GROUPMEMBERS
IFTKHAR WALI (TS 2)
IMTIAZ AHMED (TS 2)
TOPIC
TYPES OF MACHINES USED
FOR YARN WET PROCESSING
WHAT IS WET PROCESSING?
STEPS IN WET PROCESSING SYSTEM
There are 3 different steps in the wet processing system. They are :
• Pretreatment Steps
• Coloration Steps
• Finishing Steps.
1. Pretreatment Steps
• Singeing
• De sizing
• Scouring
• Bleaching
• Mercerizing
2. Coloration Steps:
Dyeing and Printing
3. Finishing Steps
Soft Finish.
• Hard Finish.
• Medium Hard Finish
• Wrinkle free finish.
• Mercerizing.
• Water Repellent .
WHAT IS YARN DYEINGAND WHY?
TYPES OFYARN DYEINGAND
MACHINES USED
Skein (Hank) Dyeing,
Package Dyeing (Vertical and Horizontal Kier Dyeing Machine)
Warp-beam Dyeing,
SOFT WINDING
SECTION
SOFT WINDING
SECTION
Soft Winded yarn are
Prepare For dye in Batch
Section
VERTICLE DYEING MACHINE
Dosing Tank
High Pressure
Lid
Main Pump
Drain line
Steam valve
Flow Reverse
Dye Bath
Main pump
Dye Bath
Heat Exchanger
Input
Out
EMPTY
CASECASE LOADED
WITH
PACKAGE
DYED
PACKAGE
UN DYED
PACKAGE
HORIZONTAL DYEING MACHINE
Horizontal Package Yarn Dyeing
Machine is best suited for silk yarn,
nylon yarn, textured polyester yarn,
acrylic yarn and other narrow
fabrics. In addition, it is easy to
install and require no extra effort
and can be done at very low cost.
The ceiling has to be of only 3
meters high and can function as
independent with just a press of a
button.
FEATURES OF HORIZONTAL DYEING MACHINE
• Uniform dyeing
• Low running cost
• Reversible pump
• Injector pump
• Low ML Ratio 1:3
• Touch Screen HMI
• Fully automatic operation
ADVANTAGES OF HORIZONTAL DYEING MACHINE
• Highly durable
• Excellent performance
• Sturdy construction
• Smooth operation.
RF DRYER
Hard
WINDING
SECTION
TYPES OF HANK DYEING MACHINE
1.Roller Hank Dyeing machines
2.Cabinet Dyeing Machines
3.Spray Dyeing Machines
4.Vertical Kier Machines
HANK FORMATION MACHINE
ABEPAUTOMATIC SPRAY HANK
DYEING MACHINE
ABEPAUTOMATIC SPRAYHANK DYEING MACHINE
• ABEP is a new technical evolution which is extended to
the wide range of products that Loris Bellini manufactures
for special applications on delicate yarns in hank form:
• Cashmere,Alpaca,Mohair,Wool and Blended Yarns
• Natural Silk Yarns and Blends with Viscose and Wool
• Filament Viscose Yarns
• Mercerized Cotton Yarns
• Acrylic Knitting Yarns, very-high bulk type (VHB).
H.T.H.PHANK DYEING MACHINE
H.T.H.PHANK DYEING MACHINE
• The GMW-HDD model is specially designed for dyeing of
polyester yarn/pc at a working temperature of up to 125°C
The high pressure injector pump injects the dyes when
the cabinet is pressurized,
• The air pad operation acts as an insulation, hence there is
low heat dispersion, Thus saves energy and steam
• Liquor ratio varies from as low as 5 - 6 : 1 for Malay
Dory(polyester blend) 9 – 10 : 1 for mercerized cotton and
12 - 14 : 1 for Acrylics
BEAM DYEING
• Beam dyeing is the much larger
version of package dyeing.
• An entire warp beam is wound on
to a perforated cylinder, which is
then placed in the beam dyeing
machine, where the flow of the
dye bath alternate as in the
package dyeing.
• Beam dyeing is more economical
than skein or package dyeing
BEAM DYEING MACHINE
BEAM DYEING MACHINE FEATURES
• Machine for dyeing yarns.
• Yarn wound onto a special beam that has evenly
perforated holes along its barrel.
• The yarn have better dyeing results.
• The high performance pumps circulate the dye liquor in
efficient manner to achieve even dyeing results.
• Liquor ratio and temperature as per requirement.
• Operating temperature max. 140°C
Hard
Winding
Section
BIBLIOGRAPHY
Special Thanks To
Ubaid sb(Dyeing Department) From Gul Ahmed Textile Mills
www.textilelearner.com
www.AliBaba.com
THANK YOU!

Dyeing

  • 1.
    GROUPMEMBERS IFTKHAR WALI (TS2) IMTIAZ AHMED (TS 2)
  • 2.
    TOPIC TYPES OF MACHINESUSED FOR YARN WET PROCESSING
  • 3.
    WHAT IS WETPROCESSING?
  • 4.
    STEPS IN WETPROCESSING SYSTEM There are 3 different steps in the wet processing system. They are : • Pretreatment Steps • Coloration Steps • Finishing Steps. 1. Pretreatment Steps • Singeing • De sizing • Scouring • Bleaching • Mercerizing 2. Coloration Steps: Dyeing and Printing 3. Finishing Steps Soft Finish. • Hard Finish. • Medium Hard Finish • Wrinkle free finish. • Mercerizing. • Water Repellent .
  • 5.
    WHAT IS YARNDYEINGAND WHY?
  • 6.
    TYPES OFYARN DYEINGAND MACHINESUSED Skein (Hank) Dyeing, Package Dyeing (Vertical and Horizontal Kier Dyeing Machine) Warp-beam Dyeing,
  • 8.
  • 9.
  • 10.
    Soft Winded yarnare Prepare For dye in Batch Section
  • 11.
  • 12.
    Dosing Tank High Pressure Lid MainPump Drain line Steam valve Flow Reverse Dye Bath
  • 13.
    Main pump Dye Bath HeatExchanger Input Out
  • 16.
  • 17.
  • 18.
    HORIZONTAL DYEING MACHINE HorizontalPackage Yarn Dyeing Machine is best suited for silk yarn, nylon yarn, textured polyester yarn, acrylic yarn and other narrow fabrics. In addition, it is easy to install and require no extra effort and can be done at very low cost. The ceiling has to be of only 3 meters high and can function as independent with just a press of a button.
  • 19.
    FEATURES OF HORIZONTALDYEING MACHINE • Uniform dyeing • Low running cost • Reversible pump • Injector pump • Low ML Ratio 1:3 • Touch Screen HMI • Fully automatic operation
  • 20.
    ADVANTAGES OF HORIZONTALDYEING MACHINE • Highly durable • Excellent performance • Sturdy construction • Smooth operation.
  • 21.
  • 22.
  • 23.
    TYPES OF HANKDYEING MACHINE 1.Roller Hank Dyeing machines 2.Cabinet Dyeing Machines 3.Spray Dyeing Machines 4.Vertical Kier Machines
  • 24.
  • 25.
  • 26.
    ABEPAUTOMATIC SPRAYHANK DYEINGMACHINE • ABEP is a new technical evolution which is extended to the wide range of products that Loris Bellini manufactures for special applications on delicate yarns in hank form: • Cashmere,Alpaca,Mohair,Wool and Blended Yarns • Natural Silk Yarns and Blends with Viscose and Wool • Filament Viscose Yarns • Mercerized Cotton Yarns • Acrylic Knitting Yarns, very-high bulk type (VHB).
  • 27.
  • 28.
    H.T.H.PHANK DYEING MACHINE •The GMW-HDD model is specially designed for dyeing of polyester yarn/pc at a working temperature of up to 125°C The high pressure injector pump injects the dyes when the cabinet is pressurized, • The air pad operation acts as an insulation, hence there is low heat dispersion, Thus saves energy and steam • Liquor ratio varies from as low as 5 - 6 : 1 for Malay Dory(polyester blend) 9 – 10 : 1 for mercerized cotton and 12 - 14 : 1 for Acrylics
  • 29.
    BEAM DYEING • Beamdyeing is the much larger version of package dyeing. • An entire warp beam is wound on to a perforated cylinder, which is then placed in the beam dyeing machine, where the flow of the dye bath alternate as in the package dyeing. • Beam dyeing is more economical than skein or package dyeing
  • 30.
  • 31.
    BEAM DYEING MACHINEFEATURES • Machine for dyeing yarns. • Yarn wound onto a special beam that has evenly perforated holes along its barrel. • The yarn have better dyeing results. • The high performance pumps circulate the dye liquor in efficient manner to achieve even dyeing results. • Liquor ratio and temperature as per requirement. • Operating temperature max. 140°C
  • 32.
  • 33.
    BIBLIOGRAPHY Special Thanks To Ubaidsb(Dyeing Department) From Gul Ahmed Textile Mills www.textilelearner.com www.AliBaba.com
  • 34.