This document provides guidance on precautions for disassembling and assembling excavator components. It discusses cleaning the machine before work, inspecting components, preparing tools and work areas, and proper handling of parts. Specific precautions are given for disassembling, assembling, bleeding air from hydraulic systems, and using floating seals and nylon slings. Standard terminology for maintenance is also defined.
Fiat kobelco e40.2 sr mini crawler excavator service repair manualfjskksmem
This document provides specifications and component information for an excavator model. It includes sections on machine dimensions, specifications and performance, machine and component weights, transportation requirements, crawler shoe and bucket types, and engine specifications including a performance curve. The document lists key components of the excavator and their names. It provides the necessary technical details and requirements for maintenance, repairs, and inspections of the machine.
Fiat kobelco e30.2 sr mini crawler excavator service repair manualfjskksmem
This document provides safety precautions and guidelines for repairing and maintaining excavators. It covers preparing for disassembly, safety procedures for hydraulic and electrical systems, inspection and replacement of parts, reassembly, and installation. Proper cleaning, documentation, use of protective equipment, and bleeding of hydraulic systems are emphasized.
Clark cmc15 20 sl forklift service repair manualfjskksmem
This 3-sentence summary provides the high-level and essential information from the document:
This service manual provides specifications and repair instructions for various models of forklifts manufactured by Samsung, including the SF12-20SD/L/G and SF15-20SLC models. The manual is divided into chapters covering each main system, and sections within chapters cover specific groups to make content easy to understand. Safety precautions are outlined at the beginning to ensure repairs are performed safely.
Fiat kobelco sl30 b skid steer loader service repair manualfjskksmem
This document provides standard torque specifications for various types of hardware including:
- Decimal and metric bolts, nuts, and studs of different grades
- Steel hydraulic fittings including 37 degree flare fittings, straight threads with O-rings, split flange mounting bolts, O-ring face seal ends, and O-ring boss ends
- Pipe fittings and lock nuts
Torque values are specified based on the size and grade of the hardware. The document is intended to provide torque values when special specifications are not given for maintenance and repair.
Clark cmp50 75s dl forklift service repair manualfjskksmem
The document is a service manual that provides information for servicing a forklift truck. It contains 3 sections:
1. The foreword section outlines the purpose and organization of the manual, how to read it, safety symbols used, and general safety precautions.
2. The general specifications section identifies the main components of the forklift truck.
3. The power train section provides an overview of the powertrain system and instructions for disassembling the transmission.
Komatsu PW110R-1 Hydraulic Excavator Service Repair Manual SN:2260000001 and upfjskemdmnfjemmd
This is the Highly Detailed factory service repair manual for theKOMATSU PW110R-1 HYDRAULIC EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KOMATSU PW110R-1 HYDRAULIC EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Structure and Function
Testing and Adjusting
Disassembly and Assembly
Maintenance Standard
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveKOMATSU PW110R-1 HYDRAULIC EXCAVATOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Hitachi ex1200 5 excavator service repair manualfhhsjdkmem
This document provides guidelines for disassembling and assembling components of an excavator. It includes precautions for cleaning parts, using matching marks, inspecting components, and bleeding air from hydraulic systems. Proper techniques are described for handling items like floating seals, nylon slings, and following terminology for maintenance standards. Tightening torque specifications are also provided for numerous excavator components.
Hitachi ex1200 5 c excavator service repair manualfhhsjdkmem
This document provides guidelines for disassembling and assembling components of an excavator. It includes precautions for cleaning parts, using matching marks, inspecting components, and bleeding air from hydraulic systems. Proper techniques are described for handling items like floating seals, nylon slings, and following terminology for maintenance standards. Tightening torque specifications are also provided for numerous excavator components.
Fiat kobelco e40.2 sr mini crawler excavator service repair manualfjskksmem
This document provides specifications and component information for an excavator model. It includes sections on machine dimensions, specifications and performance, machine and component weights, transportation requirements, crawler shoe and bucket types, and engine specifications including a performance curve. The document lists key components of the excavator and their names. It provides the necessary technical details and requirements for maintenance, repairs, and inspections of the machine.
Fiat kobelco e30.2 sr mini crawler excavator service repair manualfjskksmem
This document provides safety precautions and guidelines for repairing and maintaining excavators. It covers preparing for disassembly, safety procedures for hydraulic and electrical systems, inspection and replacement of parts, reassembly, and installation. Proper cleaning, documentation, use of protective equipment, and bleeding of hydraulic systems are emphasized.
Clark cmc15 20 sl forklift service repair manualfjskksmem
This 3-sentence summary provides the high-level and essential information from the document:
This service manual provides specifications and repair instructions for various models of forklifts manufactured by Samsung, including the SF12-20SD/L/G and SF15-20SLC models. The manual is divided into chapters covering each main system, and sections within chapters cover specific groups to make content easy to understand. Safety precautions are outlined at the beginning to ensure repairs are performed safely.
Fiat kobelco sl30 b skid steer loader service repair manualfjskksmem
This document provides standard torque specifications for various types of hardware including:
- Decimal and metric bolts, nuts, and studs of different grades
- Steel hydraulic fittings including 37 degree flare fittings, straight threads with O-rings, split flange mounting bolts, O-ring face seal ends, and O-ring boss ends
- Pipe fittings and lock nuts
Torque values are specified based on the size and grade of the hardware. The document is intended to provide torque values when special specifications are not given for maintenance and repair.
Clark cmp50 75s dl forklift service repair manualfjskksmem
The document is a service manual that provides information for servicing a forklift truck. It contains 3 sections:
1. The foreword section outlines the purpose and organization of the manual, how to read it, safety symbols used, and general safety precautions.
2. The general specifications section identifies the main components of the forklift truck.
3. The power train section provides an overview of the powertrain system and instructions for disassembling the transmission.
Komatsu PW110R-1 Hydraulic Excavator Service Repair Manual SN:2260000001 and upfjskemdmnfjemmd
This is the Highly Detailed factory service repair manual for theKOMATSU PW110R-1 HYDRAULIC EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KOMATSU PW110R-1 HYDRAULIC EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Structure and Function
Testing and Adjusting
Disassembly and Assembly
Maintenance Standard
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveKOMATSU PW110R-1 HYDRAULIC EXCAVATOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Hitachi ex1200 5 excavator service repair manualfhhsjdkmem
This document provides guidelines for disassembling and assembling components of an excavator. It includes precautions for cleaning parts, using matching marks, inspecting components, and bleeding air from hydraulic systems. Proper techniques are described for handling items like floating seals, nylon slings, and following terminology for maintenance standards. Tightening torque specifications are also provided for numerous excavator components.
Hitachi ex1200 5 c excavator service repair manualfhhsjdkmem
This document provides guidelines for disassembling and assembling components of an excavator. It includes precautions for cleaning parts, using matching marks, inspecting components, and bleeding air from hydraulic systems. Proper techniques are described for handling items like floating seals, nylon slings, and following terminology for maintenance standards. Tightening torque specifications are also provided for numerous excavator components.
Komatsu pc12 r 8 hydraulic excavator service repair manual snf30001 and upfjsjekkdmnem
The document provides instructions for removing and installing various engine components on an excavator, including the starter motor, alternator, fuel pump group, injection nozzles, and cylinder head. Safety precautions are outlined, and the steps for each removal and installation procedure are provided, along with the appropriate torque specifications.
Komatsu pc20 r 8 hydraulic excavator service repair manual sn 10001 and upfjsjekkdmnem
This document is a shop manual for Komatsu PC20R, PC25R, and PC27R-8 excavators. It contains safety precautions and outlines the manual's organization. The manual is divided into sections covering general information, structure and function, testing and adjusting, disassembly and assembly, maintenance standards, and other topics. It provides technical information and instructions to aid technicians in performing repairs and maintenance on these excavator models.
Komatsu pc15 r 8 hydraulic excavator service repair manual sn f21803 and upfjsjekkdmnem
- The document provides instructions for removing and installing various engine components, including the starter motor, alternator, injection pump, injection nozzles, and cylinder head.
- The procedures note important steps like disconnecting the battery and draining coolant before removal. Precautions are provided for items under pressure.
- Reinstallation is the reverse of removal, noting proper torque specifications and checks like fuel injection timing adjustment.
Komatsu pc20 r 8 hydraulic excavator service repair manual snf30001 and upifkskjdksmem
The document provides instructions for removing a starter motor from an excavator. It begins by disconnecting the negative terminal of the battery. Then it lists the following steps: 1) Remove the cabin, 2) Move the operator's cab forward completely, 3) Loosen bolts and remove a cover, 4) Disconnect electrical connections to the starter motor, 5) Loosen mounting bolts and remove the starter motor. Safety precautions are emphasized throughout.
Daewoo doosan dx420 lc 5 excavator service repair manual serial number 10001 ...ufjdjfjksekkmm
This document provides instructions for removing the cylinder head from a Doosan DX420LC-5 excavator engine. The steps include removing the exhaust manifold, fuel and intake manifolds, injectors, rocker arm assembly, and other components. It emphasizes the importance of cleaning fuel system components thoroughly before dismantling to prevent dirt introduction. All parts must be marked and reinstalled in their original positions.
Komatsu wd600 1 wheel dozer service repair manual (sn 10001 and up)GingerHines
This document provides important safety instructions for repairing and servicing machines. It emphasizes that proper repair techniques described in the manual are safe methods. Some operations require specially designed tools from Komatsu. Symbols are used to mark safety precautions that should always be followed carefully. The document outlines general precautions like wearing protective equipment, preparing the work area safely, using lifting equipment properly, and taking safety measures for different repair operations.
Komatsu pc27 r 8, pc27r-8 (deluxe) hydraulic excavator service repair manualifkskjdksmem
The document provides instructions for the removal and installation of various components on an excavator. It begins with general safety precautions for working on machinery. It then provides step-by-step instructions for removing and installing components like the starter motor, alternator, injection pump, nozzle holder, and water coolant pump. Precautions and torque specifications are included for each job.
Komatsu pc27 r 8, pc27r-8 (deluxe) hydraulic excavator service repair manualjfdjskmdmme
This document provides information on the structure, testing, removal/installation, and maintenance of components. It contains sections on structure and function, testing and adjusting, removal and installation, and maintenance standards. The document emphasizes safety precautions, such as wearing protective equipment, blocking parts from movement, and releasing pressures slowly. It provides instructions on how to read the manual, including page numbering, added pages, revisions, and symbols used to mark important information.
Komatsu WA430-5 Wheel Loader Service Repair Manual SN:60001 and upfujdfjjsekkemm
This is the Highly Detailed factory service repair manual for theKOMATSU WA430-5 WHEEL LOADER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KOMATSU WA430-5 WHEEL LOADER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General
Structure, function and maintenance standard
Testing and adjusting
Disassembly and assembly
Others
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveKOMATSU WA430-5 WHEEL LOADER Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Hitachi zaxis zx 85 usblc 3 excavator service repair manualjfjskekdhnejd
This document provides guidelines for disassembling and assembling excavator components. It outlines important precautions such as cleaning parts, using matching marks, inspecting components, and bleeding air from hydraulic systems. Proper procedures are described for tasks like removing and installing floating seals. The document also includes torque specifications for various excavator bolts and nuts.
Hitachi zaxis 210 w wheeled excavator service repair manualfhhsjdkmem
This document provides instructions and specifications for disassembling and assembling parts of a machine. It lists additional reference materials that should be consulted. It explains that the manual is divided into three portions covering operational principles, troubleshooting, and workshop information. It provides page numbering conventions and describes the organization of sections and groups within the manual. It also includes a table specifying torque values for different bolt diameters.
Hitachi zaxis 670 lch 3 excavator service repair manualfjskekazswdmme
The document provides maintenance information for hydraulic excavators, including:
1) Precautions and guidelines for disassembling and assembling excavator components safely and properly, such as cleaning parts, using matching marks, and bleeding air from hydraulic systems.
2) Specifications for tightening torques for bolts and nuts, as well as guidelines for piping joints and periodic replacement of parts.
3) Procedures for painting excavator components.
4) Instructions for bleeding air from the hydraulic oil tank.
Hitachi zaxis 30 u 2 excavator service repair manualfjskekazswdmme
This document contains sections and groups from two manuals related to an excavator: a workshop manual and a technical manual.
The workshop manual contains 5 sections with groups related to general information, the upperstructure, undercarriage, front attachment, and engine. It provides information on disassembly and assembly, tightening, painting, bleeding air, and operating the floor tilting device.
The technical manual contains sections on specifications, systems, component operation, and troubleshooting. It includes groups related to the control system, hydraulic system, electrical system, pump device, swing device, and testing operational performance and components.
Hitachi zaxis 27 u 2 excavator service repair manualfhhsjdkmem
The document contains sections and groups from a workshop manual. The Section 1 General Information contains groups on precautions for disassembling and assembling, tightening, painting, bleeding air from hydraulic systems, and operating floor tilting devices. It provides details on cleaning machines, inspection, preparing tools, and proper procedures for disassembly, assembly, bleeding air, and using nylon slings. Tightening specifications and torque values are also included.
Hitachi zaxis 280 lcn excavator service repair manualfjkskmmdmme
The document provides precautions for disassembling and assembling an excavator. It discusses cleaning the machine before work, inspecting components, preparing tools and workspace, and proper procedures for disassembly and reassembly. Specific guidance is given for bleeding air from hydraulic systems, handling floating seals, and using nylon slings safely. Proper maintenance, cleanliness, inspection, tool use, and safety practices are emphasized throughout.
Hitachi zaxis 210 h excavator service repair manualfjskekazswdmme
The document provides precautions and guidelines for disassembling and assembling an excavator. It discusses cleaning the machine before work, inspecting components, preparing tools and workspace, and proper procedures for disassembly and assembly. Specific precautions are given for removing and installing hydraulic components and bleeding air from lines. Proper handling and inspection of seals, slings, and replacement of parts is also covered. Standard terminology for maintenance work is defined.
Hitachi zaxis 210 lc excavator service repair manualfhhsjdkmem
The document provides precautions and guidelines for disassembling and assembling an excavator. It discusses cleaning the machine before disassembly, inspecting components, preparing tools and workspace, and proper procedures for disassembly and assembly. Specific precautions are given for removing and installing hydraulic components and bleeding air from the system. Guidelines are also provided for handling floating seals, using nylon slings, and definitions of maintenance terminology.
Hitachi zaxis 270 lc excavator service repair manualfhjsekfksemert
The document provides precautions for disassembling and assembling an excavator. It discusses cleaning the machine before work, inspecting components, preparing tools and workspace, and proper procedures for disassembly and reassembly. Specific guidance is given for bleeding air from hydraulic systems, handling floating seals, and using nylon slings safely. Proper maintenance, cleanliness, inspection, tool use, and following guidelines are emphasized to correctly service the machine and prevent damage or injury.
HITACHI ZAXIS 240 EXCAVATOR Service Repair Manualfusjejjsekkdmm
This is the Highly Detailed factory service repair manual for theHITACHI ZAXIS 240 EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.HITACHI ZAXIS 240 EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Manual Consists of the following separate Part No:
Technical Manual (Operational Principle) Vol. No. TO178-E
Technical Manual (Troubleshooting) Vol.No. TT178-E
Workshop Manual Vol.No. W178-E
Electrical Circuit Diagram
Workshop Manual Covers:
Safety
General Information
Upperstructure
Undercarriage
Front Attachment
Engine
Technical Manual (Operational Principle) Covers:
General
System
Component Operation
Technical Manual (Troubleshooting) Covers:
Operational Performance Test
Troubleshooting
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveHITACHI ZAXIS 240 EXCAVATOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Hitachi ex5500 6 hydraulic excavator service repair manualjfjskekdhnejd
This document contains workshop manuals for servicing an excavator organized by section and group. Section 1 covers general information including precautions for disassembling/assembling, tightening specifications, painting procedures, and bleeding air from hydraulic systems. Section 2 covers systems in the upperstructure such as the cab, swing device, control valve, and lift cylinders. Section 3 covers the undercarriage including the swing bearing, travel device, and track components. Section 4 covers the front attachment. The technical manuals sections provide operational principles, system descriptions, and component operation procedures. The final sections cover operational performance testing and troubleshooting.
Hitachi ex8000 excavator service repair manualfhhsjdkmem
The document provides precautions and guidelines for disassembling and assembling an excavator. It discusses cleaning the machine before disassembly, inspecting components, preparing tools and workspace, and proper procedures for disassembly and assembly. Specific precautions are given for removing and installing hydraulic components and bleeding air from the system. The document also provides terminology for maintenance standards and cautions for using nylon slings.
Hitachi zaxis 180 w wheeled excavator service repair manualjfjskekdhnejd
This document provides precautions and guidelines for disassembling and assembling an excavator. It discusses cleaning the machine before work, inspecting components, and preparing the work area. It outlines steps for disassembling like draining fluids, marking parts, and cleaning components. Guidelines for assembling include cleaning parts, replacing seals, applying liquid gasket, and using matching marks. The document also describes bleeding air from the hydraulic system after work and provides terminology for maintenance standards.
Komatsu pc12 r 8 hydraulic excavator service repair manual snf30001 and upfjsjekkdmnem
The document provides instructions for removing and installing various engine components on an excavator, including the starter motor, alternator, fuel pump group, injection nozzles, and cylinder head. Safety precautions are outlined, and the steps for each removal and installation procedure are provided, along with the appropriate torque specifications.
Komatsu pc20 r 8 hydraulic excavator service repair manual sn 10001 and upfjsjekkdmnem
This document is a shop manual for Komatsu PC20R, PC25R, and PC27R-8 excavators. It contains safety precautions and outlines the manual's organization. The manual is divided into sections covering general information, structure and function, testing and adjusting, disassembly and assembly, maintenance standards, and other topics. It provides technical information and instructions to aid technicians in performing repairs and maintenance on these excavator models.
Komatsu pc15 r 8 hydraulic excavator service repair manual sn f21803 and upfjsjekkdmnem
- The document provides instructions for removing and installing various engine components, including the starter motor, alternator, injection pump, injection nozzles, and cylinder head.
- The procedures note important steps like disconnecting the battery and draining coolant before removal. Precautions are provided for items under pressure.
- Reinstallation is the reverse of removal, noting proper torque specifications and checks like fuel injection timing adjustment.
Komatsu pc20 r 8 hydraulic excavator service repair manual snf30001 and upifkskjdksmem
The document provides instructions for removing a starter motor from an excavator. It begins by disconnecting the negative terminal of the battery. Then it lists the following steps: 1) Remove the cabin, 2) Move the operator's cab forward completely, 3) Loosen bolts and remove a cover, 4) Disconnect electrical connections to the starter motor, 5) Loosen mounting bolts and remove the starter motor. Safety precautions are emphasized throughout.
Daewoo doosan dx420 lc 5 excavator service repair manual serial number 10001 ...ufjdjfjksekkmm
This document provides instructions for removing the cylinder head from a Doosan DX420LC-5 excavator engine. The steps include removing the exhaust manifold, fuel and intake manifolds, injectors, rocker arm assembly, and other components. It emphasizes the importance of cleaning fuel system components thoroughly before dismantling to prevent dirt introduction. All parts must be marked and reinstalled in their original positions.
Komatsu wd600 1 wheel dozer service repair manual (sn 10001 and up)GingerHines
This document provides important safety instructions for repairing and servicing machines. It emphasizes that proper repair techniques described in the manual are safe methods. Some operations require specially designed tools from Komatsu. Symbols are used to mark safety precautions that should always be followed carefully. The document outlines general precautions like wearing protective equipment, preparing the work area safely, using lifting equipment properly, and taking safety measures for different repair operations.
Komatsu pc27 r 8, pc27r-8 (deluxe) hydraulic excavator service repair manualifkskjdksmem
The document provides instructions for the removal and installation of various components on an excavator. It begins with general safety precautions for working on machinery. It then provides step-by-step instructions for removing and installing components like the starter motor, alternator, injection pump, nozzle holder, and water coolant pump. Precautions and torque specifications are included for each job.
Komatsu pc27 r 8, pc27r-8 (deluxe) hydraulic excavator service repair manualjfdjskmdmme
This document provides information on the structure, testing, removal/installation, and maintenance of components. It contains sections on structure and function, testing and adjusting, removal and installation, and maintenance standards. The document emphasizes safety precautions, such as wearing protective equipment, blocking parts from movement, and releasing pressures slowly. It provides instructions on how to read the manual, including page numbering, added pages, revisions, and symbols used to mark important information.
Komatsu WA430-5 Wheel Loader Service Repair Manual SN:60001 and upfujdfjjsekkemm
This is the Highly Detailed factory service repair manual for theKOMATSU WA430-5 WHEEL LOADER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KOMATSU WA430-5 WHEEL LOADER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General
Structure, function and maintenance standard
Testing and adjusting
Disassembly and assembly
Others
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveKOMATSU WA430-5 WHEEL LOADER Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Hitachi zaxis zx 85 usblc 3 excavator service repair manualjfjskekdhnejd
This document provides guidelines for disassembling and assembling excavator components. It outlines important precautions such as cleaning parts, using matching marks, inspecting components, and bleeding air from hydraulic systems. Proper procedures are described for tasks like removing and installing floating seals. The document also includes torque specifications for various excavator bolts and nuts.
Hitachi zaxis 210 w wheeled excavator service repair manualfhhsjdkmem
This document provides instructions and specifications for disassembling and assembling parts of a machine. It lists additional reference materials that should be consulted. It explains that the manual is divided into three portions covering operational principles, troubleshooting, and workshop information. It provides page numbering conventions and describes the organization of sections and groups within the manual. It also includes a table specifying torque values for different bolt diameters.
Hitachi zaxis 670 lch 3 excavator service repair manualfjskekazswdmme
The document provides maintenance information for hydraulic excavators, including:
1) Precautions and guidelines for disassembling and assembling excavator components safely and properly, such as cleaning parts, using matching marks, and bleeding air from hydraulic systems.
2) Specifications for tightening torques for bolts and nuts, as well as guidelines for piping joints and periodic replacement of parts.
3) Procedures for painting excavator components.
4) Instructions for bleeding air from the hydraulic oil tank.
Hitachi zaxis 30 u 2 excavator service repair manualfjskekazswdmme
This document contains sections and groups from two manuals related to an excavator: a workshop manual and a technical manual.
The workshop manual contains 5 sections with groups related to general information, the upperstructure, undercarriage, front attachment, and engine. It provides information on disassembly and assembly, tightening, painting, bleeding air, and operating the floor tilting device.
The technical manual contains sections on specifications, systems, component operation, and troubleshooting. It includes groups related to the control system, hydraulic system, electrical system, pump device, swing device, and testing operational performance and components.
Hitachi zaxis 27 u 2 excavator service repair manualfhhsjdkmem
The document contains sections and groups from a workshop manual. The Section 1 General Information contains groups on precautions for disassembling and assembling, tightening, painting, bleeding air from hydraulic systems, and operating floor tilting devices. It provides details on cleaning machines, inspection, preparing tools, and proper procedures for disassembly, assembly, bleeding air, and using nylon slings. Tightening specifications and torque values are also included.
Hitachi zaxis 280 lcn excavator service repair manualfjkskmmdmme
The document provides precautions for disassembling and assembling an excavator. It discusses cleaning the machine before work, inspecting components, preparing tools and workspace, and proper procedures for disassembly and reassembly. Specific guidance is given for bleeding air from hydraulic systems, handling floating seals, and using nylon slings safely. Proper maintenance, cleanliness, inspection, tool use, and safety practices are emphasized throughout.
Hitachi zaxis 210 h excavator service repair manualfjskekazswdmme
The document provides precautions and guidelines for disassembling and assembling an excavator. It discusses cleaning the machine before work, inspecting components, preparing tools and workspace, and proper procedures for disassembly and assembly. Specific precautions are given for removing and installing hydraulic components and bleeding air from lines. Proper handling and inspection of seals, slings, and replacement of parts is also covered. Standard terminology for maintenance work is defined.
Hitachi zaxis 210 lc excavator service repair manualfhhsjdkmem
The document provides precautions and guidelines for disassembling and assembling an excavator. It discusses cleaning the machine before disassembly, inspecting components, preparing tools and workspace, and proper procedures for disassembly and assembly. Specific precautions are given for removing and installing hydraulic components and bleeding air from the system. Guidelines are also provided for handling floating seals, using nylon slings, and definitions of maintenance terminology.
Hitachi zaxis 270 lc excavator service repair manualfhjsekfksemert
The document provides precautions for disassembling and assembling an excavator. It discusses cleaning the machine before work, inspecting components, preparing tools and workspace, and proper procedures for disassembly and reassembly. Specific guidance is given for bleeding air from hydraulic systems, handling floating seals, and using nylon slings safely. Proper maintenance, cleanliness, inspection, tool use, and following guidelines are emphasized to correctly service the machine and prevent damage or injury.
HITACHI ZAXIS 240 EXCAVATOR Service Repair Manualfusjejjsekkdmm
This is the Highly Detailed factory service repair manual for theHITACHI ZAXIS 240 EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.HITACHI ZAXIS 240 EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Manual Consists of the following separate Part No:
Technical Manual (Operational Principle) Vol. No. TO178-E
Technical Manual (Troubleshooting) Vol.No. TT178-E
Workshop Manual Vol.No. W178-E
Electrical Circuit Diagram
Workshop Manual Covers:
Safety
General Information
Upperstructure
Undercarriage
Front Attachment
Engine
Technical Manual (Operational Principle) Covers:
General
System
Component Operation
Technical Manual (Troubleshooting) Covers:
Operational Performance Test
Troubleshooting
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveHITACHI ZAXIS 240 EXCAVATOR Service Repair Workshop Manual.
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Hitachi zx 140 w 3 (zaxis) hydraulic excavator service repair manual
1.
2. INTRODUCTION
IN-02
SAFETY ALERT SYMBOL AND HEADLINE
NOTATIONS
In this manual, the following safety alert symbol and
signal words are used to alert the reader to the
potential for personal injury of machine damage.
This is the safety alert symbol. When you see this
symbol, be alert to the potential for personal injury.
Never fail to follow the safety instructions prescribed
along with the safety alert symbol.
The safety alert symbol is also used to draw attention
to component/part weights.
To avoid injury and damage, be sure to use appropri-
ate lifting techniques and equipment when lifting
heavy parts.
• CAUTION:
Indicated potentially hazardous situation which
could, if not avoided, result in personal injury or
death.
• IMPORTANT:
Indicates a situation which, if not conformed to the
instructions, could result in damage to the machine.
• NOTE:
Indicates supplementary technical information or
know-how.
UNITS USED
• SI Units (International System of Units) are used in
this manual.
MKSA system units and English units are also
indicated in parenthheses just behind SI units.
Example : 24.5 MPa (250 kgf/cm2
, 3560 psi)
A table for conversion from SI units to other system
units is shown below for reference purposees.
Quantity
To Convert
From
Into Multiply By
MPa kgf/cm2
10.197Pressure
MPa psi 145.0
kW PS 1.360Power
kW HP 1.341
Temperature °C °F °C×1.8+32
km/h mph 0.6214Velocity
min-1
rpm 1.0
Flow rate L/min US gpm 0.2642
mL/rev cc/rev 1.0
Quantity
To Convert
From
Into Multiply By
mm in 0.03937Length
mm ft 0.003281
L US gal 0.2642
L US qt 1.057
Volume
m3
yd3
1.308
Weight kg lb 2.205
N kgf 0.10197Force
N lbf 0.2248
N⋅m kgf⋅m 1.0197Torque
N⋅m lbf⋅ft 0.7375
3. SECTION AND GROUP
CONTENTS
WORKSHOP MANUAL
All information, illustrations and speci-
fications in this manual are based on
the latest product information available
at the time of publication. The right is
reserved to make changes at any time
without notice.
COPYRIGHT(C)2007
Hitachi Construction Machinery Co., Ltd.
Tokyo, Japan
All rights reserved
SECTION 1 GENERAL INFORMATION
Group 1 Precautions for disassembling and Assembling
Group 2 Tightening
Group 3 Painting
Group 4 Bleeding Air from Hydraulic Oil Tank
SECTION 2 UPPERSTRUCTURE
Group 1 Cab
Group 2 Counterweight
Group 3 Main Frame
Group 4 Pump Device
Group 5 Control Valve
Group 6 Swing Device
Group 7 Pilot Valve
Group 8 Electric Lever
Group 9 Signal Control Valve
Group 10 Shockless Valve
Group 11 Solenoid Valve
Group 12 Pilot Shut-Off Solenoid Valve
Group 13 Steering Valve
Group 14 Brake Valve
Group 15 Accumulator Charging Valve
SECTION 3 UNDERCARRIAGE
Group 1 Swing Bearing
Group 2 Travel Motor
Group 3 Center Joint
Group 4 Transmission
Group 5 Axle
Group 6 Axle Lock Cylinder
Group 7 Operate-Check Valve
Group 8 Solenoid Valve
Group 9 Transmission Changeover Solenoid Valve
Group 10 Propeller Shaft
SECTION 4 FRONT ATTACHMENT
Group 1 Front Attachment
Group 2 Cylinder
Group 3 Hose-Rupture Valve
Group 4 Operate-Check Valve
4. TECHNICAL MANUAL (Operational Principle)
SECTION 1 GENERAL
Group 1 Specifications
Group 2 Component Layout
Group 3 Component Specifications
SECTION 2 SYSTEM
Group 1 Controller
Group 2 Control System
Group 3 ECM System
Group 4 Hydraulic System
Group 5 Electrical System
SECTION 3 COMPONENT OPERATION
Group 1 Pump Device
Group 2 Swing Device
Group 3 Control Valve
Group 4 Pilot Valve
Group 5 Electric Lever
Group 6 Transmission
Group 7 Axle
Group 8 Travel Motor
Group 9 Signal Control Valve
Group 10 Steering Valve
Group 11 Brake Valve
Group 12 Others (Upperstructure)
Group 13 Others (Undercarriage)
TECHNICAL MANUAL (Troubleshooting)
SECTION 4 OPERATIONAL PER-
FORMANCE TEST
Group 1 Introduction
Group 2 Standard
Group 3 Engine Test
Group 4 Excavator Test
Group 5 Component Test
SECTION 5 TROUBLESHOOTING
Group 1 Diagnosing Procedure
Group 2 Monitor Unit
Group 3 Dr. ZX
Group 4 ICF
Group 5 Component Layout
Group 6 Troubleshooting A
Group 7 Troubleshooting B
Group 8 Electrical System Inspection
5. CEBW-1-1
SECTION 1
GENERAL
— CONTENTS —
Group 1 Precautions for Disassembling
and Assembling
Precautions for Disassembling and
Assembling ................................................ W1-1-1
Maintenance Standard Terminology ......... W1-1-7
Group 2 Tightening
Tightening Torque Specification.................. W1-2-1
Torque Chart................................................ W1-2-2
Piping Joint.................................................. W1-2-5
Periodic Replacement of Parts ................. W1-2-9
Group 3 Painting
Painting ................................................... W1-3-1
Group 4 Bleeding Air from Hydraulic Oil
Tank
Bleeding Air from Hydraulic Oil tank ...........W1-4-1
7. GENERAL / Precautions for Disassembling and Assembling
W1-1-1
PRECAUTIONS FOR DISASSEMBLING
AND ASSEMBLING
Precautions for Disassembling and Assembling
• Clean the Machine
Thoroughly wash the machine before bringing it into
the shop. Bringing a dirty machine into the shop
may cause machine components to be
contaminated during disassembling/assembling,
resulting in damage to machine components, as
well as decreased efficiency in service work.
• Inspect the Machine
Be sure to thoroughly understand all
disassem-bling/assembling procedures beforehand,
to help avoid incorrect disassembling of
components as well as personal injury.
Check and record the items listed below to prevent
problems from occurring in the future.
• The machine model, machine serial number, and
hour meter reading.
• Reason for disassembly (symptoms, failed parts,
and causes).
• Clogging of filters and oil, water or air leaks, if
any.
• Capacities and condition of lubricants.
• Loose or damaged parts.
• Prepare and Clean Tools and Disassembly Area
Prepare the necessary tools to be used and the
area for disassembling work.
• Precautions for Disassembling
• To prevent dirt from entering, cap or plug the
removed pipes.
• Before disassembling, clean the exterior of the
components and place on a work bench.
• Before disassembling, drain gear oil from the
reduction gear.
• Be sure to provide appropriate containers for
draining fluids.
• Use matching marks for easier reassembling.
• Be sure to use the specified special tools, when
instructed.
• If a part or component cannot be removed after
removing its securing nuts and bolts, do not
attempt to remove it forcibly. Find the cause(s),
then take the appropriate measures to remove it.
• Orderly arrange disassembled parts. Mark and
tag them as necessary.
• Store common parts, such as bolts and nuts with
reference to where they are to be used and in a
manner that will prevent loss.
• Inspect the contact or sliding surfaces of
disassembled parts for abnormal wear, sticking,
or other damage.
• Measure and record the degree of wear and
clearances.
8. GENERAL / Precautions for Disassembling and Assembling
W1-1-2
• Precautions for Assembling
• Be sure to clean all parts and inspect them for
any damage. If any damage is found, repair or
replace part.
• Dirt or debris on the contact or sliding surfaces
may shorten the service life of the machine. Take
care not to contaminate any contact or sliding
surfaces.
• Be sure to replace O-rings, backup rings, and oil
seals with new ones once they are disassembled.
Apply a film of grease before installing.
• Be sure that liquid-gasket-applied surfaces are
clean and dry.
• If an anti-corrosive agent has been used on a
new part, be sure to thoroughly clean the part to
remove the agent.
• Utilize matching marks when assembling.
• Be sure to use the designated tools to assemble
bearings, bushings and oil seals.
• Keep a record of the number of tools used for
disassembly/assembly. After assembling is
complete, count the number of tools, so as to
make sure that no forgotten tools remain in the
assembled machine.
Bleeding Air from Hydraulic System
When hydraulic oil is drained, the suction filter or the
suction lines are replaced, or the removal and in-
stallation of the pump, swing motor, travel motor or
cylinder is done, bleed air from the hydraulic system
in the following procedures:
IMPORTANT: If the engine is started with air
trapped in the hydraulic pump hous-
ing, damage to the pump may result.
If the hydraulic motor is operated
with air trapped in the hydraulic
motor housing, damage to the mo-
tor may result.
If the cylinder is operated with air
trapped in the cylinder tube, dam-
age to the cylinder may result.
Be sure to bleed air before starting
the engine.
• Bleeding Air from Hydraulic Pump
• Remove the air bleeding plug from the top of the
pump and fill the pump housing with hydraulic oil.
• After the pump housing is filled with hydraulic oil,
temporarily tighten the plug. Then, start the en-
gine and run at slow idle speed.
• Slightly loosen the plug to bleed air from the
pump housing until hydraulic oil oozes out.
• After bleeding all the air, securely tighten the
plug.
• Bleeding Air from Travel Motor / Swing Motor
• With the drain plug / hose on travel motor / swing
motor removed, fill the motor case with hydraulic
oil.
9. GENERAL / Precautions for Disassembling and Assembling
W1-1-3
• Bleeding Air from Hydraulic Circuit
• After refilling hydraulic oil, start the engine. While
operating each cylinder, swing motor and travel
motor evenly, operate the machine under light
loads for 10 to 15 minutes. Slowly start each op-
eration (never fully stroke the cylinders during ini-
tial operation stage). As the pilot oil circuit has an
air bleed device, air trapped in the pilot oil circuit
will be bled while performing the above operation
for approx. 5 minutes.
• Reposition the front attachment to check hydrau-
lic oil level.
• Stop the engine. Recheck hydraulic oil level. Re-
plenish oil as necessary.
WCJB-01-04-001
10. GENERAL / Precautions for Disassembling and Assembling
W1-1-4
Floating Seal Precautions
1. In general, replace the floating seal with a new
one after disassembling.
If the floating seal is to be reused, follow these
procedures:
(1) Keep seal rings together as a matched set
with seal ring faces together. Insert a piece of
cardboard to protect surfaces.
(2) Check the slide surface on seal ring (A) for
scuffing, scoring, corrosion, deformation or
uneven wear.
(3) Check O-ring (B) for tears, breaks,
deformation or hardening.
2. If incorrectly assembled, oil leakage or damage
will occur. Be sure to do the following, to prevent
trouble.
(1) Clean the floating seal and seal mounting
bores with cleaning solvent.
Use a wire brush to remove mud, rust or dirt.
After cleaning, thoroughly dry parts with
compressed air.
(2) Clean the floating seal and seal mounting
bores. Check the bore surface for scuffing or
scoring by touching the surface with touch.
(3) Check that the O-ring is not twisted, and that it
is installed correctly on the seal ring.
(4) After installing the floating seal, check that
seal ring surface (A) is parallel with seal
mating face (C) by measuring the distances
(A) and (C) at point (a) and (b), as illustrated.
If these distances differ, correct the O-ring
seating.
W105-03-05-019
W105-03-05-020
W110-03-05-004
a≠b
b b
aa
a=b
C
A
B
IncorrectCorrect
Incorrect
Correct
A
B
11. GENERAL / Precautions for Disassembling and Assembling
W1-1-5
Precautions for Using Nylon Sling
1. Follow the precautions below to use nylon slings
safely.
• Attach protectors (soft material) on the corners of
the load so that the nylon sling does not directly
contact the corners. This will prevent the nylon
sling from being damaged and the lifted load from
slipping.
• Lower the temperature of the lifted load to lower
than 100 °C (212 °F). If unavoidably lifting a load
with a temperature of 100 °C (212 °F) or more,
reduce the load weight.
• Do not lift acid or alkali chemicals.
• Take care not to allow the sling to become wet.
The load may slip.
• When required to use more than one sling, use
slings with the same width and length to keep the
lifted load balanced.
• When lifting a load using an eyehole, be sure to
eliminate any gaps between the sling and load.
(Refer to the right illustration.) Reduce the load
weight so that it is less than 80 % of the sling
breaking force.
• Avoid using twisted, bound, connected, or
hitched slings.
• Do not place any object on twisted or bent slings.
(Refer to the right illustration.)
• When removing the slings from under the load,
take care not to damage the nylon slings. Avoid
contact with protrusions.
• Avoid dragging slings on the ground, throwing
slings or pushing slings with a metal object.
• When using with other types of slings (wire rope)
or accessories (shackle), protect the joint so that
the nylon sling is not damaged.
• Store the nylon slings indoors so they won’t dete-
riorate with heat, sun light, or chemicals.
W102-04-02-016
W105-04-01-008
W162-01-01-009
Correct Eyehole
Lifting Method
Incorrect Eyehole
Lifting Method
Bent Sling
12. GENERAL / Precautions for Disassembling and Assembling
W1-1-6
CAUTION: If a load is lifted with a damaged
nylon sling, serious personal injury may re-
sult. Be sure to visually check the nylon sling
for any damage before using.
2. Before using a nylon sling, visually check the ny-
lon sling for any damage corresponding to exam-
ples shown to the right. If any damage is found,
cut and discard the sling. Even if no damage is
found, do not use slings older than 7-years.
Damaged Appearance
W162-01-01-002
W162-01-01-003
W162-01-01-004
W162-01-01-005
W162-01-01-006
W162-01-01-007
W162-01-01-008
Broken Sewing Thread
Scuffing
Broken Sewing
Thread
Fuzz
Broken Sewing
Thread
Separation of
Belt
Broken Sewing
Thread
Scuffing
Scoring
Broken Warp
Fuzz
13. GENERAL / Precautions for Disassembling and Assembling
W1-1-7
MAINTENANCE STANDARD TERMINOL-
OGY
“Standard”
1. Dimension for parts on a new machine.
2. Dimension of new components or assemblies
adjusted to specification.
“Allowable Limit”
1. Normal machine performance cannot be accom-
plished after exceeding this limit.
2. Repair or adjustment is impossible after exceed-
ing this limit.
3. Therefore, in consideration of operation efficiency
and maintenance expense, proper maintenance
shall be carried out before reaching the “Allow-
able Limit”.
16. GENERAL / Tightening
W1-2-2
TORQUE CHART
CAUTION: Use tools appropriate for the
work to be done. Makeshift tools and proce-
dures can create safety hazards. For loos-
ening and tightening nuts and bolts, use cor-
rect size tools. Otherwise, tightening tools
may slip, potentially causing personal injury.
Bolt Types
Tighten nuts or bolts correctly to torque specifications.
Four different types and grades of bolt are employed.
Make sure to employ correct bolts and tighten them
correctly when assembling the machine or compo-
nents.
SA-040
W162-01-01-001
Specified Tightening Torque Chart
M552-07-091
Socket Bolt
M552-07-090 M552-07-092
Bolt Dia.
Wrench
Size
Hexagon
Wrench
Size
N⋅m (kgf⋅m) (lbf⋅ft) N⋅m (kgf⋅m) (lbf⋅ft) N⋅m (kgf⋅m) (lbf⋅ft)
M6 10 5 3.3 to 4.2 (0.3 to 0.4) (2.4 to 3.0)
M8 13 6 30 (3.0) (21.5) 20 (2.0) (14.5) 10 (1.0) (7.2)
M10 17 8 65 (6.5) (47) 50 (5.0) (36) 20 (2.0) (14.5)
M12 19 10 110 (11) (80) 90 (9.0) (65) 35 (3.5) (25.5)
M14 22 12 180 (18) (130) 140 (14) (101) 55 (5.5) (40)
M16 24 14 270 (27) (195) 210 (21) (152) 80 (8.0) (58)
M18 27 14 400 (40) (290) 300 (30) (215) 120 (12) (87)
M20 30 17 550 (55) (400) 400 (40) (290) 170 (17) (123)
M22 32 750 (75) (540) 550 (55) (400) 220 (22) (159)
M24 36 950 (95) (690) 700 (70) (510) 280 (28) (205)
M27 41 1400 (140) (1010) 1050 (105) (760) 400 (40) (290)
M30 46 1950 (195) (1410) 1450 (145) (1050) 550 (55) (400)
M33 50 2600 (260) (1880) 1950 (195) (1410) 750 (75) (540)
M36 55 3200 (320) (2310) 2450 (245) (1770) 950 (95) (690)
Socket BoltHexagon M BoltHexagon H BoltHexagon T Bolt
17. GENERAL / Tightening
W1-2-3
IMPORTANT: The following items are applied to
both fine and coarse pitch threads.
1. Apply lubricant (i. e. white zinc B
dissolved Into Spindle oil) to
nuts and bolts to reduce their
friction coefficients.
The plated bolts require no lu-
bricant.
2. Torque tolerance is ±10 %.
3. Be sure to use bolts of correct
length. Bolts that are too long
cannot be tightened, as the bolt
tip comes into contact with the
bottom of the bolt hole. Bolts
that are too short cannot develop
sufficient tightening force.
4. The torques given in the chart
are for general use only. Do not
use these torques if a different
torque is given for a specific ap-
plication.
5. Make sure that nut and bolt
threads are clean before install-
ing.
Remove dirt or corrosion, if any.
Bolt Tightening Order
When tightening two or more bolts, tighten them al-
ternately, as shown, to ensure even tightening.
W105-01-01-003
1
6
4
2
3
Equally tighten upper and lower alternately Tighten diagonally
Tighten from center and diagonally
1st to 4th
2nd to 3rd
13 1110
1412 7614
3258
9
5
18. GENERAL / Tightening
W1-2-4
Service Recommendations for Split Flange
IMPORTANT: 1. Be sure to clean and Inspect
sealing surfaces. Scratches /
roughness cause leaks and seal
wear.
Unevenness causes seal extru-
sion. If defects cannot be pol-
ished out, replace the compo-
nent.
2. Be sure to use only specified
O-rings. Inspect O-rings for any
damage. Take care not to file
O-ring surfaces. When installing
an O-ring into a groove, use
grease to hold it in place.
3. While lightly tightening split
flange halves, check that split is
centered and perpendicular to
the port. Hand-tighten bolts to
hold parts in place. Take care not
to pinch the O-ring.
4. Tighten bolts alternately and di-
agonally, as shown, to ensure
even tightening.
5. Do not use air wrenches. Using
an air wrench often causes tight-
ening of one bolt fully before
tightening of the others, result-
ing in damage to O-rings or un-
even tightening of bolts.
Nut and Bolt Locking
• Lock Plate
IMPORTANT: Do not reuse lock plates. Do not try
to bend the same point twice.
• Cotter Pin
IMPORTANT: Do not reuse cotter pins. Match the
holes in the bolt and nut while tight-
ening, not while loosening.
• Lock Wire
IMPORTANT: Apply wire to bolts in the
bolt-tightening direction, not in the
bolt-loosening direction.
W105-01-01-015
W105-01-01-016
W105-01-01-008
W105-01-01-009
W105-01-01-010
Bend along edge sharply Do not bend it round
Bend along edge sharply
Loosen
Tighten
WRONG
RIGHTRIGHT
RIGHT
WRONG
WRONG
RIGHT
WRONG
WRONGRIGHTRIGHT
19. GENERAL / Tightening
W1-2-5
PIPING JOINT
IMPORTANT: The torques given in the chart are
for general use only.
Do not use these torques if a differ-
ent torque is given for a specific ap-
plication.
Union Joint
Metal sealing surfaces (4) and (5) of adapter (1) and
hose (2) fit together to seal pressure oil. Union joints
are used to join small-diameter lines.
IMPORTANT: 1. Do not over-tighten nut (3). Ex-
cessive force will be applied to
metal sealing surfaces (4) and (5),
possibly cracking adapter (1). Be
sure to tighten nut (3) to specifi-
cations.
2. Scratches or other damage to
sealing surfaces (4) or (5) will
cause oil leakage at the joint.
Take care not to damage them
when connecting/disconnecting.
M202-07-051
W105-01-01-017
Wrench Size
mm
Wrench Size mm Tightening
TorqueDescription
Union Nut Joint Body N⋅m (kgf⋅m, lbf⋅ft)
30°male 17 17 24.5 (2.5, 18)
19 19 29.5 (3.0, 21.5)
22 22 39 (4.0, 28.5)
27 27 78 (8.0, 58)
32 32 137 (14.0,101)
36 36 175 (18.0, 129)
41 41 205 (21.0,1 51)
37°female 17 14 24.5 (2.5, 18)
19 17 29.5 (3.0, 21.5)
22 19 39 (4.0, 28.5)
27 22 78 (8.0, 58)
32 27 137 (14.0, 101)
36 32 175 (18.0, 129)
41 36 205 (21.0, 151)
NOTE: Tightening torque of 37° male coupling without union is similar
to tightening torque of 37° female.
37°
30°
Female Union JointMale Union Joint
1 3 5 2
Joint Body
4
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21. GENERAL / Tightening
W1-2-6
O-ring Seal Joint
O-ring (6) seats against the end face of adapter (7) to seal
pressure oil.
IMPORTANT: 1. Be sue to replace O-ring (6) with a
new one when reconnecting.
2. Before tightening nut (9), confirm
that O-ring (6) is seated correctly in
O-ring groove (e). Tightening nut (9)
with O-ring (6) displaced will damage
O-ring (6), resulting in oil leakage.
3. Take care not to damage O-ring
groove (e) or sealing surface (10).
Damage to O-ring (6) will cause oil
leakage.
4. If nut (9) is loose and oil is leaking,
do not re-tighten nut (9). Replace
O-ring (6) with a new one and check
that O-ring (6) is correctly seated in
place, tighten nut (9).
M104-07-033
Wrench Size
mm
Wrench Size
mm
Tightening Torque
Union Nut Joint Body N⋅m (kgf⋅m, lbf⋅ft)
19 17 29.5 (3.0, 21.5)
22 19 69 (7.0, 51)
27 22 93 (9.5, 69)
32 27 137 (14.0, 101)
36 30, 32 175 (18.0, 129)
41 36 205 (21.0, 151)
46 41 205 (21.0, 151)
7 6 9
8 1
Hose Fittings
22. GENERAL / Tightening
W1-2-7
Screw-In Connection
Depending on types of screw and sealing, different types
of screw fittings are used.
IMPORTANT: Be sure to confirm that the thread pitch
and thread type (tapered or straight) are
the correct type before using any
screw-in connection.
Seal Tape Application
Seal tape is used to seal clearances between male and
female threads, so as to prevent any leaks between
threads.
Be sure to apply just enough seal tape to fill up thread
clearances. Do not overwrap.
• Application Procedure
Confirm that the thread surface is clean and, free of dirt or
damage.
Apply seal tape around threads as shown. Wrap seal tape
in the same direction as the threads.
Low-Pressure-Hose Clamp Tightening Torque
Low-pressure-hose clamp tightening torque differs de-
pending on the type of clamp.
T-Bolt Type Band Clamp:
4.4 N⋅m ( 0.45 kgf⋅m, 3.25 lbf⋅ft )
Worm Gear Type Band Clamp:
5.9 to 6.9 N⋅m (0.6 to 0.7 kg⋅m, 4.3 to 5.1 lbf⋅ft)
W105-01-01-018
Male Tapered Thread
Wrench Size
mm
Tightening Torque
N⋅m (kgf⋅m, lbf⋅ft)
Hose Fittings FC material SS material
19 14.5 (1.5,10.5) 34 (3.5,25)
22 29.5 (3.0,21.5) 49 (5.0,36)
27 49 (5.0,36) 93 (9.5,69)
36 69 (7.0,51) 157 (16,116)
41 108 (11,80) 205 (21,151)
50 157 (16,116) 320 (33,235)
60 195 (20,144)
W105-01-01-019
M114-07-041
M114-07-043 M114-07-042
PF
30°
PT
Male Straight ThreadMale Tapered Thread
Clearance
External Thread
Internal Thread
Leave one to two pitch threads uncovered
T-Bolt Type Worm Gear Type