0.040 -
0.064
0.100
F 7.000 -
7.020
Figure 182.
F
E
D
C
B
A
A Valve guide
B Valve stem
C Rocker arm support surface
D Valve stem diameter
E Valve guide diameter
F Valve guide height
Valve Guides Replacement
The intake and exhaust guides are both made out
of grey iron with pearlitic phosphoric matrix and they
have the same dimensions.
The guides are not pre-finished, so they must be
processed after press-fitting along with the seats.
Contact a workshop for these operations.
Table 59.
Item Dimensions (mm)
A 10.000 - 10.015
B 10.045 - 10.054
23. 15 - Engine
30 - Valve
00 - General
15 - 115 9813/2700-2 15 - 115
Figure 183.
A
B
A Valve guide diameter
B Valve guide housing diameter
Remove and Install
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Get access to the engine.
4. Remove the thermostat. Refer to (PIL 21-12).
5. Remove all of the fuel injector pipes. Refer to (PIL
18-96).
6. Remove the inlet manifold. Refer to (PIL
18-24-03).
7. Remove the exhaust manifold. Refer to (PIL
18-24-04).
8. Remove the fuel injectors. Refer to (PIL 18-18).
9. Remove the rocker cover. Refer to (PIL
15-42-06).
10. Remove the rocker assembly. Refer to (PIL
15-42).
11. Remove the cylinder head assembly. Refer to
(PIL 15-06).
12. Measure the valve recession as follows:
12.1.Clean the area around the valve heads to
remove the carbon deposits.
12.2.Measure the valve recession with a DTI
(Dial Test Indicator).
12.3.If the valve recession is more than the
specified limits, get a new or repaired
cylinder head assembly.
Remove
1. Install the spring compressor tool in one of the
bolt holes for the rocker arm cover.
2. Make sure you change the position of the spring
compressor tool according to the valves to be
removed.
24. 15 - Engine
30 - Valve
00 - General
15 - 116 9813/2700-2 15 - 116
Figure 184.
B
C
A
A Rocker arm cover attaching holes
B Spring compressor tool
C Valve stem
3. Use the spring compressor tool to compress the
valve spring equally.
Figure 185.
G
E
F
C
D
C Valve stem
D Retainer
E Spring
F Cotter
G Valve stem seal
4. Use a magnet to pull out the cotter.
5. Remove the spring compressor tool and lift off
the retainer and valve spring.
6. Turn the cylinder head and remove the valve.
Figure 186.
C
H
C Valve stem
H Cylinder head
7. When you remove the valves, record the position
of each valve.
8. Use a suitable valve stand to keep the valves
together and to identify them with their respective
cylinder.
Figure 187. Valve stand
EXHAUST
CYL. 1 CYL. 2 CYL. 3 CYL. 4
INLET
EXHAUST
INLET
EXHAUST
INLET
EXHAUST
INLET
9. Remove the valve stem seal. Discard the seal.
Figure 188.
G
G Valve stem seal
Inspection
1. Carefully clean the carbon deposits from the
valves, take care not to damage the valve seats.