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GEA Food Solutions Product and application guide
- 1. We live our values. Excellence • Passion • Integrity • Responsibility • GEA-versity GEA Food Solutions GEA Food Solutions GmbH Peter-Müller-Str. 10, 40468 Düsseldorf, Germany Phone: +49 (0) 211-9136-1552 gea.com, gea-foodsolutions.info@gea.com © GEA Group AG. All rights reserved. Version Number: B00.00.03 / 122013 GEA Group is a global engineering company with multi-billion euro sales and operations in more than c ies ded i he c is e he l es ide s i i ee i e d process technology. GEA Group is listed in the STOXX® Europe 600 Index. Taking you forward Product and Application Catalogue engineering for a better world dS l i s
- 2. Content 4 WELCOME 6 LEADING TECHNOLOGY 8 Preparation 14 Marination 20 Processing 32 Slicing and Loading 36 Horizontal Packaging 48 Vertical Packaging 54 Lollipops 58 Sugar 62 COMPLETE LINE SOLUTIONS 78 TECHNOLOGY CENTERS 80 GLOBAL SERVICES WITH LOCAL TOUCH Imprint Publisher dS l i s Peter-Müller-Str. 10 40468 Düsseldorf Germany Website: www.gea.com All rights reserved © No part of this document may be reproduced or transmitted in any form or by any means, without prior written permission dS l i s
- 3. “ Food is our common ground, a universal experience” James Beard (1903 – 1985) the father of American gastronomy and inspiration for creative culinary arts 3
- 4. Welcome GEA Food Solutions Product and Application Catalogue is designed to help you to come up with, develop and produce appetizing new products as cost-effectively as possible, and focuses on food as our common ground. ONE GEA FOOD SOLUTIONS Being part of the GEA Group, we are an integral part of a truly global technology company, geared up to deliver complete solutions anywhere in the world. Complete lines from a single source, individual solutions or a global service can only be supplied by a highly integrated business partner, who has gained profound experience in building one of the largest installed bases in the industry. That is exactly what GEA Food Solutions offers. We strive to continuously improve our business structure, ensuring that you talk to the right person at any time, no matter where you are; no matter where we are. 4
- 5. IT’S YOUR RESULT THAT COUNTS Taste, appearance, variety and mouth feel; all vital ingredients for your next product’s success. Add innovative, economical and appealing packages to sharpen its competitive edge. And then produce it cost effectively without compromising d c li e i l e i ili At GEA Food Solutions, we are committed to helping you achieve these goals with innovative food processing equipment and solutions. This is our promise. So whether you need a single machine or packaging material or a complete line, we are with you all the way. 5
- 6. Leading Technology Like no other company, GEA Food Solutions provides complete solutions across the whole chain in food processing. For each step in the food processing chain, we have machines that have changed the game and are leading in their respective segments. Benefiting form our long legacy in the industry, our machines and their technology help build and expand business. GEA PowerGrind GEA ColdSteam T GEA CutMaster 6 GEA CookStar GEA MultiJector
- 7. GEA GigaSlicer GEA OptiScan GEA SmartPacker GEA MaxiFormer GEA PowerPak This is a selection of some of our machines. 7
- 8. Preparation he c e i i ech l ic l e e e si e e ficie e e ie ce lies ehi d d e le e les i e ise eli i e i li le e l e i le i ise ield i ee i e d i e i ls d e s e esi e ide he es i ed e ssi le results in your production environment. ANALYZING GEA PowerGrind 8 GEA MultiTrack MIXING GEA CombiGrind GEA UniMixer
- 9. CUTTING/EMULSIFYING/MIXING GEA CutMaster CONTINUOUS EMULSIFYING GEA EcoCut 225 MEAT RECOVERY GEA RecoScreen 9
- 10. Preparation Grinding Ground meat Chicken nugget e 10 Analyzing e lls Coarse dry sausage Processed cheese Pork cutlet Chicken nuggets Bologna Salami Smoked German sausage e
- 11. Mixing/Grinding e S i less e s Smoked sausage s s s Mixing e s es Pork cutlet Chicken nuggets Minced meat Bologna Salami Ground meat e 11
- 12. Preparation Cutting/Emulsifying/Mixing Bologna Ham sausage Smoked sausages Paté Loaf Mortadella Wiener sausages Black pudding Surimi Fine paté 12 Salami Coarse paté s s es Italian salami Pepper salami
- 13. Emulsifying Bologna Meat recovery Frankfurter Lyoner Coarse sausage Smoked sausage e lls Fish sticks Mortadella Lyoner Chicken ish es Coarse sausage 13
- 14. Marination Juicy, tasty and easy-to-prepare products – precisely what today’s consumers demand. With our marinating equipment you can turn an ordinary cut of e l dds i l e e se BRINE PREPARATION GEA ScanBrine 14 fish i che he e c s sis s cc le ls c e es e e l d cs i i l i h hei file INJECTING GEA MultiJector ZING GEA TenderCarve
- 15. MASSAGING/TUMBLING GEA ScanMidi S GEA ColdSteam T PROTEIN ACTIVATION/ S GEA MultiShaker LINE SOLUTIONS GEA BeltHopper 15
- 16. Marination Brine/Marinade Preparation ll l i e Marinade Ham pickle Injecting Marinade Salmon Gravy Whole chicken c Beef pieces S e i hic e fille Chicken wing Top side/silver side pork 16 Pork loin Tuna
- 17. Injecting Chicken leg Chicken drumstick si s fille Whole turkey ell s e hic e ee Tenderizing Whole duck Chicken ham e s fille Half chicken Pork ham e s c Mackerel Turkey ham Shrimps Pork ham Pork shank 17
- 18. Marination Massaging/Tumbling Chicken leg Mackerel Chicken wing Chicken drumstick Half chicken Salmon hic e fille c Pork loin Whole chicken si s fille S 18 e i es Pork chop Beef c es
- 19. Defrosting hic e fille Pork middle Chicken drumstick S e i Whole chicken e e s fille ell Shrimps Chicken wing Pork shank Topside/silverside pork 19
- 20. Processing e e de d cs ec se eh e cessi e i e h will preserve their quality, freshness, structure and weight. You can create all shapes and sizes, coated products for extra appeal and taste, cook, roast, steam or smoke products to perfection. GEA processing equipment meets all h ie e i FORMING GEA MultiFormer 20 d e i ili e ie e s WET COATING GEA MultiDrum GEA OptiCoater MIXING GEA TempuMixer
- 21. FRYING STEAMING/COOKING/ ROASTING/SMOKING GEA EasyFry XL GEA CookStar GRILLING GEA TwinGrill 21
- 22. Processing Forming e S i less e s s s es Skinless sausages Corduroy patty d 22 s ic ed h e S c ed h e Pork cutlet Minced meat nugget Minced meat nugget Sc ed ee Corduroy patty Corduroy patty in tray Chicken on stick Chicken nuggets hic e sh ed fille Nuggets with cheese Chicken kiev e lls chic e fille s
- 23. Forming Boneless drumstick Coated nuggets Whole muscle product ed chic e Tempura chicken nuggets Calamari Fish shapes ish fille Fish portion Spinach Vegetarian rice patty Potato dragon Potato Flinstones Rösti e Cheese crocodile 23
- 24. Processing (Pre-)dusted Cutlet Nuggets s ic hic e fille Chicken wing 24 omest e ( o r) coated Seasoning ch i h he s Shrimps with seasoning s ic ell i h se s ihd i Chicken popcorn Chicken drumstick Chicken tender hic e fille Chicken chunk hic e Fried shrimps ie
- 25. Breaded Croquettes es le e ded sch i el Tempura Oriental style schnitzel Sch i el ihc se c Schnitzel with rice crisps Shrimps with Japanese s le c s Mushroom Chicken patty with s ee c e Chicken nuggets s Calamari Fish portion Shrimps ish e lls Chicken nugget 25
- 26. Processing Frying Schnitzel ie l s le e ded c le Chicken Kiev ch 26 i Breakfast sausages German “frikadel” del Sch i el ihc Croquettes e ded fish es Meat on stick e lls Breaded shrimps Breaded drumstick d le Breaded chicken nuggets Shrimp with tempura
- 27. Frying Fish portions Vietnamese spring roll Rösti sticks Mushrooms i Rice patty / “nasi” Vegetarian rice patty Vegetarian products Boneless drumstick Homestyle drumstick Spring roll Homestyle shrimps dle e e i e Homestyle chicken chunk 27
- 28. Processing Pasteurizing Steaming Cooked ham Sausages Marinated mussels Chicken hic e e s fille Shrimps Chicken stripes 28 e filled ih hic e c es e e les e
- 29. Cooking Chicken nuggets e ed e ih i Cutlet i Roasting ed chic e fille s Coated chicken nuggets Pork roll S e i Pork loin BL steak Chicken leg Chicken wings s ee Whole chicken Yakitori hic e fille Lasagna 29
- 30. Processing Smoking Mackerel Shrimps Chicken leg Chicken thigh hic e fille 30 S e i hic e fille c e s Chicken wing
- 31. Grilling e e Meat on stick Sausage Fish portion hic e fille Herring hic e fille Steak Salmon ed chic e fille e hic e fille Beef Salmon 31
- 32. Slicing and Loading Get on the cutting edge of innovative slicing and loading technology for c h s s ed ced i e Slici e e cheese es d di e e i h h h he c s s i i e e el i e efi s ed ee ield e hh d si ie e d safety standards, our machine portfolio provides high slicing performance c i ed ihs l di d ll ic h ds ee d ci SLICING GEA UniSlicer 32 GEA MegaSlicer GEA DualSlicer GEA GigaSlicer GEA OptiScan
- 33. GEA ShingleLoader GEA FlexLoader GEA RobotLoader GEA InlineLoader 33
- 34. Slicing and Loading Bacon - Ham - Sausage - Meat - Cheese Shaved salami Folded ham Oval shingled salami Interleaved processed cheese Shaved cheese Shaved meat Shingled cheese Interleaved cheese Round shingled salami Stacked cheese Chunks 34 Shi led c
- 35. Bacon - Ham - Sausage - Meat - Cheese Overlapped processed cheese Folded mortadella Paté Stacked salami Zig-zag stacked salami Stacked ham Stacked cheese Shingled cheese Interleaved processed cheese Interleaved dry cured ham Shingled salami c c 35
- 36. Horizontal Packaging d c ese i eli ili se le s i s s is eeds c d c s dis i ih i d e ic l e c i c e c es ese he e ficie c e h s i i d s eed d i cl des he ell s l elle s es d i es improve attractiveness of your product. THERMOFORMING GEA PowerPak XT 36 GEA PowerPakRT
- 38. Thermoforming Vacuum Packages Sausages Ham Smoked pork sausage Turkey salami Half chicken Turkey sausage Fish slices Cheese strings 38 ei fille ih Cheese sticks e es s e Salami hic e i de e s fille S i i fish s ic s Military survival kit Fine salami Wiener sausage 2x2 ish fille Cooked cheese
- 39. Contour Cut Reclosable Packages Turkey sausage slices Poultry sausage Salami e i fille i c e Leerdammer cheese Stacked cheese Various types of cheese Ham slices Meat salad heese l c Flat loaf Fresh salad portion packs Cake Pizza Zipper pack Turkey Sliced sausage Cream cheese e e s Cheese 39
- 40. Thermoforming Modified Atmosphere Packages (MAP) Pork chops Sliced salami and ham Sliced salami and cheese Sliced ham Sliced salami Ham sticks Sliced sausage Minced meat Smoked ham Sliced smoked ham Minced meat Sliced salami Bacon Schinkenwürfel Fillet of ham Prepared meat Sliced ham Ham Minced meat variations 40 Mortadella
- 41. Modified Atmosphere Packages (MAP) Smoked ham Sliced salami Sausages Sausages Salami Wiener Curry sausage Wiener sausage Sausage Chicken wings Turkey ham sliced Turkey ham sliced Chicken schnitzel Cooked salmon ham sliced Hering salad Sliced fish Crab sticks Stacked cheese “Almkäse” Cheese 41
- 42. Thermoforming Modified Atmosphere Packages (MAP) Cheese Cheese Parmesan Cheese Cheese slices Sliced mozzarella Cheese Cheese Chili cheese Rolls Flatbread Pastry Rolls Pita bread Pita bread Pita bread Pappadums 42 Cheese Bread Wrap Pita bread
- 43. Modified Atmosphere Packages (MAP) i e d Hot dogs Baguettes i e d Chocolate pastry Wrap Cereals Pancakes i Pizza Pizza Pizza slices Quiche Lorraine Ready meal Ready meal d cs Marinated drumsticks Pasta 43
- 44. Thermoforming Skin Packages Scalded sausage Scalded sausage and salami Fish Cooked sausages 44 s l S i sliced ed fish Sliced salami Fresh meat Marinated meat Bacon sausage Fresh meat Fresh meat
- 45. ShrinkPak Beef joint Marinated meat Roast heese l c s Salami sausage Cooked ham Roast Whole chicken Roast meat Sausages Feta cheese Cheese heese l c Sausages Liver sausage heese l c s Smoked sausage heese l c Bacon 45
- 46. Traysealing Formed trays S l d Curry snack Ready meal Ham paté Shaved ham Chunky cod ish fille Cutlets Marinated meat 46 l Cheese Snacks Sliced raw ham
- 47. Formed trays Filet American Filet American Fresh sausage Corduroy patty e e les hic e fille Luxury chocolates esh chic e fille s Cutlets Sliced cooked ham e e i fille s Olives 47
- 48. Vertical packaging e i l c es di e e i e d cs d he e e s s s les That’s why our Vertical Form-Fill-Seal packaging equipment provides a wide ie h i h s d ls l i e es ih e ll c s s l i s e shi c ll i ds i i i d cs in a wide range of vertical packaging styles. This guarantees outstanding d c di e e i i he l es c s e VERTICAL PACKAGING GEA SmartPacker SX 48 GEA SmartPacker CX
- 49. GEA SmartPacker TwinTube GEA SmartPacker LowDrop 49
- 50. ertica Pi o o pack Block bottom Quatro seal Confectionery Confectionery IQF IQF IQF IQF Salad Salad Cheese Cheese Cheese Cheese Protein Protein Protein 50 Confectionery Doy Protein Confectionery
- 51. Zipper Envelope Ultrasone Confectionery Confectionery Salad IQF Cheese Cheese Protein Protein 51
- 52. Labelling Label on e i e ag Labelled and Printed Packages Half ring pork sausage Twin package poultry sausage s ic l c ecl s le l el Skin package with cooked sausage Salami Bavarian veal sausage ecl s le l el Poultry sausage Pistachio mortadello Sliced cheese i l el “Feldkieker” d c l se e 52 e s e s file Smoked ham pieces Smoked ham eel el ese l l el
- 53. Printing Various sliced poultry products e e s hic e e s file Sliced smoked ham Breakfast sausage Smoked sausage Ham slices Soft cheese Salami Pepper pork sausage Breakfast snack sausage Pepper ham Salami “Feldkieker” Salami Corduroy patty 53
- 54. Lollipops e isi e s i s chi e d s s ch s ll c d d l lli c h es ih c ed s is e s ici ec ih s e demands with the tastiest lollipops and matched with the most popular packaging styles s ch s s d ich ch d is As a world leader with over 60 year track record GEA Aquarius stands out in innovation, d d FORMING GEA FlexFormer 54 ili eli es i ili e ih s ield e celle de e ce ili e i ili li e s l i dc s s i e shi COOLING GEA PopCooler B GEA PopCooler F he
- 55. WRAPPING GEA BunchWrapper GEA FormWrapper GEA TwistWrapper 55
- 56. Lollipops Forming Cooling Ball, cylindrical Flat, spherical Ball, cylindrical Flat, spherical Ball, cylindrical Flat, spherical Ball, cylindrical Flat, spherical Ball, cylindrical Flat, spherical ll s he ic l ll s he ic l 56 l s he ic l
- 58. Sugar ih e he d e se ced desi i d s hich chi es i di id c e ie ce l d e ee ed hi c ld d e e ec c e ed chi es ies e i de he ide i ed S e e he le di i he l s eci lis i s he s s d ee es l ic l ll d s l s h e ee i s lled i c i e h h e h e s SUGAR CUBING GEA Sugar cube line 58 GEA ElbaDryer GEA ElbaDryer
- 60. Forming/Drying Forming/Drying Lingot Bulk S li c Bulk Circulair id ec e 60 e e Bulk id ec e
- 62. Complete Line Solutions Beyond our equipment, technologies and ability to engineer preferred solutions for specific applications, we offer complete line solutions. We provide customized machines, solutions and services. Defr ostin g Mi x i ng/G r indin g Highly reliable machines, working in synergy with each other, deliver outstanding business results. A common operator interface and integrated line control increase efficiency. Not all machines are the same. Our line proven equipment and specific knowledge of installing complete lines that serve individual application needs best, make us a perfect partner for success. We can offer the experience of one of the largest installed bases in the business to fulfill and exceed your personal expectations in food production. 62
- 63. F or m ing/C o TRADITIONAL NUGGET LINE ating Fr yin g Cook ing Freez ing Pack a ging 63
- 67. Fully Cooked Roasted Meat Marination Processing Packaging 67
- 69. Natural Cooked (Roasted) Poultry Products Preparation Marination Processing Packaging
- 71. Size-portioned Whole Muscle Products Preparation Processing Packaging 71
- 73. Sliced products with ri ble output Slicing high flexibility Packaging 73
- 74. Sliced products with highest flexibility Slicing 74 Packaging
- 75. Sliced products with highest output Slicing Packaging 75
- 76. Ready meals Post Chill Packing o C Pasteurisation value High care zone Assembly Chilling Cooking Packing (thermoformer) time Pre Chill Packing o C Pasteurisation value High care zone Assembly Cooking Packing (traysealer) Chilling time Post Pack Pasteurisation o C Pasteurisation value Packing Assembly (traysealer) Cooking Chilling time 76
- 77. Post Chill Packing Assembly Cooking Chilling Packaging Cooking Packing Chilling Packing Cooking Chilling Pre Chill Packing Assembly Post Pack Pasteurisation Assembly 77
- 78. GEA Food Solutions Technology Centers We have built the largest, most modern and complete technology centers in the industry. What our customers say “For over twenty years, GEA’s Technology Center has played a role in our decisions to buy particular machines. Not only did we see the equipment in action, but GEA’s application specialists also carried out trials with our products. We were confident the solution would meet our expectations.” “There’s no substitute for hands-on experience. All equipment suppliers make performance promises, but through the Technology Center GEA Food Solutions can actually demonstrate our objectives are achievable. So no surprises, delays or disappointments after delivery.” “The food industry has a reputation for being conservative with new ideas. GEA Food Solutions breaks through this by using its Technology Center (or seminars) to show us that their innovations really do deliver measurable benefits to our processes and profits.” 78
- 79. COME VISIT US TO EXPLORE NEW POSSIBILITIES AT OUR TECHNOLOGY CENTERS Our Technology Centers provide a unique opportunity to explore the possibilities of our solutions and technologies. Our facilities can be used for testing new applications, processes and techniques, using our solutions and applying our knowledge. We closely team up with you in our Technology Centers, fulfilling our ambition to turn our relationships into real partnerships. At GEA Food Solutions we will continue to expand these centers to offer more possibilities to test your application ideas or recipes before you invest. 79
- 80. Global Services with Local Touch Taking our service to a whole new customer satisfaction level. What our customers say “This company sells more than just machines - they give us solutions!“ “All from one hand – delivery straightforward from one contract partner. Therefore we have clear responsibilities, efficient project management, as well as service from one single source supplier. That enables us to operate extremely fast and very effective.” “Maximum product utilization, optimum output, product safety by virtue of the hygienic machine design, durability, flexibility and future-proofness – these are the success factors that GEA Food Solutions offers us with the latest technology.” “Optimum accessibility and a hygienic design are from my point of view the key factors behind the high degree of product safety as well as short and thus economical cleaning times.” 80
- 81. WE DO MORE The GEA network of production sites, sales and service offices enables us to provide global service. At the same time, our global presence allows us to provide local service. You always get a voice helping you out. To reduce downtime and to ensure the highest possible yield, we have made service reliability one of our top priorities. Our services are supported with the latest remote and online monitoring technologies, giving you full control over your system performance and enabling you to anticipate on irregularities or system drop outs at the earliest possible stage, no matter where you are. 81
- 82. Notes 82
- 83. Content 4 WELCOME 6 LEADING TECHNOLOGY 8 Preparation 14 Marination 20 Processing 32 Slicing and Loading 36 Horizontal Packaging 48 Vertical Packaging 54 Lollipops 58 Sugar 62 COMPLETE LINE SOLUTIONS 78 TECHNOLOGY CENTERS 80 GLOBAL SERVICES WITH LOCAL TOUCH Imprint Publisher dS l i s Peter-Müller-Str. 10 40468 Düsseldorf Germany Website: www.gea.com All rights reserved © No part of this document may be reproduced or transmitted in any form or by any means, without prior written permission dS l i s
- 84. We live our values. Excellence • Passion • Integrity • Responsibility • GEA-versity GEA Food Solutions GEA Food Solutions GmbH Peter-Müller-Str. 10, 40468 Düsseldorf, Germany Phone: +49 (0) 211-9136-1552 gea.com, gea-foodsolutions.info@gea.com © GEA Group AG. All rights reserved. Version Number: B00.00.03 / 122013 GEA Group is a global engineering company with multi-billion euro sales and operations in more than c ies ded i he c is e he l es ide s i i ee i e d process technology. GEA Group is listed in the STOXX® Europe 600 Index. Taking you forward Product and Application Catalogue engineering for a better world dS l i s