Ehlebracht Group and EIC_presentation Tools&Plastics parts Q2

 ELEKTRA INDUSTRIAL CHINA1
WELCOME
Presentation of EHLEBRACHT Group

EHLEBRACHT Group
► Production facilities: in Germany (3x), in Slovakia (1x) and in China (4x)
► Business divisions:
Moulds, Plastics technology and Lighting System

Ehlebracht Group Global Presence
Legend:
Headquarter Ehlebracht AG
Production Site
Enger
Germany
Berlin
Germany
Michalovce
Slowakia
Elektra Industrial China
Co., Ltd. ; QingDao Branch
Co., Ltd.
Ehlebracht Berlin
GmbH & Co. KG
Ehlebracht
Slowakei s.r.o.
Elektra GmbH
Ehlebracht
GmbH & Co. KG
Ehlebracht AG
NanJing
China
ShenZhen
China
SuZhou, China
Co., Ltd. ; SuZhou Branch
Co., Ltd. ; NanJing Branch
QingDao
China

EHLEBRACHT GmbH + Co. KG, Enger
► Plastic Injection Molding:
36 injection moulding machines:
20 – 300 tons, 1-2K
► Tool shop: New tool-making, maintenance & repair

EHLEBRACHT ENGER: products
Components for
lighting systems
Varnished components
for vacuum cleaner
Handle for
vacuum cleaner

EHLEBRACHT BERLIN GmbH + Co. KG
► Plastic Injection Molding:
19 injection moulding machines:
100 – 1.300 tons
► Tool shop: tools maintenance & repair

EHLEBRACHT BERLIN: products
Housing for
headlight
Single-rinse system
washing machine
Washing machine door

EHLEBRACHT SLOWAKEI s.r.o., Michalovce
► Plastic Injection moulding:
29 injection moulding machines
30 –550 tons, 1-3K
► Metal processing: 8 – 160 tons
► Tool shop: New tool-making, Tools maintenance & repair

EHLEBRACHT SLOWAKEI: products
Housings for
Power Tools

ELEKTRA GmbH, Enger
► Luminaries and Lighting-Systems for furniture, retail
and shop fitting
► Customized industrial components
► Engineering and design for above listed business units
with the major focus on luminaries and lighting systems

ELEKTRA GmbH, Enger
Furniture Lighting system: Product samples
Kitchen Bathroom Retail & shop fitting

WELCOME
Presentation
Elektra Industrial China Co.,Ltd.
A member of Ehlebracht Group

ELEKTRA Industrial China Co., Ltd.
Location
Shenzhen
Location
Suzhou
Location
Nanjing
Location
Qingdao

Elektra Industrial China Co., Ltd.
EIC Data + Facts:
Foundation in China: 2004
Location: Headquarter in Shenzhen; Branch in Suzhou, Nanjing and Qingdao China.
Employees: 1200+
Production area:
 45,000 square meters in Shenzhen
 38,000 square meters in Suzhou
 3,500 square meters in Nanjing
 5,000 square meters in Qingdao
Services:
 Plastic injection moulding:
42 injection machines include 1K, 2K and Vertical type which clamp force range from
40-650T in EIC Shenzhen
43 injection machines include 1K, 2K and Vertical type which clamp force range from
40-1000T in EIC Suzhou
9 injection which clamp force range from 470-700T in EIC Qingdao
 Assembly: Component assembly in EIC Shenzhen, Suzhou, Nanjing and Qingdao
 Tool manufacture: Tool-making in Shenzhen and Suzhou
Certifications: TS16949; ISO 9001; ISO 14001; OHSAS18001; UL; VDE; TÜV; GS

EIC Main Customers (Examples)
Industrial
Appliances / Consumer
Medical
Automotive
Others

At our site in China (EIC) own tool shop: Tooling technologies successfully introduced
contain of e.g. Stack Molds, Over-Molds, Insert-Molds, 2K-Molds and multi-cavity
Molds.
EIC tooling capacities are available for injection clamping forces up to 1000ton.
EIC Tooling Technologies:
Stack Mold
For
customer:
BOSCH-
SIEMENS
Automotive
Mold
For customer:
Audi-C7

EIC Products for Industrial (Insert Mold examples)

EIC Products for Industrial (2K and Overmold examples)

EIC Products for Industrial (Electric tool examples)

EIC Products for Industrial (Examples)

EIC Products by Appliances/Consumer (Examples)
Detergent Dispenser
Condenser+Fan inlet
Window Door Kit
Control Panel

Dishwasher
Ice Maker
Refrigerator

OthersRouterPrinter Telephone Internal parts

EIC Products by Medical (Examples)

EIC Products by Automotive (Examples)

Guiding Rail | Bezel | Endcap
Moulded, Assemblied, Painted

Cover
Covering
Kennzeichenträger
Pad Printing
Schieberiegel
Drehgelenk
Kennzeichenleiste

Cabel Channel
Control HousingArmClip

Handle Cable
Moulded, Zinc plated, Insert-moulded, Silk-printed
Adjust
Component
Row
Handle
Cable
Housing

EIC Factory Tour (ShenZhen)

CNC Room
MAKINO CNC
FANUC CNC
EIC Tooling Shop (ShenZhen)

EDM Room

Wire Cutting Room
Sodick Wirecutting
AgieCharmilles Wirecutting

Depth Drill Gun Machine
Mold Quality Inspection area
Mold Fitting Machine
Mold Fitting area

• 141 Molds in 2008
• 180 Molds in 2009
• 267 Molds in 2010
• 312 Molds in 2011
• 335 Molds in 2012
• 361 Molds in 2013
• 387 Molds in 2014
• 395 Molds in 2015
2015 New Molds Delivery Distribution
• 10% Exported to USA
• 38% Exported to Europe
• 52% for Local Market and Internal production
EIC Yearly Molds Output in 2008 - 2015

Mold Manufacturing Process
New Mold Kick-off
Meeting
DFM:
Product design review;
Mold flow analysis;
Mold Layout presentation
Detailed 2D&3D Mold layouts
Approval by customer
before cutting steel
Mold Manufacture Process report
with pictures will be provided
to Customer Weekly
High precision Mold
manufacture process
1 2 3
45

Mold Manufacturing Process
Mold Manufacture
In process quality check
First Article Inspection
report with 100%
dimension check
Mold delivery with:
Mold trial shots and Sampling
Process based on mass Production
requests and Conditions6 7 8
9
-2D and 3D Detailed Mold layout
-Electrode drawing
-BOM
-Steel certification
-Steel Heat Treating certification
-Mold Trial Process Overview
-First article inspection report
-Video of mold trail production
-Pictures of mold packaging
--Other documents upon
customer request

42 sets of injection machines range from 40T to 650T
EIC Injection Shop (ShenZhen)

EIC Assembly Shop (ShenZhen)
(System and Component Assembly Area)

EIC Assembly Shop (ShenZhen)
Silk and Pad Printing Room Lathe Machine Room

EIC Suzhou Branch Factory

EIC Suzhou Branch Factory=>Injection Shop
43sets of injection machines range from 40T to 1000T

EIC Suzhou Branch Factory=>Injection Shop

EIC Suzhou Branch Factory=>Central Material Supply System

(System and Component Assembly Area: 4000 m²)
EIC Suzhou Branch Factory=>Assembly Shop

EIC Suzhou Branch Factory=>Tooling Shop

(J.I.T. Delivery to B/S/H (BOSCH / SIEMENS) =>Production & Stock Area: 3500 m²)
EIC NanJing Branch Factory

(Two Washing Machine Window Door Kit assembly production line)
Assembly line

(100% Automatic Quality Control)

J.I.T. Deliver directly to BOSCH / SIEMENS Assembly Line; Logistic: Supermarket Concept

EIC QingDao Branch Factory
Production & Stock Area: 5000 m² (Injection and Components Assembly)

EIC QingDao Branch Factory
Production & Stock Area: 5000 m²
(Injection and Components Assembly)

EIC Logistics

EIC Quality Control
Projection Measuring Instrument3D Measuring Instrument
Color Aberration Instrument
Melt Flow Index Tester
Glossy meter

EIC Quality Control
Moisture analyzer PH meter
High Voltage Tester
Salt Mist Test Machine
Frictionometer Standard light booth

EIC Quality Control
Spectrometer ( RoHS measuring instrument) Metallographic Specimen Meter

EIC Quality Control
Rockwell Hardness Tester Height Gauge Leeb Hardness TesterDigital Torque Meter
TEST SYSTEMS FOR LIGHTING-Combined Spectrum Analysis System

EIC Quality Control
ISO9001 Certification ISO14001 Certification

EIC Quality Control
ISO/TS16949 Certification

EIC Quality Control
VDE Certification GS CertificationCE Certification UL Certification

EIC Patent

EIC Company Culture

Contact us
You are interested in our products? You have questions regarding our company?
Please let us know. We look forward to receive your message!
Here you can find our contact details:
Address:
中国广东省深圳市宝安区福永街道塘尾社区凤塘大道604号德仕主厂房
EIC Building, No.604, FengTang Avenue, FuYong Town, BaoAn District, ShenZhen City,
GuangDong Province, PRC. Postcode: 518103
Phone: +86 138 2367 9458
Fax: +86 755 27343340
Email: frank.li@eic-ltd.com.cn
Website:http://www.eic-ltd.com.cn
Thank you!

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