This document provides a description and repair procedures for a steering housing and steering control unit. It describes the main components of the steering column assembly, including the steering control unit, steering housing, steering column, and steering wheel. The steering housing holds the steering column and control unit, and its position can be adjusted for operator comfort. The steering system is hydraulic and uses a control unit to direct oil flow to the steering cylinder and axle to turn the steer tires, even if the steering pump fails. The control unit operates via a rotary valve controlled by the steering wheel position.
Hyster d114 (e2.00 xms europe) forklift service repair manualfujdfjjjsekkemme
This document provides specifications for service and repair of various models of electric forklifts, including:
- Torque values for drive wheel bolts, steer wheel nuts, and spindle nuts.
- Standard and optional tire sizes for drive and steer wheels.
- Counterweight sizes for different models.
- Hydraulic system relief pressure specifications.
- Battery compartment sizes and battery specifications for different models.
- Maximum carriage and tilt creep rates at various temperatures.
- Mast speeds for different models under various conditions.
This document provides specifications for various cleanroom robot cylinder models. It includes details like stroke length, payload capacity, speed vs load data, dimensions, I/O controller types, and CAD drawings. Model numbers include prefixes like ERC3CR, RCP4CR, RCS3CR to indicate the series. Specifications cover things like stroke, lead screw size, repeatability, load capacity, enclosure rating, and temperature range. Controller options include PIO, SIO, and pulse train types. Dimensional drawings provide external views, mounting details, and cable connection points.
This document provides specifications for the ERC3-RA4C cylinder actuator. It includes details on maximum payload and speed capabilities at different lead settings and stroke lengths. It also lists controller options and I/O types that can be selected. Dimensional drawings and mass properties are provided for cylinders ranging from 50-300mm in stroke.
Hyster b264 (n45 xmxr3) forklift service repair manualuskekmemm
This document provides factory values and specifications for SEM traction motor controllers and components of various Hyster lift truck models. It includes information on battery voltages, brake current limits, acceleration ramp rates, speed limits, lift capacities, lubrication specifications, hydraulic systems, steering pumps, tire sizes, and fuse ratings. The summaries are organized by component or system and list applicable model numbers and factory settings.
Hyster d114 (e2.00 xms europe) forklift service repair manualfjskkddmmmse
This document provides specifications for service and repair of electric forklifts, including:
1) Torque values for drive wheel bolts, steer wheel nuts, and spindle nuts. Tire sizes for standard and optional drive and steer tires.
2) Counterweight weights for different forklift models. Hydraulic system relief pressures.
3) Battery specifications including minimum/maximum sizes, weights, and compartment dimensions for different forklift models. Maximum battery heights for standard and raised hoods.
4) Maximum carriage and tilt creep rates at different hydraulic oil temperatures. Mast speeds for different forklift models in lifting and lowering for rated loads and no loads.
Hyster d114 (e1.75 xm europe) forklift service repair manualifksjejdkemm
This document provides specifications and torque values for various components of service repair for E1.50XM E1.75XM E2.00XMS trucks, including:
- Torque values for drive wheel bolts, steer wheel nuts, and spindle nuts
- Sizes for standard and optional drive and steer tires
- Counterweight weights for different models
- Hydraulic system relief pressures
- Battery specifications including sizes, weights, and compartment dimensions for different models
- Mast speed specifications for different models under various load conditions
Hyster d114 (e1.75 xm europe) forklift service repair manualfjsjefksekkksemm
This document provides specifications and torque values for various components of a service repair for an electric forklift model. It includes specifications for the hydraulic system, wheels and tires, mast speeds, battery specifications, and torque values. Key details include relief pressures for the lift, tilt, auxiliary and steering systems, torque values for drive wheel bolts and steer wheel nuts, standard and optional tire sizes, battery compartment sizes and maximum heights for different battery types, maximum carriage and tilt creep rates, and mast lifting and lowering speeds under different load conditions.
Hyster d114 (e1.75 xm europe) forklift service repair manualfdujdfjjsekkem
This document provides specifications for service and repair of various models of electric forklifts, including:
- Torque values for drive wheel bolts, steer wheel nuts, and spindle nuts.
- Standard and optional tire sizes for drive and steer wheels.
- Counterweight sizes for different models.
- Hydraulic system relief pressure specifications.
- Battery compartment sizes and battery specifications for different models.
- Maximum carriage and tilt creep rates at various temperatures.
- Mast speeds for different models under various conditions.
Hyster d114 (e2.00 xms europe) forklift service repair manualfujdfjjjsekkemme
This document provides specifications for service and repair of various models of electric forklifts, including:
- Torque values for drive wheel bolts, steer wheel nuts, and spindle nuts.
- Standard and optional tire sizes for drive and steer wheels.
- Counterweight sizes for different models.
- Hydraulic system relief pressure specifications.
- Battery compartment sizes and battery specifications for different models.
- Maximum carriage and tilt creep rates at various temperatures.
- Mast speeds for different models under various conditions.
This document provides specifications for various cleanroom robot cylinder models. It includes details like stroke length, payload capacity, speed vs load data, dimensions, I/O controller types, and CAD drawings. Model numbers include prefixes like ERC3CR, RCP4CR, RCS3CR to indicate the series. Specifications cover things like stroke, lead screw size, repeatability, load capacity, enclosure rating, and temperature range. Controller options include PIO, SIO, and pulse train types. Dimensional drawings provide external views, mounting details, and cable connection points.
This document provides specifications for the ERC3-RA4C cylinder actuator. It includes details on maximum payload and speed capabilities at different lead settings and stroke lengths. It also lists controller options and I/O types that can be selected. Dimensional drawings and mass properties are provided for cylinders ranging from 50-300mm in stroke.
Hyster b264 (n45 xmxr3) forklift service repair manualuskekmemm
This document provides factory values and specifications for SEM traction motor controllers and components of various Hyster lift truck models. It includes information on battery voltages, brake current limits, acceleration ramp rates, speed limits, lift capacities, lubrication specifications, hydraulic systems, steering pumps, tire sizes, and fuse ratings. The summaries are organized by component or system and list applicable model numbers and factory settings.
Hyster d114 (e2.00 xms europe) forklift service repair manualfjskkddmmmse
This document provides specifications for service and repair of electric forklifts, including:
1) Torque values for drive wheel bolts, steer wheel nuts, and spindle nuts. Tire sizes for standard and optional drive and steer tires.
2) Counterweight weights for different forklift models. Hydraulic system relief pressures.
3) Battery specifications including minimum/maximum sizes, weights, and compartment dimensions for different forklift models. Maximum battery heights for standard and raised hoods.
4) Maximum carriage and tilt creep rates at different hydraulic oil temperatures. Mast speeds for different forklift models in lifting and lowering for rated loads and no loads.
Hyster d114 (e1.75 xm europe) forklift service repair manualifksjejdkemm
This document provides specifications and torque values for various components of service repair for E1.50XM E1.75XM E2.00XMS trucks, including:
- Torque values for drive wheel bolts, steer wheel nuts, and spindle nuts
- Sizes for standard and optional drive and steer tires
- Counterweight weights for different models
- Hydraulic system relief pressures
- Battery specifications including sizes, weights, and compartment dimensions for different models
- Mast speed specifications for different models under various load conditions
Hyster d114 (e1.75 xm europe) forklift service repair manualfjsjefksekkksemm
This document provides specifications and torque values for various components of a service repair for an electric forklift model. It includes specifications for the hydraulic system, wheels and tires, mast speeds, battery specifications, and torque values. Key details include relief pressures for the lift, tilt, auxiliary and steering systems, torque values for drive wheel bolts and steer wheel nuts, standard and optional tire sizes, battery compartment sizes and maximum heights for different battery types, maximum carriage and tilt creep rates, and mast lifting and lowering speeds under different load conditions.
Hyster d114 (e1.75 xm europe) forklift service repair manualfdujdfjjsekkem
This document provides specifications for service and repair of various models of electric forklifts, including:
- Torque values for drive wheel bolts, steer wheel nuts, and spindle nuts.
- Standard and optional tire sizes for drive and steer wheels.
- Counterweight sizes for different models.
- Hydraulic system relief pressure specifications.
- Battery compartment sizes and battery specifications for different models.
- Maximum carriage and tilt creep rates at various temperatures.
- Mast speeds for different models under various conditions.
Allis chalmers models 185 tractor service repair manualifksjejdkemm
This document provides an index and service information for Allis-Chalmers tractor models 180, 185, 190, 190XT, 200, and 7000. The index lists components and systems alphabetically with their corresponding paragraph numbers for repair and overhaul instructions. The document also includes condensed service data tables with specifications, capacities and clearances for components. Front system instructions are provided for single wheel tricycle, dual wheel tricycle, and adjustable front axle configurations.
Allis chalmers models 180 tractor service repair manualifksjejdkemm
This shop manual provides service and repair instructions for Allis-Chalmers tractor models 180, 185, 190, 190XT, 200, and 7000. The manual contains an index organized by major systems. It then provides condensed service data tables with specifications, capacities and clearances for each model. The remainder of the manual contains individual paragraphs detailing procedures for repairs, removals, and overhauls of components in each system, including the front system, engine, fuel systems, brakes, transmission, and others.
Cub cadet 7265 compact tractor service repair manualifksjejdkemm
This service manual provides maintenance and repair instructions for various compact tractor models with engine horsepower ratings ranging from 19 to 30 hp. The manual is divided into 9 sections covering general information, different engine types and specifications, power lines, hydraulics, front axles and steering, electronics, sheet metals and structural components, adjustments, and schematics.
Cub cadet 7260 compact tractor service repair manualifksjejdkemm
This service manual provides maintenance and repair instructions for various compact tractor models including the 7000, 7192, 7193, 7194, 7195, 7200, 7205, 7232, 7233, 7234, 7235, 7260, 7265, 7272, 7273, 7274, 7275, 7300, and 7305. The manual contains 9 sections covering general information, engines, power lines, hydraulics, front axles and steering, electronics, sheet metals, fuel tanks, roll bars, adjustments, and schematics.
Allis chalmers models 200 tractor service repair manualifksjejdkemm
This shop manual provides service and repair instructions for Allis-Chalmers tractor models 180, 185, 190, 190XT, 200, and 7000. The manual contains an index organized by major systems. It then provides condensed service data tables with specifications, capacities and clearances for each model. The remainder of the manual contains individual paragraphs detailing procedures for repairs, removals, and overhauls of components in each system, including the front system, engine, fuel systems, brakes, transmission, and others.
Allis chalmers models 190 tractor service repair manualifksjejdkemm
This shop manual provides service and repair instructions for Allis-Chalmers tractor models 180, 185, 190, 190XT, 200, and 7000. The manual contains an index organized by major systems. It then provides condensed service data tables with specifications, capacities and clearances for each model. The remainder of the manual contains individual paragraphs detailing procedures for repairs, removals, and overhauls of components in each system, including the front system, engine, fuel systems, brakes, transmission, and others.
Allis chalmers models 185 tractor service repair manualifksjejdkemm
This shop manual provides service and repair instructions for Allis-Chalmers tractor models 180, 185, 190, 190XT, 200, and 7000. The manual contains an index organized by major systems. It then provides condensed service data tables with specifications, capacities and clearances for each model. The remainder of the manual contains individual paragraphs detailing procedures for repairs, removals, and overhauls of components in each system such as the engine, transmission, brakes, fuel systems and more.
Allis chalmers models 180 tractor service repair manualifksjejdkemm
This shop manual provides service and repair instructions for Allis-Chalmers tractor models 180, 185, 190, 190XT, 200, and 7000. The manual contains an index organized by major systems. It then provides condensed service data tables with specifications, capacities and clearances for each model. The remainder of the manual contains individual paragraphs detailing procedures for repairs and overhauls of components in each system, including the front system, engine, fuel systems, brakes, transmission, and other systems.
New holland tvt170 tractor service repair manualifksjejdkemm
This document provides technical specifications and repair instructions for engines used in CNH tractors models 797 135, 797 145, 797 155, 797 170, 797 190, and 797 195. It includes details on the cylinder block, cylinder head, valves, crankshaft, pistons, lubrication and cooling systems, intake and exhaust systems, and electronic engine control. The document is divided into sections covering the construction and components of the engine, as well as job instructions for maintenance, overhaul and repair procedures.
New holland ts125 a tractor service repair manualifksjejdkemm
This repair manual summary covers procedures for separating major components of TS-series tractors, including:
1. Separating the front axle and front support from the engine.
2. Separating the engine and front support from the transmission.
3. Separating the transmission, engine and front support from the rear axle.
4. Removing the engine from the tractor.
5. Removing the transmission from the tractor.
6. Procedures for removing the cab from tractors equipped with cab suspension.
The summary provides an overview of the contents and procedures covered in the repair manual for disassembling the main systems and components of TS-series tractors.
New holland ts110 tractor service repair manualifksjejdkemm
This document is a repair manual containing specifications for various systems of TS90, TS100, and TS110 vehicles including the engine, electrical system, hydraulic systems, braking and steering systems, power train, front axle, power take-off, and air conditioning. It provides detailed technical specifications, measurements, clearances, and other parameters for proper repair and maintenance of these vehicles. The document is organized into sections covering the various vehicle systems.
New holland td70 tractor service repair manualifksjejdkemm
This document is the service manual for TD60-TD95 straddle mount model tractors. It contains sections on general information, the engine system, clutches, mechanical transmission (12x4), reverser (12x12), and other systems. Each section provides specifications, views, removal and installation instructions, and troubleshooting information for the components covered.
New holland t7550 tractor service repair manualifksjejdkemm
The document is a service manual that provides technical specifications, diagrams, and repair/maintenance procedures for engine and powertrain components of tractor models T7510-T7550. It contains sections covering the engine crankcase, valve drive, cylinder heads, connecting rods/pistons, crankshaft, fuel injection system, turbocharger, intake/exhaust, cooling system, and lubrication system. Repair technicians can use this manual to service engine and transmission issues, locate specifications, and perform repairs.
New holland t7540 tractor service repair manualifksjejdkemm
This document is a service manual for tractor models T7510 through T7550. It contains instructions for servicing various systems of the tractors, including the engine, transmission, axles, hydraulics, electrical systems, and more. The manual is organized by system with numbered sections and subsections providing specifications, component locations, maintenance procedures, and other technical information to aid in servicing the tractors. Safety information, instructions on using the manual, and torque specifications for fasteners are provided at the beginning.
New holland t8.360 tractor service repair manualifksjejdkemm
This document is a service manual for CNH America LLC tractor models T8.275, T8.300, T8.330, T8.360, T8.390, and T8.420. The manual contains sections on the engine, power coupling, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, pneumatic system, hitches and implements, steering, cab climate control, electrical systems, platform and cab, and safety information. Each section provides detailed information, specifications, and repair procedures for components and systems of the tractors.
New holland t6.120 tractor service repair manualifksjejdkemm
This document is a service manual that provides maintenance and repair information for various tractor models and components. It contains over 50 sections organized by technical area, with each section dedicated to a specific subsystem or component and numbered for reference. The sections cover topics such as the engine, transmission, axles, hydraulics, electrical systems, and more. Each section provides detailed instructions and component specifications to service the corresponding system.
New holland ls180.b skid steer loader service repair manualifksjejdkemm
The document provides technical information on repairing and maintaining various systems for construction equipment, including hydraulic, electrical, lighting, and more. It includes specifications, diagrams, maintenance procedures, and troubleshooting steps. Each system is broken down into components and subassemblies, with detailed instructions provided for tasks like cleaning, testing, removing, and installing parts.
New holland c232 200 series compact track loader service repair manualifksjejdkemm
This document is a service manual for New Holland 200 Series skid steer loaders and compact track loaders, covering models C227, C232, C238, L213, L215, L218, L220, L223, L225, and L230. The manual contains sections on hydraulic, pneumatic, electrical and electronic systems, engines and PTO systems, transmissions, axles, brakes, steering, frames, cabs, user controls, positioning, tool attachment, hitching, digging and landscaping attachments. Safety precautions and general specifications such as welding instructions are provided at the beginning.
Komatsu wf600 t 1 trash compactor and loader parts catalogue manual - sn 1000...ifksjejdkemm
This document provides parts information for a WF600T-1 excavator with serial numbers 10001 and up. It includes lists of parts for the engine and electrical systems, torque converter, transmission, drive shaft, differential, wheels, steering controls, frame, work equipment controls, and identification plates. The parts are organized by section and include the part number, name, quantity, and serial number range.
This document provides repair procedures for various components of a lift truck, including the counterweight, hood, overhead guard, LED lights, and operator restraint system. It describes removing and installing the counterweight, which involves installing eyebolts and a lifting device. The hood repair section notes the gas assist cylinders and wiring harness that need to be disconnected. Safety warnings are provided throughout regarding stability when components are removed and not operating the lift truck without an overhead guard.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Allis chalmers models 185 tractor service repair manualifksjejdkemm
This document provides an index and service information for Allis-Chalmers tractor models 180, 185, 190, 190XT, 200, and 7000. The index lists components and systems alphabetically with their corresponding paragraph numbers for repair and overhaul instructions. The document also includes condensed service data tables with specifications, capacities and clearances for components. Front system instructions are provided for single wheel tricycle, dual wheel tricycle, and adjustable front axle configurations.
Allis chalmers models 180 tractor service repair manualifksjejdkemm
This shop manual provides service and repair instructions for Allis-Chalmers tractor models 180, 185, 190, 190XT, 200, and 7000. The manual contains an index organized by major systems. It then provides condensed service data tables with specifications, capacities and clearances for each model. The remainder of the manual contains individual paragraphs detailing procedures for repairs, removals, and overhauls of components in each system, including the front system, engine, fuel systems, brakes, transmission, and others.
Cub cadet 7265 compact tractor service repair manualifksjejdkemm
This service manual provides maintenance and repair instructions for various compact tractor models with engine horsepower ratings ranging from 19 to 30 hp. The manual is divided into 9 sections covering general information, different engine types and specifications, power lines, hydraulics, front axles and steering, electronics, sheet metals and structural components, adjustments, and schematics.
Cub cadet 7260 compact tractor service repair manualifksjejdkemm
This service manual provides maintenance and repair instructions for various compact tractor models including the 7000, 7192, 7193, 7194, 7195, 7200, 7205, 7232, 7233, 7234, 7235, 7260, 7265, 7272, 7273, 7274, 7275, 7300, and 7305. The manual contains 9 sections covering general information, engines, power lines, hydraulics, front axles and steering, electronics, sheet metals, fuel tanks, roll bars, adjustments, and schematics.
Allis chalmers models 200 tractor service repair manualifksjejdkemm
This shop manual provides service and repair instructions for Allis-Chalmers tractor models 180, 185, 190, 190XT, 200, and 7000. The manual contains an index organized by major systems. It then provides condensed service data tables with specifications, capacities and clearances for each model. The remainder of the manual contains individual paragraphs detailing procedures for repairs, removals, and overhauls of components in each system, including the front system, engine, fuel systems, brakes, transmission, and others.
Allis chalmers models 190 tractor service repair manualifksjejdkemm
This shop manual provides service and repair instructions for Allis-Chalmers tractor models 180, 185, 190, 190XT, 200, and 7000. The manual contains an index organized by major systems. It then provides condensed service data tables with specifications, capacities and clearances for each model. The remainder of the manual contains individual paragraphs detailing procedures for repairs, removals, and overhauls of components in each system, including the front system, engine, fuel systems, brakes, transmission, and others.
Allis chalmers models 185 tractor service repair manualifksjejdkemm
This shop manual provides service and repair instructions for Allis-Chalmers tractor models 180, 185, 190, 190XT, 200, and 7000. The manual contains an index organized by major systems. It then provides condensed service data tables with specifications, capacities and clearances for each model. The remainder of the manual contains individual paragraphs detailing procedures for repairs, removals, and overhauls of components in each system such as the engine, transmission, brakes, fuel systems and more.
Allis chalmers models 180 tractor service repair manualifksjejdkemm
This shop manual provides service and repair instructions for Allis-Chalmers tractor models 180, 185, 190, 190XT, 200, and 7000. The manual contains an index organized by major systems. It then provides condensed service data tables with specifications, capacities and clearances for each model. The remainder of the manual contains individual paragraphs detailing procedures for repairs and overhauls of components in each system, including the front system, engine, fuel systems, brakes, transmission, and other systems.
New holland tvt170 tractor service repair manualifksjejdkemm
This document provides technical specifications and repair instructions for engines used in CNH tractors models 797 135, 797 145, 797 155, 797 170, 797 190, and 797 195. It includes details on the cylinder block, cylinder head, valves, crankshaft, pistons, lubrication and cooling systems, intake and exhaust systems, and electronic engine control. The document is divided into sections covering the construction and components of the engine, as well as job instructions for maintenance, overhaul and repair procedures.
New holland ts125 a tractor service repair manualifksjejdkemm
This repair manual summary covers procedures for separating major components of TS-series tractors, including:
1. Separating the front axle and front support from the engine.
2. Separating the engine and front support from the transmission.
3. Separating the transmission, engine and front support from the rear axle.
4. Removing the engine from the tractor.
5. Removing the transmission from the tractor.
6. Procedures for removing the cab from tractors equipped with cab suspension.
The summary provides an overview of the contents and procedures covered in the repair manual for disassembling the main systems and components of TS-series tractors.
New holland ts110 tractor service repair manualifksjejdkemm
This document is a repair manual containing specifications for various systems of TS90, TS100, and TS110 vehicles including the engine, electrical system, hydraulic systems, braking and steering systems, power train, front axle, power take-off, and air conditioning. It provides detailed technical specifications, measurements, clearances, and other parameters for proper repair and maintenance of these vehicles. The document is organized into sections covering the various vehicle systems.
New holland td70 tractor service repair manualifksjejdkemm
This document is the service manual for TD60-TD95 straddle mount model tractors. It contains sections on general information, the engine system, clutches, mechanical transmission (12x4), reverser (12x12), and other systems. Each section provides specifications, views, removal and installation instructions, and troubleshooting information for the components covered.
New holland t7550 tractor service repair manualifksjejdkemm
The document is a service manual that provides technical specifications, diagrams, and repair/maintenance procedures for engine and powertrain components of tractor models T7510-T7550. It contains sections covering the engine crankcase, valve drive, cylinder heads, connecting rods/pistons, crankshaft, fuel injection system, turbocharger, intake/exhaust, cooling system, and lubrication system. Repair technicians can use this manual to service engine and transmission issues, locate specifications, and perform repairs.
New holland t7540 tractor service repair manualifksjejdkemm
This document is a service manual for tractor models T7510 through T7550. It contains instructions for servicing various systems of the tractors, including the engine, transmission, axles, hydraulics, electrical systems, and more. The manual is organized by system with numbered sections and subsections providing specifications, component locations, maintenance procedures, and other technical information to aid in servicing the tractors. Safety information, instructions on using the manual, and torque specifications for fasteners are provided at the beginning.
New holland t8.360 tractor service repair manualifksjejdkemm
This document is a service manual for CNH America LLC tractor models T8.275, T8.300, T8.330, T8.360, T8.390, and T8.420. The manual contains sections on the engine, power coupling, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, pneumatic system, hitches and implements, steering, cab climate control, electrical systems, platform and cab, and safety information. Each section provides detailed information, specifications, and repair procedures for components and systems of the tractors.
New holland t6.120 tractor service repair manualifksjejdkemm
This document is a service manual that provides maintenance and repair information for various tractor models and components. It contains over 50 sections organized by technical area, with each section dedicated to a specific subsystem or component and numbered for reference. The sections cover topics such as the engine, transmission, axles, hydraulics, electrical systems, and more. Each section provides detailed instructions and component specifications to service the corresponding system.
New holland ls180.b skid steer loader service repair manualifksjejdkemm
The document provides technical information on repairing and maintaining various systems for construction equipment, including hydraulic, electrical, lighting, and more. It includes specifications, diagrams, maintenance procedures, and troubleshooting steps. Each system is broken down into components and subassemblies, with detailed instructions provided for tasks like cleaning, testing, removing, and installing parts.
New holland c232 200 series compact track loader service repair manualifksjejdkemm
This document is a service manual for New Holland 200 Series skid steer loaders and compact track loaders, covering models C227, C232, C238, L213, L215, L218, L220, L223, L225, and L230. The manual contains sections on hydraulic, pneumatic, electrical and electronic systems, engines and PTO systems, transmissions, axles, brakes, steering, frames, cabs, user controls, positioning, tool attachment, hitching, digging and landscaping attachments. Safety precautions and general specifications such as welding instructions are provided at the beginning.
Komatsu wf600 t 1 trash compactor and loader parts catalogue manual - sn 1000...ifksjejdkemm
This document provides parts information for a WF600T-1 excavator with serial numbers 10001 and up. It includes lists of parts for the engine and electrical systems, torque converter, transmission, drive shaft, differential, wheels, steering controls, frame, work equipment controls, and identification plates. The parts are organized by section and include the part number, name, quantity, and serial number range.
This document provides repair procedures for various components of a lift truck, including the counterweight, hood, overhead guard, LED lights, and operator restraint system. It describes removing and installing the counterweight, which involves installing eyebolts and a lifting device. The hood repair section notes the gas assist cylinders and wiring harness that need to be disconnected. Safety warnings are provided throughout regarding stability when components are removed and not operating the lift truck without an overhead guard.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
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2. 8000 SRM 1113 Counterweights
Wheels and Tires
Item Specification
Torque Value of Drive Wheel Bolts 330 N•m (243 lbf ft)
Torque Value of Steer Wheel Nuts (Pneumatic) 155 N•m (114 lbf ft)
Torque Value of Spindle Nut for Steer Wheels 68 N•m (50 lbf ft), loosen, then
3 N•m (2 lbf ft)
Size of Standard Drive Tires 18 × 5 × 12-1/8*
Size of Optional Drive Tires 18 × 5 × 12-1/8*
Size of Standard Steer Tires 14 × 4-1/2 × 8*
Size of Optional Steer Tires 15 × 5 × 11-1/4*
*Electric Compound Tires are available in smooth or lug tread. Polyurethane and nonmarking compounds
are only available on smooth tread. NEVER mix types of tread or tire compound on the same truck.
Counterweights
Model Weight
+30 kg (66 lb)
0 kg (0 lb)
E25Z 337 kg (743 lb)
E1.50XM, (E30Z) 514 kg (1133 lb)
E1.75XM (E35Z) 626 kg (1380 lb)
E2.00XMS (E40ZS) 739 kg (1629 lb)
1
3. Capacities 8000 SRM 1113
Hydraulic System
Table 1. Manual Control Valve
Item Specification
Relief Pressure, Lift System 17.9 ±0.7 MPa (2600 ±100 psi)
Relief Pressure, Tilt System 15.75 ±0.7 MPa (2250 ±100 psi)
Relief Pressure, Auxiliary 15.75 ±0.7 MPa (2250 ±100 psi)
Relief Pressure, Steering System 5709 ±248 kPa (828 ±36 psi)
*Oil temperature 54 to 66 C (130 to 150 F).
Table 2. E-Hydraulic Control Valve
Item Specification
Relief Pressure, Lift System (Primary Relief Valve) 17.9 ±0.7 MPa (2600 ±100 psi)
Relief Pressure, Tilt System and Auxiliary Functions
(Secondary Relief Valve)
15.5 ±0.7 MPa (2250 ±100 psi)
Relief Pressure, Steering System 5709 ±248 kPa (828 ±36 psi)
Oil temperature 54 to 66 C (130 to 150 F).
Capacities
Item Specification
Hydraulic System (Full Mark On Dipstick)* 11.3 liter (3.0 gal)
Differential/Speed Reducer 2.9 liter (3.1 qt)
Brake Fluid 0.24 liter (0.5 pt)
Hydraulic Pump Capacities**
Large Lift Pump 19 cc/rev. (1.16 in3
/rev.)
Steering Pump 4.23 cc/rev. (0.26 in3
/rev.)
*Check after all air is removed from the system and with the mast fully lowered.
**Oil temperature at 54 to 66 C (130 to 150 F).
2
4. 8000 SRM 1113 Battery Specifications
Battery Specifications
Battery Size Minimum/
Maximum*
Weight
Model
Min.
Compartment
Size
Length × Width Length Width
Mini-
mum
Maxi-
mum
E25Z 794 kg
(1750 lb)
E1.50XM
(E30Z)
839 kg
(1850 lb)
E1.75XM
(E35Z)
839 kg
(1850 lb)
E2.00XM
(E40ZS)
695 × 879 mm
(27.4 × 34.6 in.)
784/876 mm
(30.9/34.5 in.)
839 kg
(1850 lb)
E25Z 794 kg
(1750 lb)
E1.50XM
(E30Z)
839 kg
(1850 lb)
E1.75XM
(E35Z)
839 kg
(1850 lb)
E2.00XM
(E40ZS)
695 × 909 mm
(27.4 × 35.8 in.)
784/907 mm
(30.9/35.7 in.)
654/692 mm
(25.8/
27.2 in.)
839 kg
(1850 lb)
1132 kg
(2496 lb)
617 mm (24.3 in.) = maximum height for all batteries. This dimension is 31.75 mm (1.25 in.) less with
optional battery rollers.
Tolerances of the battery compartment are +3 and 0 mm (+0.12 and 0 in.). The battery size column
shows the size range that will permit the battery to still fit into a battery compartment.
Battery compartment length is front to back. Width is side to side. The length dimension of the battery
must fit within the battery compartment side-to-side dimension with a clearance of 0 to 13 mm (0 to 0.5 in.)
maximum. Battery width must fit within the battery compartment front-to-back dimension.
WARNING
The battery must fit the battery compartment so that the battery restraint system will operate
correctly. Use only batteries with the correct length shown in this table. Adjust the spacer plate
and side spacers to prevent the battery from moving more than 13 mm (0.5 in.) forward or back-
ward.
3
5. Battery Specifications 8000 SRM 1113
BATTERY HEIGHT SPECIFICATIONS (HOODS AND BATTERY TYPES)
Maximum Height - Standard Hood
Cell Connectors and Terminals
Model Battery Type With Battery
Tray*
With Cell
Cap** Electrically
Insulated***
Not
Electrically
Insulated**
E1.50-1.75XM
(E25-35Z),
E2.00XMS
(E40ZS)
I
594 mm
(23.4 in.)
594 mm
(23.4 in.)
574 mm
(22.6 in.)
E1.50-1.75XM
(E25-35Z)),
E2.00XMS
(E40ZS)
II, III
607 mm
(23.9 in.)
NA NA NA
NA = Not Applicable
BATTERY TYPES
TYPE I - Battery without a cover as part of the battery.
TYPE II - Battery with a cover that is flat and is fastened to case of battery. Cover opens from FRONT
OR REAR when installed in lift truck.
TYPE III - Battery with a cover that is flat and is fastened to case of battery. Cover opens from SIDE
when installed in lift truck.
*Battery Types II and III bottom of battery to highest point (top of cover or top of hinge).
**Minimum height below top of battery tray is 4 mm (0.16 in.).
***Minimum height below top of battery tray is 0.5 mm (0.02 in.).
WARNING
The battery must fit the battery compartment so that the battery restraint system will operate
correctly. Use only batteries with the correct length shown in the table above. Adjust the spacer
plate and side spacers to prevent the battery from moving more than 13 mm (0.5 in.) forward,
backward, or to the side.
4
6. 8000 SRM 1113 Battery Specifications
Maximum Height - Raised Hood
Cell Connectors and Terminals
Model Battery Type With Battery
Tray*
With Cell
Cap** Electrically
Insulated***
Not
Electrically
Insulated**
E1.50-1.75XM
(E25-35Z)),
E2.00XMS
(E40ZS)
I
625 mm
(24.6 in.)
627 mm
(24.7 in.)
607 mm
(23.9 in.)
E1.50-1.75XM
(E25-35Z)),
E2.00XMS
(E40ZS)
II, III
640 mm
(25.2 in.)
NA NA NA
NA = Not Applicable
BATTERY TYPES
TYPE I - Battery without a cover as part of the battery.
TYPE II - Battery with a cover that is flat and is fastened to case of battery. Cover opens from FRONT
OR REAR when installed in lift truck.
TYPE III - Battery with a cover that is flat and is fastened to case of battery. Cover opens from SIDE
when installed in lift truck.
*Battery Types II and III bottom of battery to highest point (top of cover or top of hinge).
**Minimum height below top of battery tray is 4 mm (0.16 in.).
***Minimum height below top of battery tray is 0.5 mm (0.02 in.).
WARNING
The battery must fit the battery compartment so that the battery restraint system will operate
correctly. Use only batteries with the correct length shown in the table above. Adjust the spacer
plate and side spacers to prevent the battery from moving more than 13 mm (0.5 in.) forward,
backward, or to the side.
5
7. Mast Speeds 8000 SRM 1113
Maximum Carriage and Tilt Creep Rates
Vertical Creep at Carriage Tilt Creep at Cylinder Rod
Hydraulic Oil
Temperature mm/Min in./Min /Min mm/Min in./Min
20 C (68 F) 2.2 mm 0.09 in. 0.10 0.63 mm 0.03 in.
30 C (86 F) 3.3 mm 0.13 in. 0.15 0.95 mm 0.04 in.
40 C (104 F) 6.3 mm 0.25 in. 0.29 1.83 mm 0.07 in.
50 C (122 F) 10.0 mm 0.39 in. 0.47 2.97 mm 0.12 in.
60 C (140 F) 14.6 mm 0.57 in. 0.68 4.30 mm 0.17 in.
Mast Speeds
E25-35Z, E40ZS MAST SPEEDS (36 AND 48 VOLT) AMERICAS
AC or DC Motor and 19 cc (1.16 in.3
) Lift Pump*
Lifting Lowering
Rated Load No Load Rated Load No Load
Model Mast V
m/sec ft/min m/sec ft/min m/sec ft/min m/sec ft/min
Two-
Stage
LFL
36
48
0.396
0.508
78
100
0.544
0.681
107
134
0.508 100 0.472 93
Two-
Stage
FFL
36
48
0.396
0.508
78
100
0.538
0.671
106
132
0.462 91 0.371 73
E25Z
Three-
Stage
FFL
36
48
0.386
0.498
76
98
0.518
0.650
102
128
0.478 94 0.411 81
Two-
Stage
LFL
36
48
0.381
0.488
75
96
0.544
0.681
107
134
0.508 100 0.472 93
Two-
Stage
FFL
36
48
0.376
0.483
74
95
0.538
0.671
106
132
0.462 91 0.371 73
E30Z
Three-
Stage
FFL
36
48
0.366
0.478
72
94
0.518
0.650
102
128
0.478 94 0.411 81
LFL = Limited Free Lift
FFL = Full Free Lift
*Oil temperature 54 to 66 C (130 to 150 F). Lifting speeds (valve fully open) ±10% acceptable. No Load
lowering speeds are minimum values. Rated Load lowering speeds are maximum values. Load center is
610 mm (24 in.).
6
8. 8000 SRM 1113 Mast Speeds
AC or DC Motor and 19 cc (1.16 in.3
) Lift Pump*
Lifting Lowering
Rated Load No Load Rated Load No Load
Model Mast V
m/sec ft/min m/sec ft/min m/sec ft/min m/sec ft/min
Two-
Stage
LFL
36
48
0.361
0.467
71
92
0.544
0.681
107
134
0.508 100 0.472 93
Two-
Stage
FFL
36
48
0.356
0.467
70
92
0.538
0.671
106
132
0.462 91 0.371 73
E35Z
Three-
Stage
FFL
36
48
0.351
0.457
69
90
0.518
0.650
102
128
0.478 94 0.411 81
Two-
Stage
LFL
36
48
0.340
0.447
67
88
0.544
0.681
107
134
0.508 100 0.472 93
Two-
Stage
FFL
36
48
0.335
0.447
66
88
0.538
0.671
106
132
0.462 91 0.371 73
E40ZS
Three-
Stage
FFL
36
48
0.330
0.437
65
86
0.518
0.650
102
128
0.478 94 0.411 81
LFL = Limited Free Lift
FFL = Full Free Lift
*Oil temperature 54 to 66 C (130 to 150 F). Lifting speeds (valve fully open) ±10% acceptable. No Load
lowering speeds are minimum values. Rated Load lowering speeds are maximum values. Load center is
610 mm (24 in.).
7
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10. 1600 SRM 720 Description
General
This section has the description and repair procedures for the steering housing and the steering control unit.
Additional information on parts of the steering system can be found in the Steering Axle and Hydraulic
System service manual sections for your lift truck.
Description
The steering column assembly uses a steering con-
trol unit with hose connections on the bottom of the
unit. The steering housing has mounts for the steer-
ing column and the steering control unit. The steer-
ing wheel is installed on the steering column. See
Figure 1. The housing is adjustable and is held in po-
sition by a latch. The position of the housing can be
changed for operator comfort. The steering housing
is also the mount for control levers and some instru-
ment clusters.
The steering system is a hydraulic system that does
not have a mechanical connection between the steer-
ing wheel and the steering axle. The control of the
steering is through a hydraulic circuit.
If the hydraulic pump for the steering system does
not operate, steering is still possible. A check valve
permits the steering control unit to control the steer-
ing cylinder. The lift truck is difficult to steer when
the steering pump is not operating, but the steer-
ing control unit can operate the steering cylinder and
make steering possible.
NOTE: INSTRUMENT CLUSTER NOT SHOWN.
H2.00-3.20XM (H40-65XM) SHOWN.
1. STEERING WHEEL
2. STEERING
COLUMN
3. STEERING
CONTROL UNIT
4. COLUMN TILT
LEVER
5. LATCH
6. COVER
7. COWL
8. MOUNT
Figure 1. Steering Housing Assembly
1
11. Operation 1600 SRM 720
Operation
The steering control unit is a rotary valve operated by
the steering wheel. See Figure 2. During the steer-
ing operation, the steering control unit controls the
direction and amount of oil flow to the steering cylin-
der. The steering cylinder in the axle actuates the
steering linkage to move the steer tires. Hydraulic
oil returns from the steering cylinder to the steering
control unit and then to the hydraulic tank.
Turning the steering wheel actuates three main
parts of the steering control unit: the spool for the
control section, the sleeve for the control section, and
the rotor in the metering section. When the steering
wheel is not moving, the spool and sleeve are held
in the NEUTRAL (center) position by springs. Dur-
ing this time, oil flows freely through the steering
control unit but none flows to the steering cylinder.
As the steering wheel is turned, the spool just be-
gins to rotate. The springs try to move the sleeve to
keep the NEUTRAL position between the spool and
sleeve. However, the necessary force to turn the ro-
tor is greater than the pressure of the springs. The
springs begin to bend, letting the spool move a small
amount within the sleeve. The spool stops moving
when it touches the center pin. In this position, the
holes in the sleeve and the spool are aligned. Oil com-
ing into the control unit flows to the metering section.
More rotation of the steering wheel causes the spool
to rotate the pin. This action causes the rotation of
the sleeve and the rotor in the metering section. The
oil then flows to one side of the steering cylinder. Oil
from the other side of the cylinder returns through
the control section of the steering control unit.
When the steering wheel stops moving, the meter-
ing action in the metering section also stops. The
NEUTRAL position springs return the sleeve to the
NEUTRAL position, stopping oil flow to or from the
cylinder. The pressure stays in the steering cylinder
to keep the steer tires in position. Oil from the pump
flows through the steering control unit to the tank or
other parts of the system. To return the steer wheels
to the straight position, the steering wheel must be
rotated in the opposite direction. The steering con-
trol unit will operate as described, but all parts will
rotate in the opposite direction.
2
12. 1600 SRM 720 Operation
1. SPRING SET
2. SPOOL
3. SLEEVE
4. CENTER PIN
5. GEAR SET
6. CONTROL SECTION
7. METERING SECTION
Figure 2. Steering Control Unit
3
13. Steering Wheel and Column Assembly Repair 1600 SRM 720
Steering Wheel and Column Assembly Repair
The upper end of the steering shaft has splines for the
steering wheel. A large hex nut holds the steering
wheel onto the steering column. The horn button is
the cover for the center of the steering wheel. The
lower end of the steering column has splines or a tang
to engage the steering control unit. See Figure 5 and
Figure 6.
The steering column assembly is adjustable and held
in position by a latch. The position of the steering col-
umn assembly can be changed as needed for different
operator requirements. An access cover on the steer-
ing column gives access to the steering control unit,
key switch, horn switch, and if installed, the direc-
tion switch.
ASSEMBLY COMPONENTS, REMOVE
NOTE: This procedure is for the removal of all com-
ponents of the steering column assembly. All compo-
nents are not often removed for a repair procedure.
Do only those steps of the procedure necessary to re-
move the required component. See Figure 5 and Fig-
ure 6.
WARNING
The hydraulic hoses must be connected to the
correct ports or the steering system will not op-
erate as expected, which can cause damage or
personal injury. Make sure the hoses are iden-
tified and connected correctly.
CAUTION
Disconnect the negative battery cable on inter-
nal combustion trucks. Disconnect the battery
connector on electric trucks. Disconnect the
battery before removing any covers.
1. Attach a tag on the battery connector or negative
cable stating DO NOT CONNECT BATTERY.
Move the steering column to the most FOR-
WARD position. Remove the column tilt lever.
Remove the upper and lower access covers from
the steering column.
2. Remove the key switch and static strap from the
housing of the steering column. Make an identi-
fication of the electric wires and disconnect them
from the key switch.
3. On units with the Direction Control Handle,
Remove the direction switch assembly from the
housing of the steering column. Make an identi-
fication of the electric wires and disconnect them
from the direction switch. See Figure 3.
NOTE: DIRECTION CONTROL HANDLE ASSEMBLY
FOR MODELS J2.00-3.20XM [J40-65Z] (A416/B416),
E1.50-2.00XM [E25-35Z, E40ZS] (E114/F114),
N30XMH, AND N30XMH2 (C210), V30ZMD (D210/
E210), E3.50-5.50XL, E4.50XLS (E70-120Z, E100ZS)
(D098/E098), AND E2.00-3.20XM [E45-65Z] (G108)
IS SHOWN. OTHER TRUCK DIRECTION CONTROL
HANDLE ASSEMBLIES ARE SIMILAR.
1. DIRECTION SWITCHES
2. SHIFT LEVER ASSEMBLY
3. SCREW
4. ELECTRICAL CONNECTORS
Figure 3. Direction Control Handle Assembly
4. Remove the plastic rivets that fasten the bracket
for the horn switch to the housing of the steering
column. Move the horn switch and bracket away
from the steering column. See Figure 5 and Fig-
ure 6.
4
14. 1600 SRM 720 Steering Wheel and Column Assembly Repair
CAUTION
If a puller tool is used to remove steering wheel
from steering column, be careful not to damage
the horn wires.
5. Remove the horn button assembly and electrical
wires. Remove the large hex nut and the steer-
ing wheel from the shaft. A puller tool makes
removal of the steering wheel easier, but not all
steering wheels have puller holes.
6. On lift truck models J2.00-3.20XM (J40-
60XM2) (A216), E1.50-1.75XM, E2.00XMS
(E25-40XM2S) (D114), N30XMH, N30XMH2
(C210), and E2.00-3.20XM (E45-65XM2) (F108)
units, remove the optical encoder housing and
optical encoder from the steering column. Make
an identification of the electrical wires and dis-
connect them from the assemblies. See Figure 5.
7. On lift truck models J2.00-3.20XM [J40-
65Z] (A416/B416), E1.50-2.00XM [E25-35Z,
E40ZS] (E114/F114), V30ZMD (D210/E210),
E3.50-5.50XL, E4.50XLS (E70-120Z, E100ZS)
(D098/E098), and E2.00-3.20XM [E45-65Z]
(G108), disconnect the connector. Remove the
two capscrews and steering sensor from the
steering column. See Figure 6.
8. Make an identification of the hydraulic hoses
at the steering control unit so they can be con-
nected correctly during assembly. See Figure 4,
Figure 5, Figure 6, and the WARNING in the
beginning of this section. Some hydraulic hoses
have fittings that will permit disconnection at
the steering control unit. Disconnect the other
hydraulic hoses at the base of the cowl, the
control valve, or the steering pump. Remove
all mount clamps so that the hoses will turn
freely and not become twisted. Disconnect the
hydraulic hoses at the bottom of the steering
control unit. Install plugs at all hoses and ports
to prevent dirt from entering the steering hy-
draulic system.
1. HYDRAULIC HOSE ENDS
2. HOSE PORTS
3. STEERING CONTROL UNIT
4. SCREWS
5. HORN SWITCH
Figure 4. Hydraulic Hose Connections
9. If your model of lift truck has an instrument
cluster that wraps around the steering col-
umn, remove the instrument cluster. The
removal procedures for the instrument clus-
ter can be found in the service manual sec-
tions Instrument Cluster 2200 SRM 514 for
models H2.00-3.20XM (H40-65XM) (H177),
S1.50-1.75XM, S2.00XMS (S25-40XM) (D010)
and H1.50-1.75XM, H2.00XMS (H25-35XM,
H40XMS) (E001), or Electrical System,
Replacement, Checks, and Adjustments
Trucks with EV-100/200ZX or SR (SEM)
and SP Motor Controllers 2200 SRM
560 for models E1.50-1.75XM (E25-35XM2)
(D114), E2.00XMS (E40XM2S), E2.00-3.20XM
(E45-65XM2) (F108), and J2.00-3.20XM
(J40-60XM2) (A216).
10. If there is a instrument cluster on the steering
column housing, disconnect all plugs connected
to the display panel.
5
16. 1600 SRM 720 Steering Wheel and Column Assembly Repair
Legend for Figure 5
NOTE: * NOT INCLUDED ON LIFT TRUCK MODELS H2.00-3.20XM (H40-65XM) (H177), S1.50-1.75XM,
S2.00XMS (S25-40XM) (D010), AND H1.50-1.75XM, H2.00XMS (H25-35XM, H40XMS (E001)
1. ON-DEMAND STEERING COMPONENTS
2. UPPER ACCESS COVER
3. BRACKET
4. PIVOT (STEERING) SHAFT
5. PLATE
6. LOCKWASHER
7. CAPSCREW
8. LOCK NUT
9. SCREW
10. STATIC GROUND PATCH
11. LOWER ACCESS COVER
12. COLUMN TILT LEVER
13. PUSH ROD
14. LATCH
15. SPRING
16. WASHER
17. COTTER PIN
18. PIN
19. STEERING CONTROL UNIT
20. PLUG (WITHOUT TURN SIGNAL)
21. OPTICAL ENCODER HOUSING*
22. GEAR*
23. OPTICAL ENCODER*
24. HORN BUTTON ASSEMBLY
25. STEERING WHEEL
26. STEERING COLUMN
27. RETURN SPRING
28. LARGE HEX NUT
29. INPUT
30. RIGHT TURN
31. LEFT TURN
32. RETURN
33. PLASTIC RIVET
11. Remove the tilt stop screw located at the bottom
left side of the steering column bracket.
12. Remove the capscrews, lockwashers, and lock
plates that fasten the steering column to the
pivots on the lift truck. Remove the steering col-
umn from the lift truck. Make sure the electric
wires and the hydraulic hoses are not damaged
as the steering column is removed.
13. Remove the four capscrews that hold the steer-
ing column to the bracket. Remove the four cap-
screws or nuts that fasten the steering control
unit to the steering column.
STEERING CONTROL UNIT,
DISASSEMBLE
1. Place the steering pump into a soft jaw vise with
the splined shaft facing down.
2. Remove the hydraulic fittings and the special
screws, and rotate the steering pump 90 degrees
sideways in the vise. Discard the O-rings. See
Figure 7.
3. Remove the end cover, spacer, gear housing,
and gear from the steering pump. Discard the
O-rings.
4. Remove the cardan shaft from the spool assem-
bly.
5. Remove the check ball, ball stop, and emergency
steering ball from the pump housing.
6. Remove the spool assembly from the pump hous-
ing.
NOTE: To help with installation of the thrust bearing
assembly, note the positions of the thrust washers
on either side of the thrust bearing while performing
Step 7.
7. Remove the thrust bearing assembly from the
shaft end of the spool assembly.
8. Remove the retaining ring from the spool assem-
bly.
9. Press the cross pin out of the spool assembly.
10. Press the spool from the sleeve and remove the
springs from the spool. Press the spool from the
sleeve and remove the springs from the spool.
11. Remove the shaft seals from the pump housing.
Discard the seals.
7