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THE ELECTROMAGNETIC
REVERBERATION
CHAMBER AT NASA JSC
Field Uniformity Testing and Calibration
ABOUT THE INTERN
• Oregon State University: B.S., Philosophy
• San Francisco State University: M.S., Physics
• University of Connecticut: Ph.D., Physics
(in progress)
• EMI Intern by trade
• Hobbies include
• Travel
• Photography
• Quantum Field Theory
EV5: ELECTROMAGNETIC
INTERFERENCE AND COMPATIBILITY
• EMI/EMC test facilities at JSC provide evaluation and certification testing of
crew, flight, and ground support equipment including: Communication,
Instrumentation, Biomedical, Guidance and Navigation, Computation, and
Robotics.
• Electrical and electronic equipment aboard a spacecraft can malfunction
or become totally inoperable if not designed to properly minimize the effects
of interference from the internal and external electromagnetic environments.
Proper equipment and system designs are also necessary for minimizing
potential electromagnetic emissions into the operating environment.
THE REVERB CHAMBER
Physical Characterization and Relevant Parameters
THE REVERB CHAMBER
Dimensions: 3.07 x 3.07 x 2.46 meters
Lowest Usable Frequency: ~240 MHz (100 modes)
Installed
Equipment: Tuner
Step Motor
Transmit Antenna
Calibration
Equipment: Field Probe
Receive Antenna
RF Absorbers (loaded chamber)
Closed Cell Styrofoam Test Bench
(loaded chamber)
THE REVERB CHAMBER
A BIG “MICROWAVE OVEN”
• Transmit antenna sets up EM fields in
chamber
• Tuner position determines EM
boundary conditions
• Averaging measurements over tuner
rotation washes out “hot” and “cold”
spots
• Rigid coordinate system
• Field Probe and Rx antenna positions
• 9 positions (8 for loaded chamber)
• Probe axis orientation vs chamber
coordinate axes
REVERBERATION CHAMBER TESTING:
BENEFITS
• Allows equipment under susceptibility
test to be exposed to RF radiation
isotropically (from all directions)
• Radiated emissions will be picked up
regardless of any directional bias in
emissions
• Allows for automated testing without
switching out antennas/varying
polarizations
• Depending on the application, test
frequency step granularity may be
coarser than (semi-)anechoic
alternative offering faster test times
• Susceptibility testing emulates realistic
aircraft operating environment more
faithfully than (semi-)anechoic
methods
INSTRUMENTATION
• Signal Generator
• Amplifier
• Directional Coupler
• Power Sensors/Meter
• Spectrum Analyzer
• Field Monitor
• Control PC
• Motor Controller
INSTRUMENTATION
• Signal Generator
• Amplifier
• Directional Coupler
• Power Sensors/Meter
• Spectrum Analyzer
• Field Monitor
• Control PC
• Motor Controller
RC CALIBRATION AND
TESTING STANDARDS
IEC 61000-4-21
• terminology, descriptions
of electromagnetic
phenomena and the EM
environment,
measurement and
testing techniques, and
guidelines on installation
and mitigation
MIL-STD-461
• establishes interface and
associated verification
requirements for the control of
the electromagnetic
interference (emission and
susceptibility) characteristics of
electronic, electrical, and
electromechanical equipment
and subsystems designed or
procured for use by activities
and agencies of the
Department of Defense
RTCA DO-160F/G
• establishes interface and
associated verification
requirements for the control of
the electromagnetic
interference (emission and
susceptibility) characteristics of
electronic, electrical, and
electromechanical equipment
and subsystems designed or
procured for use by activities
and agencies of the
Department of Defense
DO-160F
REQUIREMENTS
• Field Uniformity Requirements
• Test Frequency Spectrum Resolution (50
freq. per decade)
• Receive power and field strength
measurement regimen
• Field strength data verifies field
uniformity
• Received power measurements
provide baseline Antenna Calibration
Factor used in determining necessary
injected power for equipment test
• Suggested maximum loading (16 dB)
• # of tuner steps (frequency dependent)
CALIBRATION AND TESTING
Empty Chamber
• Field Uniformity Verification
• Antenna Calibration Factor
Loaded Chamber
• Field Uniformity Verification
• Antenna Calibration Factor
Equipment Test
• Pretest Chamber Calibration Factor
(injected power determination)
• Emissions and Susceptibility Test
TILE RC
CALIBRATION
PROFILE
1. Initialize Instrumentation
2. Sweep test frequency range
3. Export data (power/field strength
measurements) to .csv
4. Increment Tuner
5. Repeat 1-4 50 times for 1 revolution
6. Move probe/Rx antenna
7. Repeat 1-5
Note: TILE! v.6 has no versatile loop
capability
MOTOR CONTROLLER
COMMAND SEQUENCE
• Anaheim Automation Motor Controller
“Direct Talk” Mode
• VISA interface
• Acceleration/Base speed important
• Line break syntax
TILE! REVERBERATION CHAMBER CALIBRATION DIALOGUE
TILE! TABLE: OUTPUT TO .CSV FILE
• Test Frequency
• Electric field strength: components and
RMS (Watts/m)
• Forward/Reverse/Net Injected Power
• Received Power
• Signal Generator Amplitude
DATA PROCESSING TEMPLATES
0
0.5
1
1.5
2
2.5
3
3.5
4
0 500 1000 1500
E-fieldStandardDeviation
(dBm)
Frequency (MHz)
Empty Chamber Field Uniformity
SD Ex
SD Ey
SD Ez
SD x-y-z
EMPTY CHAMBER DATA
EMPTY CHAMBER DATA
-25
-20
-15
-10
-5
0
0 200 400 600 800 1000 1200
ACF(dB)
Frequency (MHz)
Empty Chamber ACF
ACF =
Average power
received divided by
average power
transmitted
(averaging
performed over
tuner positions)
EMPTY CHAMBER DATA
Rayleigh curve gives
probability distribution for
field strength of statistically
independent rectangular
components of multiply
scattered EM waves
THE LOADED CHAMBER
• DO-160F suggests loading the
chamber to obtain a factor of
12 (16 dB) degradation in ACF
• Obtained an average of 7 dB
decrease with significant
loading
0
0.5
1
1.5
2
2.5
3
3.5
4
0 500 1000 1500
E-fieldStandardDeviation
(dBm)
Frequency (MHz)
Loaded Chamber Field Uniformity
SD Ex
SD Ey
SD Ez
SD x-y-z
LOADED CHAMBER DATA
LOADED CHAMBER DATA
-35
-30
-25
-20
-15
-10
-5
0
0 200 400 600 800 1000 1200
ACF(dB)
Frequency (MHz)
Loaded Chamber ACF
EMPTY CHAMBER DATA
~7.3 dB average decrease from empty configuration
PROBLEMS AND SOLUTIONS
ISSUE 1:
TILE POWER DATA ELEMENTS BUG
y = 1.0032x - 0.0004
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
1.8
0 0.5 1 1.5 2
MeasuredReversePower(Watts)
TILE Reverse Power (Watts)
Reverse Power TILE vs manual measurement
1.01
1.02
1.03
1.04
1.05
1.06
1.07
1.08
0 0.5 1 1.5 2 2.5 3
ManualForwardPower(Watts)
TILE Forward Power (Watts)
Forward Power TILE vs Manual Measurement
y = 0.974x + 0.0251
1.01
1.02
1.03
1.04
1.05
1.06
1.07
1.08
1.01 1.02 1.03 1.04 1.05 1.06 1.07 1.08
NetPowerManaul(Watts)
Forward Power Tile (Watts)
Forward Power TILE vs Net Power Manual Measurement
RESOLUTION
• Recognize TILE! Forward Power data
element as Net Power record
• Ignore TILE! Net Power data element
• If Forward power is needed,
compute as difference of reverse
and net power
THREAT LEVEL: LOW (SIMPLE USER END FIX)
ISSUE 2:
FIELD MONITOR BECOMES
UNRESPONSIVE
• Field Monitor occasionally
becomes unresponsive
• Monitor screen goes blank and
TILE! starts reading zero for
electric field components and
RMS
RESOLUTION
• Spot check TILE! dialogue and
field monitor readings frequently
• In case of failure, locate failure
point in .csv file (signaled by null
probe readings)
• Delete data for tuner steps with
null results
• Reboot TILE! and reinitialize test
phase at appropriate tile
THREAT LEVEL: ANNOYING
(EASY TO PREVENT BY SPOT MONITORING BUT TIME
CONSUMING IF UNNOTICED)
ISSUE 3:
STEP MOTOR SLOP
• Step motor advertised as having
1.8 degree step size
• Slop observed to be at least on
this order (partially due to
mechanical tuner fixture)
RESOLUTION
• Spot check tuner position on
occasion
• Tuner increment step size larger
than observed slop
• Ensure large sampling size
• Averaging over probe positions
should wash out problems
• Eliminate mechanical fixture
contribution
THREAT LEVEL: UNADVISABLE LONG TERM
(INTRODUCES AND PROPAGATES UNNECESSARY ERROR)
ISSUE 4:
MOTOR CTRL FAULTS
RESOLUTION
• Motor controller occasionally
faults and ceases operation
• TILE! Routine continues
collecting data unaware
• Spot check motor controller to ensure
FLT light is off and PWR light is green
• In case of fault:
1. Abort Test Sequence
2. Isolate failure point in .csv (signaled
by repetitious field probe readings
for subsequent tuner positions
(~1V/m similarity)
3. Delete these repeated data sets
from .csv
4. Clear motor controller error using
the “Clear Motor Ctrl Error” tile or
by power cycling the controller
5. Reinitialize test sequence at point
of failure
THREAT LEVEL: MODERATE
(WHILE EASY TO AVOID BY CONSISTENT SPOT
CHECKING, FAILURE CAN BE TIME
CONSUMING TO CORRECT IF LEFT UNNOTICED)
ISSUE 5: TX ANTENNA FIXTURE
• Transmit antenna should be
permanently affixed to chamber
• Movement or alteration of position
and alignment voids calibration
RESOLUTION
• Temporary: Tape
• Long Term: Solutions forthcoming
THREAT LEVEL: LOW
(CURRENT CONFIGURATION IS RELATIVELY RIGID: DO NOT BUMP)
ISSUE 6:
ANCIENT LAPTOP
RESOLUTION
• Forthcoming
THREAT LEVEL:
LOW TO MODERATE
(DATA BACKUP WILL AVOID
CATASTROPHIC CONSEQUENCES,
BUT RISK OF SUDDEN INTERRUPTION TO
OPERATIONAL CAPACITY IS NONTRIVIAL)
FUTURE WORK
• Continue development and
implementation of EUT TILE!
profile
• Continue certification process
for chamber
• Integrate Anaheim motor
controller driver into TILE!
(whenever it arrives)
• Calibrate at higher frequencies
with horn tx antenna (fewer
probe/rx antenna positions/test
frequencies required)
• Replace step motor with
another having finer step
precision
• Replace Test PC with newer
equipment
• Develop rigorous RC chamber
test procedures for JSC
• Test something
MY FUTURE
ACKNOWLEDGEMENTS AND DEEPEST THANKS
• Dr. Scully
• Xiang Ni
• Rick Deppisch
• Isreal Vences
• Wayne Cope
• Denise Romero
• Dr. Norgard
• Chuck Roberts, Victor Murray,
Dan Tran
• Missy Mathias

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Exit Presentation - RC Calibration

  • 1. THE ELECTROMAGNETIC REVERBERATION CHAMBER AT NASA JSC Field Uniformity Testing and Calibration
  • 2. ABOUT THE INTERN • Oregon State University: B.S., Philosophy • San Francisco State University: M.S., Physics • University of Connecticut: Ph.D., Physics (in progress) • EMI Intern by trade • Hobbies include • Travel • Photography • Quantum Field Theory
  • 3. EV5: ELECTROMAGNETIC INTERFERENCE AND COMPATIBILITY • EMI/EMC test facilities at JSC provide evaluation and certification testing of crew, flight, and ground support equipment including: Communication, Instrumentation, Biomedical, Guidance and Navigation, Computation, and Robotics. • Electrical and electronic equipment aboard a spacecraft can malfunction or become totally inoperable if not designed to properly minimize the effects of interference from the internal and external electromagnetic environments. Proper equipment and system designs are also necessary for minimizing potential electromagnetic emissions into the operating environment.
  • 4. THE REVERB CHAMBER Physical Characterization and Relevant Parameters
  • 5. THE REVERB CHAMBER Dimensions: 3.07 x 3.07 x 2.46 meters Lowest Usable Frequency: ~240 MHz (100 modes) Installed Equipment: Tuner Step Motor Transmit Antenna Calibration Equipment: Field Probe Receive Antenna RF Absorbers (loaded chamber) Closed Cell Styrofoam Test Bench (loaded chamber)
  • 6. THE REVERB CHAMBER A BIG “MICROWAVE OVEN” • Transmit antenna sets up EM fields in chamber • Tuner position determines EM boundary conditions • Averaging measurements over tuner rotation washes out “hot” and “cold” spots • Rigid coordinate system • Field Probe and Rx antenna positions • 9 positions (8 for loaded chamber) • Probe axis orientation vs chamber coordinate axes
  • 7. REVERBERATION CHAMBER TESTING: BENEFITS • Allows equipment under susceptibility test to be exposed to RF radiation isotropically (from all directions) • Radiated emissions will be picked up regardless of any directional bias in emissions • Allows for automated testing without switching out antennas/varying polarizations • Depending on the application, test frequency step granularity may be coarser than (semi-)anechoic alternative offering faster test times • Susceptibility testing emulates realistic aircraft operating environment more faithfully than (semi-)anechoic methods
  • 8. INSTRUMENTATION • Signal Generator • Amplifier • Directional Coupler • Power Sensors/Meter • Spectrum Analyzer • Field Monitor • Control PC • Motor Controller
  • 9. INSTRUMENTATION • Signal Generator • Amplifier • Directional Coupler • Power Sensors/Meter • Spectrum Analyzer • Field Monitor • Control PC • Motor Controller
  • 10. RC CALIBRATION AND TESTING STANDARDS IEC 61000-4-21 • terminology, descriptions of electromagnetic phenomena and the EM environment, measurement and testing techniques, and guidelines on installation and mitigation MIL-STD-461 • establishes interface and associated verification requirements for the control of the electromagnetic interference (emission and susceptibility) characteristics of electronic, electrical, and electromechanical equipment and subsystems designed or procured for use by activities and agencies of the Department of Defense RTCA DO-160F/G • establishes interface and associated verification requirements for the control of the electromagnetic interference (emission and susceptibility) characteristics of electronic, electrical, and electromechanical equipment and subsystems designed or procured for use by activities and agencies of the Department of Defense
  • 11. DO-160F REQUIREMENTS • Field Uniformity Requirements • Test Frequency Spectrum Resolution (50 freq. per decade) • Receive power and field strength measurement regimen • Field strength data verifies field uniformity • Received power measurements provide baseline Antenna Calibration Factor used in determining necessary injected power for equipment test • Suggested maximum loading (16 dB) • # of tuner steps (frequency dependent)
  • 12. CALIBRATION AND TESTING Empty Chamber • Field Uniformity Verification • Antenna Calibration Factor Loaded Chamber • Field Uniformity Verification • Antenna Calibration Factor Equipment Test • Pretest Chamber Calibration Factor (injected power determination) • Emissions and Susceptibility Test
  • 13. TILE RC CALIBRATION PROFILE 1. Initialize Instrumentation 2. Sweep test frequency range 3. Export data (power/field strength measurements) to .csv 4. Increment Tuner 5. Repeat 1-4 50 times for 1 revolution 6. Move probe/Rx antenna 7. Repeat 1-5 Note: TILE! v.6 has no versatile loop capability
  • 14. MOTOR CONTROLLER COMMAND SEQUENCE • Anaheim Automation Motor Controller “Direct Talk” Mode • VISA interface • Acceleration/Base speed important • Line break syntax
  • 15. TILE! REVERBERATION CHAMBER CALIBRATION DIALOGUE
  • 16. TILE! TABLE: OUTPUT TO .CSV FILE • Test Frequency • Electric field strength: components and RMS (Watts/m) • Forward/Reverse/Net Injected Power • Received Power • Signal Generator Amplitude
  • 18. 0 0.5 1 1.5 2 2.5 3 3.5 4 0 500 1000 1500 E-fieldStandardDeviation (dBm) Frequency (MHz) Empty Chamber Field Uniformity SD Ex SD Ey SD Ez SD x-y-z EMPTY CHAMBER DATA
  • 19. EMPTY CHAMBER DATA -25 -20 -15 -10 -5 0 0 200 400 600 800 1000 1200 ACF(dB) Frequency (MHz) Empty Chamber ACF ACF = Average power received divided by average power transmitted (averaging performed over tuner positions)
  • 20. EMPTY CHAMBER DATA Rayleigh curve gives probability distribution for field strength of statistically independent rectangular components of multiply scattered EM waves
  • 21. THE LOADED CHAMBER • DO-160F suggests loading the chamber to obtain a factor of 12 (16 dB) degradation in ACF • Obtained an average of 7 dB decrease with significant loading
  • 22. 0 0.5 1 1.5 2 2.5 3 3.5 4 0 500 1000 1500 E-fieldStandardDeviation (dBm) Frequency (MHz) Loaded Chamber Field Uniformity SD Ex SD Ey SD Ez SD x-y-z LOADED CHAMBER DATA
  • 23. LOADED CHAMBER DATA -35 -30 -25 -20 -15 -10 -5 0 0 200 400 600 800 1000 1200 ACF(dB) Frequency (MHz) Loaded Chamber ACF EMPTY CHAMBER DATA ~7.3 dB average decrease from empty configuration
  • 25. ISSUE 1: TILE POWER DATA ELEMENTS BUG y = 1.0032x - 0.0004 0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 0 0.5 1 1.5 2 MeasuredReversePower(Watts) TILE Reverse Power (Watts) Reverse Power TILE vs manual measurement 1.01 1.02 1.03 1.04 1.05 1.06 1.07 1.08 0 0.5 1 1.5 2 2.5 3 ManualForwardPower(Watts) TILE Forward Power (Watts) Forward Power TILE vs Manual Measurement y = 0.974x + 0.0251 1.01 1.02 1.03 1.04 1.05 1.06 1.07 1.08 1.01 1.02 1.03 1.04 1.05 1.06 1.07 1.08 NetPowerManaul(Watts) Forward Power Tile (Watts) Forward Power TILE vs Net Power Manual Measurement RESOLUTION • Recognize TILE! Forward Power data element as Net Power record • Ignore TILE! Net Power data element • If Forward power is needed, compute as difference of reverse and net power THREAT LEVEL: LOW (SIMPLE USER END FIX)
  • 26. ISSUE 2: FIELD MONITOR BECOMES UNRESPONSIVE • Field Monitor occasionally becomes unresponsive • Monitor screen goes blank and TILE! starts reading zero for electric field components and RMS RESOLUTION • Spot check TILE! dialogue and field monitor readings frequently • In case of failure, locate failure point in .csv file (signaled by null probe readings) • Delete data for tuner steps with null results • Reboot TILE! and reinitialize test phase at appropriate tile THREAT LEVEL: ANNOYING (EASY TO PREVENT BY SPOT MONITORING BUT TIME CONSUMING IF UNNOTICED)
  • 27. ISSUE 3: STEP MOTOR SLOP • Step motor advertised as having 1.8 degree step size • Slop observed to be at least on this order (partially due to mechanical tuner fixture) RESOLUTION • Spot check tuner position on occasion • Tuner increment step size larger than observed slop • Ensure large sampling size • Averaging over probe positions should wash out problems • Eliminate mechanical fixture contribution THREAT LEVEL: UNADVISABLE LONG TERM (INTRODUCES AND PROPAGATES UNNECESSARY ERROR)
  • 28. ISSUE 4: MOTOR CTRL FAULTS RESOLUTION • Motor controller occasionally faults and ceases operation • TILE! Routine continues collecting data unaware • Spot check motor controller to ensure FLT light is off and PWR light is green • In case of fault: 1. Abort Test Sequence 2. Isolate failure point in .csv (signaled by repetitious field probe readings for subsequent tuner positions (~1V/m similarity) 3. Delete these repeated data sets from .csv 4. Clear motor controller error using the “Clear Motor Ctrl Error” tile or by power cycling the controller 5. Reinitialize test sequence at point of failure THREAT LEVEL: MODERATE (WHILE EASY TO AVOID BY CONSISTENT SPOT CHECKING, FAILURE CAN BE TIME CONSUMING TO CORRECT IF LEFT UNNOTICED)
  • 29. ISSUE 5: TX ANTENNA FIXTURE • Transmit antenna should be permanently affixed to chamber • Movement or alteration of position and alignment voids calibration RESOLUTION • Temporary: Tape • Long Term: Solutions forthcoming THREAT LEVEL: LOW (CURRENT CONFIGURATION IS RELATIVELY RIGID: DO NOT BUMP)
  • 30. ISSUE 6: ANCIENT LAPTOP RESOLUTION • Forthcoming THREAT LEVEL: LOW TO MODERATE (DATA BACKUP WILL AVOID CATASTROPHIC CONSEQUENCES, BUT RISK OF SUDDEN INTERRUPTION TO OPERATIONAL CAPACITY IS NONTRIVIAL)
  • 31. FUTURE WORK • Continue development and implementation of EUT TILE! profile • Continue certification process for chamber • Integrate Anaheim motor controller driver into TILE! (whenever it arrives) • Calibrate at higher frequencies with horn tx antenna (fewer probe/rx antenna positions/test frequencies required) • Replace step motor with another having finer step precision • Replace Test PC with newer equipment • Develop rigorous RC chamber test procedures for JSC • Test something
  • 33. ACKNOWLEDGEMENTS AND DEEPEST THANKS • Dr. Scully • Xiang Ni • Rick Deppisch • Isreal Vences • Wayne Cope • Denise Romero • Dr. Norgard • Chuck Roberts, Victor Murray, Dan Tran • Missy Mathias