1. Remove the cover and O-ring from the geared pump section.
2. Remove the springs and spring seat from the main pump section.
3. Remove the rotary group, shaft, hanger, bearing and cover from the main pump section.
4. Remove the control piston by loosening its mounting bolts.
Hyundai r80 7 crawler excavator service repair manualsoeldksejdksem
This service manual provides information on servicing and repairing construction equipment, including safety guidelines, component specifications, system diagrams, troubleshooting procedures, maintenance standards, and instructions for disassembling and assembling various parts. The manual is divided into 9 sections covering general information, component functions and systems, hydraulics, electrics, controls, troubleshooting, maintenance, disassembly/assembly, and installation torques. Detailed instructions are given for tasks such as removing and installing the swing motor, disassembling and assembling the swing motor, and converting measurement units.
Hyundai r170 w 9 wheel excavator service repair manualudjjfkkskemm
This document contains sections related to the service manual of a machine. Section 1 provides general safety hints and specifications. Section 2 describes the structure and function of components. Section 3 covers the hydraulic system, including circuits and single/combined operations. Section 4 addresses the electrical system, components, and monitoring. Section 5 discusses the mechatronics system, including control systems and components. The document provides information on troubleshooting, maintenance standards, disassembly/assembly, and component mounting torques.
Hyundai r140 w 7a wheel excavator service repair manualudjjfkkskemm
This document outlines the contents and structure of a service manual for construction equipment. It contains 9 sections that cover general information, component structure and function, hydraulic, electrical, and mechatronics systems, troubleshooting, maintenance standards, disassembly/assembly procedures, and mounting torque specifications. The sections provide technical information for workshop operations, explain the operation and servicing of individual components, and provide guidance for repairs and inspections. The manual aims to improve repair quality by giving an accurate understanding of the product and correct repair procedures.
Hyundai r55 7 a crawler excavator service repair manualsoeldksejdksem
This service manual contains 8 sections that provide technical information for operations performed in a service workshop. Section 1 provides general safety hints and specifications. Section 2 explains the structure and function of each major component. Section 3 describes the hydraulic system, including circuits and operation. Section 4 covers the electrical system, components, and circuits. Section 5 is about troubleshooting hydraulic, mechanical, and electrical systems. Section 6 includes maintenance standards and procedures. Section 7 gives instructions for disassembly and assembly of components. Section 8 provides recommended component mounting torques.
Hyundai r160 lc 7a crawler excavator service repair manualudjjfkkskemm
This service manual is divided into 9 sections and provides information for servicing and repairing the machine. Section 1 discusses safety and specifications. Section 2 describes the structure and function of components. Section 3 covers the hydraulic system and Sections 4 details the electrical system. Section 5 explains the mechatronics systems. Troubleshooting procedures are presented in Section 6. Section 7 provides maintenance standards. Section 8 gives instructions for disassembly and assembly. Finally, Section 9 lists component mounting torques. The manual is designed to help technicians understand the machine and perform repairs correctly.
Hyundai r80 7 crawler excavator service repair manualfhsjekkdkem
This document provides instructions for disassembling and assembling the swing motor of an excavator. It details the removal and installation of the motor, as well as the disassembly and assembly procedures for the motor components. The motor contains over 40 parts including the housing, cylinder block, piston, valves, springs, and seals. Detailed steps are provided for removing each part, with notes on proper handling and marking of parts for reassembly. Safety precautions are highlighted, such as relieving hydraulic pressure before disconnection and not reusing seals.
Hyundai r80 7 crawler excavator service repair manualidkkdmmdd
This document provides instructions for disassembling and assembling the swing motor of an excavator. It details the removal and installation of the motor, as well as the disassembly and assembly procedures for the motor components. The motor contains over 40 parts including the housing, cylinder block, piston, valves, springs, and seals. Detailed steps are provided for removing each part, with notes on proper handling and marking of parts for reassembly. Safety precautions are highlighted, such as relieving hydraulic pressure before disconnection and replacing seals.
Hyundai r80 7 crawler excavator service repair manualfhsejkdkmem
This document provides instructions for disassembling and assembling the swing motor of an excavator. It details the removal and installation of the motor, as well as the disassembly and assembly procedures for the motor components. The motor contains over 40 parts including the housing, cylinder block, piston, valves, bearings, seals and more. Detailed steps are provided for removing each part, with notes on proper handling and marking of parts for reassembly. Safety precautions are highlighted, such as relieving hydraulic pressure before disconnection and not reusing seals.
Hyundai r80 7 crawler excavator service repair manualsoeldksejdksem
This service manual provides information on servicing and repairing construction equipment, including safety guidelines, component specifications, system diagrams, troubleshooting procedures, maintenance standards, and instructions for disassembling and assembling various parts. The manual is divided into 9 sections covering general information, component functions and systems, hydraulics, electrics, controls, troubleshooting, maintenance, disassembly/assembly, and installation torques. Detailed instructions are given for tasks such as removing and installing the swing motor, disassembling and assembling the swing motor, and converting measurement units.
Hyundai r170 w 9 wheel excavator service repair manualudjjfkkskemm
This document contains sections related to the service manual of a machine. Section 1 provides general safety hints and specifications. Section 2 describes the structure and function of components. Section 3 covers the hydraulic system, including circuits and single/combined operations. Section 4 addresses the electrical system, components, and monitoring. Section 5 discusses the mechatronics system, including control systems and components. The document provides information on troubleshooting, maintenance standards, disassembly/assembly, and component mounting torques.
Hyundai r140 w 7a wheel excavator service repair manualudjjfkkskemm
This document outlines the contents and structure of a service manual for construction equipment. It contains 9 sections that cover general information, component structure and function, hydraulic, electrical, and mechatronics systems, troubleshooting, maintenance standards, disassembly/assembly procedures, and mounting torque specifications. The sections provide technical information for workshop operations, explain the operation and servicing of individual components, and provide guidance for repairs and inspections. The manual aims to improve repair quality by giving an accurate understanding of the product and correct repair procedures.
Hyundai r55 7 a crawler excavator service repair manualsoeldksejdksem
This service manual contains 8 sections that provide technical information for operations performed in a service workshop. Section 1 provides general safety hints and specifications. Section 2 explains the structure and function of each major component. Section 3 describes the hydraulic system, including circuits and operation. Section 4 covers the electrical system, components, and circuits. Section 5 is about troubleshooting hydraulic, mechanical, and electrical systems. Section 6 includes maintenance standards and procedures. Section 7 gives instructions for disassembly and assembly of components. Section 8 provides recommended component mounting torques.
Hyundai r160 lc 7a crawler excavator service repair manualudjjfkkskemm
This service manual is divided into 9 sections and provides information for servicing and repairing the machine. Section 1 discusses safety and specifications. Section 2 describes the structure and function of components. Section 3 covers the hydraulic system and Sections 4 details the electrical system. Section 5 explains the mechatronics systems. Troubleshooting procedures are presented in Section 6. Section 7 provides maintenance standards. Section 8 gives instructions for disassembly and assembly. Finally, Section 9 lists component mounting torques. The manual is designed to help technicians understand the machine and perform repairs correctly.
Hyundai r80 7 crawler excavator service repair manualfhsjekkdkem
This document provides instructions for disassembling and assembling the swing motor of an excavator. It details the removal and installation of the motor, as well as the disassembly and assembly procedures for the motor components. The motor contains over 40 parts including the housing, cylinder block, piston, valves, springs, and seals. Detailed steps are provided for removing each part, with notes on proper handling and marking of parts for reassembly. Safety precautions are highlighted, such as relieving hydraulic pressure before disconnection and not reusing seals.
Hyundai r80 7 crawler excavator service repair manualidkkdmmdd
This document provides instructions for disassembling and assembling the swing motor of an excavator. It details the removal and installation of the motor, as well as the disassembly and assembly procedures for the motor components. The motor contains over 40 parts including the housing, cylinder block, piston, valves, springs, and seals. Detailed steps are provided for removing each part, with notes on proper handling and marking of parts for reassembly. Safety precautions are highlighted, such as relieving hydraulic pressure before disconnection and replacing seals.
Hyundai r80 7 crawler excavator service repair manualfhsejkdkmem
This document provides instructions for disassembling and assembling the swing motor of an excavator. It details the removal and installation of the motor, as well as the disassembly and assembly procedures for the motor components. The motor contains over 40 parts including the housing, cylinder block, piston, valves, bearings, seals and more. Detailed steps are provided for removing each part, with notes on proper handling and marking of parts for reassembly. Safety precautions are highlighted, such as relieving hydraulic pressure before disconnection and not reusing seals.
Mercury mercruiser gasoline engines 5.0 l mpi alpha and bravo service repair ...ifkskjdksmem
This document is a service manual that provides instructions and specifications for maintaining Mercury Marine 5.0L, 5.7L, and 6.2L MPI gasoline engines. It contains sections on general information, maintenance procedures, engine systems, electrical systems, fuel systems, cooling systems, exhaust systems, drives, and power steering. The manual provides details on routine maintenance tasks like checking fluid levels and changing fluids, as well as scheduled maintenance intervals and specifications. Safety notices are included throughout to warn technicians of hazardous conditions.
Mercruiser sterndrive mc alpha one alpha one ss service repair manual sn0a471...ifkskjdksmem
This document provides information on Mercury Marine sterndrive units and transom assemblies, including:
- Models and serial number ranges covered
- Original gear ratios and ratios if serviced with different gears
- Serial number locations on units
- Proper break-in procedures for new or rebuilt units
- Guidelines for decal application and removal
- Procedures for cleaning and painting aluminum propellers and gear housings
Mercruiser sterndrive mc 898 r service repair manual sn6216687 to 6849289ifkskjdksmem
This document provides information on Mercury Marine sterndrive units and transom assemblies, including:
- Models and serial number ranges covered
- Original gear ratios and ratios if serviced with different gears
- Serial number locations on units
- Proper break-in procedures for new or rebuilt sterndrive units
- Guidelines for applying decals, removing paint, and repainting aluminum propellers and gear housings
Mercruiser sterndrive mc 488 r service repair manual sn6216687 to 6849289ifkskjdksmem
This document provides information on Mercury Marine sterndrive units and transom assemblies, including:
- Models and serial number ranges covered
- Original gear ratios and ratios if serviced with different gears
- Serial number locations on drive units and transom assemblies
- Proper break-in procedures for new or rebuilt drive units
- Guidelines for decal application and removal, painting procedures, and corrosion protection
Mercruiser sterndrive mc 260 r service repair manual sn6216687 to 6849289ifkskjdksmem
This document provides information on Mercury Marine sterndrive units and transom assemblies, including:
- Models and serial number ranges covered
- Original gear ratios and ratios if serviced with different gears
- Serial number locations on drive units and transom assemblies
- Proper break-in procedures for new or rebuilt drive units
- Guidelines for decal application and removal, painting procedures, and corrosion protection
Mercruiser sterndrive mc 260 mr service repair manual sn6849290 to 0a471374ifkskjdksmem
This document provides information on Mercury Marine sterndrive units and transom assemblies, including:
- Models and serial number ranges covered
- Original gear ratios and ratios if serviced with different gears
- Serial number locations on drive units and transom assemblies
- Proper break-in procedures for new or rebuilt drive units
- Guidelines for decal application and removal, painting procedures, and corrosion protection
Mercruiser sterndrive mc 230 mr service repair manual sn6849290 to 0a471374ifkskjdksmem
This document provides information on Mercury Marine sterndrive units and transom assemblies, including:
- Models and serial number ranges covered
- Original gear ratios and ratios if serviced with different gears
- Serial number locations on units
- Proper break-in procedures for new or rebuilt units
- Guidelines for decal application and removal
- Procedures for cleaning and painting aluminum propellers and gear housings
Mercruiser sterndrive mc 228 r service repair manual sn6216687 to 6849289ifkskjdksmem
This document provides information on Mercury Marine sterndrive units and transom assemblies, including:
- Models and serial number ranges covered
- Original gear ratios and ratios if serviced with different gears
- Serial number locations on units
- Proper break-in procedures for new or rebuilt sterndrive units
- Guidelines for applying decals, removing paint, and repainting aluminum propellers and gear housings
Mercruiser sterndrive mc 200 mr service repair manual sn6849290 to 0a471374ifkskjdksmem
This document provides information on Mercury Marine sterndrive units and transom assemblies, including:
- Models and serial number ranges covered
- Original gear ratios and ratios if serviced with different gears
- Serial number locations on drive units and transom assemblies
- Proper break-in procedures for new or rebuilt drive units
- Guidelines for decal application and removal, painting procedures, and corrosion protection
Jcb tm320 tier3 telescopic wheeled loader service repair manualifkskjdksmem
This document provides information about identifying JCB machines and their components, as well as torque settings for fasteners. It describes identifying the machine using the identification plate and serial numbers stamped on major components. It also explains how to identify the type of fastener (zinc plated or Dacromet) by their color and part number suffix. Tables with torque settings are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Instructions are given to only use the relevant torque settings for the fastener type.
Jcb tm310 wm tier3 telescopic wheeled loader service repair manualifkskjdksmem
This document provides information about identifying JCB machines and their components, as well as torque settings for fasteners. It describes identifying the machine using the identification plate and serial numbers stamped on major components. It also explains how to identify the type of fastener (zinc plated or Dacromet) by their color and part number suffix. Tables with torque settings are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Instructions are given to only use the relevant torque settings for the type of fastener and not mix zinc and Dacromet components.
Jcb tm310 s tier3 telescopic wheeled loader service repair manualifkskjdksmem
This document provides information about identifying JCB machines and their components, as well as torque settings for fasteners. It describes identifying machines using identification and component plates, which contain serial numbers. It also details typical product identification numbers and vehicle identification numbers. The document outlines torque settings for zinc plated, yellow plated, and Dacromet fasteners under lubricated and unlubricated conditions. Tables with torque settings are provided for UNF and metric grade fasteners.
Jcb tm310 tier3 telescopic wheeled loader service repair manualifkskjdksmem
This document provides information about identifying JCB machines and their components, as well as torque settings for fasteners. It describes identifying the machine using the identification plate and serial numbers stamped on major components. It also explains how to identify the type of fastener (zinc plated or Dacromet) by their color and part number suffix. Tables with torque settings are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Instructions are given to only use the relevant torque settings for the type of fastener and not mix zinc and Dacromet components.
Jcb sd70 pt axles service repair manualifkskjdksmem
This document is the service manual for JCB Drivetrain Systems Ltd's SD 70/PT axles. It provides general information, safety guidelines, routine maintenance procedures, and technical specifications. The manual is organized into sections covering hydraulics, axles, brakes, and other components. It aims to guide service engineers through maintenance, repair, and overhaul of axle systems and includes part numbers, torque specifications, and a list of recommended service tools. Replacement parts should match original specifications and all seals and gaskets must be renewed during reassembly.
Jcb sd55 3 piece axles service repair manualifkskjdksmem
This service manual provides information on routine maintenance, repairs, and safety procedures for JCB drivetrain systems. It contains sections on general information, care and safety, maintenance, hydraulics, axles, and brakes. The care and safety section emphasizes that safety must come first and outlines important warnings and cautions for workshop procedures. It notes safety notices in the manual use signal words like DANGER, WARNING, and CAUTION to indicate hazard levels and stresses following proper safety procedures when maintaining or repairing hydraulic equipment.
This manual provides information on routine maintenance and repair of JCB drivetrain axles. It details procedures for identifying axles by their serial plate numbers and build identifications. The document instructs technicians to use only genuine replacement parts, renew all seals and gaskets during reassembly, and lubricate components properly. Technicians are advised to follow the manual's guidelines carefully to avoid failures from incorrect assembly.
This service manual provides information on routine maintenance and repairs for JCB drivetrain systems axles. It details procedures for identifying axles by their serial plate numbers and build identifications. The manual instructs technicians to use correct replacement parts, renew all seals and gaskets during reassembly, and lubricate components properly.
Jcb jz140 tier 3 isuzu tracked excavator service repair manual from 1789429 t...ifkskjdksmem
This document contains safety notices and warnings for operating heavy machinery. It lists general safety practices such as wearing proper protective equipment, not operating under the influence of drugs or alcohol, and being aware of hazards in the work area. It also provides warnings specific to machine operation, such as not exceeding design limits, avoiding sparks in hazardous atmospheres, and keeping hands and feet inside the vehicle while it is moving. The document emphasizes that following all safety practices is necessary to safely operate machinery and protect oneself and others from potential injury or death.
Jcb jz140 tier 3 isuzu tracked excavator service repair manual from 1390000 t...ifkskjdksmem
This document contains a safety checklist for operating heavy machinery. It lists many potential hazards and provides warnings about how to avoid injuries. Operators are instructed to always be careful and alert, wear proper protective clothing, avoid distractions, inspect work sites for hazards, communicate clearly with others, and never operate faulty or modified equipment. Specific dangers highlighted include being struck by moving parts, electrocution from power lines, explosions in hazardous atmospheres, and falls from unsecured work platforms. The checklist emphasizes practicing new tasks safely and following all applicable regulations and manuals.
Jcb js290 tier iii auto tracked excavator service repair manual sn 01421200...ifkskjdksmem
This document provides torque settings for fasteners used on JCB machines. It discusses zinc plated, Dacromet plated, and yellow plated fasteners. Dacromet fasteners have a silver mottled appearance and lower torque settings than zinc or yellow plated fasteners. Tables with torque values in Nm are provided for UNF and metric fasteners under lubricated and unlubricated conditions. The document instructs only using the specified plated fastener types together and not to mix with incompatible types.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Mercury mercruiser gasoline engines 5.0 l mpi alpha and bravo service repair ...ifkskjdksmem
This document is a service manual that provides instructions and specifications for maintaining Mercury Marine 5.0L, 5.7L, and 6.2L MPI gasoline engines. It contains sections on general information, maintenance procedures, engine systems, electrical systems, fuel systems, cooling systems, exhaust systems, drives, and power steering. The manual provides details on routine maintenance tasks like checking fluid levels and changing fluids, as well as scheduled maintenance intervals and specifications. Safety notices are included throughout to warn technicians of hazardous conditions.
Mercruiser sterndrive mc alpha one alpha one ss service repair manual sn0a471...ifkskjdksmem
This document provides information on Mercury Marine sterndrive units and transom assemblies, including:
- Models and serial number ranges covered
- Original gear ratios and ratios if serviced with different gears
- Serial number locations on units
- Proper break-in procedures for new or rebuilt units
- Guidelines for decal application and removal
- Procedures for cleaning and painting aluminum propellers and gear housings
Mercruiser sterndrive mc 898 r service repair manual sn6216687 to 6849289ifkskjdksmem
This document provides information on Mercury Marine sterndrive units and transom assemblies, including:
- Models and serial number ranges covered
- Original gear ratios and ratios if serviced with different gears
- Serial number locations on units
- Proper break-in procedures for new or rebuilt sterndrive units
- Guidelines for applying decals, removing paint, and repainting aluminum propellers and gear housings
Mercruiser sterndrive mc 488 r service repair manual sn6216687 to 6849289ifkskjdksmem
This document provides information on Mercury Marine sterndrive units and transom assemblies, including:
- Models and serial number ranges covered
- Original gear ratios and ratios if serviced with different gears
- Serial number locations on drive units and transom assemblies
- Proper break-in procedures for new or rebuilt drive units
- Guidelines for decal application and removal, painting procedures, and corrosion protection
Mercruiser sterndrive mc 260 r service repair manual sn6216687 to 6849289ifkskjdksmem
This document provides information on Mercury Marine sterndrive units and transom assemblies, including:
- Models and serial number ranges covered
- Original gear ratios and ratios if serviced with different gears
- Serial number locations on drive units and transom assemblies
- Proper break-in procedures for new or rebuilt drive units
- Guidelines for decal application and removal, painting procedures, and corrosion protection
Mercruiser sterndrive mc 260 mr service repair manual sn6849290 to 0a471374ifkskjdksmem
This document provides information on Mercury Marine sterndrive units and transom assemblies, including:
- Models and serial number ranges covered
- Original gear ratios and ratios if serviced with different gears
- Serial number locations on drive units and transom assemblies
- Proper break-in procedures for new or rebuilt drive units
- Guidelines for decal application and removal, painting procedures, and corrosion protection
Mercruiser sterndrive mc 230 mr service repair manual sn6849290 to 0a471374ifkskjdksmem
This document provides information on Mercury Marine sterndrive units and transom assemblies, including:
- Models and serial number ranges covered
- Original gear ratios and ratios if serviced with different gears
- Serial number locations on units
- Proper break-in procedures for new or rebuilt units
- Guidelines for decal application and removal
- Procedures for cleaning and painting aluminum propellers and gear housings
Mercruiser sterndrive mc 228 r service repair manual sn6216687 to 6849289ifkskjdksmem
This document provides information on Mercury Marine sterndrive units and transom assemblies, including:
- Models and serial number ranges covered
- Original gear ratios and ratios if serviced with different gears
- Serial number locations on units
- Proper break-in procedures for new or rebuilt sterndrive units
- Guidelines for applying decals, removing paint, and repainting aluminum propellers and gear housings
Mercruiser sterndrive mc 200 mr service repair manual sn6849290 to 0a471374ifkskjdksmem
This document provides information on Mercury Marine sterndrive units and transom assemblies, including:
- Models and serial number ranges covered
- Original gear ratios and ratios if serviced with different gears
- Serial number locations on drive units and transom assemblies
- Proper break-in procedures for new or rebuilt drive units
- Guidelines for decal application and removal, painting procedures, and corrosion protection
Jcb tm320 tier3 telescopic wheeled loader service repair manualifkskjdksmem
This document provides information about identifying JCB machines and their components, as well as torque settings for fasteners. It describes identifying the machine using the identification plate and serial numbers stamped on major components. It also explains how to identify the type of fastener (zinc plated or Dacromet) by their color and part number suffix. Tables with torque settings are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Instructions are given to only use the relevant torque settings for the fastener type.
Jcb tm310 wm tier3 telescopic wheeled loader service repair manualifkskjdksmem
This document provides information about identifying JCB machines and their components, as well as torque settings for fasteners. It describes identifying the machine using the identification plate and serial numbers stamped on major components. It also explains how to identify the type of fastener (zinc plated or Dacromet) by their color and part number suffix. Tables with torque settings are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Instructions are given to only use the relevant torque settings for the type of fastener and not mix zinc and Dacromet components.
Jcb tm310 s tier3 telescopic wheeled loader service repair manualifkskjdksmem
This document provides information about identifying JCB machines and their components, as well as torque settings for fasteners. It describes identifying machines using identification and component plates, which contain serial numbers. It also details typical product identification numbers and vehicle identification numbers. The document outlines torque settings for zinc plated, yellow plated, and Dacromet fasteners under lubricated and unlubricated conditions. Tables with torque settings are provided for UNF and metric grade fasteners.
Jcb tm310 tier3 telescopic wheeled loader service repair manualifkskjdksmem
This document provides information about identifying JCB machines and their components, as well as torque settings for fasteners. It describes identifying the machine using the identification plate and serial numbers stamped on major components. It also explains how to identify the type of fastener (zinc plated or Dacromet) by their color and part number suffix. Tables with torque settings are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Instructions are given to only use the relevant torque settings for the type of fastener and not mix zinc and Dacromet components.
Jcb sd70 pt axles service repair manualifkskjdksmem
This document is the service manual for JCB Drivetrain Systems Ltd's SD 70/PT axles. It provides general information, safety guidelines, routine maintenance procedures, and technical specifications. The manual is organized into sections covering hydraulics, axles, brakes, and other components. It aims to guide service engineers through maintenance, repair, and overhaul of axle systems and includes part numbers, torque specifications, and a list of recommended service tools. Replacement parts should match original specifications and all seals and gaskets must be renewed during reassembly.
Jcb sd55 3 piece axles service repair manualifkskjdksmem
This service manual provides information on routine maintenance, repairs, and safety procedures for JCB drivetrain systems. It contains sections on general information, care and safety, maintenance, hydraulics, axles, and brakes. The care and safety section emphasizes that safety must come first and outlines important warnings and cautions for workshop procedures. It notes safety notices in the manual use signal words like DANGER, WARNING, and CAUTION to indicate hazard levels and stresses following proper safety procedures when maintaining or repairing hydraulic equipment.
This manual provides information on routine maintenance and repair of JCB drivetrain axles. It details procedures for identifying axles by their serial plate numbers and build identifications. The document instructs technicians to use only genuine replacement parts, renew all seals and gaskets during reassembly, and lubricate components properly. Technicians are advised to follow the manual's guidelines carefully to avoid failures from incorrect assembly.
This service manual provides information on routine maintenance and repairs for JCB drivetrain systems axles. It details procedures for identifying axles by their serial plate numbers and build identifications. The manual instructs technicians to use correct replacement parts, renew all seals and gaskets during reassembly, and lubricate components properly.
Jcb jz140 tier 3 isuzu tracked excavator service repair manual from 1789429 t...ifkskjdksmem
This document contains safety notices and warnings for operating heavy machinery. It lists general safety practices such as wearing proper protective equipment, not operating under the influence of drugs or alcohol, and being aware of hazards in the work area. It also provides warnings specific to machine operation, such as not exceeding design limits, avoiding sparks in hazardous atmospheres, and keeping hands and feet inside the vehicle while it is moving. The document emphasizes that following all safety practices is necessary to safely operate machinery and protect oneself and others from potential injury or death.
Jcb jz140 tier 3 isuzu tracked excavator service repair manual from 1390000 t...ifkskjdksmem
This document contains a safety checklist for operating heavy machinery. It lists many potential hazards and provides warnings about how to avoid injuries. Operators are instructed to always be careful and alert, wear proper protective clothing, avoid distractions, inspect work sites for hazards, communicate clearly with others, and never operate faulty or modified equipment. Specific dangers highlighted include being struck by moving parts, electrocution from power lines, explosions in hazardous atmospheres, and falls from unsecured work platforms. The checklist emphasizes practicing new tasks safely and following all applicable regulations and manuals.
Jcb js290 tier iii auto tracked excavator service repair manual sn 01421200...ifkskjdksmem
This document provides torque settings for fasteners used on JCB machines. It discusses zinc plated, Dacromet plated, and yellow plated fasteners. Dacromet fasteners have a silver mottled appearance and lower torque settings than zinc or yellow plated fasteners. Tables with torque values in Nm are provided for UNF and metric fasteners under lubricated and unlubricated conditions. The document instructs only using the specified plated fastener types together and not to mix with incompatible types.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
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Hyundai r55 w 7 wheel excavator service repair manual
1. CONTENTS
SECTION 1 GENERAL
Group 1 Safety Hints ---------------------------------------------------------------------------------------------------- 1-1
Group 2 Specifications ------------------------------------------------------------------------------------------------- 1-9
SECTION 2 STRUCTURE AND FUNCTION
Group 1 Pump Device -------------------------------------------------------------------------------------------------- 2-1
Group 2 Main Control Valve ----------------------------------------------------------------------------------------- 2-9
Group 3 Swing Device ------------------------------------------------------------------------------------------------- 2-25
Group 4 Travel Device -------------------------------------------------------------------------------------------------- 2-35
Group 5 RCV Lever ------------------------------------------------------------------------------------------------------ 2-41
Group 6 RCV pedal ------------------------------------------------------------------------------------------------------ 2-48
Group 7 Brake pedal(Valve) ----------------------------------------------------------------------------------------- 2-49
Group 8 Gear box --------------------------------------------------------------------------------------------------------- 2-51
Group 9 Steering valve ------------------------------------------------------------------------------------------------- 2-54
Group 10 Axle ----------------------------------------------------------------------------------------------------------------- 2-56
SECTION 3 HYDRAULIC SYSTEM
Group 1 Hydraulic Circuit --------------------------------------------------------------------------------------------- 3-1
Group 2 Main Circuit ---------------------------------------------------------------------------------------------------- 3-2
Group 3 Pilot Circuit ----------------------------------------------------------------------------------------------------- 3-5
Group 4 Single Operation --------------------------------------------------------------------------------------------- 3-10
Group 5 Combined Operation -------------------------------------------------------------------------------------- 3-25
SECTION 4 ELECTRICAL SYSTEM
Group 1 Component Location -------------------------------------------------------------------------------------- 4-1
Group 2 Monitoring system ------------------------------------------------------------------------------------------ 4-3
Group 3 Electrical Circuit ---------------------------------------------------------------------------------------------- 4-11
Group 4 Electrical Component Specification --------------------------------------------------------------- 4-28
Group 5 Connectors ----------------------------------------------------------------------------------------------------- 4-38
SECTION 5 TROUBLESHOOTING
Group 1 Before Trobleshooting ------------------------------------------------------------------------------------ 5-1
Group 2 Hydraulic and Mechanical System ---------------------------------------------------------------- 5-4
Group 3 Electrical System ------------------------------------------------------------------------------------------- 5-23
2. SECTION 6 MAINTENANCE STANDARD
Group 1 Operational Performance Test ----------------------------------------------------------------------- 6-1
Group 2 Major Components ---------------------------------------------------------------------------------------- 6-19
SECTION 7 DISASSEMBLY AND ASSEMBLY
Group 1 Precaution ------------------------------------------------------------------------------------------------------ 7-1
Group 2 Tightening Torque ------------------------------------------------------------------------------------------ 7-4
Group 3 Pump Device -------------------------------------------------------------------------------------------------- 7-7
Group 4 Main Control Valve ----------------------------------------------------------------------------------------- 7-38
Group 5 Swing Device ------------------------------------------------------------------------------------------------- 7-53
Group 6 Travel Device -------------------------------------------------------------------------------------------------- 7-74
Group 7 Gear box -------------------------------------------------------------------------------------------------------- 7-98
Group 8 Steering valve ------------------------------------------------------------------------------------------------- 7-126
Group 9 Front axle -------------------------------------------------------------------------------------------------------- 7-147
Group 10 Rear axle -------------------------------------------------------------------------------------------------------- 7-238
Group 11 RCV Lever ------------------------------------------------------------------------------------------------------ 7-310
Group 12 Turning Joint --------------------------------------------------------------------------------------------------- 7-324
Group 13 Boom, Arm and Bucket Cylinder ------------------------------------------------------------------- 7-329
Group 14 Work Equipment -------------------------------------------------------------------------------------------- 7-348
SECTION 8 COMPONENT MOUNTING TORQUE
Group 1 Introduction Guide ------------------------------------------------------------------------------------------ 8-1
Group 2 Engine System ----------------------------------------------------------------------------------------------- 8-2
Group 3 Electric System ---------------------------------------------------------------------------------------------- 8-4
Group 4 Hydraulic System ------------------------------------------------------------------------------------------- 8-5
Group 5 Undercarriage ------------------------------------------------------------------------------------------------ 8-7
Group 6 Structure --------------------------------------------------------------------------------------------------------- 8-8
Group 7 Work Equipment -------------------------------------------------------------------------------------------- 8-10
3. 0-1
FOREWORD
1. STRUCTURE
This service manual has been prepared as an aid to improve the quality of repairs by giving the
serviceman an accurate understanding of the product and by showing him the correct way to perform
repairs and make judgements. Make sure you understand the contents of this manual and use it to
full effect at every opportunity.
This service manual mainly contains the necessary technical information for operations performed in
a service workshop.
For ease of understanding, the manual is divided into the following sections.
SECTION 1 GENERAL
This section explains the safety hints and gives the specification of the machine and major
components.
SECTION 2 STRUCTURE AND FUNCTION
This section explains the structure and function of each component. It serves not only to give an
understanding of the structure, but also serves as reference material for troubleshooting.
SECTION 3 HYDRAULIC SYSTEM
This section explains the hydraulic circuit, single and combined operation.
SECTION 4 ELECTRICAL SYSTEM
This section explains the electrical circuit, monitoring system and each component. It serves not only
to give an understanding electrical system, but also serves as reference material for trouble shooting.
SECTION 5 TROUBLESHOOTING
This section explains the troubleshooting charts correlating problems to causes.
SECTION 6 MAINTENANCE STANDARD
This section gives the judgement standards when inspecting disassembled parts.
SECTION 7 DISASSEMBLY AND ASSEMBLY
This section explains the order to be followed when removing, installing, disassembling or assembling
each component, as well as precautions to be taken for these operations.
SECTION 8 COMPONENT MOUNTING TORQUE
This section shows bolt specifications and standard torque values needed when mounting
components to the machine.
The specifications contained in this shop manual are subject to change at any time and without any
advance notice. Contact your HYUNDAI distributor for the latest information.
4. 0-2
Revised edition mark(①②③…)
When a manual is revised, an edition mark is
recorded on the bottom outside corner of the
pages.
R
Revisions
Revised pages are shown at the list of revised
pages on the between the contents page and
section 1 page.
Symbols
So that the shop manual can be of ample
practical use, important places for safety and
quality are marked with the following symbols.
2. HOW TO READ THE SERVICE MANUAL
Distribution and updating
Any additions, amendments or other changes
will be sent to HYUNDAI distributors.
Get the most up-to-date information before you
start any work.
Filing method
See the page number on the bottom of the
page.
File the pages in correct order.
Following examples shows how to read the
page number.
Example 1
2 - 3
Item number(2. Structure and
Function)
Consecutive page number for
each item.
Additional pages : Additional pages are
indicated by a hyphen(-) and number after the
page number. File as in the example.
1.
2.
3.
Symbol Item Remarks
Special safety precautions are
necessary when performing the
work.
Extra special safety precautions
are necessary when performing
the work because it is under
internal pressure.
Special technical precautions or
other precautions for preserving
standards are necessary when
performing the work.
Safety
Caution
※
10 - 4
10 - 4 - 1
10 - 4 - 2
10 - 5
Added pages
5. 0-3
3. CONVERSION TABLE
Method of using the Conversion Table
The Conversion Table in this section is provided to enable simple conversion of figures. For details of
the method of using the Conversion Table, see the example given below.
Example
Method of using the Conversion Table to convert from millimeters to inches
Convert 55mm into inches.
Locate the number 50in the vertical column at the left side, take this as ⓐ, then draw a
horizontal line from ⓐ.
Locate the number 5in the row across the top, take this as ⓑ, then draw a perpendicular line
down from ⓑ.
Take the point where the two lines cross as ⓒ. This point ⓒ gives the value when converting
from millimeters to inches. Therefore, 55mm = 2.165 inches.
Convert 550mm into inches.
The number 550 does not appear in the table, so divide by 10(Move the decimal point one place
to the left) to convert it to 55mm.
Carry out the same procedure as above to convert 55mm to 2.165 inches.
The original value(550mm) was divided by 10, so multiply 2.165 inches by 10(Move the decimal
point one place to the right) to return to the original value.
This gives 550mm = 21.65 inches.
1.
2.
(1)
(2)
(3)
(1)
(2)
(3)
Millimeters to inches 1mm = 0.03937 in
ⓑ
ⓐ
0 1 2 3 4 5 6 7 8 9
0 0.039 0.079 0.118 0.157 0.197 0.236 0.276 0.315 0.354
10 0.394 0.433 0.472 0.512 0.551 0.591 0.630 0.669 0.709 0.748
20 0.787 0.827 0.866 0.906 0.945 0.984 1.024 1.063 1.102 1.142
30 1.181 1.220 1.260 1.299 1.339 1.378 1.417 1.457 1.496 1.536
40 1.575 1.614 1.654 1.693 1.732 1.772 1.811 1.850 1.890 1.929
50 1.969 2.008 2.047 2.087 2.126 2.165 2.205 2.244 2.283 2.323
60 2.362 2.402 2.441 2.480 2.520 2.559 2.598 2.638 2.677 2.717
70 2.756 2.795 2.835 2.874 2.913 2.953 2.992 3.032 3.071 3.110
80 3.150 3.189 3.228 3.268 3.307 3.346 3.386 3.425 3.465 3.504
90 3.543 3.583 3.622 3.661 3.701 3.740 3.780 3.819 3.858 3.898
ⓒ
6. 1. REMOVAL AND INSTALL
REMOVAL
Lower the work equipment to the ground
and stop the engine.
Operate the control levers and pedals
several times to release the remaining
pressure in the hydraulic piping
Loosen the breather slowly to release the
pressure inside the hydraulic tank.
Escaping fluid under pressure can
penetrate the skin causing serious
injury.
Loosen the drain plug under the hydraulic
tank and drain the oil from the hydraulic
tank.
·Hydraulic tank quantity : 70ℓ
(18.5 U.S.gal)
Disconnect hydraulic hoses(22, 64, 65).
Remove socket bolts(83) and disconnect
pump suction pipe(10).
W
When pump suction pipe is
disconnected, the oil inside the piping
will flow out, so catch it in oil pan.
Sling the pump assembly and remove the
pump mounting bolts.
·Weight : 30kg(70lb)
Pull out the pump assembly from
housing.
When removing the pump assembly,
check that all the hoses have been
disconnected.
7-7
GROUP 3 PUMP DEVICE
83
10
46
49
65
A1
A2
A3
46
52
22
A4
64
1)
(1)
(2)
(3)
(4)
(5)
(6)
※
(7)
※
13031GE18
R5577DA01
R5577DA02
7. 7-8
INSTALL
Carry out installation in the reverse order
to removal.
Remove the suction strainer and clean it.
Replace return filter with new one.
Remove breather and clean it.
After adding oil to the hydraulic tank to the
specified level.
Bleed the air from the hydraulic pump.
Loosen the air vent plug.
Start the engine, run at low idling, and
check oil come out from plug.
Tighten plug.
Start the engine, run at low idling(3~5
minutes) to circulate the oil through the
system.
Confirm the hydraulic oil level and check
the hydraulic oil leak or not.
2)
(1)
(2)
(3)
(4)
(5)
(6)
①
②
③
(7)
(8)
8. 7-10
TOOLS AND TIGHTENING TORQUE
Tools
The tools necessary to disassemble/reassemble the pump are shown in the follow list.
2)
(1)
Bearing assembling jig
This is plate to stand the pump facing downward.
A square block may be used instead if the shaft end does not contact.
Jigs
Disassembling table.
(2)
①
①
②
Name
Hexagonal bar spanner
Spanner
Plastic hammer
Snap ring pilers
Snap ring pilers
Standard screw-driver
Torque wrench
Grease
Adhesives
Quantity
One each
1
1
1
1
2
-
Small
Small
Size (Nominal)
5, 6, 8, 10
17, 24
Medium size
For hole (Stop ring for 72)
For shaft (Stop rings for 28 and 30)
Medium size
Wrench which can tighten at the
specified torque
-
LOCTITE #270
R55NM7HP01
R55NM7HP02
40
45
or
more
Ø25
Ø19
Ø35 ~ Ø55
Ø110 or more
15
9. 7-11
Tightening torque
(3)
Part name
Hexagon socket head bolt
PT Plug
PF Plug
M 6
M 8
M12
M16
M18
PT 1/16
PF 1/8
PF 1/4
1.2
3.0
10.0
24.0
34.0
0.9
1.5
3.0
8.7
21.7
72.3
174
246
6.5
10.8
21.7
0.20
0.24
0.39
0.55
0.55
0.16
0.20
0.24
5
6
10
14
14
4
5
6
Bolt size
Torque Wrench size
kgf·m lbf·ft in mm
10. 7-12
R55NM7HP03
R55NM7HP04
Remove the coupling.
3. DISASSEMBLY PROCEDURE
DISASSEMBLING THE GEARED PUMP
Remove the hexagonal socket headed
bolts (M10 × 25, 2 pieces).
Hexagonal bar spanner
(Hex. side distance : 8)
Be careful because the O-ring and filter
are provided to the match surface of the
geared pump.
1)
①
※
②
Remove the cover in a horizontal
condition.
Connect motor to work table.
Be careful because the control plate is
provided to the backside.
When the cover is difficult to remove,
knock lightly with a plastic hammer.
②
※
DISASSEMBLING THE MAIN PUMP
Remove the cover.
Remove the hexagonal socket headed
bolts. (M12 × 30, 3pieces) and (M12×
55, 1piece).
Hexagonal bar spanner
(Hex. side distance : 10)
2
2)
①
R55NM7HP05
R55NM7HP06
11. 7-13
Remove the O-ring from the cover.
This photo shows the state with the cover
removed.
③
④
R55NM7HP07
R55NM7HP08
Remove the spring seat.
②
The removal of the control spring
Remove 2 springs(Inner and outer).
(1)
①
R55NM7HP09
R55NM7HP10
12. 7-14
The removal of rotary group
Lay the pump on the side and take out
the rotary group from the shaft.
(2)
①
Remove the plate.
②
R55NM7HP11
R55NM7HP12
The removal of the shaft
Remove the C-type stop ring.
(Snap ring pliers for hole)
(3)
①
Use two standard screw-drivers to
remove the oil seal case.
②
R55NM7HP13
R55NM7HP14
13. 7-15
Remove it while knocking the shaft rear
and lightly with a plastic hammer.
Remove the O-ring.
③
④
R55NM7HP15
R55NM7HP16
The removal of the hanger
Remove the hexagonal socket headed
bolts (M6 × 16, 4pieces) and plate.
Hexagonal bar spanner
(Hex. side distance : 5)
(
(4)
①
Remove the distance piece.
②
R55NM7HP17
R55NM7HP18
14. 7-16
Remove the hanger.
Remove the bearing.
③
④
R55NM7HP19
R55NM7HP20
The removal of the cover
Remove the control plate.
(5)
①
Remove the C-type stop ring.
②
R55NM7HP21
R55NM7HP22
15. 7-17
Remove the filter.
③
R55NM7HP23
The removal of the control piston
Remove the hexagonal socket headed
bolts. (M8 × 25, 2pieces)
Hexagonal bar spanner
(Hex. side distance : 6)
The threaded portion of the bolt is coated
with LOCTITE #270.
This disassembly must therefore be
made only when necessary.
(
(6)
①
Remove the cylinder and parallel pin.
Be careful because 3 O-rings are
provided to the cylinder.
②
※
Take out the piston.
③
R55NM7HP24
R55NM7HP25
R55NM7HP26
16. 7-18
Take out three caned disk springs and
spring seats.
④
R55NM7HP27
The removal of the control spring
Remove the hexagonal socket headed
bolts (M8×30, 2pieces) and remove the
cover.
Hexagonal bar spanner
(Hex. side distance : 6).
(
(7)
①
Remove othe spring seat.
②
R55NM7HP28
R55NM7HP29
17. 7-19
The removal of the relief valve
Remove the hexagonal nuts.
Since the pressure has been set, this
assembly must be made only when
necessary.
Spanner (Hex. side distance : 24).
(8)
①
※
Remove the adjusting screw.
Be careful because the shim is inserted.
②
※
R55NM7HP30
R55NM7HP31
Remove the spring.
③
Remove the spool.
④
R55NM7HP32
R55NM7HP33
18. 7-20
Disassembly of the shaft
Remove the bearing.
Remove the C-type stop ring.
Snap ring pliers for shaft.
(9)
①
Remove it while knocking the rear end of
shaft lightly with a plastic hammer.
②
R55NM7HP34
R55NM7HP35
19. 7-21
Disassembling the geared pump (P4)
Remove the geared pump(P4) from the
center frame.
(2)
①
Pulling out the drive gear and the idle
gear.
Remove the O-ring from the center
frame.
R55NM7HP208
DISASSEMBLING THE GEARED PUMP
Disassembling the P3 and P4 pump
Removed hexagonal socket head bolt
and nut.
Hexagonal socket wrench(8mm).
Hexagonal bar spanner(17mm).
3)
(1)
①
R55NM7HP209
R55NM7HP206
R55NM7HP207
②
③
20. 7-22
Disassembling the geared pump (P3)
Remove the square ring(10).
(3)
①
Remove the plate(5) and the guide
ring(pieces). With O-ring(6, 8).
Remove the O-ring from guide ring.
10
Remove the drive and driven gear(2, 3)
and the side plate(4) assembly.
5 6
8
R5577MP02
R5577MP01
②
③
Remove the plate(5).
④
4
2
4 3
R5577MP04
5
R5577MP03
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22. 7-23
Fix the plate with the hexagonal socket
headed bolts (M6 × 16, 4pieces).
Hexagonal bar spanner
(Hex. side distance : 5)
Tightening torque : 1.2 ~ 1.5kgf·m
(8.7 ~ 10.8lbf·ft)
Install the bearing.
4
4. ASSEMBLING PROCEDURE
ASSEMBLING THE MAIN PUMP
Assembling the hanger.
1)
(1)
(2)
Install the distance piece.
Confirm that pre-load is 0.1 ± 0.2.
(3)
(4)
R55NM7HP50
R55NM7HP50A
R55NM7HP51
R55NM7HP52
23. 7-24
Assembling the shaft
Fit the shaft into the bearing(With the
bearing in the bottom) by using the press
machine and jig. If the press is not
available, use the jig in the similar manner
and drive the shaft into the bearing by
knocking with a plastic hammer.
(5)
①
Install the C-type stop ring to fix the
bearing.
②
Assembling the shaft.
Assemble the shaft into the housing.
Knock the spline end lightly with a plastic
hammer and fix the bearing outer ring
firmly into the housing hole.
③
Apply grease to the O-ring for assembling.
(6)
R55NM7HP53
R55NM7HP55
R55NM7HP54
R55NM7HP56