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Instruction Manual
ICT2
Level Indicator
Controller and Transmitter
Trumen Technologies Pvt.Ltd.
Trumen Technologies Pvt.Ltd.
39 Mangal Nagar, Behind Sai Ram Plaza, Near Rajiv Gandhi
Circle, AB Road, Indore, MP 452 001, India
Phone: +91-731-497 2065
Trumen Technologies Pvt. Ltd. Customer Support
Phone: +91-731-656 2425
email: sales@trumen.in
email: support@trumen.in
web:www.trumen.in
®
sensing matters
List of content
All Menu & Relay Configuration...............................................................................................
high set point.................................................................................................................
uncover delay.......................................................................................................................
cover delay...........................................................................................................................
Connection Diagram....................................................................................................................
failsafe setting......................................................................................................................
low set point........................................................................................................................
Calibration Menu........................................................................................................................
accuracy of output (4-20mA) relies on 4mA and 20mA.....................................................
full value..............................................................................................................................
Display Menu & Settings............................................................................................................
update value........................................................................................................................
2
3
3
3
3
4
4
5
6
7
7
7
Operating Principle.....................................................................................................................1
Connection Diagram...........................................................................................................
Front Panel View................................................................................................................. 2
2
time delay (cover and uncover delay) applicability.............................................................
Failsafe Operation & Relay Operation Delay Timings...........................................................
meaning on failsafe operation and relay output ..................................................................
8
8
8
base value............................................................................................................................7
Loop Output Trimming Menu...................................................................................................6
operation matrix...................................................................................................................8
®
sensing matters
ict-manual-page01 1
www.trumen.in
Operating Principle
C(air)=ε(air) x P x (H-L)
C(material)=ε(material) x P x L
C(residual) is due to device itself.
Where ε(air) is the dielectric constant of air ≈1.
ε(material) is dielectric constant of material.
P is the constant of probe and installation, H is the active length of probe and L is the level of material.
Capacitance to level translation is performed with the aid of on-site calibration also called "wet-calibration".
The probe forms a capacitance with the metalic tank-wall.
The capacitance is sum of three capacitance:-
4 20
mili-Ampere
L(low)
Level
L(high)
The device stores a low level capacitance as level for 4mA and high level capacitance as level for 20mA
as defined by the user.
Using these values and following equation
C(high) C(low)
L(high) L(low) =
P x {ε(material) ε(air)}
device creates a chart of level to 4-20mA translation.
C(residual)
C(material)
CALIB
4 20
read C(low)
for 4mA
mA
CALIB
4 20
read C(high)
for 20mA
mA
Connection Diagram
ict-manual-page02 www.trumen.in 2
Front Panel View
Connection Diagram
1
2
TLT Series
Level to mA
Sensors /
Transmitters
Live
Neutral
Earth
1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16 17 18 19 20 21
NC P NO NC P NO
Isolated
80 to 260
VAC
50/60 Hz
4-20mA o/p
L N E
Sensor2
Sensor1
Sensor
Common
Sensor
Test
x x x x x x
mA
Terminals 12, 13 & 14 are
empty for Two-Relay Models
1 2 3 4 5 6 7 8 9
Always connect "Earth"
ICT: Indicator
To
Sensor
U
from ICT indicator
power
TLC-SS
18 19
open: Range2
short: Range1
short these terminals for
non-conductive liquids
18
19
Menu Up
Down
Enter
Trumen Technologies Pvt. Ltd.
Email: info@trumen.in, Web: www.trumen.in
Indicator Controller Transmitter
ICT2
Rly1 Rly2 Rly3 Rly4 Func.
F1
F2
1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16 17 18 19 20 21
NC P NO
Isolated
80 to 260
VAC
50/60 Hz
4-20mA o/p
L N
Sensor2
Sensor1
Sensor
Common
Sensor
Test
NC P NO x x x x
x x
ict-manual-page03 3
www.trumen.in
Menu
Indicator displaying the level
Down
Press Down button
R1CDL (Relay 1 Cover Delay
Time) will be displayed. This is the
time Relay 1 will take to go from
normal to alarm (failsafe high) or
from alarm to normal (failsafe low)
Press Enter
to view/edit
Figure will blink
showing, it can be edit
Use Up/Down
to edit the value
Let the new required
value is 0 seconds
Press Enter
to confirm
Menu
Press Menu
for CALIB
HoLd will be displayed
Menu
Press Menu
for DISPL
Please refer
Calibration
for post Done
instructions
Menu
Enter
Up
Down
Press Down button
R1EDL (Relay 1 Empty Delay
Time) will be displayed. This is the
time Relay 1 will take to go from
alarm to normal (failsafe high) or
from normal to alarm (failsafe low)
Down
Press Down button
R1HIP (Relay 1 High Switching
Point) will be displayed. Is the %
Level where Relay 1 will show the
Alarm in Failsafe High, or it will
get into normal in Failsafe Low
Press Menu
for Loop
oPEn will be displayed
Press Menu
for Done
Relay Configuration
Press Menu
button
Menu
keep press
for 5 sec
After
5 sec
Menu
Release Menu
button
Menu Menu
Press
Menu
Indicator displaying the level
HoLd will be displayed oPEn will be displayed
Press Menu
button
Menu
keep press
for 5 sec
After
5 sec
Menu
Release Menu
button
Relay 1, 2 Off
Relay 3, 4 On
53% level
blink
Enter
blink
Stop blinking.
Cover delay time
0 sec is set
Previous Entry (in seconds)
will be displayed
Down
Press Enter
to view/edit
Figure will blink
showing, it can be edit
Use Up/Down
to edit the value
Let the new required
value is 2 seconds
Press Enter
to confirm
Enter
Up
Down
blink
Enter
blink
Stop blinking.
Empty delay time
2 sec is set
Previous Entry (in seconds)
will be displayed
Press Enter
to view/edit
Figure will blink
showing, it can be edit
Use Up/Down
to edit the value
Let the new required
value is 30%
Press Enter
to confirm
Enter
Up
Down
blink
Enter
blink
Stop blinking.
Relay 1 high switch
point is set
Previous Entry (in
% will be displayed
ict-manual-page04 4
www.trumen.in
Menu
When Relay
Configuration
setting is over Menu
Press Menu
Menu
Press Menu
Menu
Press Menu button any time during the relay
parameter name display
to return to RELAY menu
Menu
Down
Press Down button
R1FSS (Relay 1 Filsafe Selection)
will be displayed. Failsafe settings
define how the level is converted
to Alarm or Normal. If Failsafe
selection is High than level higher
than or equal to high switching
point causes Alarm. For Failsafe
Low the level lesser than or equal
to low switching point causes
Alarm.
Maximum Failsafe (or FS High) Minimum Failsafe (or FS Low)
Press Enter
to view/edit
Previous entry in
(Logical) will be
displayed
Let the new required
value is Failsafe Low
Down
Press Down button
All the above 5 menus
will be repeated for
Relay 2, 3 & 4 now.
The editing method
and meaning will
same as that of
Relay 1
Press
Down
Press
Down
Press Menu
Menu
Press Menu
Menu
Press Menu
button
Menu
Enter
Up
Down Enter
Display will blink it is
showing, it can be edit
blink
Use Up/Down
to edit the value
Press Enter
to confirm
blink
Stop blinking.
Relay 1 is set
to FS LO
Previous Entry (in
sec) will be displayed
Down Down
Previous Entry (in
% will be displayed
Down
Previous Entry (in
% will be displayed
Down
Previous Entry (in
sec) will be displayed
Previous FS Entry
FS HI or FS LO
Down
Press
Down
Press
Down
Press
Down
It will return to Relay 1
first menu R1CDL
with previously entered
value i.e. 0 sec
(if provide two relays)
CALIB Menu
will appear
Display Menu
will appear
Loop Menu
will appear
Down
Press Down button
R1LOP (Relay 1 Low Switching
Point) will be displayed. Is the %
Level where Relay 1 will show the
Normal in Failsafe High, or it will
get into alarm in Failsafe Low
Press Enter
to view/edit
Figure will blink
showing, it can be edit
Use Up/Down
to edit the value
Let the new required
value is 29% (max.
can be set)
Press Enter
to confirm
Enter
Up
Down
blink
Enter
blink
Stop blinking.
Relay 1 Low switch
point is set
Previous Entry (in
% will be displayed
Indicator displaying the level
relay status and level
- Relay 1, 2 OFF
- Relay 3, 4 ON
www.trumen.in
ict-manual-page05 5
Calibration
Menu
Down
Enter
Press Menu button
CALIB (Calibrate)
will be displayed
Press Down button
CL LO (Calibrate Low Level)
will be displayed
Previuos Low Level value in
% will be displayed
Press Enter button
Down
Up
Let the actual level is 35%
CL LO 35%
Enter
Press Enter button
For a moment display will
show HoLd then stable updated
value automatically will be
displayed.
Down
Press Down button
CL Hi (Calibrate High Level)
will be displayed.
Previuos High Level value
in % will be displayed
CL LO 35%
CL HI 80%
Before going further, make
sure that a higher level is
reached.
Let the actual level is 80%
Press Enter button
Previuos High Level value
start blinking shows it can
be changed
Enter
Down
Up
Press (Up / Down) button to
change the previous value to
the required actual value
i.e. 80%
Menu
Press Menu button
Loop will be displayed.
4mA & 20mA trimming can
be done here.
Press Menu button
donE will be displayed.
Press Enter button
Indicator will come out of
calibration mode and running
level position will be displayed
Menu
If calibration was wrong then following message might
appear
LORES will be displayed
Press Menu button
DISPL (Display) will be
displayed. It is Shows the
Update, Full Value as well
as Base Value.
Menu
Press Menu button
and keep press for
5 sec
During 5 sec display
will show HoLd
After 5 sec display
will show oPEn
Release Menu button
RELAY Menu will be
displayed
Menu
Blinking
Before change this value make sure the level in tank
is lesser than 40%
Press (Up / Down) button to
change the previous value to
the required actual level
i.e. 35%
Blinking
Blinking
Enter
Blinking
Stable Reading
Press Enter button
For a moment display will
show HOLD then stable
updated value automatically
will be displayed.
Level HI / LO calibration is over
Press Menu button
CALIB (Calibrate)
will be displayed
Menu
Enter
The controller has calculated that there is not enough
capacitance change to show stable reading.
Probable causes: 1- Very low dielectric service material
having too shorter probe length
2- Calibration has been done at about
same level position
INVERT will be displayed
Low level was higher then the High level.
The INVER is asking for re-calibration as this is an error
and level can not be displayed with this calibration.
Press Menu button for 5 sec and re-calibration can be
started now.
www.trumen.in
ict-manual-page06 6
Press button for increase
Display will show 04UP with no. of
counts increasing as 'UP' kept pressed
Loop Output Trimming (4-20mA loop and 4mA and 20mA Correction)
Following connection along with a multi-meter
capable of mA measurement is needed.
Entry for Loop Output Trimming
Menu is when display is
indicating LooP text
Down
Press Down button
Display indicates 4mA
This means that 4mA value
can be trimmed by pressing
UP (increase) or
Down (decrease) buttons
Enter
mA Iso: isolated 24V
Iout- Iso-
Iout: 4-20mA o/p
16 17
mA Iso: isolated 24V
Iout- Iso-
Iout: 4-20mA o/p
16 17
If reading in multimeter is less or more then
4.0mA and it is needed to change, it can be
achieved by pressing UP & Down buttons
Up
mA Iso: isolated 24V
Iout- Iso-
Iout: 4-20mA o/p
16 17
Reading in multimeter will go up as UP
button kept pressed
Press button for decrease
Display will show 04dn with no. of
counts decreasing as 'Down' kept pressed
Down
Reading in multimeter will go down as down
button kept pressed
mA Iso: isolated 24V
Iout- Iso-
Iout: 4-20mA o/p
16 17
As soon as desired 4mA value is achieved
release UP / Down button
Press button
Display will show 20mA
Multimeter will show 20mA.
If this reading also needed to
change, it can be achieved by
pressing UP & Down buttons
as described above
Down
Up
mA Iso: isolated 24V
Iout- Iso-
Iout: 4-20mA o/p
16 17
Reading in multimeter will go up as UP
button kept pressed
Reading in multimeter will go down as down
button kept pressed
mA Iso: isolated 24V
Iout- Iso-
Iout: 4-20mA o/p
16 17
As soon as desired 20mA value is achieved
release UP / Down button
Enter
Press button
Display will show LooP again
Menu
Press button
Display will show done
Enter
Press to confirm the changes
Current level position will be
Displayed
www.trumen.in
ict-manual-page07 7
Display Menu & Settings
Menu
Press Menu button
CALIB (Calibrate)
will be displayed
Release Menu button
RELAY Menu will be
displayed
Indicator displaying the level
Menu
Press Menu button
DISPL (Display)
will be displayed
Down
Press Down button
UPdt (Update) will be
displayed. Damping Rate
(Rate of Reading Update)
if readings are fluctuating,
increase this number
default value is 1.
Can be changed (1 to 100)
Press Enter
to view/edit
Use Up/Down
to edit the value
Let the new
required value is 2
Press Enter
to confirm
Enter
Up
Down
Down
Press Down button
FULL (Full) will be displayed
with previous entered value.
This is the value which the
display show for the level.
Default value is 100 for 100%
indication. Can be increased upto
10000 if required. (20mA of will
correspond to this full value)
Press Enter
to view/edit
Use Up/Down
to edit the value
Let the new required
value is 100
Enter
Up
Down
Menu
Press Menu button
diSPL (Display) menu
will appear again
Down
Press Down button
bASE (Base) will be
displayed with previous entered
value. Set the Base value for
level is 0. It can be calibrate
any where on the tank.
(4mA will correspond to this
Base value)
Press Enter
to view/edit
Use Up/Down
to edit the value
Let the new
required value is 0
Value will start blinking
indicates, it can be changed
Menu
Press Menu button
Keep press for 5 sec.
During 5 sec display
will show HoLd
Menu
Press Menu button
After 5 sec display will
show oPEn
Previous entry
will be displayed
Enter
Value will start blinking
indicates, it can be changed
Press Enter
to confirm
Enter
Value stop blinking
Value stop blinking
Enter
Value will start blinking
indicates, it can be changed
Up
Down
Press Enter
to confirm
Enter
Value stop blinking
Menu
Press Menu
button
Loop menu will be displayed 4mA
& 20mA trimming can be done here
Menu
Press Menu
button
Press Enter button
to confirm all
above display
settings
Enter
Done will be
displayed
Current level position
will be displayed
www.trumen.in
ict-manual-page08 8
Failsafe Operation
Failsafe operation means that Alarm and Power Failure or Instrument Failure conditions are same. This indicator controller has provision for 4 Relay for 4 different
level switching. 2 relays are provided built in with indicator controller and 2 relays are optional or customer requirement.
In illustration on the right, let in a given application it is required to provide two distinctive alarms
when tank is
1. Over Filled
2. Over Emptied.
Then in first case, let Relay 1 is used. This relay will have the two parameters
R1HIP and R1LOP placed at 1% difference (this difference can be adjusted at
any %). When Level go to more than or equal to 75%, Relay 1 must give the
alarm and when Level is less than or equal to 74%, Relay 1 must go out of the alarm.
Then in second case, let Relay 2 is used. This relay will have the two parameters
R2HIP and R2LOP placed at 1% difference (this difference can be adjusted at any %).
When Level go to less than or equal to 25%. Relay 2 must give the alarm and when
Level is more than or equal to 24%, Relay 2 must go out of the alarm.
The Failsafe Select Parameter R1FSS should be selected 1 (Failsafe High
or Maximum Failsafe) and the R2FSS for Relay 2 should be selected 0
(Failsafe Low or Minimum Failsafe)
} }
} }
9 10 11
6 7 8
9 10 11
R2LOP: 24%
R2HIP: 25%
R1LOP: 74%
R1HIP: 75%
R1FSS: 1
R2FSS: 0
Material Status
Relay 1 Relay 2
Power ON
R2LOP: 24%
R2HIP: 25%
R1LOP: 74%
R1HIP: 75%
R1FSS: 1%
R2FSS: 0%
Failsafe High
Failsafe Low
LED: OFF
Normal
Relay 1- OFF
(due to power failure)
LED: ON
Alarm
Relay 2 - ON
(as it is)
R2LOP: 24%
R2HIP: 25%
R1LOP: 74%
R1HIP: 75%
R1FSS: 1%
R2FSS: 0%
Failsafe High
Failsafe Low
LED: ON
Alarm
LED: OFF
Normal
It should be noted that, the Relay contacts during alarm are same as that during power fail / device turned off.
Relay Operation Delay Timings
Cover delay is time from:
normal to alarm (failsafe high)
alarm to normal (failsafe low)
-when material is more than or equal to High set point
Liquid Level Failsafe Setting Delay Applicable Status Before Delay Status After Delay
Failsafe High (1)
Failsafe Low (0)
Uncover delay is time from:
alarm to normal (failsafe high)
normal to alarm (failsafe low)
-when material is less than or equal to Low set point
Failsafe High (1)
Failsafe Low (0)
r1Cdl : for Relay 1
r2Cdl : for Relay 2
r1Edl : for Relay 1
r2Edl : for Relay 2
LED: OFF
Normal
LED: ON
Alarm
LED: ON
Alarm
LED: OFF
Normal
LED: OFF
Alarm
LED: OFF
Normal
LED: OFF
Normal
LED: ON
Alarm
Relay 2
OFF
(Failsafe HI or
maximum failsafe)
(Failsafe LO or
minimum failsafe)
Operation Matrix
Power OFF Power ON Power OFF
Alarm LED &
Level Status
Relay
Contacts
Relay
Contacts
Alarm LED &
Level Status
Relay
Contacts
Relay
Contacts
6 7 8
Relay 1- ON
6 7 8
Relay 1- OFF
6 7 8
Relay 1- OFF
(as it is)
9 10 11
Relay 2 - ON
9 10 11
Relay 2 - OFF
(due to power failure)

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Instruction-Manual-ICT India.pdf

  • 1. Instruction Manual ICT2 Level Indicator Controller and Transmitter Trumen Technologies Pvt.Ltd. Trumen Technologies Pvt.Ltd. 39 Mangal Nagar, Behind Sai Ram Plaza, Near Rajiv Gandhi Circle, AB Road, Indore, MP 452 001, India Phone: +91-731-497 2065 Trumen Technologies Pvt. Ltd. Customer Support Phone: +91-731-656 2425 email: sales@trumen.in email: support@trumen.in web:www.trumen.in ® sensing matters
  • 2. List of content All Menu & Relay Configuration............................................................................................... high set point................................................................................................................. uncover delay....................................................................................................................... cover delay........................................................................................................................... Connection Diagram.................................................................................................................... failsafe setting...................................................................................................................... low set point........................................................................................................................ Calibration Menu........................................................................................................................ accuracy of output (4-20mA) relies on 4mA and 20mA..................................................... full value.............................................................................................................................. Display Menu & Settings............................................................................................................ update value........................................................................................................................ 2 3 3 3 3 4 4 5 6 7 7 7 Operating Principle.....................................................................................................................1 Connection Diagram........................................................................................................... Front Panel View................................................................................................................. 2 2 time delay (cover and uncover delay) applicability............................................................. Failsafe Operation & Relay Operation Delay Timings........................................................... meaning on failsafe operation and relay output .................................................................. 8 8 8 base value............................................................................................................................7 Loop Output Trimming Menu...................................................................................................6 operation matrix...................................................................................................................8 ® sensing matters
  • 3. ict-manual-page01 1 www.trumen.in Operating Principle C(air)=ε(air) x P x (H-L) C(material)=ε(material) x P x L C(residual) is due to device itself. Where ε(air) is the dielectric constant of air ≈1. ε(material) is dielectric constant of material. P is the constant of probe and installation, H is the active length of probe and L is the level of material. Capacitance to level translation is performed with the aid of on-site calibration also called "wet-calibration". The probe forms a capacitance with the metalic tank-wall. The capacitance is sum of three capacitance:- 4 20 mili-Ampere L(low) Level L(high) The device stores a low level capacitance as level for 4mA and high level capacitance as level for 20mA as defined by the user. Using these values and following equation C(high) C(low) L(high) L(low) = P x {ε(material) ε(air)} device creates a chart of level to 4-20mA translation. C(residual) C(material) CALIB 4 20 read C(low) for 4mA mA CALIB 4 20 read C(high) for 20mA mA
  • 4. Connection Diagram ict-manual-page02 www.trumen.in 2 Front Panel View Connection Diagram 1 2 TLT Series Level to mA Sensors / Transmitters Live Neutral Earth 1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16 17 18 19 20 21 NC P NO NC P NO Isolated 80 to 260 VAC 50/60 Hz 4-20mA o/p L N E Sensor2 Sensor1 Sensor Common Sensor Test x x x x x x mA Terminals 12, 13 & 14 are empty for Two-Relay Models 1 2 3 4 5 6 7 8 9 Always connect "Earth" ICT: Indicator To Sensor U from ICT indicator power TLC-SS 18 19 open: Range2 short: Range1 short these terminals for non-conductive liquids 18 19 Menu Up Down Enter Trumen Technologies Pvt. Ltd. Email: info@trumen.in, Web: www.trumen.in Indicator Controller Transmitter ICT2 Rly1 Rly2 Rly3 Rly4 Func. F1 F2 1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16 17 18 19 20 21 NC P NO Isolated 80 to 260 VAC 50/60 Hz 4-20mA o/p L N Sensor2 Sensor1 Sensor Common Sensor Test NC P NO x x x x x x
  • 5. ict-manual-page03 3 www.trumen.in Menu Indicator displaying the level Down Press Down button R1CDL (Relay 1 Cover Delay Time) will be displayed. This is the time Relay 1 will take to go from normal to alarm (failsafe high) or from alarm to normal (failsafe low) Press Enter to view/edit Figure will blink showing, it can be edit Use Up/Down to edit the value Let the new required value is 0 seconds Press Enter to confirm Menu Press Menu for CALIB HoLd will be displayed Menu Press Menu for DISPL Please refer Calibration for post Done instructions Menu Enter Up Down Press Down button R1EDL (Relay 1 Empty Delay Time) will be displayed. This is the time Relay 1 will take to go from alarm to normal (failsafe high) or from normal to alarm (failsafe low) Down Press Down button R1HIP (Relay 1 High Switching Point) will be displayed. Is the % Level where Relay 1 will show the Alarm in Failsafe High, or it will get into normal in Failsafe Low Press Menu for Loop oPEn will be displayed Press Menu for Done Relay Configuration Press Menu button Menu keep press for 5 sec After 5 sec Menu Release Menu button Menu Menu Press Menu Indicator displaying the level HoLd will be displayed oPEn will be displayed Press Menu button Menu keep press for 5 sec After 5 sec Menu Release Menu button Relay 1, 2 Off Relay 3, 4 On 53% level blink Enter blink Stop blinking. Cover delay time 0 sec is set Previous Entry (in seconds) will be displayed Down Press Enter to view/edit Figure will blink showing, it can be edit Use Up/Down to edit the value Let the new required value is 2 seconds Press Enter to confirm Enter Up Down blink Enter blink Stop blinking. Empty delay time 2 sec is set Previous Entry (in seconds) will be displayed Press Enter to view/edit Figure will blink showing, it can be edit Use Up/Down to edit the value Let the new required value is 30% Press Enter to confirm Enter Up Down blink Enter blink Stop blinking. Relay 1 high switch point is set Previous Entry (in % will be displayed
  • 6. ict-manual-page04 4 www.trumen.in Menu When Relay Configuration setting is over Menu Press Menu Menu Press Menu Menu Press Menu button any time during the relay parameter name display to return to RELAY menu Menu Down Press Down button R1FSS (Relay 1 Filsafe Selection) will be displayed. Failsafe settings define how the level is converted to Alarm or Normal. If Failsafe selection is High than level higher than or equal to high switching point causes Alarm. For Failsafe Low the level lesser than or equal to low switching point causes Alarm. Maximum Failsafe (or FS High) Minimum Failsafe (or FS Low) Press Enter to view/edit Previous entry in (Logical) will be displayed Let the new required value is Failsafe Low Down Press Down button All the above 5 menus will be repeated for Relay 2, 3 & 4 now. The editing method and meaning will same as that of Relay 1 Press Down Press Down Press Menu Menu Press Menu Menu Press Menu button Menu Enter Up Down Enter Display will blink it is showing, it can be edit blink Use Up/Down to edit the value Press Enter to confirm blink Stop blinking. Relay 1 is set to FS LO Previous Entry (in sec) will be displayed Down Down Previous Entry (in % will be displayed Down Previous Entry (in % will be displayed Down Previous Entry (in sec) will be displayed Previous FS Entry FS HI or FS LO Down Press Down Press Down Press Down It will return to Relay 1 first menu R1CDL with previously entered value i.e. 0 sec (if provide two relays) CALIB Menu will appear Display Menu will appear Loop Menu will appear Down Press Down button R1LOP (Relay 1 Low Switching Point) will be displayed. Is the % Level where Relay 1 will show the Normal in Failsafe High, or it will get into alarm in Failsafe Low Press Enter to view/edit Figure will blink showing, it can be edit Use Up/Down to edit the value Let the new required value is 29% (max. can be set) Press Enter to confirm Enter Up Down blink Enter blink Stop blinking. Relay 1 Low switch point is set Previous Entry (in % will be displayed
  • 7. Indicator displaying the level relay status and level - Relay 1, 2 OFF - Relay 3, 4 ON www.trumen.in ict-manual-page05 5 Calibration Menu Down Enter Press Menu button CALIB (Calibrate) will be displayed Press Down button CL LO (Calibrate Low Level) will be displayed Previuos Low Level value in % will be displayed Press Enter button Down Up Let the actual level is 35% CL LO 35% Enter Press Enter button For a moment display will show HoLd then stable updated value automatically will be displayed. Down Press Down button CL Hi (Calibrate High Level) will be displayed. Previuos High Level value in % will be displayed CL LO 35% CL HI 80% Before going further, make sure that a higher level is reached. Let the actual level is 80% Press Enter button Previuos High Level value start blinking shows it can be changed Enter Down Up Press (Up / Down) button to change the previous value to the required actual value i.e. 80% Menu Press Menu button Loop will be displayed. 4mA & 20mA trimming can be done here. Press Menu button donE will be displayed. Press Enter button Indicator will come out of calibration mode and running level position will be displayed Menu If calibration was wrong then following message might appear LORES will be displayed Press Menu button DISPL (Display) will be displayed. It is Shows the Update, Full Value as well as Base Value. Menu Press Menu button and keep press for 5 sec During 5 sec display will show HoLd After 5 sec display will show oPEn Release Menu button RELAY Menu will be displayed Menu Blinking Before change this value make sure the level in tank is lesser than 40% Press (Up / Down) button to change the previous value to the required actual level i.e. 35% Blinking Blinking Enter Blinking Stable Reading Press Enter button For a moment display will show HOLD then stable updated value automatically will be displayed. Level HI / LO calibration is over Press Menu button CALIB (Calibrate) will be displayed Menu Enter The controller has calculated that there is not enough capacitance change to show stable reading. Probable causes: 1- Very low dielectric service material having too shorter probe length 2- Calibration has been done at about same level position INVERT will be displayed Low level was higher then the High level. The INVER is asking for re-calibration as this is an error and level can not be displayed with this calibration. Press Menu button for 5 sec and re-calibration can be started now.
  • 8. www.trumen.in ict-manual-page06 6 Press button for increase Display will show 04UP with no. of counts increasing as 'UP' kept pressed Loop Output Trimming (4-20mA loop and 4mA and 20mA Correction) Following connection along with a multi-meter capable of mA measurement is needed. Entry for Loop Output Trimming Menu is when display is indicating LooP text Down Press Down button Display indicates 4mA This means that 4mA value can be trimmed by pressing UP (increase) or Down (decrease) buttons Enter mA Iso: isolated 24V Iout- Iso- Iout: 4-20mA o/p 16 17 mA Iso: isolated 24V Iout- Iso- Iout: 4-20mA o/p 16 17 If reading in multimeter is less or more then 4.0mA and it is needed to change, it can be achieved by pressing UP & Down buttons Up mA Iso: isolated 24V Iout- Iso- Iout: 4-20mA o/p 16 17 Reading in multimeter will go up as UP button kept pressed Press button for decrease Display will show 04dn with no. of counts decreasing as 'Down' kept pressed Down Reading in multimeter will go down as down button kept pressed mA Iso: isolated 24V Iout- Iso- Iout: 4-20mA o/p 16 17 As soon as desired 4mA value is achieved release UP / Down button Press button Display will show 20mA Multimeter will show 20mA. If this reading also needed to change, it can be achieved by pressing UP & Down buttons as described above Down Up mA Iso: isolated 24V Iout- Iso- Iout: 4-20mA o/p 16 17 Reading in multimeter will go up as UP button kept pressed Reading in multimeter will go down as down button kept pressed mA Iso: isolated 24V Iout- Iso- Iout: 4-20mA o/p 16 17 As soon as desired 20mA value is achieved release UP / Down button Enter Press button Display will show LooP again Menu Press button Display will show done Enter Press to confirm the changes Current level position will be Displayed
  • 9. www.trumen.in ict-manual-page07 7 Display Menu & Settings Menu Press Menu button CALIB (Calibrate) will be displayed Release Menu button RELAY Menu will be displayed Indicator displaying the level Menu Press Menu button DISPL (Display) will be displayed Down Press Down button UPdt (Update) will be displayed. Damping Rate (Rate of Reading Update) if readings are fluctuating, increase this number default value is 1. Can be changed (1 to 100) Press Enter to view/edit Use Up/Down to edit the value Let the new required value is 2 Press Enter to confirm Enter Up Down Down Press Down button FULL (Full) will be displayed with previous entered value. This is the value which the display show for the level. Default value is 100 for 100% indication. Can be increased upto 10000 if required. (20mA of will correspond to this full value) Press Enter to view/edit Use Up/Down to edit the value Let the new required value is 100 Enter Up Down Menu Press Menu button diSPL (Display) menu will appear again Down Press Down button bASE (Base) will be displayed with previous entered value. Set the Base value for level is 0. It can be calibrate any where on the tank. (4mA will correspond to this Base value) Press Enter to view/edit Use Up/Down to edit the value Let the new required value is 0 Value will start blinking indicates, it can be changed Menu Press Menu button Keep press for 5 sec. During 5 sec display will show HoLd Menu Press Menu button After 5 sec display will show oPEn Previous entry will be displayed Enter Value will start blinking indicates, it can be changed Press Enter to confirm Enter Value stop blinking Value stop blinking Enter Value will start blinking indicates, it can be changed Up Down Press Enter to confirm Enter Value stop blinking Menu Press Menu button Loop menu will be displayed 4mA & 20mA trimming can be done here Menu Press Menu button Press Enter button to confirm all above display settings Enter Done will be displayed Current level position will be displayed
  • 10. www.trumen.in ict-manual-page08 8 Failsafe Operation Failsafe operation means that Alarm and Power Failure or Instrument Failure conditions are same. This indicator controller has provision for 4 Relay for 4 different level switching. 2 relays are provided built in with indicator controller and 2 relays are optional or customer requirement. In illustration on the right, let in a given application it is required to provide two distinctive alarms when tank is 1. Over Filled 2. Over Emptied. Then in first case, let Relay 1 is used. This relay will have the two parameters R1HIP and R1LOP placed at 1% difference (this difference can be adjusted at any %). When Level go to more than or equal to 75%, Relay 1 must give the alarm and when Level is less than or equal to 74%, Relay 1 must go out of the alarm. Then in second case, let Relay 2 is used. This relay will have the two parameters R2HIP and R2LOP placed at 1% difference (this difference can be adjusted at any %). When Level go to less than or equal to 25%. Relay 2 must give the alarm and when Level is more than or equal to 24%, Relay 2 must go out of the alarm. The Failsafe Select Parameter R1FSS should be selected 1 (Failsafe High or Maximum Failsafe) and the R2FSS for Relay 2 should be selected 0 (Failsafe Low or Minimum Failsafe) } } } } 9 10 11 6 7 8 9 10 11 R2LOP: 24% R2HIP: 25% R1LOP: 74% R1HIP: 75% R1FSS: 1 R2FSS: 0 Material Status Relay 1 Relay 2 Power ON R2LOP: 24% R2HIP: 25% R1LOP: 74% R1HIP: 75% R1FSS: 1% R2FSS: 0% Failsafe High Failsafe Low LED: OFF Normal Relay 1- OFF (due to power failure) LED: ON Alarm Relay 2 - ON (as it is) R2LOP: 24% R2HIP: 25% R1LOP: 74% R1HIP: 75% R1FSS: 1% R2FSS: 0% Failsafe High Failsafe Low LED: ON Alarm LED: OFF Normal It should be noted that, the Relay contacts during alarm are same as that during power fail / device turned off. Relay Operation Delay Timings Cover delay is time from: normal to alarm (failsafe high) alarm to normal (failsafe low) -when material is more than or equal to High set point Liquid Level Failsafe Setting Delay Applicable Status Before Delay Status After Delay Failsafe High (1) Failsafe Low (0) Uncover delay is time from: alarm to normal (failsafe high) normal to alarm (failsafe low) -when material is less than or equal to Low set point Failsafe High (1) Failsafe Low (0) r1Cdl : for Relay 1 r2Cdl : for Relay 2 r1Edl : for Relay 1 r2Edl : for Relay 2 LED: OFF Normal LED: ON Alarm LED: ON Alarm LED: OFF Normal LED: OFF Alarm LED: OFF Normal LED: OFF Normal LED: ON Alarm Relay 2 OFF (Failsafe HI or maximum failsafe) (Failsafe LO or minimum failsafe) Operation Matrix Power OFF Power ON Power OFF Alarm LED & Level Status Relay Contacts Relay Contacts Alarm LED & Level Status Relay Contacts Relay Contacts 6 7 8 Relay 1- ON 6 7 8 Relay 1- OFF 6 7 8 Relay 1- OFF (as it is) 9 10 11 Relay 2 - ON 9 10 11 Relay 2 - OFF (due to power failure)