GlobeCore is a leader in developing and implementing equipment for purifying transformer and industrial oils. Their purification systems remove contaminants and restore oils to their original condition. The document provides an overview of GlobeCore's purification systems and their capabilities, including descriptions of the purification process, instrumentation, optional equipment, and specifications for different system models.
In this paper GlobeCore presents the main operational principles of oil
regeneration plants with Fuller’s Earth reactivation facility and
demonstrate the economic advantages over replacement of used
transformer oil with new oil.
Установки для производства водно битумных эмулсий, модифицированного битума, битумные котлы и битумные сборники, производства завода Укрбудмаш (торговая марка Globecore)
www.gcequipment.com
sales@gcequipment.com
+380500131317
www.gcequipment.com
Skype:stan_globecore
Transformer oil purification plant Globecore CMM4/7 designed for tratment of tranfromer oil and provides:
• Removal of Water from 100 ppm down to 10 ppm and from 50 ppm to 5 ppm in a single pass and down to 3 ppm after 3 passes (ASTM method D-1533).
• Reduction of Gas content from fully saturated with air (10 to 12% by volume) to less than 0.1 % (ASTM D-2945).
• Removal of Particulate Matter to 5 microns
• Improvement in dielectric strength up to 75 kV
In this paper GlobeCore presents the main operational principles of oil
regeneration plants with Fuller’s Earth reactivation facility and
demonstrate the economic advantages over replacement of used
transformer oil with new oil.
Установки для производства водно битумных эмулсий, модифицированного битума, битумные котлы и битумные сборники, производства завода Укрбудмаш (торговая марка Globecore)
www.gcequipment.com
sales@gcequipment.com
+380500131317
www.gcequipment.com
Skype:stan_globecore
Transformer oil purification plant Globecore CMM4/7 designed for tratment of tranfromer oil and provides:
• Removal of Water from 100 ppm down to 10 ppm and from 50 ppm to 5 ppm in a single pass and down to 3 ppm after 3 passes (ASTM method D-1533).
• Reduction of Gas content from fully saturated with air (10 to 12% by volume) to less than 0.1 % (ASTM D-2945).
• Removal of Particulate Matter to 5 microns
• Improvement in dielectric strength up to 75 kV
GlobeCore is industrial leader in manufacturing equipment for oil processing including units for degassing, filtration, dehydration, vacuumazing of equipment. Company has developed revolutionary new technology that allows for Fuller's Earth Reactivation.
For more information contact us on e-mails energie@globecore.de or clean_oil@globecore.de
www.gcequipment.com
GlobeCore CMM-R Transformer Oil Regeneration Plants are designed to improve dielectric strength and chemical composition of insulating oils. It is important to maintain oil properties within the recommended standards to prevent weakening of cellulose insulation by products of oil degradation. Since the life of the transformer is determent by the state of cellulose insulation, intervention is necessary to prevent sludge from destructing chemical bonds which hold the cellulose together. Oil Regeneration allows to remove sludge (which is formed as a result of oil degradation (aging) and consists mainly of acids, aldehydes and peroxides), improve acidity level and decrease oil’s ability to dissolve gases.
www.gcequipment.com
Tel: +380500131317
sales@gcequipment.com
Skype: stan_globecore
ZYD Series Double Stage Vacuum Transformer Oil Purifier.pdfssusera27da01
ZYD Series Double-Stage Vacuum Transformer Oil Filtration Machine is designed for purifying used or aged transformer oil, switchgear oil,tap changer oil,mineral dielectric oil,cable oil,FR3 vegetable insulating oil,and so on. It is also used for purifying insulation oil in all kinds of large power equipments,which are above 110KV, and 500 meters altitude
The system can remove the free water, soluble water, gas, acid, PCB,free carbon (polarity material) ,big and small size particules, especially for dehydration, degassing, purification process of various kind of insulation oils, increasing the pressure force and quality of oil, improving the breakdown voltage value, making the transformers and electric device running safely.
It is very suitable for power distribution system, power grid and various companies which need to install and maintain oil-immersed transformers,de-energized transformers.
Besides the regular transformer oil purification, this machine can be also used as vacuum oil injecting and vacuum drying equipment for transformers, it is cost-effective, easy to operate.
Mobile (trailer) type is optional, completely closed structure, waterproof, dustproof, it can move long distance working in field. According to fieldwork requirement, it can be easy to move to any work point by traction. It is special suitable for purifying the transformer oil which is located in different fields
Feature:
■Double-stage, high vacuum can highly effectively remove the water in the oil. It can improve the breakdown voltage, the amount of degassing, the degree of dryness and the effect of one-time filtration.
■ Precise filtration system, multi-stage filtration can remove particulate impurities in the oil. High-quality filter medium has strong mechanical strength, high ability of containing pollution, corrosion proof and wear well.
■ Highly effective degassing and dewatering system that use large area three-dimensional flash vaporization technology to remove the water and gas in the oil.
■ Advanced pressure protection,liquid level control system and chain control system for electric heating make the operation safe.
■ It can dry electric machines and vacuum add oil to transformers.
■ Horizontal double vacuum separation technology, doubling the evaporation area and degassing time
■ Based on the high efficient vacuum oil purifier, Roots vacuum booster system and secondary high vacuum separation system are added, which enable the vacuum limit reaching ≤5Pa
POWER TRANSFORMER INSULATION REVITALIZATIONDejan Pantić
Depth purifying and drying of solid insulation ON LOAD
Transformer oil reclamation / regeneration
On-site On-load On-line
No oil vacuuming, no oil heating
We produce the Equipment to ginger up the Power Transformers!Igor Bevza
ETMA. UKRAINE: Process equipment for erection and maintenance of power transformers, reactors and other oil-filled equipment with voltage up to 1150 kV including
A presentation about oil spill combating, oil recovery and oil/water separation I created on behalf of Technomar GmbH 6 Co.KG, a German manufacturer of oil recovery equipment
GlobeCore GmbH Presentation. Equipment for Transformer Oil Maintenance.GlobeCore Plant
GlobeCore GmbH is one of the world leaders in industrial manufacturing. Products of GlobeCore are used in production of bitumen emulsions, transformer oil regeneration and purification, fuel blending, biodiesel production and emulsification of virtually any materials.
http://globecore.com
The head office is located in Oldenburg, Germany. Our systems have been supplied to and are successfully operated in 70 countries. A network of 17 dealers supports global sales and services.
http://globecore.de
GlobeCore in Oldenburg Germany. The head office of GlobeCore, oil recycling equipment manufacturer
GlobeCore established representative offices in United States, and South Africa and in United Arab Emirates to extend reach and improve efficiency. We actively expand production and sales territories, develop our infrastructure and introduce new additional services.
GlobeCore is a member of American Wind Energy Association.
GlobeCore today is a large and diverse company. Over 200 specialists are working as a team from metal cutting to final assembly of the products.
GlobeCore office and employees. Oil recycling equipment manufacturer.
The production facility is equipped in compliance with international industry standards: it features robotic plasma metal cutters, automated welding systems and modern PLC controlled machinery.
The engineering staff systematically develops new equipment and improves existing product lines. GlobeCore produces hundreds of units annually and each product is thoroughly tested at the company’s testing facility.
GlobeCore office in South Africa. Oil recycling equipment manufacturer.
GlobeCore facility in Eastern Europe. Oil recycling equipment manufacturer.
Hundreds of grateful letters and comments from our clients confirm that we are moving in the right direction. During the company’s long life we have established numerous contacts and created a vast network of return clients. And we are not stopping. GlobeCore is open for potential consumers and extends an invitation to all to visit our facility.
Triple R is a complete oil filtration system which removes moisture and contamination from the lube oil. excellence in oil filtration.
HYdraulic and Gear oil filtration systems for cement and plastic component manufacturers, Turbine oil filtration for power plants,mining hydraulics, Wind mills and all oil lubricated rotating equipments.
Keeping the oil clean will enable the equipment run without oil related breakdowns and help reduce oil consumption over a period of time.
Series ZYD Double-stage Vacuum Transformer Oil Filtration Machine can effectively proceed the oil filtration, dehydration, degas, and particles removal for the transformer oil, insulating oil, mutual inductor oil, switchgear oil, etc.. and increase the oil's dielectric strength value. for more info, welcome to visit our website: http://www.fuootech.com
Our comprehensive rental range coupled with more than 10 years of experience in the industry gives you the assurance that we can supply and provide solutions to your projects, whether it be a shutdown or a pigging operation. In the presentation, we list our rental range and their specifications, but don't forget that we are always available to go in-depth and provide you with custom solutions to your projects.
Peak Scientific an Peak Gas Generation company supplies Nitrogen, Hydrogen, oxygen and compressed air to laboratories and businesses with global support. This presentation provides information specific for the use of Hydrogen gas generators for the oil and gas industry and use in Gas chromatography (GC). We explain the safety features and benefits of a generator over alternative methods of gas delivery, certifications and ASTM methods that support H2 as a carrier gas for GC. We welcome any questions or enquiries to anzsupport@peakscientific.com
GlobeCore is industrial leader in manufacturing equipment for oil processing including units for degassing, filtration, dehydration, vacuumazing of equipment. Company has developed revolutionary new technology that allows for Fuller's Earth Reactivation.
For more information contact us on e-mails energie@globecore.de or clean_oil@globecore.de
www.gcequipment.com
GlobeCore CMM-R Transformer Oil Regeneration Plants are designed to improve dielectric strength and chemical composition of insulating oils. It is important to maintain oil properties within the recommended standards to prevent weakening of cellulose insulation by products of oil degradation. Since the life of the transformer is determent by the state of cellulose insulation, intervention is necessary to prevent sludge from destructing chemical bonds which hold the cellulose together. Oil Regeneration allows to remove sludge (which is formed as a result of oil degradation (aging) and consists mainly of acids, aldehydes and peroxides), improve acidity level and decrease oil’s ability to dissolve gases.
www.gcequipment.com
Tel: +380500131317
sales@gcequipment.com
Skype: stan_globecore
ZYD Series Double Stage Vacuum Transformer Oil Purifier.pdfssusera27da01
ZYD Series Double-Stage Vacuum Transformer Oil Filtration Machine is designed for purifying used or aged transformer oil, switchgear oil,tap changer oil,mineral dielectric oil,cable oil,FR3 vegetable insulating oil,and so on. It is also used for purifying insulation oil in all kinds of large power equipments,which are above 110KV, and 500 meters altitude
The system can remove the free water, soluble water, gas, acid, PCB,free carbon (polarity material) ,big and small size particules, especially for dehydration, degassing, purification process of various kind of insulation oils, increasing the pressure force and quality of oil, improving the breakdown voltage value, making the transformers and electric device running safely.
It is very suitable for power distribution system, power grid and various companies which need to install and maintain oil-immersed transformers,de-energized transformers.
Besides the regular transformer oil purification, this machine can be also used as vacuum oil injecting and vacuum drying equipment for transformers, it is cost-effective, easy to operate.
Mobile (trailer) type is optional, completely closed structure, waterproof, dustproof, it can move long distance working in field. According to fieldwork requirement, it can be easy to move to any work point by traction. It is special suitable for purifying the transformer oil which is located in different fields
Feature:
■Double-stage, high vacuum can highly effectively remove the water in the oil. It can improve the breakdown voltage, the amount of degassing, the degree of dryness and the effect of one-time filtration.
■ Precise filtration system, multi-stage filtration can remove particulate impurities in the oil. High-quality filter medium has strong mechanical strength, high ability of containing pollution, corrosion proof and wear well.
■ Highly effective degassing and dewatering system that use large area three-dimensional flash vaporization technology to remove the water and gas in the oil.
■ Advanced pressure protection,liquid level control system and chain control system for electric heating make the operation safe.
■ It can dry electric machines and vacuum add oil to transformers.
■ Horizontal double vacuum separation technology, doubling the evaporation area and degassing time
■ Based on the high efficient vacuum oil purifier, Roots vacuum booster system and secondary high vacuum separation system are added, which enable the vacuum limit reaching ≤5Pa
POWER TRANSFORMER INSULATION REVITALIZATIONDejan Pantić
Depth purifying and drying of solid insulation ON LOAD
Transformer oil reclamation / regeneration
On-site On-load On-line
No oil vacuuming, no oil heating
We produce the Equipment to ginger up the Power Transformers!Igor Bevza
ETMA. UKRAINE: Process equipment for erection and maintenance of power transformers, reactors and other oil-filled equipment with voltage up to 1150 kV including
A presentation about oil spill combating, oil recovery and oil/water separation I created on behalf of Technomar GmbH 6 Co.KG, a German manufacturer of oil recovery equipment
GlobeCore GmbH Presentation. Equipment for Transformer Oil Maintenance.GlobeCore Plant
GlobeCore GmbH is one of the world leaders in industrial manufacturing. Products of GlobeCore are used in production of bitumen emulsions, transformer oil regeneration and purification, fuel blending, biodiesel production and emulsification of virtually any materials.
http://globecore.com
The head office is located in Oldenburg, Germany. Our systems have been supplied to and are successfully operated in 70 countries. A network of 17 dealers supports global sales and services.
http://globecore.de
GlobeCore in Oldenburg Germany. The head office of GlobeCore, oil recycling equipment manufacturer
GlobeCore established representative offices in United States, and South Africa and in United Arab Emirates to extend reach and improve efficiency. We actively expand production and sales territories, develop our infrastructure and introduce new additional services.
GlobeCore is a member of American Wind Energy Association.
GlobeCore today is a large and diverse company. Over 200 specialists are working as a team from metal cutting to final assembly of the products.
GlobeCore office and employees. Oil recycling equipment manufacturer.
The production facility is equipped in compliance with international industry standards: it features robotic plasma metal cutters, automated welding systems and modern PLC controlled machinery.
The engineering staff systematically develops new equipment and improves existing product lines. GlobeCore produces hundreds of units annually and each product is thoroughly tested at the company’s testing facility.
GlobeCore office in South Africa. Oil recycling equipment manufacturer.
GlobeCore facility in Eastern Europe. Oil recycling equipment manufacturer.
Hundreds of grateful letters and comments from our clients confirm that we are moving in the right direction. During the company’s long life we have established numerous contacts and created a vast network of return clients. And we are not stopping. GlobeCore is open for potential consumers and extends an invitation to all to visit our facility.
Triple R is a complete oil filtration system which removes moisture and contamination from the lube oil. excellence in oil filtration.
HYdraulic and Gear oil filtration systems for cement and plastic component manufacturers, Turbine oil filtration for power plants,mining hydraulics, Wind mills and all oil lubricated rotating equipments.
Keeping the oil clean will enable the equipment run without oil related breakdowns and help reduce oil consumption over a period of time.
Series ZYD Double-stage Vacuum Transformer Oil Filtration Machine can effectively proceed the oil filtration, dehydration, degas, and particles removal for the transformer oil, insulating oil, mutual inductor oil, switchgear oil, etc.. and increase the oil's dielectric strength value. for more info, welcome to visit our website: http://www.fuootech.com
Our comprehensive rental range coupled with more than 10 years of experience in the industry gives you the assurance that we can supply and provide solutions to your projects, whether it be a shutdown or a pigging operation. In the presentation, we list our rental range and their specifications, but don't forget that we are always available to go in-depth and provide you with custom solutions to your projects.
Peak Scientific an Peak Gas Generation company supplies Nitrogen, Hydrogen, oxygen and compressed air to laboratories and businesses with global support. This presentation provides information specific for the use of Hydrogen gas generators for the oil and gas industry and use in Gas chromatography (GC). We explain the safety features and benefits of a generator over alternative methods of gas delivery, certifications and ASTM methods that support H2 as a carrier gas for GC. We welcome any questions or enquiries to anzsupport@peakscientific.com
2. GlobeCore UK Representation by Drallim
GlobeCore’s
Poltava,
Ukraine
Factory
GlobeCore is a leader in the field of development and implementation of
industrial equipment for reclamation, purification, drying and degassing of
transformer, turbine, industrial, mineral and other oils.
GlobeCore’s regeneration process refines waste oils by removing contaminants,
oxidation products and additives and thereby restoring the oil’s colour and
properties to its original new status.
The equipment is in compliance with all relevant international standards. Quality
control complies with ISO 9001:2001. Certificate No UA.2.039.02021-06
www.drallim.com
3. 1. General UK Representation by Drallim
The necessity for regular
purification of electrical insulating
fluids has been recognised for a
very long time. Moisture, solids
and gaseous contaminants can
seriously affect the function of
electrical insulating fluids as a
coolant and insulator.
Purifiers are designed to process transformer oil in workshops or in the
field, in storage tanks, drums or directly in transformers.
Purification of oil in transformers can be carried out off-load or on-load
depending on customer’s preference.
For purification of oil in the field, a mobile type purification plant,
mounted on a roadworthy trailer is recommended.
www.drallim.com
4. 2. Scope of Supply UK Representation by Drallim
• Design, fabrication and factory testing of
Transformer Oil Purification Plant.
• Equipment will be mounted on a common base or
in a trailer and supplied in the form of a pre-piped
and pre-wired package
• Units available are:-
CMM 0.16 Std CMM 4.0 Std
CMM 0.6 Std, A, XP UVM 1
CMM 1.0 Std, A UVM 6
CMM 2.2 Std UVM 10
Where Std = Standard, A = Automated & Ex = Explosion Proof Design
www.drallim.com
5. 3. Duty and Performance UK Representation by Drallim
• Single Pass Performance at a full flow rate shall be as
follows:-
Water Removal - From 50 ppm down to less than 5 ppm in
a single pass and down to 3 ppm after two passes as
measured by the ASTM Method D1533
Gas Removal - From fully saturated with air (10 to 12% by
volume) down to less than 0.3% by volume as measured
by the ASTM Method D-2945
Particulate Matter Removal - 98% of particles over 5 μm
Dielectric Strength - Improvement in dielectric strength
up to 65 kV.
www.drallim.com
6. 4. Process Description UK Representation by Drallim
Oil is pumped through mesh and coarse filters
into vacuum chamber by oil pump, where it is
heated to operation temperature by oil heater.
In the vacuum chamber, by vacuum distillation,
water, dissolved air and gases and other volatile
contaminants are removed. The processed oil is
returned by discharge pump from the vacuum
chamber to the transformer or storage tank
through the fine filter as purified oil.
www.drallim.com
8. 6. Instrumentation
UK Representation by Drallim
Instrumentation and electrical controls are located in a
dust proof enclosure. A mimic panel is provided for the
convenience of the operator showing the functions of
the main components of the plant by way of pilot lights.
Purifier systems that are provided with full automation
are also provided with a manual override of various
functions as standard. Even with manual override vital
plant protection such as oil overflow remain operational.
Standard instrumentation and controls comprise of:
Temperature Controller, Vacuum Indicator, Pressure
Gauges,Vacuum Gauge and Level Control, Pump’s
“Start” buttons and Indicating lights.
www.drallim.com
9. 7. Automatic Control
UK Representation by Drallim
Automatic control is
provided by Schneider Selio
Relay or plc units,
programmed in function
block diagram (FBD) or
ladder logic
www.drallim.com
10. 8. Moisture Measurement
UK Representation by Drallim
The MMT162 incorporates
the latest generation of the
Vaisala HUMICAP®Sensor.
The sensor is developed for
demanding moisture
measurement in liquid
hydrocarbons and has been
successfully used in oil
applications for over a
decade. The sensor’s
excellent chemical tolerance
provides accurate and
reliable measurement over
the measurement range.
www.drallim.com
11. 9. Specifications
UK Representation by Drallim
SPECIFICATIONS VALUES
Capacity, m3/h - thermo-vacuum mode 4.0
- degassing mode 3.0
Oil heater power, kW 54
Power consumption, kW 63
Power supply, ~V, 50 Hz, three phase 380/440
Temperature of processed oil, º C 50 - 60
Outlet pressure, MPa 0.2
Filtration fineness, μm - coarse filter 15
- fine filter 5
Vacuum Level, mbar 0.1
Dimensions, mm – Length x Width x Height 1550 x 1050 x 1830
Weight Kg’s 850
www.drallim.com
13. 10. Optional Equipment
UK Representation by Drallim
• Mobile Installation
Unit is mounted on a roadworthy trailer. Access
to the machinery is through two side doors.
• Portable Installation
Similar to mobile installation, two swivel and two
fixed castors are used to move the purifier around
the factory floor.
www.drallim.com
14. 11. Process Flow Diagram
UK Representation by Drallim
www.drallim.com
15. 12. Warranty
UK Representation by Drallim
GlobeCore™ guarantees the machinery supplied
under this specification against defects in material
and workmanship under normal use and service for
a period of 12 month from date of shipment.
Obligation under this warranty is limited to
repairing or furnishing without charge a part similar
to the part which is proven to be defective within
the warranty period.
GlobeCore™ shall not in any event be held
responsible for any specials, indirect or
consequential damages.
www.drallim.com
16. 13. References
UK Representation by Drallim
Country Company Unit Country Company Unit
Poland Zychin TX Factory SMM4.0 Czech Republic Eximet Trafo SMM 1.7
Poland Enion SA SMM4.0 Bahrain Esmaely L Elec SMM 2.2
Italy SEA S.P.A SMM 0.6 Nigeria John Holt Plc SMM 0.6
Greece IPEL El En Dist Syst SMM 1.0 Jordan GEECO SMM 2.2
France SAS ITHPP SMM 0.16 Bulgaria E.on Bulgaria SMM 0.16
UK Metris SMM 0.16 Saudi Arabia ISCOSA-SIEMENS SMM 4.0A
Serbia Energorement d.o.o SMM 0.16 Lebanon Cimenterie Nat SMM 0.6
Lithuania Vilnus CMM0.16 Tanzania U R Eng Serv SMM 4.0
Turkey ELKIMA TRAFO SMM 2.2C Botswana Zismo Eng SMM 4.0
Tunisia Universel Tx’s SMM1.0 Russia - >25 units
Egypt EGYTRAFO SMM2.2 Ukraine - >15 Units
www.drallim.com
17. 14. Some Drallim Customers
UK Representation by Drallim
Drallim Controls
Drallim Monitoring
Drallim Telecom
Cargo Aids
www.drallim.com
18. UK Representation by Drallim
For Further Information please contact us
at:-
Drallim Industries Ltd,
Drury Lane, St Leonards-on-Sea,
East Sussex, TN38 9BA, UK
Tel: 01424 205140 Fax: 01424 202140
E: sales@drallim.com Web:
www.drallim.com
www.drallim.com
Editor's Notes
Who are our customers? <> It can be seen that Drallim has a global presence, with customers in over 100 countries in North and South America, Europe, The Middle East, Africa, Asia and Australasia. This includes many major utilities, defence contractors and governments departments