1. This section details the disassembly and assembly of the transmission system. It includes disassembling the transmission, gear assemblies, and individual components.
2. The disassembly process involves draining fluid, removing external components, and then separating internal gear and clutch assemblies.
3. The assembly process reverses the disassembly steps and provides instructions on cleaning, inspecting, applying sealants, and tightening components in the correct order and with specified torques.
Hyundai R180LC-7 Crawler Excavator Service Repair Manual.pdfdjfksekmdmdm
The document provides instructions for removing and disassembling various parts of an excavator travel device. Some of the key steps include:
1. Removing the track shoe assembly, cover, hose, bolts and sprocket to remove the travel device assembly from the excavator.
2. Disassembling the brake valve section and hydraulic motor section by removing parts like the rear flange kit, valve kit, timing plate, pins and bearings.
3. Draining oil from the reduction gear before disassembling parts like the cylinder block, piston assembly, swash plate, shaft and seals.
Hyundai hsl650 7 a skid steer loader service repair manualfjjskekdmmse
This document provides instructions for removing and installing a travel motor. Key steps include:
1. Lowering the bucket, shutting off the engine, and removing covers to access the travel motor.
2. Removing hoses and bolts to separate the travel motor from the machine.
3. Applying sealant before installing the travel motor to prevent leaks.
4. Reassembling hoses and tightening bolts to secure the travel motor.
Caterpillar cat 307 b mini hydraulic excavator (prefix 5cw) service repair ma...fjsekksmefm
This document provides instructions for disassembling the final drive and travel motor of a 307B Mini Hydraulic Excavator. It describes removing the sprocket, draining oil, and detaching the final drive and travel motor from the machine using lifting tools. It then provides detailed steps for disassembling components like gears, shafts, seals, valves, and other parts. Proper tools are listed and safety precautions around fluids are noted.
Caterpillar cat 307 b mini hydraulic excavator (prefix 5cw) service repair ma...useoosekmmd
This document provides instructions for disassembling the final drive and travel motor of a 307B Mini Hydraulic Excavator. It describes removing the sprocket, draining oil, and detaching the final drive and travel motor. It then details disassembling both components by removing gears, shafts, seals, valves, and other internal parts using various tools. The goal is to fully disassemble the final drive and travel motor for inspection or repair of individual parts.
Caterpillar cat 307 b mini hydraulic excavator (prefix 5cw) service repair ma...dfujjsefkemm
This document provides instructions for disassembling the final drive and travel motor of a 307B Mini Hydraulic Excavator. It describes removing the sprocket, draining oil, and detaching the final drive and travel motor from the machine using lifting tools. It then provides detailed steps for disassembling components like gears, shafts, seals, valves, and other parts. Proper tools are listed and safety precautions around fluids are noted.
Caterpillar cat m313 c wheeled excavator (prefix bdr) service repair manual (...fjjsjefkskemm
The document provides instructions for disassembling the piston pump (swing) of a Caterpillar M313C wheeled excavator. It lists 49 steps to fully disassemble the pump. These include removing bolts, seals, springs, plates, and other individual parts from the housing, head, barrel assembly, and other pump components. Detailed illustrations accompany each step to show the specific parts and order of disassembly. Safety notices are included to warn of potential hazards like stored spring energy during the process.
Hyundai 30DF-7T Forklift Truck Service Repair Manual.pdfudjkskmdmdm
This document provides instructions for disassembly and assembly of a transmission. It includes:
1. Disassembly of the transmission into individual components and gear assemblies.
2. Disassembly of the gear assemblies into sub-components.
3. Assembly of the gear assemblies and transmission, reversing the disassembly steps. Precautions are provided to avoid damage and properly apply sealants and fasteners.
Hyundai 30BH-7 Forklift Truck Service Repair Manual.pdfudjkskmdmdm
This document contains sections on the structure, operation, troubleshooting, disassembly and assembly of various systems on a machine, including:
1. The power train system, describing its structure and operation, troubleshooting steps, and processes for disassembly and assembly.
2. The steering system, outlining its structure and function, operational checks and troubleshooting, and guidance on disassembly and assembly.
3. The hydraulic system, providing details on its structure and function, operational checks and troubleshooting, and disassembly and assembly procedures.
The document provides detailed diagrams and instructions for maintenance and repair work on components in each system. Safety notes, specifications, replacement schedules, and removal/installation steps are also
Hyundai R180LC-7 Crawler Excavator Service Repair Manual.pdfdjfksekmdmdm
The document provides instructions for removing and disassembling various parts of an excavator travel device. Some of the key steps include:
1. Removing the track shoe assembly, cover, hose, bolts and sprocket to remove the travel device assembly from the excavator.
2. Disassembling the brake valve section and hydraulic motor section by removing parts like the rear flange kit, valve kit, timing plate, pins and bearings.
3. Draining oil from the reduction gear before disassembling parts like the cylinder block, piston assembly, swash plate, shaft and seals.
Hyundai hsl650 7 a skid steer loader service repair manualfjjskekdmmse
This document provides instructions for removing and installing a travel motor. Key steps include:
1. Lowering the bucket, shutting off the engine, and removing covers to access the travel motor.
2. Removing hoses and bolts to separate the travel motor from the machine.
3. Applying sealant before installing the travel motor to prevent leaks.
4. Reassembling hoses and tightening bolts to secure the travel motor.
Caterpillar cat 307 b mini hydraulic excavator (prefix 5cw) service repair ma...fjsekksmefm
This document provides instructions for disassembling the final drive and travel motor of a 307B Mini Hydraulic Excavator. It describes removing the sprocket, draining oil, and detaching the final drive and travel motor from the machine using lifting tools. It then provides detailed steps for disassembling components like gears, shafts, seals, valves, and other parts. Proper tools are listed and safety precautions around fluids are noted.
Caterpillar cat 307 b mini hydraulic excavator (prefix 5cw) service repair ma...useoosekmmd
This document provides instructions for disassembling the final drive and travel motor of a 307B Mini Hydraulic Excavator. It describes removing the sprocket, draining oil, and detaching the final drive and travel motor. It then details disassembling both components by removing gears, shafts, seals, valves, and other internal parts using various tools. The goal is to fully disassemble the final drive and travel motor for inspection or repair of individual parts.
Caterpillar cat 307 b mini hydraulic excavator (prefix 5cw) service repair ma...dfujjsefkemm
This document provides instructions for disassembling the final drive and travel motor of a 307B Mini Hydraulic Excavator. It describes removing the sprocket, draining oil, and detaching the final drive and travel motor from the machine using lifting tools. It then provides detailed steps for disassembling components like gears, shafts, seals, valves, and other parts. Proper tools are listed and safety precautions around fluids are noted.
Caterpillar cat m313 c wheeled excavator (prefix bdr) service repair manual (...fjjsjefkskemm
The document provides instructions for disassembling the piston pump (swing) of a Caterpillar M313C wheeled excavator. It lists 49 steps to fully disassemble the pump. These include removing bolts, seals, springs, plates, and other individual parts from the housing, head, barrel assembly, and other pump components. Detailed illustrations accompany each step to show the specific parts and order of disassembly. Safety notices are included to warn of potential hazards like stored spring energy during the process.
Hyundai 30DF-7T Forklift Truck Service Repair Manual.pdfudjkskmdmdm
This document provides instructions for disassembly and assembly of a transmission. It includes:
1. Disassembly of the transmission into individual components and gear assemblies.
2. Disassembly of the gear assemblies into sub-components.
3. Assembly of the gear assemblies and transmission, reversing the disassembly steps. Precautions are provided to avoid damage and properly apply sealants and fasteners.
Hyundai 30BH-7 Forklift Truck Service Repair Manual.pdfudjkskmdmdm
This document contains sections on the structure, operation, troubleshooting, disassembly and assembly of various systems on a machine, including:
1. The power train system, describing its structure and operation, troubleshooting steps, and processes for disassembly and assembly.
2. The steering system, outlining its structure and function, operational checks and troubleshooting, and guidance on disassembly and assembly.
3. The hydraulic system, providing details on its structure and function, operational checks and troubleshooting, and disassembly and assembly procedures.
The document provides detailed diagrams and instructions for maintenance and repair work on components in each system. Safety notes, specifications, replacement schedules, and removal/installation steps are also
Hyundai 25DF-7T Forklift Truck Service Repair Manual.pdfudjkskmdmdm
This document provides instructions for disassembly and assembly of transmission components. It describes removing the transmission oil, torque converter, pump sub assembly, control valve assembly, gears, housing and other parts. The process is reversed for assembly, with instructions to clean, inspect, replace seals and bearings, and reinstall components in the proper order. Heating bearings during assembly is noted. Safety precautions are included to avoid damage to parts.
Hyundai 25BH-7 Forklift Truck Service Repair Manual.pdfudjkskmdmdm
This document contains sections on the structure, operation, troubleshooting, disassembly and assembly of various systems on a machine, including:
1. The power train system, describing its structure and operation, troubleshooting steps, and processes for disassembly and assembly.
2. The steering system, outlining its structure and function, operational checks and troubleshooting, and guidance on disassembly and assembly.
3. The hydraulic system, providing details on its structure and function, operational checks and troubleshooting, and disassembly and assembly procedures.
The document provides detailed diagrams and instructions for maintenance and repair work on components in each system. Safety notes, specifications, replacement schedules, and removal/installation steps are also
Hyundai 20DF-7T Forklift Truck Service Repair Manual.pdfudjkskmdmdm
This document provides instructions for disassembly and assembly of transmission components. It describes removing the transmission oil, torque converter, pump sub assembly, control valve assembly, gears, housing and other parts. The process is reversed for assembly, with instructions to clean, inspect and replace components as needed and apply grease before reassembling using the reverse order of disassembly. Safety precautions are noted such as using plastic hammers to avoid damage and heating bearings for proper installation.
Hyundai 20BT-9 Forklift Truck Service Repair Manual.pdfudjkskmdmdm
This section describes the disassembly and assembly procedures for the steering system of a machine. It includes 3 groups:
1. The steering unit can be disassembled by removing components like the end cover, gearwheel set, cardan shaft, and O-rings. Assembly is the reverse of disassembly.
2. The steering axle can be disassembled by removing components like the axle bracket, pinion gear, hub, and bearings. Inspection checks for bends, cracks, and bearing play are described.
3. Reassembly instructions specify cleaning parts and replacing expendable items like seals before assembling components back in reverse order of disassembly. Grease should be applied to lubric
Hyundai 20BH-7 Forklift Truck Service Repair Manual.pdfudjkskmdmdm
This document contains sections on the structure, operation, troubleshooting, disassembly and assembly of various systems on a machine, including:
1. The power train system, describing its structure and operation, troubleshooting steps, and processes for disassembly and assembly.
2. The steering system, outlining its structure and function, operational checks and troubleshooting, and guidance on disassembly and assembly.
3. The hydraulic system, providing details on its structure and function, operational checks and troubleshooting, and disassembly and assembly procedures.
The document provides detailed diagrams and instructions for maintenance and repair work on components in each system. Safety notes, specifications, replacement schedules, and removal/installation guidance are also
Hyundai 18L-7M Forklift Truck Service Repair Manual.pdfudjkskmdmdm
This document provides instructions for disassembling and assembling a steering unit. It includes:
1. An overview of the steering unit components and required tools for disassembly and assembly.
2. Step-by-step instructions for disassembling components like the end cover, gearwheel set, cardan shaft, distributor plate, spool, sleeve and pressure relief valve.
3. Step-by-step instructions for assembling the components in reverse order, including positioning springs, seals, bearings and torques. Proper alignment of parts is emphasized.
Hyundai 18BT-9 Forklift Truck Service Repair Manual.pdfudjkskmdmdm
This section describes the disassembly and assembly procedures for the steering system of a machine. It includes 3 groups:
1. The steering unit can be disassembled by removing components like the end cover, gearwheel set, cardan shaft, and O-rings. Assembly is the reverse of disassembly.
2. The steering axle can be disassembled by removing components like the axle bracket, pinion gear, hub, and bearings. Inspection checks for bends, cracks, and bearing play are described.
3. Reassembly instructions specify cleaning parts and replacing expendable items like seals before assembling components back in reverse order of disassembly. Grease should be applied to lubric
Hyundai 15BT-9 Forklift Truck Service Repair Manual.pdfudjkskmdmdm
This section describes the disassembly and assembly procedures for the steering system of a machine. It includes 3 groups:
1. The steering unit can be disassembled by removing components like the end cover, gearwheel set, cardan shaft, and O-rings. Assembly is the reverse of disassembly.
2. The steering axle can be disassembled by removing components like the axle bracket, pinion gear, hub, and bearings. Inspection checks for bends, cracks, and bearing play are described.
3. Reassembly instructions specify cleaning parts and replacing expendable items like seals before assembling components back in reverse order of disassembly. Grease should be applied to lubric
Hyundai 15L-7M Forklift Truck Service Repair Manual.pdfudjkskmdmdm
This document provides instructions for disassembling and assembling a steering unit. It includes:
1. An overview of the steering unit components and required tools for disassembly and assembly.
2. Step-by-step instructions for disassembling components like the end cover, gearwheel set, cardan shaft, distributor plate, spool, sleeve and pressure relief valve.
3. Step-by-step instructions for assembling the components in reverse order, including guidance on positioning springs, seals, bearings and torques. Proper alignment of parts is emphasized.
Terex TC 35 TC35 Compact Crawler Excavator Service Repair Manual.pdfudjkskmdmdm
The document provides technical specifications and maintenance instructions for diesel engines used in agricultural equipment. It includes a list of engine types covered, contents sections on general topics like the diesel engine, hydraulic and electrical systems, and maintenance. Diagrams and procedures are provided for servicing key engine components like the cylinder head, fuel injection pump, and setting the valve clearance and injection timing.
Terex TC 29 TC29 Compact Crawler Excavator Service Repair Manual.pdfudjkskmdmdm
The document provides service information for Mitsubishi diesel engines, including:
1) Technical specifications and tightening torques for engine components.
2) Instructions for maintenance tasks like adjusting valve clearance and replacing fuel injectors.
3) Diagrams of the engine systems including fuel, cooling, and electrical systems.
4) Procedures for checking and adjusting injection timing and fuel settings.
Terex TC 20 TC20 Compact Crawler Excavator Service Repair Manual.pdfudjkskmdmdm
The document provides technical specifications and maintenance instructions for diesel engines used in agricultural equipment. It includes a list of engine types and components, cylinder head maintenance procedures, fuel system details, and instructions for adjusting valve clearance, fuel injection timing, and idle speed. The summary provides essential information on the document's purpose and content in 3 sentences or less.
Terex TC 25 TC25 Compact Crawler Excavator Service Repair Manual.pdfudjkskmdmdm
The document provides technical specifications and maintenance instructions for diesel engines used in agricultural equipment. It includes a list of engine types covered, contents sections on general topics like the diesel engine, hydraulic and electrical systems, and maintenance. Diagrams and procedures are provided for servicing key engine components like the cylinder head, fuel injection pump, and setting the valve clearance and injection timing. The summary focuses on the document's purpose of providing service manual details for maintenance and repair of the specified diesel engines.
Terex TC 16 TC16 Compact Crawler Excavator Service Repair Manual.pdfudjkskmdmdm
The document provides service information for Mitsubishi diesel engines, including:
1) Technical specifications and torque values for components like the cylinder head and bolts.
2) Descriptions and diagrams of the engine systems like fuel, cooling, electrical, and instructions for maintenance procedures.
3) Pages of details on removing and inspecting parts like the injection pump, nozzles, and setting the injection timing.
Terex TC 15 TC15 Compact Crawler Excavator Service Repair Manual.pdfudjkskmdmdm
The document provides technical specifications and maintenance instructions for diesel engines used in agricultural equipment. It includes a list of engine types covered, contents sections on general technical data, engine components, and systems. Instructions are provided for adjusting valve clearance, setting injection timing, and performing maintenance like changing fuel filters or injection nozzles.
Terex SKL 200 SKL200 Wheel Loader Service Repair Manual.pdfudjkskmdmdm
The document provides service information for Mitsubishi diesel engines, including:
1) Technical specifications and torque values for components like the cylinder head and bolts.
2) Descriptions and diagrams of the engine systems like fuel, cooling, electrical, and instructions for maintenance procedures.
3) Pages of details on removing and inspecting parts like the injection pump, nozzles, and setting the injection timing.
Terex Posi-Track PT-100 Track Loader Service Repair Manual.pdfudjkskmdmdm
This document provides product safety information for a Terex PT-100 Rubber Track Loader. It outlines basic safety precautions, including personal protective equipment, pressurized items, lifting, hot components, batteries, safety labels, and repair procedures. It also covers safety procedures for entering and exiting the machine, as well as working with attachments. Machine labels and product identification numbers are discussed. Examples of safety labels are provided.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Hyundai 25DF-7T Forklift Truck Service Repair Manual.pdfudjkskmdmdm
This document provides instructions for disassembly and assembly of transmission components. It describes removing the transmission oil, torque converter, pump sub assembly, control valve assembly, gears, housing and other parts. The process is reversed for assembly, with instructions to clean, inspect, replace seals and bearings, and reinstall components in the proper order. Heating bearings during assembly is noted. Safety precautions are included to avoid damage to parts.
Hyundai 25BH-7 Forklift Truck Service Repair Manual.pdfudjkskmdmdm
This document contains sections on the structure, operation, troubleshooting, disassembly and assembly of various systems on a machine, including:
1. The power train system, describing its structure and operation, troubleshooting steps, and processes for disassembly and assembly.
2. The steering system, outlining its structure and function, operational checks and troubleshooting, and guidance on disassembly and assembly.
3. The hydraulic system, providing details on its structure and function, operational checks and troubleshooting, and disassembly and assembly procedures.
The document provides detailed diagrams and instructions for maintenance and repair work on components in each system. Safety notes, specifications, replacement schedules, and removal/installation steps are also
Hyundai 20DF-7T Forklift Truck Service Repair Manual.pdfudjkskmdmdm
This document provides instructions for disassembly and assembly of transmission components. It describes removing the transmission oil, torque converter, pump sub assembly, control valve assembly, gears, housing and other parts. The process is reversed for assembly, with instructions to clean, inspect and replace components as needed and apply grease before reassembling using the reverse order of disassembly. Safety precautions are noted such as using plastic hammers to avoid damage and heating bearings for proper installation.
Hyundai 20BT-9 Forklift Truck Service Repair Manual.pdfudjkskmdmdm
This section describes the disassembly and assembly procedures for the steering system of a machine. It includes 3 groups:
1. The steering unit can be disassembled by removing components like the end cover, gearwheel set, cardan shaft, and O-rings. Assembly is the reverse of disassembly.
2. The steering axle can be disassembled by removing components like the axle bracket, pinion gear, hub, and bearings. Inspection checks for bends, cracks, and bearing play are described.
3. Reassembly instructions specify cleaning parts and replacing expendable items like seals before assembling components back in reverse order of disassembly. Grease should be applied to lubric
Hyundai 20BH-7 Forklift Truck Service Repair Manual.pdfudjkskmdmdm
This document contains sections on the structure, operation, troubleshooting, disassembly and assembly of various systems on a machine, including:
1. The power train system, describing its structure and operation, troubleshooting steps, and processes for disassembly and assembly.
2. The steering system, outlining its structure and function, operational checks and troubleshooting, and guidance on disassembly and assembly.
3. The hydraulic system, providing details on its structure and function, operational checks and troubleshooting, and disassembly and assembly procedures.
The document provides detailed diagrams and instructions for maintenance and repair work on components in each system. Safety notes, specifications, replacement schedules, and removal/installation guidance are also
Hyundai 18L-7M Forklift Truck Service Repair Manual.pdfudjkskmdmdm
This document provides instructions for disassembling and assembling a steering unit. It includes:
1. An overview of the steering unit components and required tools for disassembly and assembly.
2. Step-by-step instructions for disassembling components like the end cover, gearwheel set, cardan shaft, distributor plate, spool, sleeve and pressure relief valve.
3. Step-by-step instructions for assembling the components in reverse order, including positioning springs, seals, bearings and torques. Proper alignment of parts is emphasized.
Hyundai 18BT-9 Forklift Truck Service Repair Manual.pdfudjkskmdmdm
This section describes the disassembly and assembly procedures for the steering system of a machine. It includes 3 groups:
1. The steering unit can be disassembled by removing components like the end cover, gearwheel set, cardan shaft, and O-rings. Assembly is the reverse of disassembly.
2. The steering axle can be disassembled by removing components like the axle bracket, pinion gear, hub, and bearings. Inspection checks for bends, cracks, and bearing play are described.
3. Reassembly instructions specify cleaning parts and replacing expendable items like seals before assembling components back in reverse order of disassembly. Grease should be applied to lubric
Hyundai 15BT-9 Forklift Truck Service Repair Manual.pdfudjkskmdmdm
This section describes the disassembly and assembly procedures for the steering system of a machine. It includes 3 groups:
1. The steering unit can be disassembled by removing components like the end cover, gearwheel set, cardan shaft, and O-rings. Assembly is the reverse of disassembly.
2. The steering axle can be disassembled by removing components like the axle bracket, pinion gear, hub, and bearings. Inspection checks for bends, cracks, and bearing play are described.
3. Reassembly instructions specify cleaning parts and replacing expendable items like seals before assembling components back in reverse order of disassembly. Grease should be applied to lubric
Hyundai 15L-7M Forklift Truck Service Repair Manual.pdfudjkskmdmdm
This document provides instructions for disassembling and assembling a steering unit. It includes:
1. An overview of the steering unit components and required tools for disassembly and assembly.
2. Step-by-step instructions for disassembling components like the end cover, gearwheel set, cardan shaft, distributor plate, spool, sleeve and pressure relief valve.
3. Step-by-step instructions for assembling the components in reverse order, including guidance on positioning springs, seals, bearings and torques. Proper alignment of parts is emphasized.
Terex TC 35 TC35 Compact Crawler Excavator Service Repair Manual.pdfudjkskmdmdm
The document provides technical specifications and maintenance instructions for diesel engines used in agricultural equipment. It includes a list of engine types covered, contents sections on general topics like the diesel engine, hydraulic and electrical systems, and maintenance. Diagrams and procedures are provided for servicing key engine components like the cylinder head, fuel injection pump, and setting the valve clearance and injection timing.
Terex TC 29 TC29 Compact Crawler Excavator Service Repair Manual.pdfudjkskmdmdm
The document provides service information for Mitsubishi diesel engines, including:
1) Technical specifications and tightening torques for engine components.
2) Instructions for maintenance tasks like adjusting valve clearance and replacing fuel injectors.
3) Diagrams of the engine systems including fuel, cooling, and electrical systems.
4) Procedures for checking and adjusting injection timing and fuel settings.
Terex TC 20 TC20 Compact Crawler Excavator Service Repair Manual.pdfudjkskmdmdm
The document provides technical specifications and maintenance instructions for diesel engines used in agricultural equipment. It includes a list of engine types and components, cylinder head maintenance procedures, fuel system details, and instructions for adjusting valve clearance, fuel injection timing, and idle speed. The summary provides essential information on the document's purpose and content in 3 sentences or less.
Terex TC 25 TC25 Compact Crawler Excavator Service Repair Manual.pdfudjkskmdmdm
The document provides technical specifications and maintenance instructions for diesel engines used in agricultural equipment. It includes a list of engine types covered, contents sections on general topics like the diesel engine, hydraulic and electrical systems, and maintenance. Diagrams and procedures are provided for servicing key engine components like the cylinder head, fuel injection pump, and setting the valve clearance and injection timing. The summary focuses on the document's purpose of providing service manual details for maintenance and repair of the specified diesel engines.
Terex TC 16 TC16 Compact Crawler Excavator Service Repair Manual.pdfudjkskmdmdm
The document provides service information for Mitsubishi diesel engines, including:
1) Technical specifications and torque values for components like the cylinder head and bolts.
2) Descriptions and diagrams of the engine systems like fuel, cooling, electrical, and instructions for maintenance procedures.
3) Pages of details on removing and inspecting parts like the injection pump, nozzles, and setting the injection timing.
Terex TC 15 TC15 Compact Crawler Excavator Service Repair Manual.pdfudjkskmdmdm
The document provides technical specifications and maintenance instructions for diesel engines used in agricultural equipment. It includes a list of engine types covered, contents sections on general technical data, engine components, and systems. Instructions are provided for adjusting valve clearance, setting injection timing, and performing maintenance like changing fuel filters or injection nozzles.
Terex SKL 200 SKL200 Wheel Loader Service Repair Manual.pdfudjkskmdmdm
The document provides service information for Mitsubishi diesel engines, including:
1) Technical specifications and torque values for components like the cylinder head and bolts.
2) Descriptions and diagrams of the engine systems like fuel, cooling, electrical, and instructions for maintenance procedures.
3) Pages of details on removing and inspecting parts like the injection pump, nozzles, and setting the injection timing.
Terex Posi-Track PT-100 Track Loader Service Repair Manual.pdfudjkskmdmdm
This document provides product safety information for a Terex PT-100 Rubber Track Loader. It outlines basic safety precautions, including personal protective equipment, pressurized items, lifting, hot components, batteries, safety labels, and repair procedures. It also covers safety procedures for entering and exiting the machine, as well as working with attachments. Machine labels and product identification numbers are discussed. Examples of safety labels are provided.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
RACI Matrix Managed Services on Cloud 08-11-19_AS.pdf
Hyundai 35DF-7 Forklift Truck Service Repair Manual.pdf
1. CONTENTS
SECTION 1 GENERAL
Group 1 Safety Hints ---------------------------------------------------------------------------------------------------- 1-1
Group 2 Specifications ------------------------------------------------------------------------------------------------- 1-5
Group 3 Periodic Replacement ------------------------------------------------------------------------------------ 1-13
SECTION 2 REMOVAL AND INSTALLATION OF UNIT
Group 1 Structure --------------------------------------------------------------------------------------------------------- 2-1
Group 2 Removal and Installation of Unit -------------------------------------------------------------------- 2-2
SECTION 3 POWER TRAIN SYSTEM
Group 1 Structure and Operation --------------------------------------------------------------------------------- 3-1
Group 2 Troubleshooting ---------------------------------------------------------------------------------------------- 3-19
Group 3 Disassembly and Assembly --------------------------------------------------------------------------- 3-25
SECTION 4 BRAKE SYSTEM
Group 1 Structure and Function ----------------------------------------------------------------------------------- 4-1
Group 2 Operational Checks and Troubleshooting ------------------------------------------------------ 4-5
Group 3 Tests and Adjustments ----------------------------------------------------------------------------------- 4-7
SECTION 5 STEERING SYSTEM
Group 1 Structure and Function ----------------------------------------------------------------------------------- 5-1
Group 2 Operational Checks and Troubleshooting ------------------------------------------------------ 5-10
Group 3 Disassembly and Assembly --------------------------------------------------------------------------- 5-12
SECTION 6 HYDRAULIC SYSTEM
Group 1 Structure and Function ----------------------------------------------------------------------------------- 6-1
Group 2 Operational Checks and Troubleshooting ------------------------------------------------------ 6-17
Group 3 Disassembly and Assembly --------------------------------------------------------------------------- 6-21
SECTION 7 ELECTRICAL SYSTEM
Group 1 Component Location -------------------------------------------------------------------------------------- 7-1
Group 2 Electrical Circuit ---------------------------------------------------------------------------------------------- 7-2
Group 3 Component Specification ------------------------------------------------------------------------------- 7-10
Group 4 Connector Destination ----------------------------------------------------------------------------------- 7-11
Group 5 Troubleshooting ---------------------------------------------------------------------------------------------- 7-13
2. SECTION 8 MAST
Group 1 Structure --------------------------------------------------------------------------------------------------------- 8-1
Group 2 Operational Checks and Troubleshooting ------------------------------------------------------ 8-5
Group 3 Adjustment ----------------------------------------------------------------------------------------------------- 8-8
Group 4 Removal and Installation -------------------------------------------------------------------------------- 8-11
3. 3-25
GROUP 3 DISASSEMBLY AND ASSEMBLY
1. DISASSEMBLY OF TRANSMISSION
DISASSEMBLING OF TRANSMISSION ASSY
1)
Drain the transmission oil.
Remove the drain plug at T/C housing.
Lay the wood plate (or plastic plate) on the
workshop's table (bottom).
And put the T/M assy on the wood plate (or plastic
plate) : For an (dis)assembly at the time of damage
prevent.
To avoid serious personal injury and possible
damage to components, be very careful when
using lifting devices during removal and
disassembly procedures.
(1)
(2)
15L7ATM001
15L7ATM002
15L7ATM003
15L7ATM004
Removal torque converter part.
Remove the torque converter sub assy.
(3)
Remove the hexagon bolt , washer, flexible plate.
Θ
Remove the PTO shaft.
Η
(4)
T/C sub assy
4. 3-26
Remove the socket gear.
Next remove the snap-ring at socket gear.
(5)
15L7ATM005
15L7ATM006
15L7ATM007
15L7ATM008
Remove the pump sub assy + gasket using the
plug hole for pulling out from the T/C housing.
(use M8Ý1.25PÝ38L hexagon bolt)
Ι
15L7ATM009
Remove the O-ring at pump sub assy.
Κ
Removal the oil pump sub assy.
Remove the hexagon bolt (M8Ý1.25PÝ38L), and
then remove the copper washer.
(6)
Η
Remove the plug. (PT 1/8)
Θ
5. 3-27
15L7ATM010
15L7ATM011
15L7ATM012
15L7ATM013
Remove the part slowly with hit the end side softly.
Using a plastic hammer .
Do not hit steel parts with a steel hammer.
Pieces of a part can break off and cause serious
personal injury.
Θ
ö
Remove the control valve assy, and then remove
the gasket.
Ι
Remove the oil filter, and then remove the filter
adapter.
15L7ATM014
Remove the (T/C in relief, cooler relief) plug, and
then remove the spring, steel ball.
Next remove the O-ring at relief plug.
Removal the control valve sub assy.
Remove the hexagon bolt (M8Ý1.25PÝ60L).
(7)
Η
(8)
(9)
6. 3-28
Remove the cooler (in/out) plug.(PT 3/8)
(10)
Remove the air breather.
(11)
Remove the hexagon bolt, and then remove the T/C
cover.
Remove the oil level gauge.
Remove the socket bolt, and then remove the
clamp.
15L7ATM015
15L7ATM016
15L7ATM017
15L7ATM018
15L7ATM019
(12)
(13)
(14)
7. 3-29
Remove the socket bolt, and then remove the pipe.
Next remove the O-ring at the pipe.
(15)
Remove the temperature sensor.
(16)
Lay the T/M assy without damage to the T/C
housing.(engine mounting surface)
Remove the plug, and then remove the spring, oil
strainer.
Next remove the O-ring at the plug.
(17)
(18)
15L7ATM020
15L7ATM021
15L7ATM022
15L7ATM023
8. 3-30
Remove the plug.(PT 1/8)
(19)
15L7ATM024
Remove the socket bolt (T/M case + T/C housing
fastening bolt) 4 socket bolt exclusions.
(20)
To turn over T/M assy without damage to the T/M
case.(main pump mounting surface)
Next remove the 4 socket bolt.
(21)
15L7ATM025
15L7ATM026
15L7ATM027
9. 3-31
Gear assemblies arrangements.
(24)
Remove the O-ring.
(25)
Remove the output gear assy.
(26)
15L7ATM030
15L7ATM031
15L7ATM032
Remove the T/C housing.
(23)
15L7ATM029
Remove the part slowly with hit the end side softly.
Using a plastic hammer.
(22)
ö
15L7ATM028
10. 3-32
Remove the idle gear assy.
Remove the clutch gear assy.
Store each gear assembly in separate box.
(27)
(28)
ö
15L7ATM033
15L7ATM034
Remove the oil seal.
(29)
15L7ATM035
11. 3-33
DISASSEMBLING OF GEAR ASSEMBLIES
2)
15L7ATM036
15L7ATM037
15L7ATM038
Disassembling clutch gear assy.
(1)
Remove the seal ring.
Η
Pull out the bearing(#6207) and spacer from the
shaft.
Θ
15L7ATM039
Pull out the forward clutch sub assy.
Ι
15L7ATM040
Pull out the bearing(#6911) from the shaft.
Κ
12. 3-34
15L7ATM041
Pull out the reverse clutch sub assy.
Λ
15L7ATM042
Forward clutch sub assy.
Μ
15L7ATM043
Remove the forward clutch gear sub, and then
remove the spacer.
Ν
15L7ATM044
Remove the snap ring, and then remove the
bearing.
Ξ
13. 3-35
15L7ATM045
Remove the snap ring, and then remove the back
plate, friction disk, and steel plate.
Ο
15L7ATM046
Remove the wire ring, and then remove the back
plate and spring.
When you remove the wire-ring, it might be shot
out by impact of spring. Certainly fixing the
spring, will have to remove.
Pull out the clutch piston, and then remove the seal
ring.
Next remove the quad ring at the clutch piston.
Π
Ρ
15L7ATM047
Reverse clutch sub assy.
15L7ATM048
Remove the reverse clutch gear sub.
Σ
14. 3-36
15L7ATM049
Remove the snap ring, and then remove the
bearing.
Τ
15L7ATM050
Remove the snap ring, and then remove the back
plate, friction disk, and steel plate.
Υ
15L7ATM051
Remove the wire ring, and then remove the back
plate and spring.
When you remove the wire-ring, it might be shot
out by impact of spring.
Certainly fixing the spring, will have to remove.
Pull out the clutch piston, and then remove the seal
ring.
Next remove the quad ring at the clutch piston.
17. 3-39
2. ASSEMBLY OF TRANSMISSION
ASSEMBLING OF GEAR ASSEMBLIES
Assemble the part with reverse the aforementioned disassemble procedure.
1)
ö
Assembling of clutch gear assembly.
Forward clutch drum sub assembly.
In drum internal groove tefron seal assembly.
Spread grease on seal ring.
(1)
15L7ATM057
Â
Η
ö
15L7ATM058
In piston groove quad ring assembly.
Spread grease on seal ring.
Θ
ö
15L7ATM059
Assemble piston at the drum.
Ι
15L7ATM060
Assemble return spring, plate back and wire ring at
the drum sub.
When you assemble the wire ring, it might be shot
out by impact of spring.
Certainly fixing the spring, will have to assemble.
Κ
ö
18. 3-40
15L7ATM061
First insert steel plate, and then insert friction disk
alternately.
Next insert the back plate, and then assemble the
snap ring.
Λ
15L7ATM062
Assemble the bearing, and then assemble the
snap ring alternately.
Μ
15L7ATM063
Arrange serration of the friction disk, and then
assemble the spacer, clutch gear sub.
Ν
15L7ATM064
Forward clutch drum sub assembly.
Ξ
19. 3-41
Reverse clutch drum sub assembly.
Do work as the same way like forward clutch drum
sub assembly procedure 1) Η ~ Λ.
Assemble the bearing, and then assemble the
snap ring alternately.
(
(2)
15L7ATM065
Η
Θ
15L7ATM066
Arrange serration of the friction disk, and then
assemble the clutch gear sub.
Ι
15L7ATM067
Reverse clutch drum sub assembly.
Κ
15L7ATM068
Clutch gear assembly
Assemble the reverse clutch drum sub assy at the
shaft sub assy.
(3)
Η
15L7ATM069
Assemble the bearing.
- Used method of heating bearing.
All bearings should never be heated above 120Á
C
Θ
ö
20. 3-42
15L7ATM070
Assemble the forward clutch drum sub assy at the
shaft sub assy.
Ι
15L7ATM071
Assemble the spacer and bearing.
- Used method of heating bearing.
Κ
15L7ATM072
Assemble the seal ring.
Spread grease on seal ring
Λ
ö
15L7ATM073
Clutch gear assy.
Μ
21. 3-43
Assembling of output gear assembly.
Assemble the bearing.
- Used method of heating bearing
All bearings should never be heated above 120Á
C
Η
ö
15L7ATM074
Assemble the oil seal, seal ring and sealing cap.
Spread loctite #609 on the out wheel of oil seal,
spread grease on inside wheel of oil seal.
Spread grease on seal ring.
Spread loctite #592 on the out wheel of sealing
cap.
Θ
ö
ö
ö
15L7ATM075
Output gear assy.
Ι
15L7ATM076
22. 3-44
Assembling of idle gear assembly.
Press the idle gear upper and idle gear lower at the
idle gear shaft, and then assemble the bearing.
- Used method of heating bearing
All bearings should never be heated above 120Á
C
Η
ö
15L7ATM077
Idle gear assy.
Θ
15L7ATM078
23. 3-45
ASSEMBLING OF TRANSMISSION ASSY
2)
15L7ATM079
Press the oil seal.
Spread loctite #592 on the out wheel of oil seal,
spread grease on inside wheel of oil seal.
(1)
ö
Assemble the clutch gear assy.
When you insert the shaft after install the seal ring in
the shaft, please insert the shaft with turning it into
the shaft side and hole side of shaft for prevent the
damage of shaft.
(2)
ö
15L7ATM080
Assemble the idle gear assy.
(3)
15L7ATM081
Assemble the output gear assy.
(4)
15L7ATM082
Assemble the O-rings.
Spread grease on O-ring.
(5)
ö
15L7ATM083
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25. 3-46
15L7ATM084
Press the lock-pins.
After the assembling, please check whether you can
turn the input(output) gear lightly by your hand.
(6)
ö
Spread loctite #5127 on T/C housing space.
(7)
15L7ATM085
Assemble the T/C housing.
(8)
15L7ATM086
Assemble the part slowly with hit the end side softly.
Using a plastic hammer.
(9)
ö
15L7ATM087
Assemble the socket bolts.
(T/M case+ T/C housing softly fastening)
(10)
15L7ATM088
26. 3-47
Turn over T/M assy without damage to the T/C
housing.(engine mounting surface)
Next assemble the socket bolts.
ÂSocket bolt (M10Ý1.5pÝ40mm) Ý16EA
ÂTightening torque : 5.5~6.5 kgfÂm(40~47 lbfÂft)
Spread loctite #277 on socket bolt.
(11)
ö
15L7ATM089
Assemble the socket bolts.
ÂSocket bolt (M10Ý1.5pÝ25mm) Ý2EA
ÂTightening torque : 5.5~6.5 kgfÂm(40~47 lbfÂft)
Spread loctite #277 on socket bolt.
(12)
ö
15L7ATM090
Assemble the socket bolts.
ÂSocket bolt (M10Ý1.5pÝ30mm) Ý2EA
ÂTightening torque : 5.5~6.5 kgfÂm(40~47 lbfÂft)
Spread loctite #277 on socket bolt.
(13)
ö
15L7ATM091
Assemble the plugs(PT 1/8) Ý8EA
ÂTightening torque : 1.0~1.5 kgfÂm(7.0~11 lbfÂft)
Spread loctite #577 on plug.
(14)
ö
15L7ATM092
27. 3-48
Assemble the O-ring at the plug.
Insert the oil strainer, spring ,and then assemble O-
ring+plug assy.
ÂPlug tightening torque : 8~10 kgfÂm(58~72 lbfÂft)
Spread grease on O-ring.
(15)
ö
15L7ATM093
Assemble the temperature sensor.
ÂTightening torque : 3.0~4.0 kgfÂm(22~29 lbfÂft)
Spread loctite #577 on temperature sensor.
(16)
ö
15L7ATM094
Assemble the O-ring at the pipe, and then assemble
the pipe+O-ring assy.
Next assemble the socket bolts.
ÂSocket bolt (M8Ý1.5pÝ15mm) Ý2EA
ÂTightening torque : 3.0~3.3 kgfÂm(22~24 lbfÂft)
Spread grease on O-ring.
Spread loctite #277 on socket bolt.
(17)
ö
ö
15L7ATM095
Assemble the clamp at the pipe,
and then assemble the socket bolt.
ÂSocket bolt (M10Ý1.5pÝ30mm)
ÂTightening torque : 5.5~6.5 kgfÂm(40~47 lbfÂft)
Spread loctite #277 on socket bolt.
(18)
ö
15L7ATM096
Assemble the oil level gauge at the pipe.
(19)
15L7ATM097