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CORPORATE OVERVIEW



Dynacast is the local die cast supplier for industry-leading companies
around the world.

We engineer precision components by combining the most modern
production technologies with superior tooling craftsmanship.
THE DYNACAST DIFFERENCE
•     Expertise in small, precision castings
•     Zinc, Aluminum and Magnesium alloys
•     Conventional and Multi-slide tooling
        •     Design/build proprietary multi-slide casting machines with 450+ in operation today
        •     Closed-loop communication between production and design ensures advanced technology



Magnesium spikes for Adidas cleats       Aluminum frame for Apple iPod       Zinc razor handle for Gillette Mach-3
    Hot-chamber, multi-slide               Cold-chamber, conventional             Hot-chamber, conventional
TECHNOLOGY: IMA

Piston Carrier Assembly     •   Injected Metal Assembly (IMA) process
for recreational vehicles
                            •   Create the assembly with a single-shot die
                                casting solution
                            •   Replace glass-filled plastic base
                            •   Significant cost savings by eliminating multiple
                                processes, scrap material
DYNACAST TOOLING DIVISION

•   Dedicated Tooling Divisions
     •   Germantown, WI
     •   Braunlingen, Germany
     •   Jurong, Singapore
     •   Shanghai, China
     •   Dongguan, China
•   Design, build, revise, repair, prototype   Dynacast proprietary 4-slide die cast tool


•   1000 new projects, 1 billion components
    shipped annually




                                                          3-D Tooling design –
                                                        Dynacast Tooling Division
QUALITY
•   World-Class DFM (Design For Manufacturing)
     •   Part consolidation

     •   Robust manufacturing - improve yields, throughput, die
         life

•   Quality Systems/Continuous Improvement
     •   TS 16949/ISO 9001

     •   AQP (Advanced Quality Planning) – cross-functional
         quality control

     •   Multiple Quality Inspection Points – Statistical Process
         Control, adhere to critical dimensions
           •   Periodic measurements, recordings

•   Cost of Quality: Contained
     •   Eliminates buffer stock, expedited freight costs

     •   Dock to Stock programs
CONSISTENT, ON-TIME DELIVERY
•   Sophisticated production planning/ERP system
•   State-of-the-art preventative maintenance
     •   Tooling and machinery

•   Dedicated engineering project manager for seamless communication
•   Customer service teams handle production scheduling
•   World-class quality system
GLOBAL COVERAGE
                     20 Manufacturing Facilities in 17 Countries




                                            Germany
            Canada        United Kingdom


                                                      Slovenia
                              France
                                                    Austria


                              Spain         Italy
                                                                                              Korea
United States
                                                                                           China

       Mexico                                                    India
                                                                  Malaysia

                                                                         Singapore

                                                                               Indonesia
CONTINUOUS INVESTMENT
                                         New Plants & Expansions 2000-2010



                             Canada, Montreal
                             Techmire & QZip
                             Acquisitions 2007

                                                  Fishercast UK
                                                 Acquisition 2008
  Canada, Peterborough
Formerly Fishercast Canada
    Acquisition 2008                                                                                              China - Shanghai
                                                                                         India                     New Plant 2001
                                                                                     New plant 2004,          Expansion 2004, 2005, 2007
                                                                                     Aluminum 2008



                                                                  Austria                                              China - Dongguan
                                                            Expansion 2003, 2004                                        New Plant 2009


                                                                               Malaysia
     Mexico, Mexico City                                                  Expansion 2004, 2010
      Expansion 2006

                                                                                   Singapore, Jurong
                                                                                   Magnesium 2003
                                                                                    Expansion 2009

                                                                                                Indonesia, Batam
                                                                                                 New Plant 2010
GROUP SALES
  by Region 2010




                   Group Sales Revenue
                      $420 Million
GROUP SALES
                                      by Industry 2010




Note: ‘Other’ includes 7% Hardware; 5% Tooling
OUR CUSTOMERS
Thousands of Customers in Hundreds of Industries
THANK YOU
      Laser mount for Blu
       Ray DVD player

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Dynacast Corporate Overview 2011 Customer

  • 2. CORPORATE OVERVIEW Dynacast is the local die cast supplier for industry-leading companies around the world. We engineer precision components by combining the most modern production technologies with superior tooling craftsmanship.
  • 3. THE DYNACAST DIFFERENCE • Expertise in small, precision castings • Zinc, Aluminum and Magnesium alloys • Conventional and Multi-slide tooling • Design/build proprietary multi-slide casting machines with 450+ in operation today • Closed-loop communication between production and design ensures advanced technology Magnesium spikes for Adidas cleats Aluminum frame for Apple iPod Zinc razor handle for Gillette Mach-3 Hot-chamber, multi-slide Cold-chamber, conventional Hot-chamber, conventional
  • 4. TECHNOLOGY: IMA Piston Carrier Assembly • Injected Metal Assembly (IMA) process for recreational vehicles • Create the assembly with a single-shot die casting solution • Replace glass-filled plastic base • Significant cost savings by eliminating multiple processes, scrap material
  • 5. DYNACAST TOOLING DIVISION • Dedicated Tooling Divisions • Germantown, WI • Braunlingen, Germany • Jurong, Singapore • Shanghai, China • Dongguan, China • Design, build, revise, repair, prototype Dynacast proprietary 4-slide die cast tool • 1000 new projects, 1 billion components shipped annually 3-D Tooling design – Dynacast Tooling Division
  • 6. QUALITY • World-Class DFM (Design For Manufacturing) • Part consolidation • Robust manufacturing - improve yields, throughput, die life • Quality Systems/Continuous Improvement • TS 16949/ISO 9001 • AQP (Advanced Quality Planning) – cross-functional quality control • Multiple Quality Inspection Points – Statistical Process Control, adhere to critical dimensions • Periodic measurements, recordings • Cost of Quality: Contained • Eliminates buffer stock, expedited freight costs • Dock to Stock programs
  • 7. CONSISTENT, ON-TIME DELIVERY • Sophisticated production planning/ERP system • State-of-the-art preventative maintenance • Tooling and machinery • Dedicated engineering project manager for seamless communication • Customer service teams handle production scheduling • World-class quality system
  • 8. GLOBAL COVERAGE 20 Manufacturing Facilities in 17 Countries Germany Canada United Kingdom Slovenia France Austria Spain Italy Korea United States China Mexico India Malaysia Singapore Indonesia
  • 9. CONTINUOUS INVESTMENT New Plants & Expansions 2000-2010 Canada, Montreal Techmire & QZip Acquisitions 2007 Fishercast UK Acquisition 2008 Canada, Peterborough Formerly Fishercast Canada Acquisition 2008 China - Shanghai India New Plant 2001 New plant 2004, Expansion 2004, 2005, 2007 Aluminum 2008 Austria China - Dongguan Expansion 2003, 2004 New Plant 2009 Malaysia Mexico, Mexico City Expansion 2004, 2010 Expansion 2006 Singapore, Jurong Magnesium 2003 Expansion 2009 Indonesia, Batam New Plant 2010
  • 10. GROUP SALES by Region 2010 Group Sales Revenue $420 Million
  • 11. GROUP SALES by Industry 2010 Note: ‘Other’ includes 7% Hardware; 5% Tooling
  • 12. OUR CUSTOMERS Thousands of Customers in Hundreds of Industries
  • 13. THANK YOU Laser mount for Blu Ray DVD player