Objective of theCourse
Standards, Principles and Definitions
Accreditation & Certifications
Integrated Management System
Audit
3.
o To gainan understanding of Integrated Management System (IMS).
o Understanding of ISO 9001:2015, EMS and OHSAS Standard basics.
o To learn and practice internal auditing concepts including
- Preparation
- Development of Internal Audit check-lists (and their pros and cons) Auditing
- Auditing
- Process-based Auditing techniques (how to gain objective evidence)
- Auditing behavior (questioning techniques)
- Reporting
- How to implement and follow up corrective actions
Objective of the Course
Quality Assurance
QA isall systematic and planned actions are necessary to provide
adequate confidence that product or service will satisfy the given
requirement for Quality.
Quality Control
QC is the operational techniques and activities that are used to
fulfill the requirements for Quality.
Standards, Principles and Definitions
What is
ISO?
ISO,stands for (International Organization for
Standardization.
Derived from Greek word ‘ISOS’ which meaning equal.
They officially began operations on 23rd
February 1947, in
Geneva, Switzerland.
Its is a network of the national standards institutes of 175
countries, one member per country.
ISO, member in Pakistan: PNAC (Pakistan National Accreditation
Council)
Standards, Principles and Definitions
10.
ISO 9001 History
ISO 9001:1987 First edition was published in 1987 with 20 clauses
ISO 9001:1994 Second edition was published in 1994 minor Rev.
ISO 9001:2000 Third edition was published in 2000 (QM Process
Approach)
ISO 9001:2008 Fourth edition was published on 14th
Nov’08 which
contains no new requirements as compared to the edition 2000
minor Rev.
ISO 9001:2015 Fifth edition was published in 15th
Sep’15 Quality
Risk based approach.
Standards, Principles and Definitions
11.
ISO 9001:2015 StructureAnnex SL
1. Scope
2. Normative Reference
3. Terms and definitions
4. Context of the Organization
5. Leadership
6. Planning
7. Support
8. Operation
9. Performance Evaluation
10. Improvement
Standards, Principles and Definitions
It is amanagement system that integrates all of an organization's systems and
processes in to one complete framework, enabling an organization to work as a
single unit with unified objectives.
What is an Integrated Management
System
Level 1 - IMS Manual
Level 2 - Standard Operating
Procedures / Policies
Level 3 - Method
Statements
Level 4 - Forms
Integrated Management System
Standard Operating Procedure is the Level 2 document that
describes the process, work and responsibilities.
Method Statement/Policies are the Level 3 documents that describes
how to perform work or step by step operational instructions.
Level 4 documents are used for record keeping
Records are the filled forms.
Objective of theCourse
Standards, Principles and Definitions
Accreditation & Certifications
Integrated Management System
Audit
19.
Process
Owner
-Process Owner
Develop DIMS
Document
QA
Department
-QA Review the
Document and
share comments
- Assign Number
for Identification
and Traceability
Process
Owner
-Incorporate
changes and
forward it to QA
QA
Corporate
- Upload the
Same on Online
DIMS
Integrated Management System
DIMS Documents Develop, Review and Removal
Audit is asystematic, independent and documented process for obtaining audit
evidence and evaluating it objectively to determine the extent to which audit
criteria are fulfilled.
Audit is an independent examination of a quality system
It measures the effectiveness of an organisation's integrated management system
It is a documented and systematic tool
It should be done periodically by independent and qualified people
“Audit" itself is a checking system, NOT a quality inspection
Audit
22.
Audit Criteria: "Theset of policies, procedures or other requirements against which collected evidence
is compared".
Audit Evidence: Records, statements of fact or other information.
Audit Findings: "The results of the evaluation of the collected audit evidence against audit criteria".
Auditor: Person with the competence to conduct an audit
Auditee: Organization being audited
Audit Team: One or more auditors conducting an audit, supported if needed by technical experts
Audit Scope: Extent and boundaries of an audit
Audit Conclusions as "The outcome of an audit reached by the audit team after consideration of all the
audit findings"
Audit
Audit Terminologies
23.
Benefits of Internal
Audits
Provides information for management review
Demonstrates senior management commitment
Improves personnel awareness, participation, and motivation
Provides opportunities for continual improvement
Increases operational performance
Identify the root cause of a problem and plan for corrective and
preventive actions with timeline
Audit
24.
1st
Party Audit orInternal Audit:
Internal audits are conducted by, or on behalf of the organization itself.
2nd
Party Audit:
2nd
Party audits are conducted by parties having an interest in the
organization, such as customers.
3rd Party Audit or External audits:
3rd
Party audits are conducted by external independent organizations such as
SGS, Moody & BV. Such organizations provides certification or registration of
conformity with requirements such as those of ISO 9001:2015, EMS. Etc…
Audit
Types of Audits
Pre-Qualification Audits
Vendors Audits
Client Audits
25.
Auditor’s Competency
Knowledge:
Audit procedures
Audit principles
Audit techniques
Audit activities
ISO 9001:2015 standard
Skills:
Apply audit principles, procedures and
techniques
Plan and organize work effectively
Conduct audit within agreed time
schedule
Collect audit evidence
Verify accuracy of collected information
Use work documents to record audit
activities
Keep audit confidential & Maintain
security of information
Communicate effectively
Personal Attributes:
Ethical – fair, truthful, sincere and honest
Open-minded – willing to consider alternative
ideas
Observant – aware of surroundings and activities
Perceptive – instinctively aware of and
understands situations
Versatile – be able to adjust to different
situations
Decisive – reaches timely conclusions
Audit
Opening Meeting
Theagenda of Opening Meeting included:-
Introduction
Confirm the objective, scope and criteria
Explain the summary of audit activities
Advise that audit findings will be on a sample taken.
Explain how findings will be categorized (non.-conformities, etc)
Check availability of facilities.
Agree arrangements for the closing meeting
Invite questions for clarification.
Closing Meeting
Thanks to Auditees for arrangements
Agreement on Raised CAR / Non-Conformance
Audit
Conducting On-site Audit
28.
Audit
Conducting On-site Audit
AuditStrategies
Forward Trace
- Moving the process flow i.e. starting from first activity of
the section
Backward Trace
- Moving against the process flow i.e. starting from the last
activity of the department/section
Which one to be adapted?
29.
Audit
Conducting On-site Audit
Compliance
TheManual, Procedures and other operational documents should meet ISO
9001:2015 requirements and evidence of implementation should be
available in the first form of documents or physically
Non Compliance
Non-fulfillment of any requirement
Observation
Observation may be obtained through any of the following methods:
• Seeking objective evidence that the system is functioning as
prescribed.
• Samples taken of the system will allow the auditor to obtain the
required evidence.
• Both positive and negative (Area for Improvement) observations are
recorded.
• Notes made by an auditor during assessment may lead to non-
compliance being raised or to provide information for the audit report.
• Notes provide Objective Evidence back-up.
30.
Audit
Audit Reporting
Non-Conformity Report/ Corrective Action Request
This report is used to specify a single non-conformance and usually consists of four
parts
Non-compliance Section
Root Cause
Corrective Action
Follow-up
Depending upon the nature of the non-compliance, the follow-up can be done in
different ways
- Document review only
- Site visit
- Verification at next audit
- In Management Reviews
What is the Problem?
- Describe clearly, concisely and factually
Why is it a non-compliance?
- i.e. against what requirement
Where did it occur?
- i.e. which department or activity
Who? – avoid appointing blame
- (i.e. naming individuals)
31.
Audit
Audit Reporting
Audit SummaryReport
Should contain following information:
Description of audit objectives, scope, and criteria
Number and details of non-conformities
Summary of audit findings (both positive and
opportunities for improvement)
Recommendations made as a result of audit findings
Signature by the Lead Auditor
32.
Conclusions
Nobody likes tobe Audited………..
But
It is a means to have Continual Improvement
And
It is a requirement for ISO Certification