E-Axle Dyno Drive - Unico.pdf

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Develop the next-generation systems for electric vehicles with the help of Unico e-axle dyno drive. Drives for everything from end-of-line test rigs to research and development platforms. Read more: https://bit.ly/3FP9xDU

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The FTR drives engineered specifically for controlling feed-to-register applications that use a sensor to detect a preprinted mark or mark pattern and index the web with a settable feed length. Control software embedded within the drive eliminates the need for an external control rack. When used in conjunction with a programmable controller, the drive forms a powerful automation work cell that can either stand-alone or be easily integrated with other Unico automation cells to build a complete control system for a web-processing line

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Develop and test your E-Drive with repeatable performance runs using Unico’s E-Drive Dyno Drive. This highly engineered E-Drive dynamometer drive is a result of working closely with clients on their requirements for EV propulsion testing. The unique design allows the drive to operate any AC motor without the current-loop setup required by conventional drives. Fixed and dynamic inertias are easy to simulate using internal models or external commands – allowing you to closely match the test requirements over a wide range of E-Drive designs. The design allows for ultra quiet operation, making it perfect for noise, vibration and harshness testing. Full four quadrant operation gives you the ability to limit or block operations in any of the quandrants, so you can limit powering in both motoring and regenerating modes.

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Test your EV and HEV propulsion systems with a UNICO EV Battery Simulator / Emulator. This outstanding EV battery simulator / emulator comes standard with programmable voltage and current controls for resistance simulation, so you can quickly test and view results for hundreds of different battery designs on powertrain performance. With the programmable slew rate, you can precisely regulate the response to a change in both the requested output and changes in the load. And with a full filtered output, systems can be designed with minimal current and voltage ripple – typical ripple is less than 1%.

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UNICO electric vehicle testing systems make e-mobility and vehicle electrification development smooth and fast by offering the EV propulsion test stand systems you need, the technical expertise to spec your drives and controls systems, and global support for upgrades, service, and support. Your system is designed for the evolving needs of high voltage EV testing including performance, validation, and end of line testing. Develop your next generation EV battery packs and modulesusing a Unico Battery Cycler.The Unico battery test system can be configured as both a battery emulator (orsimulator) and a battery tester(or cycler).When it is configured as an EV battery cycler, it is designed forbattery cycling (charging and discharging) of packs and/ or modules and can provide fast and accurate control of current, voltage, and power for all the battery testing needs. UNICO systems are throughout the world in the best automotive testing facilities, within EV startup companies in aviation and delivery vehicles, at state-of-the art EV hypercar testing facilities, global testing centers of EV racing teams, and labs testing EV batteries, E-Motors, E-Axles and the EV propulsion systems. The most diverse line of electric vehicle testing products. Unico offers a comprehensive range of electric vehicle testing products exclusively designed for test stand applications. You can purchase an EV battery cycler, EV battery emulator, Universal Inverter, or E-Motor emulator separately – or as a modular drive system that combines a battery emulator, universal inverter, and E-Motor or E-Axle Dynamometer, all in a single package powered by a single active front end. This combination package saves floor space, reduces wiring complexity, simplifies installation, and saves energy. These drives systems enable the production of numerous vehicles of different sizes and serve various purposes like R&D, validation, and certification. Electric Vehicle Applications The automotive manufacturing industry uses our drives and controls products in vehicle testing for engine and powertrain dynamometers, transmission and chassis dynamometers, batteries EV battery pack emulators, E-Motor emulators, E-Axle dynamometers, on-board EV charging systems, power electronics, and fast-charging grid infrastructure. and safety and security systems.

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Battery Pack and Module Testing Battery Module and Pack tests typically evaluate the battery performance, safety mechanisms, cooling systems, and internal heating characteristics. Engineers and scientists also measure the state of charge (SoC), depth of discharge (DoD), direct current internal resistance (DCIR), and state of health (SoH) as part of the characterization and validation process. Tests are also conducted to evaluate the electronic components and systems attached to the battery, such as the battery management systems (BMS), connected wires, sensors, and battery fuses. Tests performed at Module Level Module tests are performed to assess the quality and capacity of each cell integrated into the module. The process includes both charge and discharge tests to ensure the cell connections (in parallel or series) are secure and robust to manage the expected current loads without overheating, weakening, and failing. Additionally, other tests like thermal abuse, mechanical vibration, high-voltage protection, and environmental tests are carried out at this level to ensure voltages are accurate and safe, temperature sensors function effectively, and cells are well balanced. Tests performed at Pack Level Pack level testing is sometimes also called End-of-Line Testing or Assembly Testing. It is mainly performed to ensure that each pack subsystem performs efficiently, including external hardware, safety mechanisms, and BMS Battery management system communications. If the strings of modules within the pack show irregularities in the expected voltage, resistance or capacity range, it can be found here and rectified. Engineers also check for any malfunction, temperature rise in the battery pack, current carrying capacity, cooling capacity, and overall mechanical structure. After complete testing, packs may undergo extra testing to simulate the typical conditions and be integrated into the system or end-product. Top 5 Fundamental Applications for Battery Module and Pack Testing include: Performance under Simulated Environment Aging Characteristics of the battery Charge/Discharge and Life Cycle Testing Capacity and Degradation Measurement Cooling System Efficiency Test Efficient and Powerful Pack and Module Test Systems Unico’s EV Battery cyclers helps to test your high voltage EV battery packs and modules. This outstanding EV battery cycler is designed for high voltage electric vehicle testing procedures that include real-time simulation of battery charging and discharging. It enables you to test the charge, discharge, and life cycle testing of EV battery packs and modules. With the help of this system, you can develop your next-generation EV battery packs and modules. The Unico battery test system can be configured as both a battery emulator (or simulator) and a battery tester (or cycler). When configured as an EV battery cycler, it is designed for battery cycling (charging and discharging) of packs and/or modules .

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