Flexible Storage for Rwa Material
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This document proposes a new flexible storage method called FP2C (Flexible Place/Constant Bin/Constant Qty) to address constraints with the existing 3C (Constant Place/Constant Bin/Constant Qty) storage method. FP2C allows parts to be stored in flexible locations while keeping bins and quantities constant. This saves around 50% of storage space and costs while improving FIFO, traceability, inventory monitoring and reducing part damages compared to the fixed 3C method. FP2C is suitable for raw material, finished goods, work-in-process, compound and warehouse storage. The document includes examples to illustrate the FP2C method and compares it to the existing 3C approach.
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- Options for hardening and improving bits for tough drilling applications
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170915_BVH1_Ecotech_Roadmap.pptx see attached documents
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Flexible Storage for Rwa Material
- 2. Content • Existing Method 3C ( Constant Place / Constant Bin / Constant Qty )• Existing Method 3C ( Constant Place / Constant Bin / Constant Qty ) • Constrains In Old Method • New method FP2C (Flexible Place / Constant Bin / Constant Qty) • RM Identification FP2C Board. • 3C Vs FP2C • Suitable ForSuitable For • Q & A
- 3. 3C ( Constant ‐ Bin / Qty / Place) (Existing Global Method) VERTICAL RACK 1 NUTS BOLTS Flanges Rubber Part 6 5 44 3 2 1 A B C DA B C D VERTICAL RACK 2 TWO RACK USED 8 Parts Casting Tank Steel Frame Plastic Tank Aluminum Tank 6 5 4 3 2 1 H G F E
- 4. Constrains In Constant Places • Storage Place Area is decide by Safety Stock. • Due to Volatile Auto Business, Maintaining Proper Safety Stock is Quite Tough. • Change in Safety Stock , Will be a big Constrain to maintain Inventory in Constant Place. • People keep inventory in Different Place get Chance to collapse FIFO / Traceability / Inventory Stock Monitoring / Material issue Delay to production. • Also gives handling Issue and Material Damages.
- 5. Constant Bin / Constant Qty Flexible Place VERTICAL RACK 1 Aluminum 6 Aluminum Tank Casting Tank Casting Tank 5 BOLT Rubber Part Casting Tank Steel Frame SINGLE RACK USED FOR 8 PARTS4 BOLT Rubber Part Plastic Tank Steel Frame 3 NUT Flanges Plastic Tank Steel Frame 2 NUT Flanges Plastic Tank Steel Frame 1 NUT Flanges Plastic Tank Steel Frame PARTS. A B C D VERTICAL RACK 2 6 5 4 50 % of the Floor Size Saved3 2 1 H G F E Size Saved
- 6. RM IDENTIFICATION - FP2C BOARD PRODUCT NAME RACK NO SAFETY STOCK QTY A1 A2 A3 A4 A5 NUTS BOLTS NAME STOCK A4 A5 B1 B2 B3 BOLTS FLANGES RUBBER PART SINGLE RACK USED FOR 8B4 B5 C5 C6 B6 RUBBER PART CASTING TANK USED FOR 8 PARTS. With FIFO / Safety Stock / STEEL FRAME D1 D2 D3 C1 C2 C3 C4 D4 D5 PLASTIC TANK Traceability A6 ALUMINIUM TANK INOUT
- 7. Old Method Vs New Method ACTIVITY 3C FP2C STORAGE PLACE FIXED & CONSTANT FLEXIBLE FIFO Tough Easy Tractability Tough Easy Space Reduction ZERO 50 %Space Reduction ZERO 50 % Cost Reduction ZERO 50 % Part Damages Possible Not Possible Inventory Monitoring Possible Access only for Access For All the Stores People . Transparent
- 8. SUITABLE FOR Shell Coil Storage FG StorageStorage Compound Storage WIP Super Markets Storage Ware House Stocks StorageStocks
- 9. Clarification & QuestionsClarification & Questions