The document outlines the design and layout of a green factory situated on 3 acres, incorporating sustainable concepts like solar power, ventilation, and energy efficiency. Key features include a capacity for 200 sewing machines powered by solar energy, safety measures like fire alarms, and a 30% greenery initiative through mango cultivation. The overall focus is on creating an environmentally-friendly manufacturing setup while ensuring effective energy use and safety protocols.

1. Green Factory
Layout
Designing a Manufacturing Setup- II
By:-Swapnil Krishna & Mritunjay Kumar

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Agenda
 Introduction
 Results from last year
 Team
 What’s next
 Closing

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Introduction
The Layout of the green factory
designed is in 3 acres of land and the
layout is made with considering and
including green factory concepts in the
layout.
The layout includes inclusion of all
electrical symbols. The green factory
layout is well equipped with solar
panels, Boiler, Transformers,
Compressor, Generators along with the
flow mechanism of electricity, Water, air
etc.

4. The Green
factory Layout
Let’s dive in

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Green Factory Plant Layout

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Electrification in Factory

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Overview of the Green Factory
• Solar Energy
• Proper Ventilation/Exhaust
• ETP/ STP
• Efficient Energy Use
• Safety
• Mango cultivation

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Solar Panels on Roof top
Capacity -8OKW
 200 sewing machines(SNLS)
can run simultaneously on
solar power.
Requirements
 9 hrs of sunlight in a day

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Safety
• Proper guidelines for Emergency Exit
• Fire Alarms, Fire Extinguisher
and Water sprinklers

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The direction of the
factory helps to make
the factory energy
efficient as it saves a
lot of energy because
the direction of the
sunlight
DIRECTION
Energy Efficient Factory

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The direction of the
factory helps to make
the factory energy
efficient as it saves a
lot of energy because
the direction of the
sunlight
DIRECTION
Energy Efficient Factory

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• Noise pollution
reduction from the
factory to the outer
atmosphere.
• 30% greenery
achieved.
DIRECTION
Mango cultivation along the fence

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Compressor
• Compressor- Capacity= 70Kw ,
• For 1 machine power consumed =2.5 Kw
• Upto 20 machines using compressed air can run simultaneously.

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Power Grid
• Power-
• Transformer Size-
• 450 KW
• Total Power requirement = 350KWH

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• Machines-
• 100 For Assembly, Finishing and Sampling.
• 100*550 (wattage per machine) *8*70%= 308000 W= 308 KW h
• Cutting and Utilities- 15 KW h (Motors)
• Lighting-
• 150 (Double LED) * 48 (W)* 8=(hrs)=56000 W =56 Kva
• Exhaust Fan= 2 Kva
Power Consumption

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Thankyou