This service manual provides information for servicing a JCB backhoe loader models 1CX and 1CXT. It contains sections covering the machine systems, components, safety procedures, and maintenance instructions. Safety is emphasized, including warnings to avoid death or serious injury by fully understanding and following the manual's instructions before operating or servicing the machine.
Jcb js210, js230 excavator service repair manual (from 2453251 to 2453500)yhhjjkfkseme
This document is a service manual for excavators JS210 and JS230 that contains instructions for maintenance and repair. It begins with introductory information about safety, proper use of the manual, and an overview of the machine components. The bulk of the manual is dedicated to detailed sections for various machine systems providing part numbers, specifications, and repair procedures.
Hyster g007 (h12.00 xm) forklift parts catalogue manualfusjejfjskekem
This parts manual is divided into 14 major sections covering the various systems of the Challenger H8.00-12.00XM truck. Section 1 covers the frame and includes descriptions and illustrations of components such as the hood, cab, counterweight, floor plates, and labels. Repair procedures can be found in the service manual.
Hyster d024 (s155 ft) forklift service repair manualfusjejfjskekem
This document provides instructions for repairing the hydraulic gear pump assembly for various lift truck models. It describes removing the pump from the transmission housing and draining hydraulic fluid from the tank. The pump is then disassembled by removing housings, seals, gears, and plates. Individual parts are cleaned, inspected for wear, and replaced as needed. Reassembly involves installing new seals and plates and reattaching the housings. Finally, the pump is reinstalled on the transmission housing with fittings attached to hydraulic lines.
Hyster c114 (e35 xl) forklift service repair manualfusjejfjskekem
This document provides descriptions and diagrams of steering systems for lift trucks, including power steering and power steering with on-demand systems. It describes the main components such as the steering wheel, encoder, actuator, control unit, pump motor, and hydraulic cylinders or motors. Power steering systems use a hydraulic circuit to route pressurized fluid from the pump motor to steering components when the wheel is turned, while on-demand systems only operate the pump motor during steering wheel movement. The control unit routes hydraulic fluid to steer the truck based on wheel position. Diagrams show hydraulic and electrical configurations.
Hyster a917 (h800 hds) forklift service repair manualfusjejfjskekem
This document provides repair procedures for differentials used in lift trucks. It describes the components of a typical differential assembly, including the housing, ring and pinion gear set, and differential assembly. The procedures describe how to remove the differential carrier from the axle housing, remove the differential and ring gear from the carrier, and remove the drive pinion and pinion carrier from the carrier. Safety precautions are provided and components are labeled in diagrams.
Cummins onan generator set with power command 3100 controller model (dfeb ) s...fusjejfjskekem
This document is a service manual that provides information for troubleshooting and servicing generator sets that use PowerCommand 3100 controllers. It contains sections on control operation, circuit boards and modules, troubleshooting, control service and calibration, servicing the generator, day tank fuel transfer pumps, optional enclosure fuel tank systems, and wiring diagrams. The manual provides technical specifications and safety instructions for working on the generator set and power control systems.
Caterpillar cat 320 e excavator (prefix klt) service repair manual (klt00001 ...fusjejfjskekem
This service repair manual provides instructions for removing and installing various components of the heating and air conditioning system on a 320E and 320E L excavator. The components include the actuator motor, control module, refrigerant receiver-dryer, and various ducts, hoses, and panels. Detailed illustrations accompany the step-by-step removal and installation procedures, which note safety precautions like using protective equipment when working with refrigerant and not smoking in refrigerant areas.
Caterpillar cat 320 c excavator (prefix gla) service repair manual (gla00001 ...fusjejfjskekem
The document provides instructions for disassembling a swing drive component from an excavator. It involves 29 steps, including removing gears, carriers, retaining rings, seals and bearings from the housing. Cleanliness is important to prevent contaminating the hydraulic system. Tools include retaining ring pliers, driver groups and presses. The component weights range from 29 kg for the ring gear to 190 kg for the assembled swing drive.
Jcb js210, js230 excavator service repair manual (from 2453251 to 2453500)yhhjjkfkseme
This document is a service manual for excavators JS210 and JS230 that contains instructions for maintenance and repair. It begins with introductory information about safety, proper use of the manual, and an overview of the machine components. The bulk of the manual is dedicated to detailed sections for various machine systems providing part numbers, specifications, and repair procedures.
Hyster g007 (h12.00 xm) forklift parts catalogue manualfusjejfjskekem
This parts manual is divided into 14 major sections covering the various systems of the Challenger H8.00-12.00XM truck. Section 1 covers the frame and includes descriptions and illustrations of components such as the hood, cab, counterweight, floor plates, and labels. Repair procedures can be found in the service manual.
Hyster d024 (s155 ft) forklift service repair manualfusjejfjskekem
This document provides instructions for repairing the hydraulic gear pump assembly for various lift truck models. It describes removing the pump from the transmission housing and draining hydraulic fluid from the tank. The pump is then disassembled by removing housings, seals, gears, and plates. Individual parts are cleaned, inspected for wear, and replaced as needed. Reassembly involves installing new seals and plates and reattaching the housings. Finally, the pump is reinstalled on the transmission housing with fittings attached to hydraulic lines.
Hyster c114 (e35 xl) forklift service repair manualfusjejfjskekem
This document provides descriptions and diagrams of steering systems for lift trucks, including power steering and power steering with on-demand systems. It describes the main components such as the steering wheel, encoder, actuator, control unit, pump motor, and hydraulic cylinders or motors. Power steering systems use a hydraulic circuit to route pressurized fluid from the pump motor to steering components when the wheel is turned, while on-demand systems only operate the pump motor during steering wheel movement. The control unit routes hydraulic fluid to steer the truck based on wheel position. Diagrams show hydraulic and electrical configurations.
Hyster a917 (h800 hds) forklift service repair manualfusjejfjskekem
This document provides repair procedures for differentials used in lift trucks. It describes the components of a typical differential assembly, including the housing, ring and pinion gear set, and differential assembly. The procedures describe how to remove the differential carrier from the axle housing, remove the differential and ring gear from the carrier, and remove the drive pinion and pinion carrier from the carrier. Safety precautions are provided and components are labeled in diagrams.
Cummins onan generator set with power command 3100 controller model (dfeb ) s...fusjejfjskekem
This document is a service manual that provides information for troubleshooting and servicing generator sets that use PowerCommand 3100 controllers. It contains sections on control operation, circuit boards and modules, troubleshooting, control service and calibration, servicing the generator, day tank fuel transfer pumps, optional enclosure fuel tank systems, and wiring diagrams. The manual provides technical specifications and safety instructions for working on the generator set and power control systems.
Caterpillar cat 320 e excavator (prefix klt) service repair manual (klt00001 ...fusjejfjskekem
This service repair manual provides instructions for removing and installing various components of the heating and air conditioning system on a 320E and 320E L excavator. The components include the actuator motor, control module, refrigerant receiver-dryer, and various ducts, hoses, and panels. Detailed illustrations accompany the step-by-step removal and installation procedures, which note safety precautions like using protective equipment when working with refrigerant and not smoking in refrigerant areas.
Caterpillar cat 320 c excavator (prefix gla) service repair manual (gla00001 ...fusjejfjskekem
The document provides instructions for disassembling a swing drive component from an excavator. It involves 29 steps, including removing gears, carriers, retaining rings, seals and bearings from the housing. Cleanliness is important to prevent contaminating the hydraulic system. Tools include retaining ring pliers, driver groups and presses. The component weights range from 29 kg for the ring gear to 190 kg for the assembled swing drive.
Caterpillar cat 320 c excavator (prefix bea) service repair manual (bea00001 ...fusjejfjskekem
This document provides instructions for removing a bucket cylinder from an excavator. It begins by noting the importance of relieving pressure from hydraulic systems before disassembly to prevent injury. The steps include releasing hydraulic pressure, attaching lifting devices, removing retaining bolts and pins, and disconnecting hoses. Identification marks should be made on all lines and components. Cleanliness is important during disassembly and reassembly to prevent contamination of hydraulic systems.
This document provides instructions for installing an automatic timing advance on a 3306 engine. It involves using various tools to install a fuel pump timing pin and bolt to hold the automatic timing advance in place while tightening another bolt. The timing advance is then tightened to a specified torque and the tools are removed. Finally, the front housing is reinstalled.
This document provides instructions for removing and installing a crankshaft rear seal and flywheel housing on a Caterpillar 235 excavator engine. It describes using various tools to distort the wear sleeve and remove the old seal. When installing the new seal and sleeve, no lubricant should be used and retaining compound is applied to mate the surfaces. The flywheel housing is removed using link brackets and bolts, and installed by reversing the process.
Caterpillar cat 232 d skid steer loader (prefix kxc) service repair manual (k...fusjejfjskekem
1. The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar C2.2 engine.
2. To remove the flywheel, mounting bolts must be removed and lifting tools installed to lift the heavy flywheel off of alignment dowels.
3. Flywheel installation requires cleaning surfaces, heating the ring gear for installation, aligning the flywheel on dowels, and torquing mounting bolts to the specified value.
4. Crankshaft rear seal removal requires removing the flywheel housing or back plate and pulling the old seal. Installation requires cleaning, applying sealant, pressing the new seal in place, and replacing the
The document provides instructions for removing and installing fuel system components on a Caterpillar 229 Excavator including:
- Removing and installing the fuel priming pump.
- Removing and installing the fuel filter base.
- Removing the fuel transfer pump and disassembling/assembling it.
- Installing the fuel transfer pump.
The instructions include safety notices and illustrations showing the component locations and part numbers. Procedures note removing bolts and hoses, checking gaskets, and reinstalling components in the reverse order of removal.
This document provides instructions for removing the lift cylinders and lift arms from a 228 Skid Steer Loader. The procedure involves:
1. Releasing hydraulic pressure and tilting the cab
2. Disconnecting hydraulic lines and electrical harnesses from the lift arms
3. Using retaining ring pliers to remove pins and rings, releasing the lift cylinders from the arms
4. Removing additional pins and braces to allow removal of the lift cylinders and arms
Safety precautions are provided regarding hydraulic pressure and containing fluids during disassembly.
New holland w70 c tier 4b (final) compact wheel loader service repair manualfusjejfjskekem
1. Disconnect wiring harnesses, condenser hoses (if equipped), and rear lights. Remove engine hood and radiator grids.
2. Drain air conditioning system (if equipped) and disconnect fan connector. Remove condenser (if equipped).
3. Put battery main switch in OFF position. Secure engine hood with lifting strap before removing hood hinge bolts.
New holland w70 c tier 4 compact wheel loader service repair manualfusjejfjskekem
This document is a service manual for compact wheel loaders models W50C, W60C, W70C, and W80C. It contains sections on the engine, transmission, front and rear axle systems, brakes, hydraulic systems, frames and ballasting, steering, electrical systems, and cab. The manual provides instructions for maintenance and repair work to be performed by qualified dealership personnel using the specified tools and procedures.
This document provides instructions for assembling and disassembling components of the governor assembly and fuel injection pump on a 3034 engine for Caterpillar built machines. It describes how to assemble the governor control lever and fuel control lever, install the governor weight assembly and speed control lever. It also provides instructions for removing and installing the fuel injection pump, including cleaning surfaces, installing shims and dowels, and connecting linkages and springs.
Caterpillar cat 226 d skid steer loader (prefix hrd) service repair manual (h...fusjejfjskekem
This document provides instructions for removing and installing fuel injection lines and an exhaust cooler on a Caterpillar C2.2 engine. The summary is:
1) The document outlines the required tools and safety precautions for working on the fuel system and with sulfuric acid.
2) The procedure for removing the fuel injection lines includes disconnecting clamps and nuts, removing the lines, and installing capping kits on the injectors and manifold.
3) Installation involves reconnecting the lines with new isolators and gaskets, tightening all nuts and bolts to the specified torques, and priming the fuel system.
4) Removal of the exhaust cooler involves disconnecting hoses
New holland w60 tc wheel loader service repair manualfusjejfjskekem
This document provides repair manuals and technical specifications for W50TC, W60TC, W70TC, and W80TC wheel loaders. It includes sections on the engine, front and rear axles, braking system, hydraulic system, and their various components. Diagrams, dimensions, troubleshooting guides, and disassembly/reassembly instructions are provided to assist with maintenance and repairs.
New holland w60 c zb stage iiib compact wheel loader service repair manualfusjejfjskekem
This document provides instructions for removing an engine from a compact wheel loader. It begins with parking the machine securely and stopping the engine. The instructions then describe aligning mounting bores and securing the engine with a pin located on the machine frame.
New holland w50 wheel loader service repair manualfusjejfjskekem
The document is a workshop manual for wheel loaders that provides safety instructions for personnel. It contains sections on fundamental safety, operation safety, maintenance safety, repairs safety, and safety warnings. Personnel are instructed to carefully read all safety instructions, wear protective equipment, ensure only authorized trained staff perform repairs, and more. The workshop manual aims to protect operator safety and prevent accidents during operation and maintenance of the wheel loaders.
Case ih stx 280 tractor service repair manualfusjejfjskekem
This document provides a master table of contents for a service manual covering STX and Steiger series tractors. It lists sections that will provide information on specifications, maintenance, repair, removal and installation procedures for various components. Key sections include engine repair information, lubrication requirements, air induction systems, electrical systems, steering components, and center consoles. The document directs the user to additional manuals for more detailed information on specific topics and components.
New holland u80 loader landscaper service repair manualfusjejfjskekem
This document is the service manual for a CNH America LLC U80 Loader Landscaper. It contains:
- Copyright information and publication details
- A table of contents listing the manual sections and corresponding page numbers
- Section indexes providing the titles and page numbers for sections related to general information, engine, fuel system, electrical systems, steering, power train, brakes, hydraulics, and mounted equipment
- Specification details and torque charts for engine components, fluids, and hydraulic fittings
The manual provides maintenance technicians with information on removal, installation, specifications, troubleshooting and pressure checks for the loader's various systems and components. Tables of contents and section indexes help technicians quickly navigate to relevant information.
Case ih puma 200 tier 4 b (final) tractor service repair manualfusjejfjskekem
This service manual provides information for servicing the following models of Case IH tractors: PUMA® 185 CVT, PUMA® 185, PUMA® 200 CVT, PUMA® 200, PUMA® 220 CVT, PUMA® 220, and PUMA® 240 CVT. The manual covers maintenance and repair procedures for the engine, transmission, axles, hydraulics, electrical systems, and other components. Safety precautions and instructions are provided throughout for working on and handling parts of the tractor.
New holland tc5080 combine harvesters service repair manualfusjejfjskekem
The air compressor supplies compressed air to the reservoir tank to provide a source of compressed air for cleaning and tire inflation. It is a single cylinder, gear-driven compressor mounted directly to the engine. Engine oil lubricates the compressor. The compressed air relief valve protects the system from pressures over 116 psi by venting excess pressure. It can be removed by draining the air and coolant lines, loosening connections, and removing mounting bolts and nuts.
Case 1650 l crawler dozer service repair manualfusjejfjskekem
The document provides instructions to remove and disassemble the engine from a machine. The key steps include draining fluids, disconnecting wiring and hoses, removing mounting hardware, and using lifting equipment to remove the engine. Once removed, further disassembly instructions are provided to prepare the engine for repair on a workbench, including draining oil and removing fuel system components.
New holland tc5070 hillside combine harvesters service repair manualfusjejfjskekem
The primary hydraulic power system for the TC5000 series combines includes two pumps without lateral flotation and three pumps with lateral flotation. Key components are the main hydraulic pump, steering pump, optional lateral flotation pump, oil tank, filters, valve stack with various control valves, header lift cylinders, accumulator and pressure sensor, steering cylinder(s), optional lateral float cylinder, and rotary union.
New holland tc5070 combine harvesters service repair manualfusjejfjskekem
This service manual provides information on servicing various components of TC5040, TC5050, TC5060, TC5070, TC5070, TC5080 Hillside, and TC5080 combines. The manual covers engines, transmissions, brakes, hydraulics, electrical systems, attachments, feeding, threshing, separation, cleaning, and other systems. Repair and maintenance must only be done by trained technicians using the proper tools and procedures. Unauthorized repairs may void warranties.
Caterpillar cat 320 c excavator (prefix bea) service repair manual (bea00001 ...fusjejfjskekem
This document provides instructions for removing a bucket cylinder from an excavator. It begins by noting the importance of relieving pressure from hydraulic systems before disassembly to prevent injury. The steps include releasing hydraulic pressure, attaching lifting devices, removing retaining bolts and pins, and disconnecting hoses. Identification marks should be made on all lines and components. Cleanliness is important during disassembly and reassembly to prevent contamination of hydraulic systems.
This document provides instructions for installing an automatic timing advance on a 3306 engine. It involves using various tools to install a fuel pump timing pin and bolt to hold the automatic timing advance in place while tightening another bolt. The timing advance is then tightened to a specified torque and the tools are removed. Finally, the front housing is reinstalled.
This document provides instructions for removing and installing a crankshaft rear seal and flywheel housing on a Caterpillar 235 excavator engine. It describes using various tools to distort the wear sleeve and remove the old seal. When installing the new seal and sleeve, no lubricant should be used and retaining compound is applied to mate the surfaces. The flywheel housing is removed using link brackets and bolts, and installed by reversing the process.
Caterpillar cat 232 d skid steer loader (prefix kxc) service repair manual (k...fusjejfjskekem
1. The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar C2.2 engine.
2. To remove the flywheel, mounting bolts must be removed and lifting tools installed to lift the heavy flywheel off of alignment dowels.
3. Flywheel installation requires cleaning surfaces, heating the ring gear for installation, aligning the flywheel on dowels, and torquing mounting bolts to the specified value.
4. Crankshaft rear seal removal requires removing the flywheel housing or back plate and pulling the old seal. Installation requires cleaning, applying sealant, pressing the new seal in place, and replacing the
The document provides instructions for removing and installing fuel system components on a Caterpillar 229 Excavator including:
- Removing and installing the fuel priming pump.
- Removing and installing the fuel filter base.
- Removing the fuel transfer pump and disassembling/assembling it.
- Installing the fuel transfer pump.
The instructions include safety notices and illustrations showing the component locations and part numbers. Procedures note removing bolts and hoses, checking gaskets, and reinstalling components in the reverse order of removal.
This document provides instructions for removing the lift cylinders and lift arms from a 228 Skid Steer Loader. The procedure involves:
1. Releasing hydraulic pressure and tilting the cab
2. Disconnecting hydraulic lines and electrical harnesses from the lift arms
3. Using retaining ring pliers to remove pins and rings, releasing the lift cylinders from the arms
4. Removing additional pins and braces to allow removal of the lift cylinders and arms
Safety precautions are provided regarding hydraulic pressure and containing fluids during disassembly.
New holland w70 c tier 4b (final) compact wheel loader service repair manualfusjejfjskekem
1. Disconnect wiring harnesses, condenser hoses (if equipped), and rear lights. Remove engine hood and radiator grids.
2. Drain air conditioning system (if equipped) and disconnect fan connector. Remove condenser (if equipped).
3. Put battery main switch in OFF position. Secure engine hood with lifting strap before removing hood hinge bolts.
New holland w70 c tier 4 compact wheel loader service repair manualfusjejfjskekem
This document is a service manual for compact wheel loaders models W50C, W60C, W70C, and W80C. It contains sections on the engine, transmission, front and rear axle systems, brakes, hydraulic systems, frames and ballasting, steering, electrical systems, and cab. The manual provides instructions for maintenance and repair work to be performed by qualified dealership personnel using the specified tools and procedures.
This document provides instructions for assembling and disassembling components of the governor assembly and fuel injection pump on a 3034 engine for Caterpillar built machines. It describes how to assemble the governor control lever and fuel control lever, install the governor weight assembly and speed control lever. It also provides instructions for removing and installing the fuel injection pump, including cleaning surfaces, installing shims and dowels, and connecting linkages and springs.
Caterpillar cat 226 d skid steer loader (prefix hrd) service repair manual (h...fusjejfjskekem
This document provides instructions for removing and installing fuel injection lines and an exhaust cooler on a Caterpillar C2.2 engine. The summary is:
1) The document outlines the required tools and safety precautions for working on the fuel system and with sulfuric acid.
2) The procedure for removing the fuel injection lines includes disconnecting clamps and nuts, removing the lines, and installing capping kits on the injectors and manifold.
3) Installation involves reconnecting the lines with new isolators and gaskets, tightening all nuts and bolts to the specified torques, and priming the fuel system.
4) Removal of the exhaust cooler involves disconnecting hoses
New holland w60 tc wheel loader service repair manualfusjejfjskekem
This document provides repair manuals and technical specifications for W50TC, W60TC, W70TC, and W80TC wheel loaders. It includes sections on the engine, front and rear axles, braking system, hydraulic system, and their various components. Diagrams, dimensions, troubleshooting guides, and disassembly/reassembly instructions are provided to assist with maintenance and repairs.
New holland w60 c zb stage iiib compact wheel loader service repair manualfusjejfjskekem
This document provides instructions for removing an engine from a compact wheel loader. It begins with parking the machine securely and stopping the engine. The instructions then describe aligning mounting bores and securing the engine with a pin located on the machine frame.
New holland w50 wheel loader service repair manualfusjejfjskekem
The document is a workshop manual for wheel loaders that provides safety instructions for personnel. It contains sections on fundamental safety, operation safety, maintenance safety, repairs safety, and safety warnings. Personnel are instructed to carefully read all safety instructions, wear protective equipment, ensure only authorized trained staff perform repairs, and more. The workshop manual aims to protect operator safety and prevent accidents during operation and maintenance of the wheel loaders.
Case ih stx 280 tractor service repair manualfusjejfjskekem
This document provides a master table of contents for a service manual covering STX and Steiger series tractors. It lists sections that will provide information on specifications, maintenance, repair, removal and installation procedures for various components. Key sections include engine repair information, lubrication requirements, air induction systems, electrical systems, steering components, and center consoles. The document directs the user to additional manuals for more detailed information on specific topics and components.
New holland u80 loader landscaper service repair manualfusjejfjskekem
This document is the service manual for a CNH America LLC U80 Loader Landscaper. It contains:
- Copyright information and publication details
- A table of contents listing the manual sections and corresponding page numbers
- Section indexes providing the titles and page numbers for sections related to general information, engine, fuel system, electrical systems, steering, power train, brakes, hydraulics, and mounted equipment
- Specification details and torque charts for engine components, fluids, and hydraulic fittings
The manual provides maintenance technicians with information on removal, installation, specifications, troubleshooting and pressure checks for the loader's various systems and components. Tables of contents and section indexes help technicians quickly navigate to relevant information.
Case ih puma 200 tier 4 b (final) tractor service repair manualfusjejfjskekem
This service manual provides information for servicing the following models of Case IH tractors: PUMA® 185 CVT, PUMA® 185, PUMA® 200 CVT, PUMA® 200, PUMA® 220 CVT, PUMA® 220, and PUMA® 240 CVT. The manual covers maintenance and repair procedures for the engine, transmission, axles, hydraulics, electrical systems, and other components. Safety precautions and instructions are provided throughout for working on and handling parts of the tractor.
New holland tc5080 combine harvesters service repair manualfusjejfjskekem
The air compressor supplies compressed air to the reservoir tank to provide a source of compressed air for cleaning and tire inflation. It is a single cylinder, gear-driven compressor mounted directly to the engine. Engine oil lubricates the compressor. The compressed air relief valve protects the system from pressures over 116 psi by venting excess pressure. It can be removed by draining the air and coolant lines, loosening connections, and removing mounting bolts and nuts.
Case 1650 l crawler dozer service repair manualfusjejfjskekem
The document provides instructions to remove and disassemble the engine from a machine. The key steps include draining fluids, disconnecting wiring and hoses, removing mounting hardware, and using lifting equipment to remove the engine. Once removed, further disassembly instructions are provided to prepare the engine for repair on a workbench, including draining oil and removing fuel system components.
New holland tc5070 hillside combine harvesters service repair manualfusjejfjskekem
The primary hydraulic power system for the TC5000 series combines includes two pumps without lateral flotation and three pumps with lateral flotation. Key components are the main hydraulic pump, steering pump, optional lateral flotation pump, oil tank, filters, valve stack with various control valves, header lift cylinders, accumulator and pressure sensor, steering cylinder(s), optional lateral float cylinder, and rotary union.
New holland tc5070 combine harvesters service repair manualfusjejfjskekem
This service manual provides information on servicing various components of TC5040, TC5050, TC5060, TC5070, TC5070, TC5080 Hillside, and TC5080 combines. The manual covers engines, transmissions, brakes, hydraulics, electrical systems, attachments, feeding, threshing, separation, cleaning, and other systems. Repair and maintenance must only be done by trained technicians using the proper tools and procedures. Unauthorized repairs may void warranties.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
4. 01 - Machine
03 - Safety
03 - Safety - Yours and Others
01 - 3 9813/6050-2 01 - 3
03 - Safety - Yours and Others
Introduction
All machinery can be hazardous. When a machine
is correctly operated and maintained, it is a safe
machine to work with. When it is carelessly operated
or poorly maintained it can become a danger to you
(the operator) and others.
In this manual and on the machine you will find
warning messages, you must read and understand
them. They inform you of potential hazards and how
to avoid them. If you do not fully understand the
warning messages, ask your employer or JCB dealer
to explain them.
Safety is not just a matter of responding to the
warnings. All the time you are working on or with the
machine you must be thinking of what hazards there
might be and how to avoid them.
Do not work with the machine until you are sure that
you can control it.
Do not start any work until you are sure that you and
those around you will be safe.
If you are not sure of anything, about the machine or
the work, ask someone who knows. Do not assume
anything.
Remember:
• Be careful
• Be alert
• Be safe.
5. 01 - Machine
03 - Safety
06 - Safety Warnings
01 - 4 9813/6050-2 01 - 4
06 - Safety Warnings
Introduction
In this manual there are safety notices. Each notice
starts with a signal word. The signal word meanings
are given below.
The signal word 'DANGER' indicates a hazardous
situation which, if not avoided, will result in death or
serious injury.
The signal word 'WARNING' indicates a hazardous
situation which, if not avoided, could result in death
or serious injury.
The signal word 'CAUTION' indicates a hazardous
situation which, if not avoided, could result in minor
or moderate injury.
The signal word 'Notice' indicates a hazardous
situation which, if not avoided, could result in
machine damage.
The safety alert system symbol (shown) also helps
to identify important safety messages in this manual.
When you see this symbol your safety is involved,
carefully read the message that follows.
Figure 1. The safety alert system symbol
6. 01 - Machine
03 - Safety
09 - General Safety
01 - 5 9813/6050-2 01 - 5
09 - General Safety
Introduction
Training
To operate the machine safely you must know the
machine and have the skill to use it. You must abide
by all relevant laws, health and safety regulations
that apply to the country you are operating in. The
operator's manual instructs you on the machine, its
controls and its safe operation; it is not a training
manual. Ensure that you receive the correct training
before operating any machinery. Failing to do so will
result in incorrect operation of the machine and you
will be putting yourself and others at risk. In some
markets, and for work on certain jobsites, you may
be required to have been trained and assessed in
accordance with an operator competence scheme.
Make sure that you and your machine comply with
relevant local laws and jobsite requirements – it is
your responsibility.
Care and Alertness
All the time you are working with or on the machine,
take care and stay alert. Always be careful. Always
be alert for hazards.
Clothing
You can be injured if you do not wear the correct
clothing. Loose clothing can get caught in the
machinery. Keep cuffs fastened. Do not wear a
necktie or scarf. Keep long hair restrained. Remove
rings, watches and personal jewellery.
Alcohol and Drugs
It is extremely dangerous to operate machinery when
under the influence of alcohol or drugs. Do not
consume alcoholic drinks or take drugs before or
while operating the machine or attachments. Be
aware of medicines which can cause drowsiness.
Feeling Unwell
Do not attempt to operate the machine if you are
feeling unwell. By doing so you could be a danger to
yourself and those you work with.
Mobile Phones
Switch off your mobile phone before entering an
area with a potentially explosive atmosphere. Sparks
in such an area could cause an explosion or fire
resulting in death or serious injury.
Switch off and do not use your mobile phone when
refuelling the machine.
Lifting Equipment
You can be injured if you use incorrect or faulty lifting
equipment. You must identify the weight of the item to
be lifted then choose lifting equipment that is strong
enough and suitable for the job. Make sure that lifting
equipment is in good condition and complies with all
local regulations.
Raised Equipment
Never walk or work under raised equipment unless
it is supported by a mechanical device. Equipment
which is supported only by a hydraulic device can
drop and injure you if the hydraulic system fails
or if the control is operated (even with the engine
stopped).
Make sure that no-one goes near the machine while
you install or remove the mechanical device.
Raised Machine
Never position yourself or any part of your body
under a raised machine which is not correctly
supported. If the machine moves unexpectedly you
could become trapped and suffer serious injury or be
killed.
Lightning
Lightning can kill you. Do not use the machine if there
is lightning in your area.
Machine Modifications
This machine is manufactured in compliance with
prevailing legislative requirements. It must not be
altered in any way which could affect or invalidate its
compliance. For advice consult your JCB dealer.
7. 21 - Cooling System
12 - Thermostat
00 - General
21 - 23 9813/6050-2 21 - 23
00 - General
Introduction .................................................... 21-23
Component Identification ............................... 21-24
Check (Condition) .......................................... 21-24
Check (Operation) ......................................... 21-25
Remove and Install ....................................... 21-25
Introduction
The thermostat is installed on the cylinder head. It is
located between the engine and the radiator in the
cooling circuit.
The function of the thermostat is to block the flow of
coolant to the radiator until the engine has warmed
up to a sufficient temperature.
When the engine is cold, no coolant flows through
the engine. Once the engine reaches its operating
temperature, refer to Cooling System - Technical
Data, the thermostat opens. By letting the engine
warm up as quickly as possible, the thermostat
reduces engine wear, deposits and emissions. Refer
to: PIL 21-00-00.
8. 21 - Cooling System
12 - Thermostat
00 - General
21 - 24 9813/6050-2 21 - 24
Component Identification
Figure 301.
A
B
C
D
E
A Bolt
B Outlet connection
C Joint
D Thermostat
E Thermostat housing
Check (Condition)
1. If the thermostat is suspected of being faulty,
perform a thermostat test, to confirm its
serviceability.
2. Note that the thermostat is a non-serviceable
item. If the thermostat is faulty or damaged it
must be renewed.
3. Inspect the seal for damage or splits. If necessary
replace the seal. Make sure that the seal is
correctly installed.
9. 21 - Cooling System
12 - Thermostat
00 - General
21 - 25 9813/6050-2 21 - 25
Check (Operation)
WARNING: Personal injury can result from the
escaping fluid under pressure. If a pressure
indication is shown on the indicator, push the release
valve to relieve pressure before removing any hose
from the radiator.
1. Remove the thermostat from the engine.
Refer to: PIL 21-12-00.
2. Heat the water in a pan until the temperature of
the water is equal to the fully open temperature
of the thermostat.
2.1. Stir the water in the pan. This will distribute
the temperature throughout the pan.
Figure 302.
3. Hang the thermostat in the pan of water. The
thermostat must be below the surface of the
water. The thermostat must be away from the
sides and the bottom of the pan.
4. Keep the water at the correct temperature for the
specified time.
Duration: 10 min
5. Remove the thermostat.
6. Immediately measure the opening of the
thermostat.
7. Make sure that the opening distance is within the
specified limit. If not, replace the thermostat.
Remove and Install
Remove
1. Drain the cooling system.
Refer to: PIL 21-00-00.
2. Remove the bolts.
3. Remove the outlet connection.
4. Identify the orientation of the outlet connection to
help installation.
5. Remove the joint.
6. Remove the thermostat from the thermostat
housing.
Figure 303.
A
B
C
D
E
A Bolt
B Outlet connection
C Joint
D Thermostat
E Thermostat housing
Install
1. Inspect the thermostat for wear, damage and
correct operation.
10. 21 - Cooling System
12 - Thermostat
00 - General
21 - 26 9813/6050-2 21 - 26
Refer to: PIL 21-12-00.
2. Make sure that the mating surfaces of the outlet
connection and the thermostat housing are clean
and free from damage.
3. Instal the thermostat to the thermostat housing.
4. Install a new joint.
5. Install the outlet connection to the thermostat
housing.
6. Make sure the correct orientation of the outlet
connection.
7. Install the bolt and tighten to the correct torque
value.
8. Fill the cooling system to the correct level.
Refer to: PIL 21-00-00.
Table 98. Torque Values
Item Description Nm
A Bolt 14
11. 21 - Cooling System
12 - Thermostat
03 - Housing
21 - 27 9813/6050-2 21 - 27
03 - Housing
Remove and Install
Remove
1. Drain the cooling system.
Refer to: PIL 21-00-00.
2. Loosen the hose clamp and disconnect the hose
from the thermostat housing.
3. Remove the bolt and the nut.
4. Remove the thermostat housing from the
cylinder head.
5. Remove the joint from the cylinder head.
6. If necessary, remove the thermostat.
Refer to: PIL 21-12-00.
Figure 304.
A
B
C
D
FE
A Joint
B Thermostat housing
C Nut
D Bolt
E Clamp
F Hose
Install
1. Make sure that the mating surfaces of the
cylinder head and the thermostat housing are
clean and free from damage.
2. Install a new joint to the cylinder head.
3. Install thermostat housing to the cylinder head.
4. Install the bolt and the nut.
5. Tighten the nut to the correct torque value.
6. Connect the hose to thermostat housing.
7. Tighten the hose clamp.
8. If removed, install the thermostat.
Refer to: PIL 21-12-00.
9. Fill the cooling system.
Refer to: PIL 21-00-00.
Table 99. Torque Values
Item Description Nm
C Nut 10
13. 21 - Cooling System
93 - Hose
00 - General
21 - 29 9813/6050-2 21 - 29
00 - General
Introduction .................................................... 21-29
Health and Safety .......................................... 21-30
Component Identification ............................... 21-31
Check (Condition) .......................................... 21-33
Introduction
The engine cooling hoses are essential parts of
the cooling system. They carry the liquid coolant
between the engine and the radiator/cooling pack.
14. 21 - Cooling System
93 - Hose
00 - General
21 - 30 9813/6050-2 21 - 30
Health and Safety
CAUTION The cooling system is pressurised
when the coolant is hot. When you remove the
cap, hot coolant can spray out and burn you.
Make sure that the engine is cool before you work
on the cooling system.
15. 21 - Cooling System
93 - Hose
00 - General
21 - 31 9813/6050-2 21 - 31
Component Identification
Figure 305. Typical Cooling System
A
B
A Coolant outlet hose B Coolant inlet hose
16. 21 - Cooling System
93 - Hose
00 - General
21 - 32 9813/6050-2 21 - 32
Figure 306.
C
D
C Oil cooler inlet hose D Oil cooler outlet hose
17. 21 - Cooling System
93 - Hose
00 - General
21 - 33 9813/6050-2 21 - 33
Check (Condition)
1. Visually inspect the engine and related cooling
components for:
1.1. Leaks.
1.2. Cracked, burnt or perished hoses.
1.3. Hose clips are in good condition and
tightened to the correct torque value.
18. 27 - Driveline
27 - Hub
00 - General
27 - 14 9813/6050-2 27 - 14
Remove and Install
Consumables
Description Part No. Size
Clear Silicone Sealant 4102/0901 0.31 L
4003/2020 0.5 kg
4003/2017 0.4 kg
4003/2006 12.5 kg
Special HP Grease
4003/2005 50 kg
Remove
1. Make the machine safe. Refer to (PIL 01-03).
2. Remove the wheels from the machine. Refer to
(PIL 27-29).
3. Remove the drain plug.
4. Drain the oil from the chain case.
5. Loosen the nut.
6. Remove the bolts 2 (x4).
7. Remove the hub adjustment bolt and nut.
8. Swing the hub assembly towards the centre of
the machine so that the drive chain is at its
slackest position.
9. Use a suitable bar to wedge the hub. Refer to
Figure 315.
9.1. If the front hub is to be removed, both hubs
on that side must be rotated to slacken both
chains.
Figure 315.
Q
Q Bar
10. Remove the spider. Refer to (PIL 27-27).
11. Lift the appropriate chain from the drive sprocket.
Make a note that the inner chain drives the front
hub, therefore lift the rear chain first.
12. Remove the nut.
13. Remove the hub assembly.
14. Remove the chain from the sprocket.
15. Remove the hub assembly from the chassis.
16. Remove and discard the O-ring.
19. 27 - Driveline
27 - Hub
00 - General
27 - 15 9813/6050-2 27 - 15
Figure 316.
A
B
F
K
J P G
H
D
M
N
E
C
L
N
M
A Bolts 1 B Sprockets
C Spacer D Rear stub axle
E Front stub axle F Bearing
G Bearing cap H Shaft seal
J Case K O-ring
L Drain plug M Nut
N Bolt 2 P Hub face
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21. 27 - Driveline
27 - Hub
00 - General
27 - 16 9813/6050-2 27 - 16
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
step.
2. Apply a thin layer of silicon sealer to the groove
before you install the new O-ring.
Consumable: Clear Silicone Sealant
3. Apply a layer of the specified grease to the hub
mounting face and O-ring.
Consumable: Special HP Grease
4. Adjust the drive chains as follows:
4.1. Install the hub onto the machine.
4.2. Install the nut.
4.3. Position the adjustment bolt and nut into the
slot in the adjustment bracket as shown at
position 1. Refer to Figure 317.
Figure 317.
R
R Position 1
4.4. Use the bolt to push the hub away from the
centre of the machine. This will tighten the
chain.
4.5. Rotate the sprocket so that one side of the
chain is tight.
4.6. Position the hub to give the specified
slackness on the opposite side of the chain
at the midway point.
Dimension: 25 mm
4.7. When the correct tension is achieved, install
the bolts 2.
4.8. Tighten the bolts 2 and nut to the correct
torque value.
Table 103. Torque Values
Item Nm
M 244
N 244
22. 27 - Driveline
27 - Hub
00 - General
27 - 17 9813/6050-2 27 - 17
Disassemble and Assemble
Consumables
Description Part No. Size
Cleaner/Degreaser
- General purpose
solvent based parts
cleaner
4104/1557 0.4 L
JCB Retainer (High
Strength)
4101/0602 0.05 L
4003/2020 0.5 kg
4003/2017 0.4 kg
4003/2006 12.5 kg
Special HP Grease
4003/2005 50 kg
Disassemble
1. Use the alphabetical sequence shown on the
illustration as a guide to disassembly.
2. Make a note that the spacer is only installed to
the front hubs.
3. Remove the bolts 1 (x6) and drive sprocket.
4. Support the assembly on the hub face.
5. Press out the stub axle assembly.
6. The bearing 1 will remain in the case. If
necessary, remove it separately.
7. The cap of the bearing 2 will also be left in the
case. If necessary, remove the cap of the bearing
2.
8. Remove and discard the shaft seal.
9. Inspect the stub axle and case for wear or
damage.
23. 27 - Driveline
27 - Hub
00 - General
27 - 18 9813/6050-2 27 - 18
Figure 318.
A
B
F
K
J P G
H
D
M
N
E
C
L
N
M
A Bolts 1 B Sprockets
C Spacer D Rear stub axle
E Front stub axle F Bearing 1
G Bearing 2 H Shaft seal
J Case K O-ring
L Drain plug M Nut
N Bolt 2 P Hub face
24. 27 - Driveline
27 - Hub
00 - General
27 - 19 9813/6050-2 27 - 19
Assemble
1. The assembly procedure is the opposite of
the disassembly procedure. Additionally do the
following step.
2. Lubricate all the bearings and seals with the
specified grease.
Consumable: Special HP Grease
3. Clean the mating faces of the sprocket and hub
with the specified cleaner.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
4. Place the sprocket onto the stub axle.
5. Apply a single run of the specified retainer to
each bolt hole in the stub axle.
Consumable: JCB Retainer (High Strength)
6. Apply three runs of the specified retainer to each
bolt 1.
Consumable: JCB Retainer (High Strength)
7. Install the bolts.
8. Tighten the bolts evenly to the correct torque
value in a diagonal sequence while you rotate the
hub to seat the bearings.
9. Make sure that the torque value required to rotate
the hub after assembly must not be more than
the specified value.
Torque: 30 N·m
Table 104. Torque Values
Item Nm
A 405