This document discusses providing a foundry-specific solution in SAP to address challenges in the standard SAP system for foundries. It describes the foundry production process involving technology cards, master data creation, MRP, and procurement. While standard SAP includes core functions, it poses challenges for foundry-specific needs around technology cards, heat number generation, and heat treatment processes. The solution aims to significantly enhance foundry efficiency, precision, and resource utilization by leveraging SAP's capabilities and overcoming integration challenges.

1. FOUNDRY
SPECIFIC
SOLUTION

2. AGENDA
Introduction​
Foundry Process
​Available in SAP
Challenges in Standard SAP
Solution Provided

3. INTRODUCTION
We are experts in leveraging the power of SAP to provide end-to-end
solutions for the foundry industry.
Our team comprises highly skilled and experienced professionals who
understand the unique challenges faced by foundries and can deliver
customized solutions to address those challenges.
Foundry Specific Solution 3

4. FOUNDRY PROCESS
4
TECHNOLOGY
CARD
Once order
released from the
customers the
Technology card will
be prepared
MASTER DATA
As per technology
card, the required
master data (BOM,
Routing and
Production version)
will be created
MRP
Once Relevant
master data
created, Material
requirement
planning will be
executed
PROCUREMENT
PROPOSALS
Conversion of
Planned order to
production order or
Purchase requisition
to Purchase order
PRODUCTION
PROCESS
Once everything
ready the
production process
will be started

5. Production Process
5

6. AVAILABLE IN STANDARD SAP
The standard SAP system includes fundamental functionalities such as
Material Requirements Planning (MRP) execution and Procurement
proposals, incorporating batch/heat transformation capabilities with
transability.
Foundry Specific Solution 6

7. CHALLENGES IN STANDARD SAP
Several challenges arise with standard SAP concerning business
criticality, .
• Technology cards
• Foundry requisitions
• Heat number generation in alignment with Furnace
• Heat treatment processes.
• Monthly plan
Foundry Specific Solution 7

8. Screen evidence 8

9. Screen evidence 9

10. Screen evidence 10

11. Screen evidence 11

12. Screen evidence 12

13. Screen evidence 13

14. SUMMARY
14
In conclusion, leveraging SAP for foundry-specific solutions can significantly enhance
efficiency and precision in the industry. By embracing SAP's advanced functionalities,
foundries can optimize operations, improve quality control, and achieve better
resource utilization. However, successful implementation requires overcoming
integration challenges and following best practices. With the right approach, SAP can
revolutionize the foundry industry.

15. 15

16. THANK YOU