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SINTEF Building and Infrastructure
Effects of Crumb Rubber Properties on
CRM Binder Performance
Carl Thodesen
SINTEF Building and Infrastructure
Outline
 Introduction
 Objectives
 Crumb Rubber
 CRM Binder Properties
 Conclusions
SINTEF Building and Infrastructure
Introduction: Scrap Tire Problem
 Scrap tires generated in U.S. (2005): 300x106
 Scrap tire generation: 1 tire/person/year
 Environmental dangers: Tire fires and runoff
 Social dangers: Breeding ground for mosquitoes
 Reduced landfill space
 Tire disposal: non sustainable practice
 Wasted resources
SINTEF Building and Infrastructure
SINTEF Building and Infrastructure
CRM Binder
SINTEF Building and Infrastructure
Introduction: Solution
 Approximately 28% of all scrap tires used in construction
materials are used within the field of civil engineering
 Incorporation of crumb rubber with asphalt binder to produce
crumb rubber modified (CRM) binder
 CRM asphalt meets many of the specifications of conventional
modified asphalts
 CRM asphalt include improved resistance to permanent
deformation, fatigue cracking, and thermal cracking.
6
SINTEF Building and Infrastructure
Overhead View of Plant Site
Hot Plant Oil Tank
Virgin Oil Tank
Hot Mix Plant
Blending Unit
Bag House
Reaction Tank
Generator
SINTEF Building and Infrastructure
Field Binder Testing
 After Reaction Time Is
Complete (30, 45, 60
Minutes)
 Binder sample taken and
checked for viscosity
 Target: 1,500 – 4,000 cP
(Centipoise) @ 350° F
SINTEF Building and Infrastructure
Crumb Rubber Reaction
SINTEF Building and Infrastructure
Crumb Rubber Reaction
SINTEF Building and Infrastructure
Outline
 Introduction
 Objectives
 Crumb Rubber
 CRM Binder Properties
 Conclusions
SINTEF Building and Infrastructure
Objectives
 Discuss nature of variability within crumb rubber
 Examine effects of crumb rubber properties on CRM binder
performance using SHRP testing procedures, and
 Determine which properties of crumb rubber play the biggest
role in specific binder performance parameter.
SINTEF Building and Infrastructure
Objectives
13
CRM Binder
Grinding
Concentration
Gradation
SINTEF Building and Infrastructure
US Modified binder use
14
0 %
25 %
50 %
75 %
100 %
PG 58-22 PG 58-28 PG 58-34 PG 64-22 PG 64-28 PG 70-22 PG 70-28 PG 76-22 PG 76-28
%Statesreportinuse
2005 2006
SINTEF Building and Infrastructure
Outline
 Introduction
 Objectives
 Crumb Rubber
 CRM Binder Properties
 Conclusions
SINTEF Building and Infrastructure
Crumb Rubber
 Derived from the grinding of scrap tires
 Generally produced using two methods:
 Ambient
 Cryogenic
 Fine powder like substance
 Some properties depend on grinding method
16
SINTEF Building and Infrastructure
Crumb Rubber
Cryogenic at 30 x
magnification
Ambient at 30 x
magnification
SINTEF Building and Infrastructure
Outline
 Introduction
 Objectives
 Crumb Rubber
 CRM Binder Properties
 Conclusions
SINTEF Building and Infrastructure
CRM Binder Properties: SHRP Properties
19
SINTEF Building and Infrastructure
CRM Binder Properties
 Handling and Pumping
 Resistance to Permanent Deformation
 Resistance to Thermal Cracking
SINTEF Building and Infrastructure
Handling and Pumping
 Rotational Viscometer
 Viscosity limits set
SINTEF Building and Infrastructure
Handling and Pumping
 Particle Size
SINTEF Building and Infrastructure
Handling and Pumping
 Morphology
SINTEF Building and Infrastructure
Resistance to Permanent Deformation
SINTEF Building and Infrastructure
Resistance to Permanent Deformation
 Particle Size
Testing at 64oC
SINTEF Building and Infrastructure
Resistance to Permanent Deformation
 Morphology
SINTEF Building and Infrastructure
Resistance to Thermal Cracking
SINTEF Building and Infrastructure
Resistance to Thermal Cracking
 Particle Size
10% CRM
SINTEF Building and Infrastructure
Resistance to Thermal Cracking
 Morphology
SINTEF Building and Infrastructure
Outline
 Introduction
 Objectives
 Crumb Rubber
 CRM Binder Properties
 Conclusions
SINTEF Building and Infrastructure
Conclusions
 The addition of crumb rubber to binder:
 Raises the upper failure temperature
 Decreases lower failure temperature
 Increases viscosities
 Extent of modification dependent on:
 Base binder properties
 Crumb rubber properties
31
SINTEF Building and Infrastructure
Conclusions
 Ambient CRM binder viscosity is typically higher than that of
cryogenic CRM binder.
 As concentration increases the effect of the crumb rubber becomes
more defined.
 Particle size (0.18 – 0.85 mm) plays a small role in establishing
the binder viscosity
 Increases in the crumb rubber concentration consistently
produced higher G*/sinδ values,
 Particle size (0.18 – 0.85 mm) was not seen to play a statistically
significant effect on the rutting susceptibility of the CRM binder.
 Ambient CRM binders produced significantly higher failure
temperatures than cryogenic CRM binders.
SINTEF Building and Infrastructure
Conclusions
 As particle fineness (0.18 – 0.85 mm) increased so too did the
resistance to thermal cracking.
 Ambient and cryogenic grinding procedures produced statistically
similar CRM binders with respect to thermal cracking.
33
SINTEF Building and Infrastructure
Future work
 Studded tyre issues?
 Relevance of high end PG grade to predicting rutting in
Norway?
 Suitability with Norwegian asphalt mixes?
 More research necessary to evaluate suitability in Norway
34
SINTEF Building and Infrastructure
Questions?
SINTEF Building and Infrastructure
 Tayebali, A. A., Vyas, B. B., & Malpass, G. A. (1990). Effect of
Crumb Rubber Particle Size and Concentration on Performance
Grading of Rubber Modified Asphalt Binders. ASTM Special
Technical Publication , 30-47.
 Bahia, H. U., & Davies, R. (1996). Factors Controlling the Effect
of Crumb Rubber on Critical Properties of Asphalt Binders.
Journal of the Association of Asphalt Paving Technologists , 64,
130-162.
 Bahia, H. U., & Davis, R. (1994). Effect of Crumb Rubber
Modifiers (CRM) on Performance Related properties of Asphalt
Binders. Journal of the Association of Asphalt Paving
Technologists , 63, 414-449.
36

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Effects of CRM properties on CRM binder performance

  • 1. SINTEF Building and Infrastructure Effects of Crumb Rubber Properties on CRM Binder Performance Carl Thodesen
  • 2. SINTEF Building and Infrastructure Outline  Introduction  Objectives  Crumb Rubber  CRM Binder Properties  Conclusions
  • 3. SINTEF Building and Infrastructure Introduction: Scrap Tire Problem  Scrap tires generated in U.S. (2005): 300x106  Scrap tire generation: 1 tire/person/year  Environmental dangers: Tire fires and runoff  Social dangers: Breeding ground for mosquitoes  Reduced landfill space  Tire disposal: non sustainable practice  Wasted resources
  • 4. SINTEF Building and Infrastructure
  • 5. SINTEF Building and Infrastructure CRM Binder
  • 6. SINTEF Building and Infrastructure Introduction: Solution  Approximately 28% of all scrap tires used in construction materials are used within the field of civil engineering  Incorporation of crumb rubber with asphalt binder to produce crumb rubber modified (CRM) binder  CRM asphalt meets many of the specifications of conventional modified asphalts  CRM asphalt include improved resistance to permanent deformation, fatigue cracking, and thermal cracking. 6
  • 7. SINTEF Building and Infrastructure Overhead View of Plant Site Hot Plant Oil Tank Virgin Oil Tank Hot Mix Plant Blending Unit Bag House Reaction Tank Generator
  • 8. SINTEF Building and Infrastructure Field Binder Testing  After Reaction Time Is Complete (30, 45, 60 Minutes)  Binder sample taken and checked for viscosity  Target: 1,500 – 4,000 cP (Centipoise) @ 350° F
  • 9. SINTEF Building and Infrastructure Crumb Rubber Reaction
  • 10. SINTEF Building and Infrastructure Crumb Rubber Reaction
  • 11. SINTEF Building and Infrastructure Outline  Introduction  Objectives  Crumb Rubber  CRM Binder Properties  Conclusions
  • 12. SINTEF Building and Infrastructure Objectives  Discuss nature of variability within crumb rubber  Examine effects of crumb rubber properties on CRM binder performance using SHRP testing procedures, and  Determine which properties of crumb rubber play the biggest role in specific binder performance parameter.
  • 13. SINTEF Building and Infrastructure Objectives 13 CRM Binder Grinding Concentration Gradation
  • 14. SINTEF Building and Infrastructure US Modified binder use 14 0 % 25 % 50 % 75 % 100 % PG 58-22 PG 58-28 PG 58-34 PG 64-22 PG 64-28 PG 70-22 PG 70-28 PG 76-22 PG 76-28 %Statesreportinuse 2005 2006
  • 15. SINTEF Building and Infrastructure Outline  Introduction  Objectives  Crumb Rubber  CRM Binder Properties  Conclusions
  • 16. SINTEF Building and Infrastructure Crumb Rubber  Derived from the grinding of scrap tires  Generally produced using two methods:  Ambient  Cryogenic  Fine powder like substance  Some properties depend on grinding method 16
  • 17. SINTEF Building and Infrastructure Crumb Rubber Cryogenic at 30 x magnification Ambient at 30 x magnification
  • 18. SINTEF Building and Infrastructure Outline  Introduction  Objectives  Crumb Rubber  CRM Binder Properties  Conclusions
  • 19. SINTEF Building and Infrastructure CRM Binder Properties: SHRP Properties 19
  • 20. SINTEF Building and Infrastructure CRM Binder Properties  Handling and Pumping  Resistance to Permanent Deformation  Resistance to Thermal Cracking
  • 21. SINTEF Building and Infrastructure Handling and Pumping  Rotational Viscometer  Viscosity limits set
  • 22. SINTEF Building and Infrastructure Handling and Pumping  Particle Size
  • 23. SINTEF Building and Infrastructure Handling and Pumping  Morphology
  • 24. SINTEF Building and Infrastructure Resistance to Permanent Deformation
  • 25. SINTEF Building and Infrastructure Resistance to Permanent Deformation  Particle Size Testing at 64oC
  • 26. SINTEF Building and Infrastructure Resistance to Permanent Deformation  Morphology
  • 27. SINTEF Building and Infrastructure Resistance to Thermal Cracking
  • 28. SINTEF Building and Infrastructure Resistance to Thermal Cracking  Particle Size 10% CRM
  • 29. SINTEF Building and Infrastructure Resistance to Thermal Cracking  Morphology
  • 30. SINTEF Building and Infrastructure Outline  Introduction  Objectives  Crumb Rubber  CRM Binder Properties  Conclusions
  • 31. SINTEF Building and Infrastructure Conclusions  The addition of crumb rubber to binder:  Raises the upper failure temperature  Decreases lower failure temperature  Increases viscosities  Extent of modification dependent on:  Base binder properties  Crumb rubber properties 31
  • 32. SINTEF Building and Infrastructure Conclusions  Ambient CRM binder viscosity is typically higher than that of cryogenic CRM binder.  As concentration increases the effect of the crumb rubber becomes more defined.  Particle size (0.18 – 0.85 mm) plays a small role in establishing the binder viscosity  Increases in the crumb rubber concentration consistently produced higher G*/sinδ values,  Particle size (0.18 – 0.85 mm) was not seen to play a statistically significant effect on the rutting susceptibility of the CRM binder.  Ambient CRM binders produced significantly higher failure temperatures than cryogenic CRM binders.
  • 33. SINTEF Building and Infrastructure Conclusions  As particle fineness (0.18 – 0.85 mm) increased so too did the resistance to thermal cracking.  Ambient and cryogenic grinding procedures produced statistically similar CRM binders with respect to thermal cracking. 33
  • 34. SINTEF Building and Infrastructure Future work  Studded tyre issues?  Relevance of high end PG grade to predicting rutting in Norway?  Suitability with Norwegian asphalt mixes?  More research necessary to evaluate suitability in Norway 34
  • 35. SINTEF Building and Infrastructure Questions?
  • 36. SINTEF Building and Infrastructure  Tayebali, A. A., Vyas, B. B., & Malpass, G. A. (1990). Effect of Crumb Rubber Particle Size and Concentration on Performance Grading of Rubber Modified Asphalt Binders. ASTM Special Technical Publication , 30-47.  Bahia, H. U., & Davies, R. (1996). Factors Controlling the Effect of Crumb Rubber on Critical Properties of Asphalt Binders. Journal of the Association of Asphalt Paving Technologists , 64, 130-162.  Bahia, H. U., & Davis, R. (1994). Effect of Crumb Rubber Modifiers (CRM) on Performance Related properties of Asphalt Binders. Journal of the Association of Asphalt Paving Technologists , 63, 414-449. 36