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DIP in
m
DP in
kg/c
m
2
.g
WT in
kgs. DIP in m
DP in
kg/cm
2
.
g % Error
WT in
kgs. DIP in m
DP in
kg/cm
2
.g
%
Error
1 11.825 0.028 34.120 7.180 0.930 0.000 67.650 0.800 1.150 -1.033 101.770
2 11.820 0.028 34.620 7.195 0.950 2.151 66.614 0.800 1.180 1.549 101.234
3 11.825 0.028 35.000 7.190 0.950 2.151 69.164 0.800 1.160 -0.172 104.164
4 11.825 0.028 35.000 7.200 0.920 -1.075 69.182 0.800 1.160 -0.172 104.182
5 11.820 0.029 34.750 7.170 0.920 -1.075 69.700 0.800 1.190 2.410 104.450
6 11.820 0.029 34.940 7.180 0.940 1.075 69.079 0.800 1.190 2.410 104.019
7 11.825 0.030 34.740 7.170 0.940 1.075 69.280 0.800 1.190 2.410 104.020
8 11.825 0.030 34.830 7.185 0.930 0.000 68.600 0.800 1.180 1.549 103.430
9 11.820 0.029 34.830 7.160 0.940 1.075 66.433 0.800 1.170 0.688 101.263
10 11.825 0.031 35.550 7.170 0.940 1.075 66.853 0.800 1.160 -0.172 102.403
11 11.820 0.031 35.320 7.180 0.930 0.000 66.140 0.800 1.160 -0.172 101.460
12 11.825 0.035 35.800 7.175 0.930 0.000 66.936 0.800 1.160 -0.172 102.736
13 11.820 0.032 36.100 7.180 0.940 1.075 67.967 0.800 1.160 -0.172 104.067
14 11.820 0.031 35.610 7.160 0.930 0.000 68.280 0.800 1.150 -1.033 103.890
15 11.825 0.032 35.580 7.150 0.940 1.075 67.800 0.800 1.140 -1.893 103.380
16 11.820 0.033 35.520 7.170 0.940 1.075 68.143 0.800 1.170 0.688 103.663
17 11.825 0.032 35.400 7.180 0.930 0.000 66.840 0.800 1.170 0.688 102.240
18 11.820 0.038 35.340 7.190 0.930 0.000 67.164 0.800 1.180 1.549 102.504
19 11.820 0.030 35.250 7.180 0.930 0.000 66.405 0.800 1.180 1.549 101.655
20 11.820 0.031 35.430 7.175 0.930 0.000 66.114 0.800 1.190 2.410 101.544
21 11.820 0.031 35.380 7.180 0.930 0.000 65.933 0.800 1.160 -0.172 101.313
22 11.825 0.032 36.180 7.180 0.930 0.000 65.829 0.800 1.160 -0.172 102.009
23 11.820 0.038 35.300 7.170 0.940 1.075 66.019 0.800 1.170 0.688 101.319
24 11.825 0.031 37.010 7.175 0.940 1.075 65.598 0.800 1.150 -1.033 102.608
25 11.825 0.031 37.630 7.180 0.930 0.000 66.595 0.800 1.170 0.688 104.225
26 11.825 0.033 38.580 7.160 0.940 1.075 65.855 0.800 1.160 -0.172 104.435
27 11.825 0.031 37.750 7.180 0.930 0.000 66.500 0.800 1.160 -0.172 104.250
28 11.825 0.039 37.390 7.150 0.950 2.151 64.920 0.800 1.160 -0.172 102.310
998.950 26.180 1881.593 32.680 2880.543
FINAL WT, DIP, DP READINGS WITH FINAL CORRECTION WITH MCFL RIG
Empty tube
TOTAL WT
in kgs.
"A" ROW
Tub
e No
With 10 hole Ni layer With 5 hole NiK layer
DIP in
m
DP in
kg/c
m
2
.g
WT in
kgs. DIP in m
DP in
kg/cm
2
.
g % Error
WT in
kgs. DIP in m
DP in
kg/cm
2
.g
%
Error
29 11.825 0.033 34.840 7.180 0.920 -1.075 65.093 0.800 1.150 -1.033 99.933
30 11.830 0.035 36.460 7.200 0.920 -1.075 65.015 0.800 1.150 -1.033 101.475
31 11.825 0.036 35.570 7.190 0.930 0.000 65.216 0.800 1.150 -1.033 100.786
32 11.825 0.035 35.290 7.190 0.930 0.000 65.483 0.800 1.160 -0.172 100.773
33 11.820 0.034 36.790 7.210 0.930 0.000 65.825 0.800 1.180 1.549 102.615
34 11.820 0.037 36.360 7.190 0.930 0.000 65.218 0.800 1.170 0.688 101.578
35 11.825 0.034 35.670 7.210 0.930 0.000 65.606 0.800 1.180 1.549 101.276
36 11.820 0.036 35.680 7.190 0.940 1.075 65.640 0.800 1.160 -0.172 101.320
37 11.820 0.032 36.160 7.190 0.920 -1.075 65.532 0.800 1.150 -1.033 101.692
38 11.820 0.034 35.180 7.210 0.920 -1.075 65.124 0.800 1.150 -1.033 100.304
39 11.820 0.032 36.280 7.230 0.930 0.000 65.720 0.800 1.160 -0.172 102.000
40 11.825 0.034 37.740 7.230 0.930 0.000 66.515 0.800 1.170 0.688 104.255
41 11.820 0.032 37.280 7.230 0.930 0.000 67.415 0.800 1.160 -0.172 104.695
42 11.825 0.033 36.060 7.230 0.910 -2.151 66.712 0.800 1.170 0.688 102.772
43 11.825 0.037 35.420 7.220 0.930 0.000 65.497 0.800 1.150 -1.033 100.917
44 11.825 0.035 35.660 7.220 0.930 0.000 65.700 0.800 1.150 -1.033 101.360
45 11.825 0.036 38.430 7.220 0.930 0.000 65.966 0.800 1.160 -0.172 104.396
46 11.820 0.034 36.630 7.210 0.920 -1.075 66.397 0.800 1.160 -0.172 103.027
47 11.820 0.038 35.970 7.230 0.930 0.000 67.657 0.800 1.170 0.688 103.627
48 11.820 0.033 35.030 7.230 0.920 -1.075 67.365 0.800 1.160 -0.172 102.395
49 11.825 0.036 34.560 7.210 0.930 0.000 67.897 0.800 1.130 -2.754 102.457
50 11.825 0.034 34.640 7.220 0.920 -1.075 68.556 0.800 1.160 -0.172 103.196
51 11.820 0.037 35.570 7.220 0.930 0.000 68.458 0.800 1.160 -0.172 104.028
52 11.820 0.031 35.250 7.210 0.930 0.000 67.740 0.800 1.160 -0.172 102.990
53 11.820 0.033 35.250 7.210 0.930 0.000 67.328 0.800 1.160 -0.172 102.578
54 11.820 0.032 35.200 7.200 0.940 1.075 67.808 0.800 1.160 -0.172 103.008
55 11.820 0.031 35.700 7.210 0.930 0.000 67.683 0.800 1.160 -0.172 103.383
56 11.825 0.031 37.140 7.210 0.930 0.000 66.620 0.800 1.150 -1.033 103.760
1005.810 25.970 1860.786 32.450 2866.596
With 5 hole NiK layer
A ROW
Empty tube
TOTAL WT
in kgs.
Tub
e No
With 10 hole Ni layer
DIP in
m
DP in
kg/c
m
2
.g
WT in
kgs. DIP in m
DP in
kg/cm
2
.
g % Error
WT in
kgs. DIP in m
DP in
kg/cm
2
.g
%
Error
1 11.820 0.032 34.450 7.220 0.940 1.075 67.200 0.800 1.140 -1.893 101.650
2 11.810 0.031 34.600 7.200 0.920 -1.075 66.524 0.800 1.130 -2.754 101.124
3 11.815 0.033 34.500 7.210 0.920 -1.075 68.362 0.800 1.130 -2.754 102.862
4 11.830 0.039 35.100 7.220 0.920 -1.075 68.439 0.800 1.150 -1.033 103.539
5 11.820 0.032 35.400 7.230 0.910 -2.151 68.192 0.800 1.150 -1.033 103.592
6 11.825 0.22 35.750 7.210 0.930 0.000 67.234 0.800 1.160 -0.172 102.984
7 11.820 0.038 36.240 7.220 0.920 -1.075 66.980 0.800 1.170 0.688 103.220
8 11.825 0.037 36.030 7.200 0.940 1.075 68.272 0.800 1.180 1.549 104.302
9 11.825 0.034 35.590 7.220 0.920 -1.075 68.436 0.800 1.170 0.688 104.026
10 11.825 0.046 35.550 7.190 0.920 -1.075 68.192 0.800 1.170 0.688 103.742
11 11.830 0.032 35.920 7.190 0.910 -2.151 67.128 0.800 1.160 -0.172 103.048
12 11.815 0.033 36.500 7.200 0.920 -1.075 67.220 0.800 1.150 -1.033 103.720
13 11.815 0.033 36.950 7.160 0.930 0.000 67.086 0.800 1.150 -1.033 104.036
14 11.820 0.031 35.520 7.220 0.920 -1.075 66.070 0.800 1.160 -0.172 101.590
15 11.820 0.032 36.130 7.220 0.920 -1.075 68.095 0.800 1.170 0.688 104.225
16 11.825 0.032 36.610 7.190 0.930 0.000 69.161 0.800 1.180 1.549 105.771
17 11.780 0.033 35.270 7.210 0.940 1.075 68.406 0.800 1.170 0.688 103.676
18 11.820 0.032 35.630 7.210 0.930 0.000 69.191 0.800 1.160 -0.172 104.821
19 11.830 0.033 35.630 7.220 0.930 0.000 68.265 0.800 1.160 -0.172 103.895
20 11.815 0.032 35.640 7.220 0.930 0.000 68.265 0.800 1.180 1.549 103.905
21 11.820 0.033 35.090 7.210 0.940 1.075 68.374 0.800 1.170 0.688 103.464
22 11.820 0.032 35.530 7.210 0.940 1.075 67.544 0.800 1.150 -1.033 103.074
23 11.825 0.033 35.520 7.210 0.930 0.000 67.803 0.800 1.160 -0.172 103.323
24 11.830 0.032 35.440 7.200 0.930 0.000 67.930 0.800 1.160 -0.172 103.370
25 11.825 0.032 35.000 7.240 0.940 1.075 68.753 0.800 1.160 -0.172 103.753
26 11.830 0.035 35.170 7.230 0.940 1.075 68.507 0.800 1.160 -0.172 103.677
27 11.830 0.034 35.690 7.210 0.920 -1.075 68.860 0.800 1.150 -1.033 104.550
28 11.825 0.036 37.870 7.210 0.930 0.000 68.561 0.800 1.160 -0.172 106.431
998.320 25.970 1903.050 32.460 2901.370
With 10 hole Ni layer With 5 hole NiK layer
"B" ROW
Empty tube
TOTAL WT
in kgs.
Tub
e No
DIP in
m
DP in
kg/c
m
2
.g
WT in
kgs. DIP in m
DP in
kg/cm
2
.
g % Error
WT in
kgs. DIP in m
DP in
kg/cm
2
.g
%
Error
29 11.830 0.034 38.100 7.230 0.950 2.151 67.930 0.800 1.170 0.688 106.030
30 11.825 0.034 37.810 7.240 0.950 2.151 68.273 0.800 1.180 1.549 106.083
31 11.825 0.033 37.970 7.220 0.940 1.075 68.821 0.800 1.170 0.688 106.791
32 11.830 0.034 36.590 7.180 0.940 1.075 67.791 0.800 1.150 -1.033 104.381
33 11.830 0.033 36.460 7.240 0.930 0.000 68.550 0.800 1.150 -1.033 105.010
34 11.820 0.037 35.400 7.230 0.950 2.151 68.149 0.800 1.150 -1.033 103.549
35 11.825 0.039 36.540 7.250 0.950 2.151 69.753 0.800 1.150 -1.033 106.293
36 11.830 0.033 36.720 7.190 0.920 -1.075 69.188 0.800 1.160 -0.172 105.908
37 11.825 0.056 35.850 7.240 0.950 2.151 69.537 0.800 1.170 0.688 105.387
38 11.820 0.063 35.980 7.240 0.930 0.000 69.614 0.800 1.150 -1.033 105.594
39 11.825 0.035 36.070 7.220 0.950 2.151 69.385 0.800 1.150 -1.033 105.455
40 11.830 0.035 35.620 7.220 0.940 1.075 68.020 0.800 1.130 -2.754 103.640
41 11.825 0.037 35.630 7.230 0.950 2.151 66.809 0.800 1.150 -1.033 102.439
42 11.820 0.038 35.070 7.240 0.940 1.075 66.655 0.800 1.170 0.688 101.725
43 11.820 0.033 36.000 7.220 0.930 0.000 69.021 0.800 1.160 -0.172 105.021
44 11.820 0.031 35.940 7.230 0.910 -2.151 67.373 0.800 1.140 -1.893 103.313
45 11.820 0.033 35.730 7.220 0.920 -1.075 65.410 0.800 1.160 -0.172 101.140
46 11.820 0.033 37.530 7.240 0.930 0.000 68.297 0.800 1.150 -1.033 105.827
47 11.830 0.036 37.730 7.230 0.920 -1.075 67.578 0.800 1.140 -1.893 105.308
48 11.820 0.032 35.730 7.230 0.930 0.000 68.752 0.800 1.130 -2.754 104.482
49 11.820 0.032 36.370 7.220 0.920 -1.075 68.180 0.800 1.150 -1.033 104.550
50 11.820 0.032 37.650 7.240 0.930 0.000 67.018 0.800 1.140 -1.893 104.668
51 11.820 0.032 35.760 7.230 0.940 1.075 66.863 0.800 1.150 -1.033 102.623
52 11.820 0.033 36.050 7.220 0.930 0.000 68.179 0.800 1.150 -1.033 104.229
53 11.820 0.033 35.320 7.210 0.920 -1.075 67.844 0.800 1.160 -0.172 103.164
54 11.820 0.034 35.120 7.210 0.920 -1.075 68.194 0.800 1.160 -0.172 103.314
55 11.820 0.032 35.380 7.230 0.920 -1.075 68.105 0.800 1.170 0.688 103.485
56 11.825 0.032 35.180 7.220 0.920 -1.075 67.775 0.800 1.160 -0.172 102.955
1015.300 26.130 1907.064 32.320 2922.364
With 10 hole Ni layer With 5 hole NiK layer
"B" ROW
Empty tube
TOTAL WT
in kgs.
Tub
e No
DIP in
m
DP in
kg/c
m
2
.g
WT in
kgs. DIP in m
DP in
kg/cm
2
.
g % Error
WT in
kgs. DIP in m
DP in
kg/cm
2
.g
%
Error
1 11.820 0.034 34.610 7.200 0.940 1.075 66.820 0.800 1.150 -1.033 101.430
2 11.815 0.033 38.460 7.230 0.940 1.075 67.700 0.800 1.170 0.688 106.160
3 11.815 0.034 36.580 7.250 0.940 1.075 68.264 0.800 1.150 -1.033 104.844
4 11.825 0.035 38.000 7.200 0.940 1.075 67.355 0.800 1.150 -1.033 105.355
5 11.820 0.035 37.669 7.190 0.940 1.075 66.944 0.800 1.150 -1.033 104.613
6 11.820 0.036 38.986 7.200 0.930 0.000 66.308 0.800 1.140 -1.893 105.294
7 11.820 0.039 40.772 7.180 0.930 0.000 66.614 0.800 1.140 -1.893 107.386
8 11.820 0.039 37.251 7.190 0.930 0.000 67.183 0.800 1.160 -0.172 104.434
9 11.820 0.036 36.000 7.220 0.910 -2.151 68.482 0.800 1.160 -0.172 104.482
10 11.820 0.035 36.200 7.210 0.900 -3.226 66.431 0.800 1.140 -1.893 102.631
11 11.820 0.040 37.877 7.200 0.920 -1.075 67.112 0.800 1.150 -1.033 104.989
12 11.825 0.036 38.311 7.210 0.900 -3.226 68.152 0.800 1.140 -1.893 106.463
13 11.825 0.038 38.111 7.230 0.900 -3.226 70.000 0.800 1.150 -1.033 108.111
14 11.820 0.036 38.581 7.200 0.920 -1.075 66.715 0.800 1.150 -1.033 105.296
15 11.820 0.036 37.016 7.200 0.920 -1.075 65.148 0.800 1.140 -1.893 102.164
16 11.810 0.042 36.000 7.200 0.910 -2.151 67.385 0.800 1.140 -1.893 103.385
17 11.820 0.050 36.000 7.220 0.930 0.000 67.467 0.800 1.140 -1.893 103.467
18 11.820 0.039 36.000 7.200 0.930 0.000 67.601 0.800 1.150 -1.033 103.601
19 11.820 0.035 35.600 7.200 0.930 0.000 67.983 0.800 1.150 -1.033 103.583
20 11.820 0.035 35.680 7.180 0.920 -1.075 68.109 0.800 1.140 -1.893 103.789
21 11.820 0.035 36.000 7.200 0.910 -2.151 68.153 0.800 1.140 -1.893 104.153
22 11.825 0.035 35.690 7.200 0.910 -2.151 68.088 0.800 1.140 -1.893 103.778
23 11.825 0.036 35.820 7.210 0.910 -2.151 67.665 0.800 1.160 -0.172 103.485
24 11.820 0.043 36.000 7.210 0.920 -1.075 67.381 0.800 1.170 0.688 103.381
25 11.820 0.036 35.460 7.220 0.930 0.000 66.891 0.800 1.170 0.688 102.351
26 11.820 0.035 35.520 7.210 0.940 1.075 68.635 0.800 1.170 0.688 104.155
27 11.825 0.035 35.840 7.230 0.920 -1.075 68.721 0.800 1.160 -0.172 104.561
28 11.825 0.034 35.730 7.220 0.910 -2.151 67.928 0.800 1.160 -0.172 103.658
1029.764 25.830 1891.235 32.230 2920.999
"C" ROW
Empty tube
TOTAL WT
in kgs.
Tub
e No
With 5 hole NiK layerWith 10 hole Ni layer
DIP in
m
DP in
kg/c
m
2
.g
WT in
kgs. DIP in m
DP in
kg/cm
2
.
g % Error
WT in
kgs. DIP in m
DP in
kg/cm
2
.g
%
Error
29 11.825 0.035 38.814 7.190 0.920 -1.075 67.925 0.800 1.160 -0.172 106.739
30 11.810 0.039 37.641 7.200 0.930 0.000 67.070 0.800 1.160 -0.172 104.711
31 11.820 0.036 38.583 7.200 0.940 1.075 66.795 0.800 1.160 -0.172 105.378
32 11.820 0.034 38.345 7.200 0.930 0.000 67.606 0.800 1.150 -1.033 105.951
33 11.820 0.034 37.875 7.210 0.930 0.000 68.182 0.800 1.150 -1.033 106.057
34 11.820 0.038 38.735 7.200 0.940 1.075 68.930 0.800 1.170 0.688 107.665
35 11.830 0.034 38.500 7.210 0.940 1.075 68.997 0.800 1.150 -1.033 107.497
36 11.825 0.045 38.348 7.210 0.920 -1.075 69.392 0.800 1.160 -0.172 107.740
37 11.830 0.050 37.794 7.200 0.940 1.075 69.773 0.800 1.170 0.688 107.567
38 11.830 0.035 36.000 7.240 0.940 1.075 68.944 0.800 1.140 -1.893 104.944
39 11.820 0.035 35.680 7.210 0.930 0.000 67.213 0.800 1.170 0.688 102.893
40 11.825 0.038 35.080 7.240 0.930 0.000 66.894 0.800 1.180 1.549 101.974
41 11.820 0.035 35.870 7.230 0.920 -1.075 66.364 0.800 1.180 1.549 102.234
42 11.820 0.035 35.740 7.240 0.920 -1.075 68.389 0.800 1.170 0.688 104.129
43 11.825 0.040 35.700 7.230 0.940 1.075 68.670 0.800 1.160 -0.172 104.370
44 11.820 0.040 36.000 7.240 0.930 0.000 64.769 0.800 1.150 -1.033 100.769
45 11.830 0.063 37.486 7.190 0.940 1.075 64.164 0.800 1.180 1.549 101.650
46 11.820 0.035 37.798 7.210 0.930 0.000 67.575 0.800 1.190 2.410 105.373
47 11.820 0.037 37.173 7.190 0.930 0.000 67.478 0.800 1.190 2.410 104.651
48 11.820 0.035 36.000 7.240 0.940 1.075 68.119 0.800 1.190 2.410 104.119
49 11.825 0.035 35.260 7.230 0.930 0.000 67.471 0.800 1.180 1.549 102.731
50 11.820 0.036 35.400 7.220 0.950 2.151 66.813 0.800 1.180 1.549 102.213
51 11.820 0.038 35.410 7.230 0.950 2.151 66.874 0.800 1.170 0.688 102.284
52 11.820 0.035 35.570 7.240 0.930 0.000 68.420 0.800 1.170 0.688 103.990
53 11.820 0.034 35.690 7.230 0.940 1.075 66.760 0.800 1.180 1.549 102.450
54 11.810 0.033 35.350 7.220 0.940 1.075 67.870 0.800 1.160 -0.172 103.220
55 11.810 0.032 35.080 7.220 0.920 -1.075 67.028 0.800 1.170 0.688 102.108
56 11.810 0.036 34.700 7.220 0.940 1.075 67.604 0.800 1.180 1.549 102.304
1025.622 26.140 1892.089 32.720 2917.711
"C" ROW
Empty tube
TOTAL WT
in kgs.
Tub
e No
With 10 hole Ni layer With 5 hole NiK layer
DIP in
m
DP in
kg/c
m
2
.g
WT in
kgs. DIP in m
DP in
kg/cm
2
.
g % Error
WT in
kgs. DIP in m
DP in
kg/cm
2
.g
%
Error
1 11.820 0.032 34.450 7.200 0.940 1.075 67.360 0.800 1.180 1.549 101.810
2 11.825 0.036 38.338 7.200 0.930 0.000 69.368 0.800 1.170 0.688 107.706
3 11.820 0.034 39.394 7.190 0.920 -1.075 69.013 0.800 1.170 0.688 108.407
4 11.820 0.034 40.770 7.190 0.940 1.075 67.618 0.800 1.160 -0.172 108.388
5 11.820 0.040 39.440 7.190 0.940 1.075 65.680 0.800 1.140 -1.893 105.120
6 11.820 0.040 36.000 7.250 0.940 1.075 66.093 0.800 1.150 -1.033 102.093
7 11.820 0.036 36.000 7.230 0.950 2.151 66.021 0.800 1.160 -0.172 102.021
8 11.825 0.036 36.468 7.190 0.950 2.151 66.756 0.800 1.150 -1.033 103.224
9 11.825 0.034 39.280 7.190 0.940 1.075 67.133 0.800 1.170 0.688 106.413
10 11.825 0.034 38.190 7.190 0.920 -1.075 66.632 0.800 1.150 -1.033 104.822
11 11.820 0.034 38.893 7.180 0.930 0.000 67.272 0.800 1.160 -0.172 106.165
12 11.825 0.034 37.250 7.190 0.940 1.075 68.695 0.800 1.160 -0.172 105.945
13 11.820 0.035 36.000 7.240 0.940 1.075 67.067 0.800 1.160 -0.172 103.067
14 11.820 0.035 36.465 7.200 0.940 1.075 67.778 0.800 1.150 -1.033 104.243
15 11.820 0.033 36.000 7.240 0.940 1.075 68.414 0.800 1.160 -0.172 104.414
16 11.825 0.039 36.000 7.250 0.930 0.000 68.382 0.800 1.150 -1.033 104.382
17 11.825 0.036 36.000 7.230 0.940 1.075 67.805 0.800 1.140 -1.893 103.805
18 11.820 0.035 36.000 7.230 0.930 0.000 68.356 0.800 1.150 -1.033 104.356
19 11.825 0.041 36.220 7.200 0.940 1.075 69.705 0.800 1.150 -1.033 105.925
20 11.820 0.041 36.000 7.240 0.950 2.151 69.556 0.800 1.170 0.688 105.556
21 11.825 0.035 36.000 7.240 0.930 0.000 68.740 0.800 1.160 -0.172 104.740
22 11.820 0.035 38.300 7.230 0.920 -1.075 67.136 0.800 1.160 -0.172 105.436
23 11.825 0.035 38.033 7.200 0.930 0.000 65.491 0.800 1.150 -1.033 103.524
24 11.825 0.038 38.266 7.200 0.920 -1.075 65.742 0.800 1.170 0.688 104.008
25 11.825 0.040 38.892 7.190 0.920 -1.075 65.267 0.800 1.160 -0.172 104.159
26 11.820 0.033 38.266 7.190 0.930 0.000 64.865 0.800 1.170 0.688 103.131
27 11.825 0.040 38.422 7.200 0.920 -1.075 68.295 0.800 1.190 2.410 106.717
28 11.825 0.034 38.894 7.190 0.930 0.000 67.318 0.800 1.180 1.549 106.212
1048.231 26.150 1887.558 32.490 2935.789
"D" ROW
Empty tube
TOTAL WT
in kgs.
Tub
e No
With 5 hole NiK layerWith 10 hole Ni layer
DIP in
m
DP in
kg/c
m
2
.g
WT in
kgs. DIP in m
DP in
kg/cm
2
.
g % Error
WT in
kgs. DIP in m
DP in
kg/cm
2
.g
%
Error
29 11.825 0.053 38.735 7.190 0.920 -1.075 61.994 0.800 1.170 0.688 100.729
30 11.825 0.036 36.782 7.200 0.920 -1.075 65.909 0.800 1.160 -0.172 102.691
31 11.790 0.042 36.000 7.230 0.940 1.075 67.412 0.800 1.180 1.549 103.412
32 11.825 0.036 36.000 7.230 0.930 0.000 67.321 0.800 1.190 2.410 103.321
33 11.820 0.045 36.000 7.300 0.930 0.000 68.237 0.800 1.190 2.410 104.237
34 11.825 0.037 36.000 7.230 0.950 2.151 69.248 0.800 1.190 2.410 105.248
35 11.825 0.040 36.702 7.180 0.940 1.075 69.196 0.800 1.150 -1.033 105.898
36 11.825 0.036 37.798 7.200 0.920 -1.075 69.745 0.800 1.180 1.549 107.543
37 11.825 0.036 37.524 7.200 0.930 0.000 69.452 0.800 1.190 2.410 106.976
38 11.820 0.034 36.547 7.200 0.920 -1.075 69.123 0.800 1.170 0.688 105.670
39 11.830 0.041 37.170 7.200 0.930 0.000 67.697 0.800 1.180 1.549 104.867
40 11.825 0.035 37.251 7.220 0.930 0.000 67.111 0.800 1.170 0.688 104.362
41 11.825 0.036 37.012 7.200 0.920 -1.075 67.213 0.800 1.180 1.549 104.225
42 11.820 0.039 37.250 7.200 0.930 0.000 68.014 0.800 1.170 0.688 105.264
43 11.820 0.036 35.903 7.220 0.930 0.000 67.227 0.800 1.170 0.688 103.130
44 11.820 0.039 36.000 7.230 0.920 -1.075 66.349 0.800 1.160 -0.172 102.349
45 11.830 0.034 36.544 7.220 0.930 0.000 66.702 0.800 1.160 -0.172 103.246
46 11.820 0.034 35.873 7.200 0.930 0.000 66.180 0.800 1.160 -0.172 102.053
47 11.830 0.034 35.368 7.210 0.930 0.000 67.923 0.800 1.170 0.688 103.291
48 11.820 0.034 35.554 7.210 0.930 0.000 64.605 0.800 1.160 -0.172 100.159
49 11.825 0.034 35.282 7.220 0.920 -1.075 63.645 0.800 1.150 -1.033 98.927
50 11.820 0.033 35.472 7.200 0.920 -1.075 68.048 0.800 1.160 -0.172 103.520
51 11.825 0.038 35.700 7.200 0.930 0.000 67.583 0.800 1.180 1.549 103.283
52 11.830 0.038 35.503 7.220 0.930 0.000 68.192 0.800 1.170 0.688 103.695
53 11.830 0.032 35.295 7.200 0.920 -1.075 68.334 0.800 1.180 1.549 103.629
54 11.815 0.031 35.548 7.210 0.930 0.000 68.549 0.800 1.180 1.549 104.097
55 11.825 0.042 35.346 7.210 0.940 1.075 69.183 0.800 1.190 2.410 104.529
56 11.825 0.034 36.000 7.240 0.940 1.075 69.665 0.800 1.190 2.410 105.665
1016.159 26.010 1889.857 32.850 2906.016
"D" ROW
Empty tube
TOTAL WT
in kgs.
Tub
e No
With 10 hole Ni layer With 5 hole NiK layer
CATALYST USAGE FOR ALL REFORMER TUBES
A B C D
2004.76 2013.620 2055.386 2064.390
3751.376 3823.397 3802.890 3783.180
Average Dp for 224 tubes after 10 hole Ni layer = 0.930kg/cm2
.g
Average Dp for 224 tubes after 5 hole NiK layer = 1.162kg/cm2
.g
allowable % error = +/- 3%
Open DP for the rig= 0.79 kg/cm
2
.g
Differential pressure for reformer tubes is measured using MCFL rig
Reformer tube rows
5 hole NiK catalyst
in kgs.
10 hole Ni catalyst
in kgs.
TOTAL
8138.156
15160.843
23298.999

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Finalized readings (mcfl rig).

  • 1. DIP in m DP in kg/c m 2 .g WT in kgs. DIP in m DP in kg/cm 2 . g % Error WT in kgs. DIP in m DP in kg/cm 2 .g % Error 1 11.825 0.028 34.120 7.180 0.930 0.000 67.650 0.800 1.150 -1.033 101.770 2 11.820 0.028 34.620 7.195 0.950 2.151 66.614 0.800 1.180 1.549 101.234 3 11.825 0.028 35.000 7.190 0.950 2.151 69.164 0.800 1.160 -0.172 104.164 4 11.825 0.028 35.000 7.200 0.920 -1.075 69.182 0.800 1.160 -0.172 104.182 5 11.820 0.029 34.750 7.170 0.920 -1.075 69.700 0.800 1.190 2.410 104.450 6 11.820 0.029 34.940 7.180 0.940 1.075 69.079 0.800 1.190 2.410 104.019 7 11.825 0.030 34.740 7.170 0.940 1.075 69.280 0.800 1.190 2.410 104.020 8 11.825 0.030 34.830 7.185 0.930 0.000 68.600 0.800 1.180 1.549 103.430 9 11.820 0.029 34.830 7.160 0.940 1.075 66.433 0.800 1.170 0.688 101.263 10 11.825 0.031 35.550 7.170 0.940 1.075 66.853 0.800 1.160 -0.172 102.403 11 11.820 0.031 35.320 7.180 0.930 0.000 66.140 0.800 1.160 -0.172 101.460 12 11.825 0.035 35.800 7.175 0.930 0.000 66.936 0.800 1.160 -0.172 102.736 13 11.820 0.032 36.100 7.180 0.940 1.075 67.967 0.800 1.160 -0.172 104.067 14 11.820 0.031 35.610 7.160 0.930 0.000 68.280 0.800 1.150 -1.033 103.890 15 11.825 0.032 35.580 7.150 0.940 1.075 67.800 0.800 1.140 -1.893 103.380 16 11.820 0.033 35.520 7.170 0.940 1.075 68.143 0.800 1.170 0.688 103.663 17 11.825 0.032 35.400 7.180 0.930 0.000 66.840 0.800 1.170 0.688 102.240 18 11.820 0.038 35.340 7.190 0.930 0.000 67.164 0.800 1.180 1.549 102.504 19 11.820 0.030 35.250 7.180 0.930 0.000 66.405 0.800 1.180 1.549 101.655 20 11.820 0.031 35.430 7.175 0.930 0.000 66.114 0.800 1.190 2.410 101.544 21 11.820 0.031 35.380 7.180 0.930 0.000 65.933 0.800 1.160 -0.172 101.313 22 11.825 0.032 36.180 7.180 0.930 0.000 65.829 0.800 1.160 -0.172 102.009 23 11.820 0.038 35.300 7.170 0.940 1.075 66.019 0.800 1.170 0.688 101.319 24 11.825 0.031 37.010 7.175 0.940 1.075 65.598 0.800 1.150 -1.033 102.608 25 11.825 0.031 37.630 7.180 0.930 0.000 66.595 0.800 1.170 0.688 104.225 26 11.825 0.033 38.580 7.160 0.940 1.075 65.855 0.800 1.160 -0.172 104.435 27 11.825 0.031 37.750 7.180 0.930 0.000 66.500 0.800 1.160 -0.172 104.250 28 11.825 0.039 37.390 7.150 0.950 2.151 64.920 0.800 1.160 -0.172 102.310 998.950 26.180 1881.593 32.680 2880.543 FINAL WT, DIP, DP READINGS WITH FINAL CORRECTION WITH MCFL RIG Empty tube TOTAL WT in kgs. "A" ROW Tub e No With 10 hole Ni layer With 5 hole NiK layer
  • 2. DIP in m DP in kg/c m 2 .g WT in kgs. DIP in m DP in kg/cm 2 . g % Error WT in kgs. DIP in m DP in kg/cm 2 .g % Error 29 11.825 0.033 34.840 7.180 0.920 -1.075 65.093 0.800 1.150 -1.033 99.933 30 11.830 0.035 36.460 7.200 0.920 -1.075 65.015 0.800 1.150 -1.033 101.475 31 11.825 0.036 35.570 7.190 0.930 0.000 65.216 0.800 1.150 -1.033 100.786 32 11.825 0.035 35.290 7.190 0.930 0.000 65.483 0.800 1.160 -0.172 100.773 33 11.820 0.034 36.790 7.210 0.930 0.000 65.825 0.800 1.180 1.549 102.615 34 11.820 0.037 36.360 7.190 0.930 0.000 65.218 0.800 1.170 0.688 101.578 35 11.825 0.034 35.670 7.210 0.930 0.000 65.606 0.800 1.180 1.549 101.276 36 11.820 0.036 35.680 7.190 0.940 1.075 65.640 0.800 1.160 -0.172 101.320 37 11.820 0.032 36.160 7.190 0.920 -1.075 65.532 0.800 1.150 -1.033 101.692 38 11.820 0.034 35.180 7.210 0.920 -1.075 65.124 0.800 1.150 -1.033 100.304 39 11.820 0.032 36.280 7.230 0.930 0.000 65.720 0.800 1.160 -0.172 102.000 40 11.825 0.034 37.740 7.230 0.930 0.000 66.515 0.800 1.170 0.688 104.255 41 11.820 0.032 37.280 7.230 0.930 0.000 67.415 0.800 1.160 -0.172 104.695 42 11.825 0.033 36.060 7.230 0.910 -2.151 66.712 0.800 1.170 0.688 102.772 43 11.825 0.037 35.420 7.220 0.930 0.000 65.497 0.800 1.150 -1.033 100.917 44 11.825 0.035 35.660 7.220 0.930 0.000 65.700 0.800 1.150 -1.033 101.360 45 11.825 0.036 38.430 7.220 0.930 0.000 65.966 0.800 1.160 -0.172 104.396 46 11.820 0.034 36.630 7.210 0.920 -1.075 66.397 0.800 1.160 -0.172 103.027 47 11.820 0.038 35.970 7.230 0.930 0.000 67.657 0.800 1.170 0.688 103.627 48 11.820 0.033 35.030 7.230 0.920 -1.075 67.365 0.800 1.160 -0.172 102.395 49 11.825 0.036 34.560 7.210 0.930 0.000 67.897 0.800 1.130 -2.754 102.457 50 11.825 0.034 34.640 7.220 0.920 -1.075 68.556 0.800 1.160 -0.172 103.196 51 11.820 0.037 35.570 7.220 0.930 0.000 68.458 0.800 1.160 -0.172 104.028 52 11.820 0.031 35.250 7.210 0.930 0.000 67.740 0.800 1.160 -0.172 102.990 53 11.820 0.033 35.250 7.210 0.930 0.000 67.328 0.800 1.160 -0.172 102.578 54 11.820 0.032 35.200 7.200 0.940 1.075 67.808 0.800 1.160 -0.172 103.008 55 11.820 0.031 35.700 7.210 0.930 0.000 67.683 0.800 1.160 -0.172 103.383 56 11.825 0.031 37.140 7.210 0.930 0.000 66.620 0.800 1.150 -1.033 103.760 1005.810 25.970 1860.786 32.450 2866.596 With 5 hole NiK layer A ROW Empty tube TOTAL WT in kgs. Tub e No With 10 hole Ni layer
  • 3. DIP in m DP in kg/c m 2 .g WT in kgs. DIP in m DP in kg/cm 2 . g % Error WT in kgs. DIP in m DP in kg/cm 2 .g % Error 1 11.820 0.032 34.450 7.220 0.940 1.075 67.200 0.800 1.140 -1.893 101.650 2 11.810 0.031 34.600 7.200 0.920 -1.075 66.524 0.800 1.130 -2.754 101.124 3 11.815 0.033 34.500 7.210 0.920 -1.075 68.362 0.800 1.130 -2.754 102.862 4 11.830 0.039 35.100 7.220 0.920 -1.075 68.439 0.800 1.150 -1.033 103.539 5 11.820 0.032 35.400 7.230 0.910 -2.151 68.192 0.800 1.150 -1.033 103.592 6 11.825 0.22 35.750 7.210 0.930 0.000 67.234 0.800 1.160 -0.172 102.984 7 11.820 0.038 36.240 7.220 0.920 -1.075 66.980 0.800 1.170 0.688 103.220 8 11.825 0.037 36.030 7.200 0.940 1.075 68.272 0.800 1.180 1.549 104.302 9 11.825 0.034 35.590 7.220 0.920 -1.075 68.436 0.800 1.170 0.688 104.026 10 11.825 0.046 35.550 7.190 0.920 -1.075 68.192 0.800 1.170 0.688 103.742 11 11.830 0.032 35.920 7.190 0.910 -2.151 67.128 0.800 1.160 -0.172 103.048 12 11.815 0.033 36.500 7.200 0.920 -1.075 67.220 0.800 1.150 -1.033 103.720 13 11.815 0.033 36.950 7.160 0.930 0.000 67.086 0.800 1.150 -1.033 104.036 14 11.820 0.031 35.520 7.220 0.920 -1.075 66.070 0.800 1.160 -0.172 101.590 15 11.820 0.032 36.130 7.220 0.920 -1.075 68.095 0.800 1.170 0.688 104.225 16 11.825 0.032 36.610 7.190 0.930 0.000 69.161 0.800 1.180 1.549 105.771 17 11.780 0.033 35.270 7.210 0.940 1.075 68.406 0.800 1.170 0.688 103.676 18 11.820 0.032 35.630 7.210 0.930 0.000 69.191 0.800 1.160 -0.172 104.821 19 11.830 0.033 35.630 7.220 0.930 0.000 68.265 0.800 1.160 -0.172 103.895 20 11.815 0.032 35.640 7.220 0.930 0.000 68.265 0.800 1.180 1.549 103.905 21 11.820 0.033 35.090 7.210 0.940 1.075 68.374 0.800 1.170 0.688 103.464 22 11.820 0.032 35.530 7.210 0.940 1.075 67.544 0.800 1.150 -1.033 103.074 23 11.825 0.033 35.520 7.210 0.930 0.000 67.803 0.800 1.160 -0.172 103.323 24 11.830 0.032 35.440 7.200 0.930 0.000 67.930 0.800 1.160 -0.172 103.370 25 11.825 0.032 35.000 7.240 0.940 1.075 68.753 0.800 1.160 -0.172 103.753 26 11.830 0.035 35.170 7.230 0.940 1.075 68.507 0.800 1.160 -0.172 103.677 27 11.830 0.034 35.690 7.210 0.920 -1.075 68.860 0.800 1.150 -1.033 104.550 28 11.825 0.036 37.870 7.210 0.930 0.000 68.561 0.800 1.160 -0.172 106.431 998.320 25.970 1903.050 32.460 2901.370 With 10 hole Ni layer With 5 hole NiK layer "B" ROW Empty tube TOTAL WT in kgs. Tub e No
  • 4. DIP in m DP in kg/c m 2 .g WT in kgs. DIP in m DP in kg/cm 2 . g % Error WT in kgs. DIP in m DP in kg/cm 2 .g % Error 29 11.830 0.034 38.100 7.230 0.950 2.151 67.930 0.800 1.170 0.688 106.030 30 11.825 0.034 37.810 7.240 0.950 2.151 68.273 0.800 1.180 1.549 106.083 31 11.825 0.033 37.970 7.220 0.940 1.075 68.821 0.800 1.170 0.688 106.791 32 11.830 0.034 36.590 7.180 0.940 1.075 67.791 0.800 1.150 -1.033 104.381 33 11.830 0.033 36.460 7.240 0.930 0.000 68.550 0.800 1.150 -1.033 105.010 34 11.820 0.037 35.400 7.230 0.950 2.151 68.149 0.800 1.150 -1.033 103.549 35 11.825 0.039 36.540 7.250 0.950 2.151 69.753 0.800 1.150 -1.033 106.293 36 11.830 0.033 36.720 7.190 0.920 -1.075 69.188 0.800 1.160 -0.172 105.908 37 11.825 0.056 35.850 7.240 0.950 2.151 69.537 0.800 1.170 0.688 105.387 38 11.820 0.063 35.980 7.240 0.930 0.000 69.614 0.800 1.150 -1.033 105.594 39 11.825 0.035 36.070 7.220 0.950 2.151 69.385 0.800 1.150 -1.033 105.455 40 11.830 0.035 35.620 7.220 0.940 1.075 68.020 0.800 1.130 -2.754 103.640 41 11.825 0.037 35.630 7.230 0.950 2.151 66.809 0.800 1.150 -1.033 102.439 42 11.820 0.038 35.070 7.240 0.940 1.075 66.655 0.800 1.170 0.688 101.725 43 11.820 0.033 36.000 7.220 0.930 0.000 69.021 0.800 1.160 -0.172 105.021 44 11.820 0.031 35.940 7.230 0.910 -2.151 67.373 0.800 1.140 -1.893 103.313 45 11.820 0.033 35.730 7.220 0.920 -1.075 65.410 0.800 1.160 -0.172 101.140 46 11.820 0.033 37.530 7.240 0.930 0.000 68.297 0.800 1.150 -1.033 105.827 47 11.830 0.036 37.730 7.230 0.920 -1.075 67.578 0.800 1.140 -1.893 105.308 48 11.820 0.032 35.730 7.230 0.930 0.000 68.752 0.800 1.130 -2.754 104.482 49 11.820 0.032 36.370 7.220 0.920 -1.075 68.180 0.800 1.150 -1.033 104.550 50 11.820 0.032 37.650 7.240 0.930 0.000 67.018 0.800 1.140 -1.893 104.668 51 11.820 0.032 35.760 7.230 0.940 1.075 66.863 0.800 1.150 -1.033 102.623 52 11.820 0.033 36.050 7.220 0.930 0.000 68.179 0.800 1.150 -1.033 104.229 53 11.820 0.033 35.320 7.210 0.920 -1.075 67.844 0.800 1.160 -0.172 103.164 54 11.820 0.034 35.120 7.210 0.920 -1.075 68.194 0.800 1.160 -0.172 103.314 55 11.820 0.032 35.380 7.230 0.920 -1.075 68.105 0.800 1.170 0.688 103.485 56 11.825 0.032 35.180 7.220 0.920 -1.075 67.775 0.800 1.160 -0.172 102.955 1015.300 26.130 1907.064 32.320 2922.364 With 10 hole Ni layer With 5 hole NiK layer "B" ROW Empty tube TOTAL WT in kgs. Tub e No
  • 5. DIP in m DP in kg/c m 2 .g WT in kgs. DIP in m DP in kg/cm 2 . g % Error WT in kgs. DIP in m DP in kg/cm 2 .g % Error 1 11.820 0.034 34.610 7.200 0.940 1.075 66.820 0.800 1.150 -1.033 101.430 2 11.815 0.033 38.460 7.230 0.940 1.075 67.700 0.800 1.170 0.688 106.160 3 11.815 0.034 36.580 7.250 0.940 1.075 68.264 0.800 1.150 -1.033 104.844 4 11.825 0.035 38.000 7.200 0.940 1.075 67.355 0.800 1.150 -1.033 105.355 5 11.820 0.035 37.669 7.190 0.940 1.075 66.944 0.800 1.150 -1.033 104.613 6 11.820 0.036 38.986 7.200 0.930 0.000 66.308 0.800 1.140 -1.893 105.294 7 11.820 0.039 40.772 7.180 0.930 0.000 66.614 0.800 1.140 -1.893 107.386 8 11.820 0.039 37.251 7.190 0.930 0.000 67.183 0.800 1.160 -0.172 104.434 9 11.820 0.036 36.000 7.220 0.910 -2.151 68.482 0.800 1.160 -0.172 104.482 10 11.820 0.035 36.200 7.210 0.900 -3.226 66.431 0.800 1.140 -1.893 102.631 11 11.820 0.040 37.877 7.200 0.920 -1.075 67.112 0.800 1.150 -1.033 104.989 12 11.825 0.036 38.311 7.210 0.900 -3.226 68.152 0.800 1.140 -1.893 106.463 13 11.825 0.038 38.111 7.230 0.900 -3.226 70.000 0.800 1.150 -1.033 108.111 14 11.820 0.036 38.581 7.200 0.920 -1.075 66.715 0.800 1.150 -1.033 105.296 15 11.820 0.036 37.016 7.200 0.920 -1.075 65.148 0.800 1.140 -1.893 102.164 16 11.810 0.042 36.000 7.200 0.910 -2.151 67.385 0.800 1.140 -1.893 103.385 17 11.820 0.050 36.000 7.220 0.930 0.000 67.467 0.800 1.140 -1.893 103.467 18 11.820 0.039 36.000 7.200 0.930 0.000 67.601 0.800 1.150 -1.033 103.601 19 11.820 0.035 35.600 7.200 0.930 0.000 67.983 0.800 1.150 -1.033 103.583 20 11.820 0.035 35.680 7.180 0.920 -1.075 68.109 0.800 1.140 -1.893 103.789 21 11.820 0.035 36.000 7.200 0.910 -2.151 68.153 0.800 1.140 -1.893 104.153 22 11.825 0.035 35.690 7.200 0.910 -2.151 68.088 0.800 1.140 -1.893 103.778 23 11.825 0.036 35.820 7.210 0.910 -2.151 67.665 0.800 1.160 -0.172 103.485 24 11.820 0.043 36.000 7.210 0.920 -1.075 67.381 0.800 1.170 0.688 103.381 25 11.820 0.036 35.460 7.220 0.930 0.000 66.891 0.800 1.170 0.688 102.351 26 11.820 0.035 35.520 7.210 0.940 1.075 68.635 0.800 1.170 0.688 104.155 27 11.825 0.035 35.840 7.230 0.920 -1.075 68.721 0.800 1.160 -0.172 104.561 28 11.825 0.034 35.730 7.220 0.910 -2.151 67.928 0.800 1.160 -0.172 103.658 1029.764 25.830 1891.235 32.230 2920.999 "C" ROW Empty tube TOTAL WT in kgs. Tub e No With 5 hole NiK layerWith 10 hole Ni layer
  • 6. DIP in m DP in kg/c m 2 .g WT in kgs. DIP in m DP in kg/cm 2 . g % Error WT in kgs. DIP in m DP in kg/cm 2 .g % Error 29 11.825 0.035 38.814 7.190 0.920 -1.075 67.925 0.800 1.160 -0.172 106.739 30 11.810 0.039 37.641 7.200 0.930 0.000 67.070 0.800 1.160 -0.172 104.711 31 11.820 0.036 38.583 7.200 0.940 1.075 66.795 0.800 1.160 -0.172 105.378 32 11.820 0.034 38.345 7.200 0.930 0.000 67.606 0.800 1.150 -1.033 105.951 33 11.820 0.034 37.875 7.210 0.930 0.000 68.182 0.800 1.150 -1.033 106.057 34 11.820 0.038 38.735 7.200 0.940 1.075 68.930 0.800 1.170 0.688 107.665 35 11.830 0.034 38.500 7.210 0.940 1.075 68.997 0.800 1.150 -1.033 107.497 36 11.825 0.045 38.348 7.210 0.920 -1.075 69.392 0.800 1.160 -0.172 107.740 37 11.830 0.050 37.794 7.200 0.940 1.075 69.773 0.800 1.170 0.688 107.567 38 11.830 0.035 36.000 7.240 0.940 1.075 68.944 0.800 1.140 -1.893 104.944 39 11.820 0.035 35.680 7.210 0.930 0.000 67.213 0.800 1.170 0.688 102.893 40 11.825 0.038 35.080 7.240 0.930 0.000 66.894 0.800 1.180 1.549 101.974 41 11.820 0.035 35.870 7.230 0.920 -1.075 66.364 0.800 1.180 1.549 102.234 42 11.820 0.035 35.740 7.240 0.920 -1.075 68.389 0.800 1.170 0.688 104.129 43 11.825 0.040 35.700 7.230 0.940 1.075 68.670 0.800 1.160 -0.172 104.370 44 11.820 0.040 36.000 7.240 0.930 0.000 64.769 0.800 1.150 -1.033 100.769 45 11.830 0.063 37.486 7.190 0.940 1.075 64.164 0.800 1.180 1.549 101.650 46 11.820 0.035 37.798 7.210 0.930 0.000 67.575 0.800 1.190 2.410 105.373 47 11.820 0.037 37.173 7.190 0.930 0.000 67.478 0.800 1.190 2.410 104.651 48 11.820 0.035 36.000 7.240 0.940 1.075 68.119 0.800 1.190 2.410 104.119 49 11.825 0.035 35.260 7.230 0.930 0.000 67.471 0.800 1.180 1.549 102.731 50 11.820 0.036 35.400 7.220 0.950 2.151 66.813 0.800 1.180 1.549 102.213 51 11.820 0.038 35.410 7.230 0.950 2.151 66.874 0.800 1.170 0.688 102.284 52 11.820 0.035 35.570 7.240 0.930 0.000 68.420 0.800 1.170 0.688 103.990 53 11.820 0.034 35.690 7.230 0.940 1.075 66.760 0.800 1.180 1.549 102.450 54 11.810 0.033 35.350 7.220 0.940 1.075 67.870 0.800 1.160 -0.172 103.220 55 11.810 0.032 35.080 7.220 0.920 -1.075 67.028 0.800 1.170 0.688 102.108 56 11.810 0.036 34.700 7.220 0.940 1.075 67.604 0.800 1.180 1.549 102.304 1025.622 26.140 1892.089 32.720 2917.711 "C" ROW Empty tube TOTAL WT in kgs. Tub e No With 10 hole Ni layer With 5 hole NiK layer
  • 7. DIP in m DP in kg/c m 2 .g WT in kgs. DIP in m DP in kg/cm 2 . g % Error WT in kgs. DIP in m DP in kg/cm 2 .g % Error 1 11.820 0.032 34.450 7.200 0.940 1.075 67.360 0.800 1.180 1.549 101.810 2 11.825 0.036 38.338 7.200 0.930 0.000 69.368 0.800 1.170 0.688 107.706 3 11.820 0.034 39.394 7.190 0.920 -1.075 69.013 0.800 1.170 0.688 108.407 4 11.820 0.034 40.770 7.190 0.940 1.075 67.618 0.800 1.160 -0.172 108.388 5 11.820 0.040 39.440 7.190 0.940 1.075 65.680 0.800 1.140 -1.893 105.120 6 11.820 0.040 36.000 7.250 0.940 1.075 66.093 0.800 1.150 -1.033 102.093 7 11.820 0.036 36.000 7.230 0.950 2.151 66.021 0.800 1.160 -0.172 102.021 8 11.825 0.036 36.468 7.190 0.950 2.151 66.756 0.800 1.150 -1.033 103.224 9 11.825 0.034 39.280 7.190 0.940 1.075 67.133 0.800 1.170 0.688 106.413 10 11.825 0.034 38.190 7.190 0.920 -1.075 66.632 0.800 1.150 -1.033 104.822 11 11.820 0.034 38.893 7.180 0.930 0.000 67.272 0.800 1.160 -0.172 106.165 12 11.825 0.034 37.250 7.190 0.940 1.075 68.695 0.800 1.160 -0.172 105.945 13 11.820 0.035 36.000 7.240 0.940 1.075 67.067 0.800 1.160 -0.172 103.067 14 11.820 0.035 36.465 7.200 0.940 1.075 67.778 0.800 1.150 -1.033 104.243 15 11.820 0.033 36.000 7.240 0.940 1.075 68.414 0.800 1.160 -0.172 104.414 16 11.825 0.039 36.000 7.250 0.930 0.000 68.382 0.800 1.150 -1.033 104.382 17 11.825 0.036 36.000 7.230 0.940 1.075 67.805 0.800 1.140 -1.893 103.805 18 11.820 0.035 36.000 7.230 0.930 0.000 68.356 0.800 1.150 -1.033 104.356 19 11.825 0.041 36.220 7.200 0.940 1.075 69.705 0.800 1.150 -1.033 105.925 20 11.820 0.041 36.000 7.240 0.950 2.151 69.556 0.800 1.170 0.688 105.556 21 11.825 0.035 36.000 7.240 0.930 0.000 68.740 0.800 1.160 -0.172 104.740 22 11.820 0.035 38.300 7.230 0.920 -1.075 67.136 0.800 1.160 -0.172 105.436 23 11.825 0.035 38.033 7.200 0.930 0.000 65.491 0.800 1.150 -1.033 103.524 24 11.825 0.038 38.266 7.200 0.920 -1.075 65.742 0.800 1.170 0.688 104.008 25 11.825 0.040 38.892 7.190 0.920 -1.075 65.267 0.800 1.160 -0.172 104.159 26 11.820 0.033 38.266 7.190 0.930 0.000 64.865 0.800 1.170 0.688 103.131 27 11.825 0.040 38.422 7.200 0.920 -1.075 68.295 0.800 1.190 2.410 106.717 28 11.825 0.034 38.894 7.190 0.930 0.000 67.318 0.800 1.180 1.549 106.212 1048.231 26.150 1887.558 32.490 2935.789 "D" ROW Empty tube TOTAL WT in kgs. Tub e No With 5 hole NiK layerWith 10 hole Ni layer
  • 8. DIP in m DP in kg/c m 2 .g WT in kgs. DIP in m DP in kg/cm 2 . g % Error WT in kgs. DIP in m DP in kg/cm 2 .g % Error 29 11.825 0.053 38.735 7.190 0.920 -1.075 61.994 0.800 1.170 0.688 100.729 30 11.825 0.036 36.782 7.200 0.920 -1.075 65.909 0.800 1.160 -0.172 102.691 31 11.790 0.042 36.000 7.230 0.940 1.075 67.412 0.800 1.180 1.549 103.412 32 11.825 0.036 36.000 7.230 0.930 0.000 67.321 0.800 1.190 2.410 103.321 33 11.820 0.045 36.000 7.300 0.930 0.000 68.237 0.800 1.190 2.410 104.237 34 11.825 0.037 36.000 7.230 0.950 2.151 69.248 0.800 1.190 2.410 105.248 35 11.825 0.040 36.702 7.180 0.940 1.075 69.196 0.800 1.150 -1.033 105.898 36 11.825 0.036 37.798 7.200 0.920 -1.075 69.745 0.800 1.180 1.549 107.543 37 11.825 0.036 37.524 7.200 0.930 0.000 69.452 0.800 1.190 2.410 106.976 38 11.820 0.034 36.547 7.200 0.920 -1.075 69.123 0.800 1.170 0.688 105.670 39 11.830 0.041 37.170 7.200 0.930 0.000 67.697 0.800 1.180 1.549 104.867 40 11.825 0.035 37.251 7.220 0.930 0.000 67.111 0.800 1.170 0.688 104.362 41 11.825 0.036 37.012 7.200 0.920 -1.075 67.213 0.800 1.180 1.549 104.225 42 11.820 0.039 37.250 7.200 0.930 0.000 68.014 0.800 1.170 0.688 105.264 43 11.820 0.036 35.903 7.220 0.930 0.000 67.227 0.800 1.170 0.688 103.130 44 11.820 0.039 36.000 7.230 0.920 -1.075 66.349 0.800 1.160 -0.172 102.349 45 11.830 0.034 36.544 7.220 0.930 0.000 66.702 0.800 1.160 -0.172 103.246 46 11.820 0.034 35.873 7.200 0.930 0.000 66.180 0.800 1.160 -0.172 102.053 47 11.830 0.034 35.368 7.210 0.930 0.000 67.923 0.800 1.170 0.688 103.291 48 11.820 0.034 35.554 7.210 0.930 0.000 64.605 0.800 1.160 -0.172 100.159 49 11.825 0.034 35.282 7.220 0.920 -1.075 63.645 0.800 1.150 -1.033 98.927 50 11.820 0.033 35.472 7.200 0.920 -1.075 68.048 0.800 1.160 -0.172 103.520 51 11.825 0.038 35.700 7.200 0.930 0.000 67.583 0.800 1.180 1.549 103.283 52 11.830 0.038 35.503 7.220 0.930 0.000 68.192 0.800 1.170 0.688 103.695 53 11.830 0.032 35.295 7.200 0.920 -1.075 68.334 0.800 1.180 1.549 103.629 54 11.815 0.031 35.548 7.210 0.930 0.000 68.549 0.800 1.180 1.549 104.097 55 11.825 0.042 35.346 7.210 0.940 1.075 69.183 0.800 1.190 2.410 104.529 56 11.825 0.034 36.000 7.240 0.940 1.075 69.665 0.800 1.190 2.410 105.665 1016.159 26.010 1889.857 32.850 2906.016 "D" ROW Empty tube TOTAL WT in kgs. Tub e No With 10 hole Ni layer With 5 hole NiK layer
  • 9. CATALYST USAGE FOR ALL REFORMER TUBES A B C D 2004.76 2013.620 2055.386 2064.390 3751.376 3823.397 3802.890 3783.180 Average Dp for 224 tubes after 10 hole Ni layer = 0.930kg/cm2 .g Average Dp for 224 tubes after 5 hole NiK layer = 1.162kg/cm2 .g allowable % error = +/- 3% Open DP for the rig= 0.79 kg/cm 2 .g Differential pressure for reformer tubes is measured using MCFL rig Reformer tube rows 5 hole NiK catalyst in kgs. 10 hole Ni catalyst in kgs. TOTAL 8138.156 15160.843 23298.999