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HOW INVESTING IN WASTE HEAT TO POWER TODAY SUPPORTS CCUS TOMORROW
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HOW INVESTING IN WASTE HEAT TO POWER TODAY SUPPORTS CCUS TOMORROW
1.
© 2022 Kanin Energy Proprietary
& Confidential How Investing in Waste Heat to Power Today Supports Carbon Capture Tomorrow Proprietary & Confidential October 19th 2022
2.
Agenda 1.Carbon Capture Overview 2.The
Logic of Waste Heat to Power & Carbon Capture 3.Kanin Energy’s Value Add 2 Proprietary & Confidential © 2022 Kanin Energy
3.
Carbon Capture Overview Proprietary
& Confidential © 2022 Kanin Energy
4.
Four General Categories
of Carbon Capture Tech 1. Post-combustion capture: • Remove most of the CO2 from the combustion products just before they are vented to the atmosphere • Three prominent approaches: • Chemical absorption/adsorption: An amine-based solvent or a solid sorbent absorbs CO2 from a gas at low temperatures • Membrane separation: the CO2 is separated by selective passage through membranes driven by a pressure differential • Phase separation (Cryogenic): CO2 is separated by cooling gas to temperatures close to the frost point where the CO2 de-sublimates 2. Direct air capture: • The ambient air moves over some chemical that selectively react with CO2 and allow the other components of air to pass through • Once the CO2 is captured, heat is applied to release the CO2 from the chemical and also to regenerate it for another cycle of capture 3. Pre-combustion capture: • The feedstock is partially oxidized in steam and oxygen under high temperatures and pressures to form synthesis gas (mixture of predominantly H2, CO, and CO2 ) • CO2 is captured and separated and the H2–rich fuel is combusted 4. Oxyfuel combustion capture: • Fuel is burnt in a mixture of oxygen and recycled flue gases 4 Proprietary & Confidential © 2022 Kanin Energy
5.
5 Proprietary & Confidential ©
2022 Kanin Energy • Remove most of the CO2 from the combustion products before they are vented to the atmosphere • Post-combustion carbon capture system requires the exhaust gas to be cooled down to effectively capture the CO2 • Chemical absorption and membrane separation systems are promising from both large-scale efficacy and cost standpoints • Both power and / or heat are required • Exhaust gas requires some preconditioning (SOx, NOx, and particulate removal) for the post- combustion carbon capture process • Flue gas composition (CO2 concentration) is the most significant cost driver – more concentrated CO2 is more economic to recover Post-combustion Carbon Capture
6.
6 Proprietary & Confidential ©
2022 Kanin Energy Schematic of amine post-combustion carbon capture process • Post-combustion carbon capture system requires the exhaust gas to be cooled down to ~60°C (typical gas turbine exhaust 460- 520°C) • A solvent (amine) absorbs the CO2 at low temperatures and the cleaned flue gas is vented to the atmosphere • Power and heat are both required in chemical systems • Rich CO2 solution is transported a stripper to be heated and release a highly pure CO2 stream. This can be achieved with waste heat from the exhaust • CO2 is cooled down, stored and/or transported • The amine solution is cooled down and directed back to the absorber to repeat the Post-combustion Carbon Capture – Chemical Absorption Systems
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• Membrane post-combustion
carbon capture requires the exhaust gas to be cooled down to ~100°C (typical GT exhaust 460-520°C) • The exhaust will be pressurized to go through a set of membranes that will selectively isolate CO2 from the stream • Membrane systems require power but not heat • The exhaust needs to have a pressure gradient to effectively cross the membranes • After the secondary membrane, a portion of the cleaned exhaust will be recirculated to increase the carbon capture rate of the system 7 Proprietary & Confidential © 2022 Kanin Energy Post-combustion Carbon Capture – Membrane Separation Systems Schematic of membrane separation post-combustion carbon capture process
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2022 Kanin Energy Comparison of Chemical Absorption & Separation Systems Chemical Absorption (Amine) Energy requirements: Heat: 2.6 – 3.2 GJ / tCO2 Electricity*: 0.10 – 0.15 GJ / tCO2 Pros Cons ‒ Established commercial technology ‒ Multiple designs and providers ‒ Efficient at large scale ‒ Sorbent material is cheap and widely available ‒ Capex dominated by equipment size ‒ Thermal regeneration & electrical pumping loads ‒ Amines subject to degradation from O2 and impurities Membrane Separation Energy requirements: Heat: 0 GJ / tCO2 Electricity*: 2.6 – 3.0 GJ / tCO2 Pros Cons ‒ Smaller footprint ‒ Economically scale down to small applications ‒ Can efficiently scale to smaller exhaust streams ‒ Short start-up time ‒ Requires compression ‒ Scales less efficiently at larger exhaust flows ‒ Unknown long term membrane stability ‒ Emerging technology Phase Separation (Cryogenic) Energy requirements: Heat: 0 GJ / tCO2 Electricity*: 2.5 – 2.8 GJ / tCO2 Pros Cons ‒ Less energy intensive ‒ Can capture above 90% capture rate ‒ Reduced equipment cost and energy required for CO2 compression ‒ Capex dominated by equipment size ‒ Large cooling loads ‒ Emerging technology ‒ Uneconomical for dilute CO2 streams *Excludes required compression.
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The Logic of
Waste Heat to Power & Carbon Capture Proprietary & Confidential © 2022 Kanin Energy
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Organic Rankine Cycle
Conversion Process Waste Heat to Power Process 10 Proprietary & Confidential © 2022 Kanin Energy • Many industrial processes vent exhaust flue gas containing a significant amount of wasted energy that can be converted into electricity • Organic Rankine Cycle (ORC) turbines are closed loop systems using an organic fluid that heats up to drive a turbine • Ideal heat sources are temperatures greater than 150°C / 300°F • Kanin uses off-the-shelf technology with proven deployments (such as Exergy and Turboden) • Kanin is technology agnostic, picking the best tech for the application How Waste Heat to Power Works
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Post-combustion Carbon Capture
+ Waste Heat to Power • The WHP installation generates electricity by cooling down exhaust fluid from ~450°C to 130°C • Post-combustion carbon capture requires the exhaust gas to be further cooled ~60°C for chemical absorption or ~100°C for membrane separation • WHP supports carbon capture by partially cooling the exhaust to temperatures required for post-combustion carbon capture • Some of the original wasted thermal energy from the exhaust can be used to meet the heat required for the carbon capture process • Power required for the carbon capture plant can be supplied from the electricity produced by the ORC system 11 Proprietary & Confidential © 2022 Kanin Energy Post-combustion Carbon Capture With ORC System
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2022 Kanin Energy The Building Blocks of the Business Case WHP Only Capex: • Full capital cost of the WHP system Products: • 24 / 7 carbon-free power • Renewable Energy Credits or Carbon Offsets Operating Considerations: • WHP installation can be remote operated • Fully self-sufficient system when running • Start-up load can be from the grid, storage, or backup generator Emissions: • Scope 2 emissions reduction Carbon Capture Only Capex: • Full capital cost of the Carbon Capture system Products: • Value for the captured carbon as defined by the regulatory stick or carrot that exists Operating Considerations: • Power must be purchased from the grid – carbon reduction impact is lessened without a green grid • Heat is required – this may involve burning gas which emits carbon Emissions: • Scope 1 emissions reduction WHP + Carbon Capture Only Capex: • Planning for a combined system can realize capex savings, even if only one part is initially built Products: • 24 / 7 carbon-free power • Renewable Energy Credits or Carbon Offsets • Value for the captured carbon Operating Considerations: • Carbon-free power is generated to run the carbon capture system • Heat that is already cooled via the WHP system is available to the carbon capture system Emissions: • Scope 1 and Scope 2 emissions reduction
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• Assumptions: • Site
elevation: 250m • Average ambient temperature: 12°C • Grid carbon intensity: 0.74 tCO2 / MWh 13 Proprietary & Confidential © 2022 Kanin Energy Illustrative WHP + Carbon Capture Project *Results in this section are based on indicative average values of energy requirements. The utilization and storage energy requirements were assumed to be the same for both cases and excluded from our analysis. WHP Only WHP + Amine WHP + Membranes WHP + Cryogenic Outlet Temperature After ORC (°C) ~130 ~300 ~130 ~130 ORC Electrical Output (MWe) 10 – 11 5 – 6 10 – 11 10 – 11 Heat Required for Carbon Capture (MWth) 0 24 – 25 0 0 Power Required for Carbon Capture (MWe) 0 4 – 5 16 – 17 13 – 14 Net Available Power (MWe) 10 – 11 0.7 – 1 -5.5 – -6.5 -3.3 – -3.6 Annual CO2 Captured (tCO2) 0 190,000 – 200,000 190,000 – 200,000 190,000 – 200,000 Carbon Capture Capacity (%) ~90% ~90% ~90% ~90% Annual CO2 Avoided From Power (tCO2) 58,000 – 60,000 3,500 – 5,000 -34,000 – - 35,000 -18,500 – - 20,000 Total Annual CO2 Avoided (tCO2) 58,000 – 60,000 197,000 – 200,000 159,000 – 164,000 175,000 – 176,000 • Turbine quantity and model: 3 x Solar Mars 100s • Exhaust temperature and flow rate: 485°C @ 42.6 kg/s • CO2 content: 4% Vol • Uptime: 90%
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© 2022 Kanin Energy Proprietary
& Confidential Proprietary & Confidential Kanin Energy’s Value Add
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2022 Kanin Energy Heat Wasted at Industrial Facilities 42% of energy we actually use ends up as “work” 58% of energy ends as rejected energy, including waste heat
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Hard to Decarbonize
Sectors 16 Proprietary & Confidential © 2022 Kanin Energy Natural Gas Cement Iron & Steel Others • Chemicals • Fertilizer • Biomass • Refineries • Hydrogen Natural gas compressor stations have consistent heat at high temperatures and offer simple and safe integration Waste heat is generated in the process of transforming raw materials into clinker for concrete. Kilns heat materials to over 2,500 degrees F All facets of the steel industry, from primary ore processing to recycling and rolling, emit large quantities of waste heat 1,900 MW Potential Glass is made by melting silica. Power can be generated either at primary facilities where glass is made, or from shaping and molding operations where it is formed into usable shapes. Glass 2,500 MW Potential 665 MW Potential 340 MW Potential
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About Kanin Energy “Kanin
Energy is a clean energy company that focuses on transforming industrial waste heat into emission free baseload power “ 17 Proprietary & Confidential © 2022 Kanin Energy At no cost to facilities. In fact, we pay them.
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Status Quo Vs
Kanin Energy Partners Don’t Pay, Develop or Operate the Project Industrial Facility DevelopmentCapital Provider Engineering / Construction Organic Rankine Cycle Turbine Creates Electricity Energy and Carbon Offset Revenues 18 Proprietary & Confidential © 2022 Kanin Energy The Business Model Waste Heat Atmosphere Industrial Facility Waste Heat Status Quo The Kanin Approach
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How Partners Benefit Bottom
Line • Additional revenue • No investment • Energy savings Why Now 19 Proprietary & Confidential © 2022 Kanin Energy • ESG investors pressure companies to act • Policy trends favor clean energy • Grid firming with clean baseload power • Improvements in ORC technology • Carbon pricing improves returns • Recession tool to combat a downturn • Availability of capital for distributed energy Brand • ESG branding • Circular economy • Decarbonized product Operations • Non-intrusive • Low maintenance • Option to operate Other Benefits • Hedge against fluctuating energy prices • Energy resiliency & reliability • Business diversification
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Kanin Energy’s Technical
Execution Experience Technical Experience and Highlights 20 Proprietary & Confidential © 2022 Kanin Energy • Over 50 MW of Organic Rankine Cycle projects designed, developed, constructed and operating across North America • Approximately 2 million MW-hrs of electrical power production to date • Deployments in Western Canada, and the northeast US • Experience using ORMAT and Turboden systems Kanin Energy’s technical team has over 12 years of proven experience developing, designing and constructing successful Organic Rankine Cycle systems. The team has core competency in: • Resource assessment and feasibility studies • ORC system selection • Facility integration & tie-in design • Thermal oil system design • Cooling system design, including aerial and water-cooling systems • EPC management • Reducing cost and schedule through templating and modularization
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Kanin Energy’s Commercial
Execution Experience 21 Proprietary & Confidential © 2022 Kanin Energy Kanin Energy’s commercial team has over 13 years of proven experience related to the commercial developments of clean energy and WHP projects: • Interconnection and regulatory approvals • Power Purchase Agreements & Offtake Agreements • Contract development, negotiation and management • Policy development and engagement • Creation of new energy standards and government programming • Financial structuring and capital formation Commercial Experience and Highlights • $125M in WHP projects managed from design, development and construction. • Over $250M capital deployment in organic waste-to-energy projects across North America • Managed and negotiated over 70MW of power projects in energy, capacity and ancillary services markets • Over 450 MW of Organic Rankine Cycle projects scoped across North America in PJM, MISO, ERCOT, NYISO, WECC, AESO, IESO
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Three Concluding Points 1.
Waste heat to power can supply all or most of the electricity required by the carbon capture plant • This reduces the cost of capturing CO2 and makes the carbon capture project energy self-sufficient 2. Developing a WHP project today will precondition the flue gas, chiefly through cooling, for a carbon capture project in the future • This reduces the capital investment for the carbon capture plant 3. Kanin Energy works with partners to monetize waste heat and can optimize projects for future integration with carbon capture systems • Waste heat to power can improve carbon capture economics and efficacy 22 Proprietary & Confidential © 2021 Kanin Energy
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Proprietary & Confidential ©
2022 Kanin Energy 23 Dan Forget Director of Businesss Development Kanin Energy 713-564-6618 dforget@kaninenergy.com www.kaninenergy.com Jake Bainbridge Chief Technology Officer Kanin Energy 646-868-8219 jake@kaninenergy.com www.kaninenergy.com