This document provides specifications and torque values for various components of a service repair for an 8000 SRM 621 model, including:
- Torque values for drive wheel bolts, steer wheel nuts, and spindle nuts
- Sizes for standard and optional drive and steer tires
- Counterweight weights for different models
- Hydraulic system relief pressures
- Battery specifications including minimum/maximum sizes and compartment dimensions
- Mast speeds for different models under various lifting and lowering conditions
The document contains detailed technical specifications and requirements for components such as wheels and tires, hydraulic systems, batteries, and mast lifting capacities. Safety warnings are also provided regarding correct battery fitting and movement restrictions.
Hyster p177 (h2.5 ft europe) forklift service repair manualfujsefkskemm
This document provides specifications and repair information for Hyster lift trucks. It includes the lifting capacity, counterweight, tire size, fuel and fluid capacities, and electrical specifications for various Hyster truck models. The document also provides transmission oil pressure specifications and general transmission repair procedures.
Hyster c177 (h2.50 xl europe) forklift service repair manualfjskefkksem
This document provides specifications for Hyster lift trucks models H2.00XL, H2.50XL, and H3.00XL, including:
1) Weights and dimensions of each model lift truck.
2) Engine specifications for various engine options, including displacement, compression ratio, oil pressure requirements.
3) Hydraulic system specifications like pump type, flow rates, relief pressures.
4) Additional specifications for items like transmission pressures, mast speeds, tire sizes, capacities, and travel speeds.
Hyster f003 (h3.00 js europe) forklift service repair manualfjjsekfksmem
This document provides repair procedures and troubleshooting information for a single speed powershift transmission. It includes instructions for removal, disassembly, inspection, cleaning and assembly of the transmission components. Key steps include removing the transmission from the engine, disassembling the planetary gear carrier, checking clearance and preloads, and reassembling components like the differential, pinion shaft, and control valve.
Manual de serviço turuna (1983) ms441831 p informacThiago Huari
Este manual fornece instruções para manutenção e reparos da motocicleta Honda Turuna, dividido em capítulos de acordo com as partes do veículo. O manual inclui especificações técnicas, diagramas, ferramentas recomendadas e procedimentos de serviço detalhados.
Manual de serviço nx150 (1989) mskw8891 p informaThiago Huari
Este manual técnico fornece instruções sobre a manutenção da motocicleta Honda NX 150. O documento está organizado em 20 capítulos tratando de tópicos como lubrificação, manutenção, sistema de alimentação, motor, transmissão, freios, suspensão, sistema elétrico e diagnóstico de falhas.
Hyster b274 (h50 ct) forklift service repair manualhhjsekmdmm
This document provides specifications and repair information for lift truck models S50CT and H50CT, including:
- Lifting capacities, counterweight weights, tire sizes, fuel capacities, fluid capacities, and electrical specifications.
- Procedures for removing and disassembling the drive axle, including draining fluid, removing wheels and brakes, and separating the drive axle from the transmission.
- Instructions for cleaning, inspecting, and replacing worn parts of the disassembled drive axle.
- Steps for reassembling and reinstalling the drive axle, including applying sealant, tightening fasteners, and positioning the drive axle in the lift truck frame.
Este documento fornece especificações e procedimentos de teste para uma bomba injetora DP310. Ele lista especificações técnicas da bomba, condições de teste ISO, procedimentos de teste detalhados em 72 etapas e informações sobre ajuste de dosagem máxima e rotação.
Manual de serviço nx350 sahara 00 x6b-kas-602 informacThiago Huari
1. O documento apresenta as especificações técnicas e procedimentos de serviço para a motocicleta Honda NX350 Sahara.
2. É dividido em capítulos que descrevem os principais componentes e sistemas da motocicleta.
3. Fornece instruções visuais e escritas para a remoção, inspeção, manutenção e reinstalação das peças.
Hyster p177 (h2.5 ft europe) forklift service repair manualfujsefkskemm
This document provides specifications and repair information for Hyster lift trucks. It includes the lifting capacity, counterweight, tire size, fuel and fluid capacities, and electrical specifications for various Hyster truck models. The document also provides transmission oil pressure specifications and general transmission repair procedures.
Hyster c177 (h2.50 xl europe) forklift service repair manualfjskefkksem
This document provides specifications for Hyster lift trucks models H2.00XL, H2.50XL, and H3.00XL, including:
1) Weights and dimensions of each model lift truck.
2) Engine specifications for various engine options, including displacement, compression ratio, oil pressure requirements.
3) Hydraulic system specifications like pump type, flow rates, relief pressures.
4) Additional specifications for items like transmission pressures, mast speeds, tire sizes, capacities, and travel speeds.
Hyster f003 (h3.00 js europe) forklift service repair manualfjjsekfksmem
This document provides repair procedures and troubleshooting information for a single speed powershift transmission. It includes instructions for removal, disassembly, inspection, cleaning and assembly of the transmission components. Key steps include removing the transmission from the engine, disassembling the planetary gear carrier, checking clearance and preloads, and reassembling components like the differential, pinion shaft, and control valve.
Manual de serviço turuna (1983) ms441831 p informacThiago Huari
Este manual fornece instruções para manutenção e reparos da motocicleta Honda Turuna, dividido em capítulos de acordo com as partes do veículo. O manual inclui especificações técnicas, diagramas, ferramentas recomendadas e procedimentos de serviço detalhados.
Manual de serviço nx150 (1989) mskw8891 p informaThiago Huari
Este manual técnico fornece instruções sobre a manutenção da motocicleta Honda NX 150. O documento está organizado em 20 capítulos tratando de tópicos como lubrificação, manutenção, sistema de alimentação, motor, transmissão, freios, suspensão, sistema elétrico e diagnóstico de falhas.
Hyster b274 (h50 ct) forklift service repair manualhhjsekmdmm
This document provides specifications and repair information for lift truck models S50CT and H50CT, including:
- Lifting capacities, counterweight weights, tire sizes, fuel capacities, fluid capacities, and electrical specifications.
- Procedures for removing and disassembling the drive axle, including draining fluid, removing wheels and brakes, and separating the drive axle from the transmission.
- Instructions for cleaning, inspecting, and replacing worn parts of the disassembled drive axle.
- Steps for reassembling and reinstalling the drive axle, including applying sealant, tightening fasteners, and positioning the drive axle in the lift truck frame.
Este documento fornece especificações e procedimentos de teste para uma bomba injetora DP310. Ele lista especificações técnicas da bomba, condições de teste ISO, procedimentos de teste detalhados em 72 etapas e informações sobre ajuste de dosagem máxima e rotação.
Manual de serviço nx350 sahara 00 x6b-kas-602 informacThiago Huari
1. O documento apresenta as especificações técnicas e procedimentos de serviço para a motocicleta Honda NX350 Sahara.
2. É dividido em capítulos que descrevem os principais componentes e sistemas da motocicleta.
3. Fornece instruções visuais e escritas para a remoção, inspeção, manutenção e reinstalação das peças.
KUBOTA D1305-E3B DIESEL ENGINE Service Repair Manualjkmsmns
This is the Highly Detailed factory service repair manual for theKUBOTA D1305-E3B DIESEL ENGINE, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KUBOTA D1305-E3B DIESEL ENGINE Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Engine Identification
General Precautions
Maintenance Check List
Check and Maintenance
Special Tools
Engine Body
Closed Breather
Half-Floating Head Cover (D1305-E3B / E3BG)
Governor
Boost Compensator
Troubleshooting
Servicing Specifications
Tightening Torques
Checking, Disassembling and Servicing
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveKUBOTA D1305-E3B DIESEL ENGINE Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
Este documento fornece instruções para remoção e instalação do motor de uma motocicleta Honda NX350 Sahara, listando os componentes que precisam ser removidos e a sequência correta para remover e instalar o motor.
The document provides instructions for removing and installing various fuel system components on a C18 Industrial Engine, including:
- Fuel priming pump removal and installation procedures in 3 steps.
- Fuel filter base removal procedure in 5 steps and disassembly procedure in 4 steps.
- Fuel filter base assembly procedure in 4 steps and installation procedure in 6 steps.
- Fuel transfer pump removal procedure in 6 steps and installation procedure in 7 steps.
- Electronic unit injector removal procedure with 5 steps requiring identification marks for installation.
O documento lista as especificações de motores de vários modelos de veículos, incluindo marca, modelo, motor, RPM recomendada para gasolina e álcool. Fornece detalhes técnicos sobre o desempenho ótimo de diferentes motores quando abastecidos com gasolina ou álcool.
Manual de serviço cbx750 f (1990) suplem1Thiago Huari
Este documento fornece especificações técnicas, diagramas e informações de serviço para motocicletas Honda CBX750F, incluindo especificações do motor, chassi, transmissão, sistema elétrico e torque recomendado para parafusos.
Manual de serviço ms cg125 fan (6) suplemento 00 x6b-kgaz-002Thiago Huari
Este documento fornece especificações técnicas, valores de torque e informações sobre manutenção da CG125 FAN (6), incluindo números de identificação, sistemas de controle de emissões, tabela de manutenção e procedimentos de serviço.
Este capítulo descreve os procedimentos para remoção, inspeção, reparo e instalação da embreagem e do sistema de partida, incluindo especificações e valores limite de uso para as peças. É possível realizar todos os serviços com o motor ainda instalado no veículo.
Manual de serviço nx350 sahara 00 x6b-kas-602 transmisThiago Huari
Este documento fornece instruções para serviços de transmissão da motocicleta Honda NX350 Sahara. Ele inclui informações sobre diagnóstico de defeitos, remoção e instalação da transmissão, e desmontagem e montagem de seus componentes internos, como o eixo seletor de marchas e as engrenagens. O documento também fornece detalhes sobre a sequência correta para remover e montar esses itens.
Toyota forklift 8 fgu25 service repair manualfjjsejfkksefmms
This document provides an index and table of contents for a repair manual. It lists various sections covering topics like the engine, transmission, brakes, and electrical systems. Section 0 serves as a general introduction and provides information on how to use the manual, terminology, abbreviations, hoisting vehicles, and more. Metrics like tightening torques and lubrication requirements are also included in Section 0.
Este catálogo de peças fornece as peças de reposição e tempo de mão-de-obra para os modelos CG125 Cargo, CG125 Titan, CG125 Arisco e CG125 Correio fabricados pela Honda entre 1995-2000, organizando as peças por grupo do motor e chassi e fornecendo instruções sobre como utilizar o catálogo.
Manual de serviço cg125 titan ks es kse cg125 cargo (2002) informacThiago Huari
Este manual descreve os procedimentos de manutenção e serviço para motocicletas CG125 produzidas a partir de 2002, instruindo o leitor a seguir as recomendações de manutenção para garantir o bom funcionamento do veículo e realizar a primeira manutenção programada. Os capítulos descrevem as peças da motocicleta agrupadas por localização, com ilustrações, informações e diagnóstico de defeitos.
Este manual fornece instruções para reparos no motor Cursor 13 Stralis, incluindo especificações técnicas, diagnóstico, desmontagem e montagem de componentes, além de dados para lubrificação, arrefecimento e alimentação.
Este manual de serviço trata da motocicleta Yamaha Fazer YS250 e contém informações sobre:
1) Identificação do veículo e especificações técnicas;
2) Inspeções periódicas, ajustes e procedimentos de manutenção;
3) Descrição de sistemas como motor, chassi, freios e sistema elétrico.
O documento fornece tabelas com os níveis de combustível em litros para vários modelos de veículos de diferentes montadoras. A tabela lista o nível quando o tanque está vazio, meio cheio e cheio. Fornece também códigos originais e anos dos modelos dos veículos.
Manual de serviço cg125 titan ks es kse cg125 cargo suplemento 00 x6b-kga-603Thiago Huari
Este documento é um suplemento de manual de serviços para a motocicleta Honda CG125 que fornece informações técnicas e procedimentos de manutenção. O suplemento inclui especificações, valores de torque, ferramentas especiais, pontos de lubrificação, diagramas elétricos e outros detalhes técnicos.
O documento descreve procedimentos para reparo do cabeçote, válvulas e árvores de comando de um motor. Inclui instruções para remoção da tampa e do cabeçote, desmontagem dos componentes, inspeção, substituição de peças e montagem. Fornece especificações técnicas e ferramentas necessárias.
Manual de serviço ms cg125 suplemento 00 x6b-kgaz-001Thiago Huari
Este documento é um suplemento de manual de serviço para a motocicleta Honda CG125(5) e contém:
1) Números de identificação e especificações técnicas da motocicleta;
2) Valores de torque recomendados para manutenção;
3) Informações sobre a passagem de cabos e fiação elétrica.
Manual de serviço cg125 titan ks es cg125 cargo embreageThiago Huari
Este capítulo descreve os procedimentos de serviço da embreagem, rotor do filtro de óleo e seletor de marchas de uma motocicleta. Inclui instruções para diagnóstico de defeitos, remoção e instalação de componentes, especificações e valores de torque recomendados.
Hyster e114 (e25 z) forklift service repair manualfdujdfjjsekkem
This document provides a description and repair procedures for a steering housing and steering control unit. It describes the main components of the steering system, including the steering column, steering control unit, and steering housing. The steering housing holds the steering column and control unit, and can be adjusted for operator comfort. The steering control unit is a rotary valve that controls oil flow to the steering cylinder during operation, directing the steer tires. Even without the steering pump operating, limited steering is still possible through a check valve.
Hyster e114 (e30 z) forklift service repair manualfujjsefjkskem
This document provides a description and repair procedures for a steering housing and steering control unit. It describes the main components of the steering system, including the steering column, steering control unit, and steering housing. The steering housing holds the steering column and control unit, and can be adjusted for operator comfort. The steering control unit is a rotary valve that controls oil flow to the steering cylinder during operation, directing the steer tires. Even without the steering pump operating, limited steering is still possible using a check valve.
KUBOTA D1305-E3B DIESEL ENGINE Service Repair Manualjkmsmns
This is the Highly Detailed factory service repair manual for theKUBOTA D1305-E3B DIESEL ENGINE, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KUBOTA D1305-E3B DIESEL ENGINE Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Engine Identification
General Precautions
Maintenance Check List
Check and Maintenance
Special Tools
Engine Body
Closed Breather
Half-Floating Head Cover (D1305-E3B / E3BG)
Governor
Boost Compensator
Troubleshooting
Servicing Specifications
Tightening Torques
Checking, Disassembling and Servicing
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveKUBOTA D1305-E3B DIESEL ENGINE Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
Este documento fornece instruções para remoção e instalação do motor de uma motocicleta Honda NX350 Sahara, listando os componentes que precisam ser removidos e a sequência correta para remover e instalar o motor.
The document provides instructions for removing and installing various fuel system components on a C18 Industrial Engine, including:
- Fuel priming pump removal and installation procedures in 3 steps.
- Fuel filter base removal procedure in 5 steps and disassembly procedure in 4 steps.
- Fuel filter base assembly procedure in 4 steps and installation procedure in 6 steps.
- Fuel transfer pump removal procedure in 6 steps and installation procedure in 7 steps.
- Electronic unit injector removal procedure with 5 steps requiring identification marks for installation.
O documento lista as especificações de motores de vários modelos de veículos, incluindo marca, modelo, motor, RPM recomendada para gasolina e álcool. Fornece detalhes técnicos sobre o desempenho ótimo de diferentes motores quando abastecidos com gasolina ou álcool.
Manual de serviço cbx750 f (1990) suplem1Thiago Huari
Este documento fornece especificações técnicas, diagramas e informações de serviço para motocicletas Honda CBX750F, incluindo especificações do motor, chassi, transmissão, sistema elétrico e torque recomendado para parafusos.
Manual de serviço ms cg125 fan (6) suplemento 00 x6b-kgaz-002Thiago Huari
Este documento fornece especificações técnicas, valores de torque e informações sobre manutenção da CG125 FAN (6), incluindo números de identificação, sistemas de controle de emissões, tabela de manutenção e procedimentos de serviço.
Este capítulo descreve os procedimentos para remoção, inspeção, reparo e instalação da embreagem e do sistema de partida, incluindo especificações e valores limite de uso para as peças. É possível realizar todos os serviços com o motor ainda instalado no veículo.
Manual de serviço nx350 sahara 00 x6b-kas-602 transmisThiago Huari
Este documento fornece instruções para serviços de transmissão da motocicleta Honda NX350 Sahara. Ele inclui informações sobre diagnóstico de defeitos, remoção e instalação da transmissão, e desmontagem e montagem de seus componentes internos, como o eixo seletor de marchas e as engrenagens. O documento também fornece detalhes sobre a sequência correta para remover e montar esses itens.
Toyota forklift 8 fgu25 service repair manualfjjsejfkksefmms
This document provides an index and table of contents for a repair manual. It lists various sections covering topics like the engine, transmission, brakes, and electrical systems. Section 0 serves as a general introduction and provides information on how to use the manual, terminology, abbreviations, hoisting vehicles, and more. Metrics like tightening torques and lubrication requirements are also included in Section 0.
Este catálogo de peças fornece as peças de reposição e tempo de mão-de-obra para os modelos CG125 Cargo, CG125 Titan, CG125 Arisco e CG125 Correio fabricados pela Honda entre 1995-2000, organizando as peças por grupo do motor e chassi e fornecendo instruções sobre como utilizar o catálogo.
Manual de serviço cg125 titan ks es kse cg125 cargo (2002) informacThiago Huari
Este manual descreve os procedimentos de manutenção e serviço para motocicletas CG125 produzidas a partir de 2002, instruindo o leitor a seguir as recomendações de manutenção para garantir o bom funcionamento do veículo e realizar a primeira manutenção programada. Os capítulos descrevem as peças da motocicleta agrupadas por localização, com ilustrações, informações e diagnóstico de defeitos.
Este manual fornece instruções para reparos no motor Cursor 13 Stralis, incluindo especificações técnicas, diagnóstico, desmontagem e montagem de componentes, além de dados para lubrificação, arrefecimento e alimentação.
Este manual de serviço trata da motocicleta Yamaha Fazer YS250 e contém informações sobre:
1) Identificação do veículo e especificações técnicas;
2) Inspeções periódicas, ajustes e procedimentos de manutenção;
3) Descrição de sistemas como motor, chassi, freios e sistema elétrico.
O documento fornece tabelas com os níveis de combustível em litros para vários modelos de veículos de diferentes montadoras. A tabela lista o nível quando o tanque está vazio, meio cheio e cheio. Fornece também códigos originais e anos dos modelos dos veículos.
Manual de serviço cg125 titan ks es kse cg125 cargo suplemento 00 x6b-kga-603Thiago Huari
Este documento é um suplemento de manual de serviços para a motocicleta Honda CG125 que fornece informações técnicas e procedimentos de manutenção. O suplemento inclui especificações, valores de torque, ferramentas especiais, pontos de lubrificação, diagramas elétricos e outros detalhes técnicos.
O documento descreve procedimentos para reparo do cabeçote, válvulas e árvores de comando de um motor. Inclui instruções para remoção da tampa e do cabeçote, desmontagem dos componentes, inspeção, substituição de peças e montagem. Fornece especificações técnicas e ferramentas necessárias.
Manual de serviço ms cg125 suplemento 00 x6b-kgaz-001Thiago Huari
Este documento é um suplemento de manual de serviço para a motocicleta Honda CG125(5) e contém:
1) Números de identificação e especificações técnicas da motocicleta;
2) Valores de torque recomendados para manutenção;
3) Informações sobre a passagem de cabos e fiação elétrica.
Manual de serviço cg125 titan ks es cg125 cargo embreageThiago Huari
Este capítulo descreve os procedimentos de serviço da embreagem, rotor do filtro de óleo e seletor de marchas de uma motocicleta. Inclui instruções para diagnóstico de defeitos, remoção e instalação de componentes, especificações e valores de torque recomendados.
Hyster e114 (e25 z) forklift service repair manualfdujdfjjsekkem
This document provides a description and repair procedures for a steering housing and steering control unit. It describes the main components of the steering system, including the steering column, steering control unit, and steering housing. The steering housing holds the steering column and control unit, and can be adjusted for operator comfort. The steering control unit is a rotary valve that controls oil flow to the steering cylinder during operation, directing the steer tires. Even without the steering pump operating, limited steering is still possible through a check valve.
Hyster e114 (e30 z) forklift service repair manualfujjsefjkskem
This document provides a description and repair procedures for a steering housing and steering control unit. It describes the main components of the steering system, including the steering column, steering control unit, and steering housing. The steering housing holds the steering column and control unit, and can be adjusted for operator comfort. The steering control unit is a rotary valve that controls oil flow to the steering cylinder during operation, directing the steer tires. Even without the steering pump operating, limited steering is still possible using a check valve.
Hyster e114 (e35 z) forklift service repair manualfuksfemmeme
This document provides a description and repair procedures for a steering housing and steering control unit. It describes the main components of the steering system, including the steering column, steering control unit, and steering housing. The steering housing holds the steering column and control unit, and can be adjusted for operator comfort. The steering control unit is a rotary valve that controls oil flow to the steering cylinder during operation, directing the steer tires. Even without the steering pump operating, limited steering is still possible through a check valve.
Hyster e114 (e40 zs) forklift service repair manualuskekmemm
This document provides a description and repair procedures for a steering housing and steering control unit. It describes the main components of the steering system, including the steering column, steering control unit, and steering housing. The steering housing holds the steering column and control unit, and can be adjusted for operator comfort. The steering control unit is a rotary valve that controls oil flow to the steering cylinder during operation to turn the steer tires, though steering is still possible if the hydraulic pump fails via a check valve.
Hyster e114 (e25 z) forklift service repair manualusfjjsjekkemm
This document provides a description and repair procedures for a steering housing and steering control unit. It describes the main components of the steering system, including the steering column, steering control unit, and steering housing. The steering housing holds the steering column and control unit, and can be adjusted for operator comfort. The steering control unit is a rotary valve that controls oil flow to the steering cylinder during operation, allowing the steering axle to turn the steer tires even when the hydraulic pump is not operating.
Hyster e114 (e40 zs) forklift service repair manualfujdjjskekwmem
This document provides a description and repair procedures for a steering housing and steering control unit. It describes the main components of the steering system, including the steering column, steering control unit, and steering housing. The steering housing holds the steering column and control unit, and can be adjusted for operator comfort. The steering control unit is a rotary valve that controls oil flow to the steering cylinder during operation to turn the steer tires, even when the steering pump is not operating due to a check valve. Turning the steering wheel rotates parts in the control unit to direct oil to one side of the steering cylinder, turning the truck. Specifications and repair procedures are also included.
Hyster e114 (e35 z) forklift service repair manualufjsjejkksemme
This document provides a description and repair procedures for a steering housing and steering control unit. It describes the main components of the steering system, including the steering column, steering control unit, and hydraulic steering cylinder. The steering control unit is a rotary valve that controls the direction and flow of hydraulic oil to the steering cylinder, which actuates the steering linkage and steer tires. Turning the steering wheel rotates parts in the control unit to allow oil flow to one side of the steering cylinder, causing the truck to turn in that direction. The steering housing provides mounting points and can be adjusted for operator comfort.
Hyster e114 (e30 z) forklift service repair manualfujdfjjskekmwem
This document provides a description and repair procedures for a steering housing and steering control unit. It describes the main components of the steering system, including the steering column, steering control unit, and steering housing. The steering housing holds the steering column and control unit, and can be adjusted for operator comfort. The steering control unit is a rotary valve that controls oil flow to the steering cylinder during operation, allowing the steering axle to turn the steer tires even when the hydraulic pump is not operating.
Hyster e114 (e30 z) forklift service repair manualfujdwjjsekkemme
This document provides a description and repair procedures for a steering housing and steering control unit. It describes the main components of the steering system, including the steering column, steering control unit, and steering housing. The steering housing holds the steering column and control unit, and can be adjusted for operator comfort. The steering control unit is a rotary valve that controls oil flow to the steering cylinder during operation, allowing the steering axle to turn the steer tires even when the hydraulic pump is not operating.
Hyster e114 (e40 zs) forklift service repair manualvvcauswe274kkkmm
This document provides information about service repairs for steering housings and steering control units. It describes the components of the steering system, including the steering column assembly, steering housing, steering control unit, and steering wheel. The steering housing can be adjusted for operator comfort and houses the steering column and control levers. The steering system is hydraulic and uses a steering control unit to direct hydraulic fluid to steer the axle, even if the steering pump fails. Specifications for torque values, hydraulic pressures and capacities are provided.
Hyster e114 (e25 z) forklift service repair manualfjsjefksekkksemm
This document provides a description and repair procedures for a steering housing and steering control unit. It describes the main components of the steering system, including the steering column, steering control unit, and steering housing. The steering housing holds the steering column and control unit, and can be adjusted for operator comfort. The steering control unit is a rotary valve that controls oil flow to the steering cylinder during operation, directing the steer tires. Even without the steering pump operating, limited steering is still possible through a check valve.
Hyster e114 (e35 z) forklift service repair manualfsefkksefmme
This document provides a description and repair procedures for a steering housing and steering control unit. It describes the main components of the steering system, including the steering column, steering control unit, and steering housing. The steering housing holds the steering column and control unit, and can be adjusted for operator comfort. The steering control unit is a rotary valve that controls oil flow to the steering cylinder during operation, directing the steer tires. Even without the steering pump operating, limited steering is still possible through a check valve.
Hyster e114 (e30 z) forklift service repair manualfujsefkksekfm
This document provides information about service repairs for steering housings and steering control units. It describes the components of the steering system, including the steering column assembly, steering housing, steering control unit, and steering wheel. The steering housing can be adjusted for operator comfort and houses the steering column and control levers. The steering system is hydraulic and uses a steering control unit to direct hydraulic fluid to steer the axle, even if the steering pump fails. Specifications for torque values, hydraulic pressures and capacities are provided.
Hyster e114 (e25 z) forklift service repair manualfusjejfskekfsmem
This document provides information about service repairs for steering housings and steering control units. It describes the components of the steering system, including the steering column assembly, steering housing, steering control unit, and steering wheel. The steering housing can be adjusted for operator comfort and houses the steering column and control levers. The steering system is hydraulic and uses a steering control unit to direct hydraulic fluid to steer the axle, even if the steering pump fails. Specifications for torque values, hydraulic pressures and capacities are provided.
Hyster e114 (e30 z) forklift service repair manualifkskjdksmem
This document provides specifications and repair information for service of steering components on lift trucks, including:
- The steering system uses a steering control unit mounted to a adjustable steering housing. The housing holds the steering wheel and mounts other controls.
- The steering is hydraulic with no direct mechanical connection between the wheel and axle. A control unit and hydraulic circuit control steering.
- Even if the steering pump fails, limited steering is still possible via a check valve, though difficult without pump operation.
- Specifications and repair procedures are given for the steering housing, control unit, and related hydraulic system components. Additional information can be found in other service manuals.
Hyster e114 (e25 z) forklift service repair manualifksjejdkemm
This document provides a description and repair procedures for a steering housing and steering control unit. It describes the main components of the steering column assembly, including the steering control unit, steering housing, steering column, and steering wheel. The steering housing holds the steering column and control unit, and its position can be adjusted for operator comfort. The steering system is hydraulic and uses a control unit to direct oil flow to the steering cylinder and axle to turn the steer tires, even if the steering pump fails. The control unit operates via a rotary valve controlled by the steering wheel position.
Hyster e114 (e35 z) forklift service repair manualiekkdmmem
This document provides information about service repair for steering housings and steering control units. It describes the components of the steering column assembly, including the steering control unit, steering housing, steering column, and steering wheel. The steering housing holds the steering column and control unit, and its position can be adjusted for operator comfort. The steering system is hydraulic and uses a control unit to direct oil flow to the steering cylinder and axle to turn the steer tires, even if the steering pump fails. Operation of the steering control unit involves a spool, sleeve, and rotor that direct oil flow based on the position of the steering wheel. Specifications for relief pressures and torque values are also provided.
Hyster e114 (e35 z) forklift service repair manualfjjskekkdmme
This document provides specifications and repair information for service of steering components on lift trucks, including:
- The steering system uses a steering control unit mounted to a adjustable steering housing. The housing holds the steering wheel and mounts other controls.
- The steering is hydraulic with no direct mechanical connection between the wheel and axle. A control unit and hydraulic circuit control steering.
- Even if the steering pump fails, limited steering is still possible via a check valve, though difficult without pump assistance.
- Specifications and repair procedures are given for the steering housing, control unit, and related hydraulic system components. Additional information can be found in other service manuals.
Hyster e114 (e25 z) forklift service repair manualjfjjsekdmme
This document provides specifications and repair information for service of steering components on lift trucks, including:
- The steering system uses a steering control unit mounted to a adjustable steering housing. The housing holds the steering wheel and mounts other controls.
- The steering is hydraulic with no direct mechanical connection between the wheel and axle. A control unit and hydraulic circuit control steering.
- Even if the steering pump fails, limited steering is still possible via a check valve, though difficult without pump operation.
- Specifications and repair procedures are given for the steering housing, control unit, and related hydraulic system components. Additional information can be found in other service manuals.
Hyster e114 (e40 zs) forklift service repair manualfjskkkdmem
This document provides information about service repair for steering housings and steering control units. It describes the components of the steering column assembly, including the steering control unit, steering housing, steering column, and steering wheel. The steering housing holds the steering column and control unit, and its position can be adjusted for operator comfort. The steering system is hydraulic and uses a control unit to direct oil flow to the steering cylinder and axle to turn the steer tires, even if the steering pump fails. Operation of the steering control unit involves a spool, sleeve, and rotor that direct oil flow based on the position of the steering wheel. Specifications for relief pressures and torque values are also provided.
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2. 8000 SRM 621 Hydraulic System
Wheels and Tires
Item Specification
Torque Value of Drive Wheel Bolts 330 N•m (243 lbf ft)
Torque Value of Steer Wheel Nuts (Pneumatic) 155 N•m (114 lbf ft)
Torque Value of Spindle Nut for Steer Wheels 68 N•m (50 lbf ft), loosen, then
3 N•m (2 lbf ft)
Size of Standard Drive Tires 18 × 5 × 12-1/8*
Size of Optional Drive Tires 18 × 5 × 12-1/8*
Size of Standard Steer Tires 14 × 4-1/2 × 8*
Size of Optional Steer Tires 15 × 5 × 11-1/4*
*Electric Compound Tires are available in smooth or lug tread. Polyurethane and nonmarking compounds
are only available on smooth tread. NEVER mix types of tread or tire compound on the same truck.
Counterweights
Model Weight
+30 kg (66 lb)
0 kg (0 lb)
(E25XM, E25XM2) 337 kg (743 lb)
E1.50XM, (E30XM, E30XM2) 514 kg (1133 lb)
E1.75XM (E35XM, E35XM2) 626 kg (1380 lb)
E2.00XMS (E40XMS, E40XM2S) 739 kg (1629 lb)
Hydraulic System
Item Specification
Relief Pressure, Lift System 17.9 ±0.3 MPa (2600 ±45 psi)
Relief Pressure, Tilt System 15.75 ±0.3 MPa (2250 ±45 psi)
Relief Pressure, Auxiliary 15.75 ±0.3 MPa (2250 ±45 psi)
Relief Pressure, Steering System 5400 ±345 kPa (783 ±50 psi)
*Oil temperature 54 to 66 C (130 to 150 F).
1
3. 8000 SRM 621 Battery Specifications
Battery Specifications
Battery Size Minimum/
Maximum*
Weight
Model
Min.
Compartment
Size
Length × Width Length Width
Mini-
mum
Maxi-
mum
(E25XM, E25XM2) 794 kg
(1750 lb)
E1.50XM
(E30XM, E30XM2)
839 kg
(1850 lb)
E1.75XM
(E35XM, E35XM2)
917 kg
(2022 lb)
E2.00XM
(E40XMS, E40XM2S)
695 × 879 mm
(27.4 × 34.6 in.)
784/876 mm
(30.9/34.5 in.)
943 kg
(2079 lb)
(E25XM, E25XM2) 794 kg
(1750 lb)
E1.50XM
(E30XM, E30XM2)
839 kg
(1850 lb)
E1.75XM
(E35XM, E35XM2)
917 kg
(2022 lb)
E2.00XM
(E40XMS, E40XM2S)
695 × 909 mm
(27.4 × 35.8 in.)
784/876 mm
(30.9/34.5 in.)
654/692 mm
(25.8/
27.2 in.)
943 kg
(2079 lb)
1132 kg
(2496 lb)
617 mm (24.3 in.) = maximum height for all batteries. This dimension is 31.75 mm (1.25 in.) less with
optional battery rollers.
Tolerances of the battery compartment are +3 and 0 mm (+0.12 and 0 in.). The battery size column
shows the size range that will permit the battery to still fit into a battery compartment.
Battery compartment length is front to back. Width is side to side. The length dimension of the battery
must fit within the battery compartment side-to-side dimension with a clearance of 0 to 13 mm (0 to 0.5 in.)
maximum. Battery width must fit within the battery compartment front-to-back dimension.
WARNING
The battery must fit the battery compartment so that the battery restraint system will operate
correctly. Use only batteries with the correct length shown in this table. Adjust the spacer plate
and side spacers to prevent the battery from moving more than 13 mm (0.5 in.) forward or back-
ward.
3
4. Battery Specifications 8000 SRM 621
BATTERY HEIGHT SPECIFICATIONS (HOODS AND BATTERY TYPES)
Maximum Height - Standard Hood
Cell Connectors and Terminals
Model
Battery
Type With Battery
Tray*
With Cell
Cap** Electrically
Insulated***
Not
Electrically
Insulated**
E1.50-2.00XMS
(E25-40XMS,
E25-40XM2S)
I
594 mm
(23.4 in.)
594 mm
(23.4 in.)
574 mm
(22.6 in.)
E1.50-2.00XMS
(E25-40XMS,
E25-40XM2S)
II, III
607 mm
(23.9 in.)
NA NA NA
NA = Not Applicable
BATTERY TYPES
TYPE I - Battery without a cover as part of the battery.
TYPE II - Battery with a cover that is flat and is fastened to case of battery. Cover opens from FRONT
OR REAR when installed in lift truck.
TYPE III - Battery with a cover that is flat and is fastened to case of battery. Cover opens from SIDE
when installed in lift truck.
*Battery Types II and III bottom of battery to highest point (top of cover or top of hinge).
**Minimum height below top of battery tray is 4 mm (0.16 in.).
***Minimum height below top of battery tray is 0.5 mm (0.02 in.).
WARNING
The battery must fit the battery compartment so that the battery restraint system will operate
correctly. Use only batteries with the correct length shown in the table above. Adjust the spacer
plate and side spacers to prevent the battery from moving more than 13 mm (0.5 in.) forward,
backward, or to the side.
4
5. 8000 SRM 621 Maximum Carriage and Tilt Creep Rates
Maximum Height - Raised Hood
Cell Connectors and Terminals
Model
Battery
Type With Battery
Tray*
With Cell
Cap** Electrically
Insulated***
Not
Electrically
Insulated**
E1.50-2.00XMS
(E25-40XMS,
E25-40XM2S)
I
625 mm
(24.6 in.)
627 mm
(24.7 in.)
607 mm
(23.9 in.)
E1.50-2.00XMS
(E25-40XMS,
E25-40XM2S)
II, III
640 mm
(25.2 in.)
NA NA NA
NA = Not Applicable
BATTERY TYPES
TYPE I - Battery without a cover as part of the battery.
TYPE II - Battery with a cover that is flat and is fastened to case of battery. Cover opens from FRONT
OR REAR when installed in lift truck.
TYPE III - Battery with a cover that is flat and is fastened to case of battery. Cover opens from SIDE
when installed in lift truck.
*Battery Types II and III bottom of battery to highest point (top of cover or top of hinge).
**Minimum height below top of battery tray is 4 mm (0.16 in.).
***Minimum height below top of battery tray is 0.5 mm (0.02 in.).
WARNING
The battery must fit the battery compartment so that the battery restraint system will operate
correctly. Use only batteries with the correct length shown in the table above. Adjust the spacer
plate and side spacers to prevent the battery from moving more than 13 mm (0.5 in.) forward,
backward, or to the side.
Maximum Carriage and Tilt Creep Rates
Vertical Creep at Carriage Tilt Creep at Cylinder RodHydraulic Oil
Temperature mm/Min in./Min /Min mm/Min in./Min
20 C (68 F) 2.2 mm 0.09 in. 0.10 0.63 mm 0.03 in.
30 C (86 F) 3.3 mm 0.13 in. 0.15 0.95 mm 0.04 in.
40 C (104 F) 6.3 mm 0.25 in. 0.29 1.83 mm 0.07 in.
50 C (122 F) 10.0 mm 0.39 in. 0.47 2.97 mm 0.12 in.
60 C (140 F) 14.6 mm 0.57 in. 0.68 4.30 mm 0.17 in.
5
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10. 8000 SRM 621 Torque Specifications
169 mm (6.7 in.) Motor and 12 cc (0.73 in.3
) Lift Pump*
Lifting Lowering
Rated Load No Load Rated Load No LoadModel Mast V
m/sec m/sec m/sec m/sec
Two-Stage LFL 48 0.330 0.503 0.508 0.472
Two-Stage FFL 48 0.330 0.493 0.462 0.371E1.50XM
Three-Stage FFL 48 0.340 0.472 0.478 0.411
Two-Stage LFL 48 0.325 0.503 0.508 0.472
Two-Stage FFL 48 0.320 0.493 0.462 0.371E1.75XM
Three-Stage FFL 48 0.315 0.472 0.478 0.411
Two-Stage LFL 48 0.295 0.503 0.508 0.472
Two-Stage FFL 48 0.295 0.493 0.462 0.371E2.00XMS
Three-Stage FFL 48 0.284 0.472 0.478 0.411
LFL = Limited Free Lift
FFL = Full Free Lift
*Oil temperature 54 to 66 C (130 to 150 F). Lifting speeds (valve fully open) ±10% acceptable. No Load
lowering speeds are minimum values. Rated Load lowering speeds are maximum values. Load center is
610 mm (24 in.).
Torque Specifications
FRAME
Overhead Guard
Front leg M12 x 1.75 x 40 or 50 capscrews
66 N•m (49 lbf ft)
Rear leg M12 x 1.75 x 60 capscrews with
nuts 72 N•m (53 lbf ft)
Counterweight Capscrews
upper 380 N•m (260 lbf ft)
lower (tow pin area) 66 N•m (50 lbf ft)
Traction Motor to Speed Reducer Housing
M12 × 1.75 × 35 hex head screws (7)
71 to 83 N•m (52 to 61 lbf ft)
MAST
Capscrews for Mast Assembly Mounts
at Drive Axle
90 N•m (66 lbf ft)
Capscrews for Sideshift Carriage Mount
435 N•m (320 lbf ft)
Bolts for Lift Cylinder Mounts
53 N•m (39 lbf ft)
Nuts for Lowering Control Valve
18 N•m (13 lbf ft)
Setscrews for Chain Sheave
8 N•m (71 lbf in)
Nuts for Free-Lift Cylinder Brackets
38 N•m (28 lbf ft)
Bolts for Free-Lift Cylinder Brackets
53 N•m (39 lbf ft)
Capscrew for Free-Lift Cylinder Hose Sheave
41 N•m (30 lbf ft)
21
11. 1
STEERING SYSTEMS FOR ELECTRIC LIFT TRUCKS
GENERAL
Therearetwodifferentsteeringsystemsavailable:Pow-
er Steering and Power Steering with On–Demand. The
difference in the components for each system can be
found in FIGURE 1. Also see FIGURE 2. This section
covers the description, disassembly, assembly, checks
and adjustments and the troubleshooting of the steering
system. There is a description for each part of the steer-
ing system at the beginning of each repair section. On
units with three wheels, the steering system turns the
MasterDriveUnit(MDU)tosteerthelifttruck.Onunits
that have four wheels and a steering axle, the steering
system operates the steering cylinder to steer the lift
truck.
Additional information for the components of the steer-
ing system is found in the following sections:
MASTER DRIVE UNIT, 630 SRM 363, contains the
description and repair of the MDU for the
A1.00–1.5.XL (A20–30XL).
THE STEERING AXLE, 1600 SRM XXX. The SRM
number is different for different models. See the Table
Of Contents of the Service Manual for your unit to see
the correct description and repair procedures for the
steering axle.
THE STEERING CONTROL UNIT, 1600 SRM
XXX. The SRM number is different for different mod-
els. See the Table Of Contents of the Service Manual for
your unit to see the correct description and repair proce-
dures for the steering control unit.
A modification has been made in the manifold assembly
of the steering control unit used in the A1.00–1.50XL
(A20–30XL) trucks that is different than the unit de-
scribed in THE STEERING CONTROL UNIT, 1600
SRM 54. The four hydraulic ports are in the bottom of
the steering control unit. These ports connect to the four
hydraulic hoses for the steering system. The four hy-
draulic ports on the side of the steering control unit are
not used.
FIGURE 1. POWER STEERING COMPONENTS
11960
1. STEERING WHEEL
2. OPTICAL ENCODER
3. ACTIVATOR
4. STEERING CONTROL UNIT
5. STEERING PUMP MOTOR
6. STEERING PUMP
7. PRESSURE SWITCH
(EXCEPT A1.00–1.50XL (A20–30XL)
8. HYDRAULIC STEERING MOTOR
9. STEERING CHAIN
10. MASTER DRIVE UNIT
11. STEERING CYLINDER
12. STEERING AXLE
FROM
TANK
TO TANK
THREE WHEEL UNITS
MANY FOUR WHEEL UNITS
* E3.50–5.50XL (E70–120XL) ONLY
11122
5
6
1
4
8
9
10
12
11
7
7*
2#
3#
# POWER STEERING WITH
ON–DEMAND ONLY
12. 2
1
2
3
4
5
6
7
8
9
1. STEERING CYLINDER
2. TO STEERING CONTROL UNIT
3. PRESSURE CHECK FITTING
4. PUMP MOTOR
5. STEERING PUMP
6. PRESSURE SWITCH
(ON–DEMAND STEERING ONLY)
7. RETURN TO HYDRAULIC TANK
8. FROM HYDRAULIC TANK
9. MOUNT FOR STEERING MOTOR
906043700
1/3 Rev 1
FIGURE 2. POWER STEERING COMPONENTS, E1.50–2.00XMS (E25–40XMS)
13. 3
FIGURE 3. STEERING SYSTEM HYDRAULIC SCHEMATIC
1 2
3
4
5
6
7
89
1. MOTOR
2. STEERING PUMP
3. PRESSURE TEST PORT
4. STEERING CONTROL UNIT
5. STEERING WHEEL
8. HYDRAULIC TANK
9. MAIN CONTROL VALVE
10. FILTER
10
6. STEERING CYLINDER
OR MOTOR
7. PRESSURE SWITCH
6
M
DESCRIPTION
(See FIGURE 1. and FIGURE 3.)
The steering system used on these lift trucks is a hydrau-
lic system that does not have a mechanical connection
between the steering wheel and the MDU or steering
axle. The control of the steering is through a hydraulic
circuit. An electric motor drives a hydraulic pump. To
energize the motor, the key switch must be “ON” and
the seat switch must be closed. When the key switch is
first moved to the “ON” position, forward or reverse di-
rection must also be selected for the steering system to
operate. After the starting sequence is completed, the
electric motor on the Power Steering pump will run con-
tinuously. The pump motor with the On–Demand sys-
tem will operate only when the steering wheel is turned.
When the electric motor operates the pump, hydraulic
oil flows through the power steering system.
When the steering wheel is rotated to steer the lift truck,
the hydraulic oil is routed to the steering motor at the
MDU or to the steering cylinder on units with a steering
axle. There is a delay between the last rotation of the
steering wheel and the system deenergizing in the Pow-
er Steering with On–Demand system. This delay keeps
the system operating when the operator is not turning
the steering wheel during straight travel. The delay is
approximately one second on some truck models to be-
tween 4 and 5 seconds on other models.
A gear on the shaft of the steering wheel drives the gear
of the optical encoder as the steering wheel is moved to
steer the lift truck. The optical encoder sends a signal to
the activator. The activator completes the battery nega-
tive circuit for the steering contactor to energize the
steering pump motor. See FIGURE 4. (1 of 2) and
FIGURE 16. for the electrical connections for Power
Steering with the On–Demand system. Also see the
DIAGRAMS section for your unit. The steering control
unit is also operated by the steering wheel to direct oil to
the steering cylinder or hydraulic motor.
NOTE: On units with a steering axle, there is a pressure
switch in the hydraulic circuit. Anytime the system is
operational and the system pressure is above 2.07 kPa
(300 psi) the switch energizes the contactor for the steer-
ing pump motor. This pressure switch allows the system
to continue to operate even if the steering wheel is not
moving.
UnitsthathaveOn–Demandsteeringhaveanopticalen-
coder circuit. A gear on the shaft of the steering wheel
moves the gear of the optical encoder when the steering
wheel is moved. See page 1 of 3 and 3 of 3 for
FIGURE 4. The optical encoder sends a signal to the ac-
tivator assembly. The activator assembly completes the
battery negative circuit for the steering contactor to en-
ergize the steering pump motor. The steering wheel also
operates the steering control unit. When the steering
14. 4
wheel is rotated to steer the lift truck, the hydraulic oil is
sent to the steering cylinder on the steering axle.
The steering control unit is a rotary valve operated by
the steering wheel. During the steering operation, the
steering control unit controls the direction of flow and
volume of oil to control the direction and degree of turn.
On units with an MDU, the hydraulic motor has a
sprocket on the output shaft that rotates the MDU by a
steering chain. On units that have a steer axle, the steer-
ing cylinder moves the steering linkage to move the
steer wheels. Hydraulic oil returns from the hydraulic
motororcylindertothesteeringcontrolunitandthenre-
turns to the hydraulic tank.
If for any reason the steering pump does not operate, a
check valve permits the steering control unit to still con-
trol the steering system. The lift truck is difficult to steer
when the steering pump is not operating, but the steering
control unit can operate the hydraulic motor or steering
cylinder and makes steering possible.
STEERING WHEEL AND COLUMN
ASSEMBLY (See FIGURE 4.)
The upper end of the steering shaft has splines for the
steeringwheel.Alargenutholdsthesteeringwheelonto
the steering shaft. The horn button is the cover for the
center of the steering wheel. The lower end of the steer-
ing shaft has splines or a tang to engage the steering con-
trolunit.Apushrodallowsthehornbuttontoactuatethe
horn switch.
The steering column is adjustable and is held in position
by a latch. The steering column position can be changed
for different operators. The steering column must be
raised to the UP position to provide clearance for the
seat when removing or installing the battery. There is a
cover on the steering column for access to the steering
control unit, key switch, horn switch, direction switch
(if installed), optical encoder and on some units, the ac-
tivator.Theactivatoronmanyofthe“XM”unitsisunder
the instrument panel to the left of steering column.
Removal Of The Assembly Components
NOTE: This procedure is for the removal of all compo-
nents of the steering column assembly. Usually it is not
necessary to remove all of the components. Do only
those steps of the procedure necessary to remove the
component you need to remove.
1. Disconnect the battery and attach a tag on the truck
battery connector stating “DO NOT CONNECT BAT-
TERY”. Raise the steering column to the UP position.
Remove the access cover from the steering column.
2. Remove the the housing of the steering column. Re-
move key switch. Make an identification of the electri-
cal wires and disconnect them from the key switch. Dis-
connect the plug from the display panel if installed.
3. If installed, remove the handle, boot, and large nut
that fastens the direction switch. Remove the direction
switch from the housing of the steering column. Make
an identification of the electrical wires and disconnect
them from the direction switch.
4. Remove the capscrew that fastens the bracket for the
horn switch to the housing of the steering column. Move
the horn switch and bracket away from the steering col-
umn.
5. Remove the horn cover, snap ring and base plate (not
part of Petri steering wheel). Lift the push rod and ad-
juster spool out the top of the steering shaft. Remove the
large hex nut and remove the steering wheel from the
shaft. A puller makes removal of the steering wheel eas-
ier, but not all steering wheels have puller holes.
6. If the lift truck has On–Demand steering, remove the
optical encoder and activator and the brackets. See
FIGURE 4. (1 of 3). It is not necessary to remove the
activator if it is not in the steering column. See
FIGURE 4. (3 of 3). Make an identification of the elec-
trical wires and disconnect them from the assemblies.
7. Make an identification of the hydraulic hoses at the
steering control unit so that the they can be connected
correctly during assembly. Some hoses have swivel fit-
tingstopermitdisconnectingatthesteeringcontrolunit.
Disconnect the other hoses at the base of the cowl, the
control valve or the steering pump. Remove all mount-
ing clamps so that the hoses will turn freely and not be-
come twisted. Disconnect the hydraulic hoses at the bot-
tom of the steering control unit. Install plugs at all hose
ports and hoses to prevent dirt from entering the system.
8. Remove the capscrews, lock washers and lock plates
that fasten the steering column to the pivots on the lift
truck. Remove the steering column from the lift truck.
Make sure the electrical wires and the hydraulic hoses
are not damaged as the steering column is removed.
15. 5
For correct connection,
see DIAGRAMS SRM for
your lift truck.
11959
FIGURE 4. STEERING WHEEL AND STEERING COLUMN ASSEMBLY (1 of 3)
TRW
DANFOSS
INPUT
OUTPUT
RIGHT TURN
LEFT TURN
INPUT
OUTPUT
RIGHT TURN
LEFT TURN
GRN
REDBLK
WHT
29
5
9
27
28
2
26
25
12
2
32
30
30
24
31
34
28
3433
MANY “XL”
UNITS
19
16. 6
29
16
FIGURE 4. STEERING WHEEL AND STEERING COLUMN ASSEMBLY (2 of 3)
11959
1. STEERING COLUMN
2. STEERING CONTROL UNIT
3. BRACKET
4. STEERING WHEEL
5. STEERING SHAFT
6. HORN COVER
7. BASE PLATE
8. BEARING
9. PLASTIC TUBE
10. PLASTIC WASHER
21. BRACKET
22. LATCH PIVOT PIN
23. COTTER PIN
24. KEY SWITCH
25. CLAMP
26. BRACKET
27. SNAP RING
28. TRUCK WIRE
HARNESS
29. SOCKET HEAD SCREW
30. ACTIVATOR
31. BRACKET
32. OPTICAL ENCODER
AND BRACKET
33. DRIVE GEAR AND
SET SCREW
34. ENCODER/ACTIVATOR
WIRE HARNESS
PETRI STEERING WHEEL
19
9
8
18
1514
629
11. SPRING
12. LATCH
13. LOCK RING
14. ADJUSTER SPOOL NUT
15. STEERING WHEEL NUT
16. EXTERNAL SNAP RING
17. INTERNAL SNAP RING
18. PUSH ROD
19. PIN
20. HORN SWITCH
4
7
6
13
15
20
19
18
11
10
9
5
3
16
2
12
22
23
21
1
Legend for 1 & 2 of 3
OTHER
“XL” UNITS
817
17
14
17. 7
FIGURE 4. STEERING WHEEL AND STEERING COLUMN ASSEMBLY (3 of 3)
10. REAR COVER
11. MOUNT
12. CAPSCREW
13. PLATE
14. ALLEN HEAD CAPSCREW
15. PIVOT SHAFT
16. SPRING
17. FRONT COVER
18. BRACKET
19. OPTICAL ENCODER
AND BRACKET
20. DRIVE GEAR AND
SET SCREW
21. ENCODER/ACTIVATOR
WIRE HARNESS
22. ACTIVATOR (Under Instrument
Panel To Left Of Steering Column)
23. TRUCK WIRE HARNESS
1
2 3
45
6
7
8
9
10
11
12
13
14
15
16
1. STEERING WHEEL, SHAFT AND
ON–DEMAND STEERING PARTS
2. STEERING CONTROL UNIT
3. SPRING
4. WASHER
5. COTTER PIN
6. PIN
7. ROD
8. KNOB
9. SCREW
17
18
GRN
REDBLK
WHT
22
21
23
For correct connection,
see DIAGRAMS SRM for
your lift truck.
12
21
20
MANY “XM”
UNITS
18. 8
9. Remove the steering shaft as follows:
a. Move the plastic tube and washer toward the
steering control unit and compress the spring for
the horn switch. Then remove the pin that goes
through the steering shaft and engages the plastic
tube.
b. Remove the external snap ring that holds the
bearing in the steering column. On units that have
On–Demand steering, loosen the set screw in the
gear on the shaft. The return spring, washer, and
tube are removed at the same time as the steering
shaft and bearing are removed. Use a small pry-
bar at the bottom of the steering shaft near the
steering control unit to remove the steering shaft
and bearing (also, return spring, washer, and
tube) from the steering column.
10. Remove the two capscrews that hold the steering
control unit and the bracket to the steering column. Re-
move the four capscrews or nuts that fasten the steering
control unit to the bracket.
NOTE: See the correct repair procedures to make re-
pairs to the steering control unit. See the section, THE
STEERING CONTROL UNIT, 1600 SRM XXX.
The SRM number is different for different models. See
the Table Of Contents of the Service Manual for your
unit for
Installation Of The Assembly Components
NOTE: This procedure is for the installation of all com-
ponents of the steering column assembly. Usually it is
not necessary to install all of the components. Do only
thosestepsoftheprocedurenecessarytoinstallthecom-
ponent you need to install.
1. Install the steering column on the cowl mounts. Lu-
bricate the pivots with multi–purpose grease and install
the capscrews into the housing.
2. Fasten the two halves of the mount bracket to the
steering control unit. Make sure to install bracket for
activator if the activator is in the steering column. Install
the steering control unit assembly into the steering col-
umn. Make sure to install the horn switch and the switch
bracket as well as the two wire clamps on the same
mount capscrews.
3. If removed,installthewiresonthekeyswitchasiden-
tified during removal. Install the key switch.
4. If removed, install the wires on the direction switch as
identified during removal. Install the direction switch in
the housing and install the large nut, boot and handle.
5.Installthebearingonthesteeringshaft.Thesealofthe
bearing must be toward the steering wheel. Install the
snap ring in the groove on the steering shaft.
6. Put the steering shaft through the opening for the
bearing in the steering housing. Install the gear for On–
Demand steering onto the steering shaft. Install the pin
that holds the plastic tube and flange for the hornswitch.
Install the plastic tube, the plastic flange and the spring
onto the steering shaft. Push the steering shaft into the
splines or align the tang of the steering control unit. In-
stall the snap ring that holds the bearing in the steering
housing.
7. If removed, install the optical encoder and bracket as-
sembly on the column housing. Make sure the pinion
gear of the optical encoder and the drive gear on the
steeringshaftarecorrectlyaligned.Tightenthesetscrew
for the drive gear. Install the wires on the activator as
identified during removal. The correct connections are
also shown in FIGURE 4. Install the activator on the
bracket fastened to the steering control unit
8. Install the steering wheel. Install the large hex nut
onto the steering shaft. Install the push rod and adjuster
spool into the steering shaft. Install the base plate (not
part of Petri steering wheel), the lock ring and the horn
cover.
WARNING
The hydraulic hoses MUST be connected to the cor-
rect ports and fittings or the steering system will not
operate as expected. This operation that is not ex-
pected can cause damage or personal injury. Con-
nect the hoses as identified during removal.
9. Connect the hydraulic hoses to the steering control
unit, the cowl, the control valve or the steering pump as
removed during removal. Make sure each hydraulic
hose is connected to the correct ports or fittings as iden-
tified during removal.
10. Connect the wire connectors at the bottom of the
steering column. Install the access cover on the steering
column.
19. 9
POWER STEERING MOTOR AND PUMP
DESCRIPTION (See FIGURE 5.)
The power steering motor and pump assembly is under
the floor plate on all units except the J2.00–3.20XM
(J40–65XM), E1.50–2.00XMS (E25–40XMS) and
E3.50–5.50XL (E70–120XL) units. The
E1.50–2.00XMS (E25–40XMS) and the
E3.50–5.50XL (E70–120XL) units have the motor and
pump assembly under the battery compartment. The
J2.00–3.20XM (J40–65XM) units have the motor and
pump assembly mounted behind the battery compart-
ment. The power steering motor and pump operate as
described in DESCRIPTION in front part of this manu-
al.
NOTE: See also the section HYDRAULIC SYSTEM
for your lift truck model for additional information for
the power steering pump of the “E” series lift trucks.
REMOVAL AND DISASSEMBLY,
E1.25–3.00XL (E25–60XL),
J2.00–3.00XL (J40–60XL),
E2.00–3.20XM (E45–65XM),
N30XMH
(See FIGURE 5., FIGURE 8. and
FIGURE 9.)
NOTE: On some units, the power steering motor must
be removed from the mounts on the frame to replace the
brushes. Other motors require removal of the end bell to
replace the brushes.
1. Disconnect the battery and attach a tag on the truck
battery connector stating “DO NOT CONNECT BAT-
TERY”.
2. Remove the floor plate.
3. Install identification tags on the power cables and dis-
connect them from the power steering motor.
4. Attach identification tags on the electrical wires and
disconnect them from the pressure switch.
5. Put a drain pan under the pump. Install identification
tags on the hydraulic hoses and disconnect them from
the power steering pump. Quickly put plugs in the ends
ofthehosesandthepumpportstokeepoilfromdraining
and dirt from entering the system.
6. Remove the two clamp capscrews and nuts, the wash-
ers and the two mounts. Remove the motor, pump, and
bracket as an assembly.
7. Check the motor brushes. See the sections PERIOD-
ICMAINTENANCE,8000SRMXXX (for yourtruck
model) and DC MOTOR MAINTENANCE, 620
SRM 294 for additional information for inspection of
the brushes and commutator.
8. If the motor must be disassembled for cleaning or re-
pairs, remove the pump so that a new oil seal can be in-
stalled. Before disassembling the motor, make match
marks for alignment on the end plates and the motor
housing.Thesemarksarenecessarytoassemblethemo-
tor correctly. To disassemble the motor, see FIGURE 8.
Also see FIGURE 9.
9. Make a note of the position of the inlet and outlet ports
of the pump for correct alignment to the motor during
assembly. Remove the capscrews that fasten the pump
to the motor and carefully remove the pump. Remove
the O–ring at the pump shaft.
REMOVAL AND DISASSEMBLY,
E3.50–5.50XL (E70–120XL)
(See FIGURE 5. and FIGURE 9.)
1. Remove the battery and put the lift truck on blocks as
described in the OPERATING MANUAL or the sec-
tion PERIODIC MAINTENANCE, 8000 SRM 291.
2. Install identification tags on the power cables and dis-
connect them from the pump motor.
3. Attach identification tags on the electrical wires and
disconnect them from the pressure switch.
4. Put a drain pan under the pump. Install identification
tags on the hydraulic hoses and disconnect them from
the power steering pump. Quickly put plugs in the ends
ofthehosesandthepumpportstokeepoilfromdraining
and dirt from entering the system.
5. The capscrews for the motor mount are accessible
from under the truck. Remove the mount capscrews and
the motor and pump as one assembly.
6. Check the motor brushes. See the sections, PE-
RIODIC MAINTENANCE, (for your truck model) and
DC MOTOR MAINTENANCE, 620 SRM 294 for