This document provides information about the production process of dyed cotton yarn at a small manufacturing enterprise. It details the various steps involved - from receiving raw cotton fibers to processing them into yarn using machines like blowroom, carding, drawing, roving and ring frames. It also includes financial details like capital investment, production costs, sales turnover and profit analysis showing the enterprise has a 13% net profit ratio and 23% return on investment.

1. PROFESSOR JAYASHANKAR TELANGANA
STATE AGRICULTURAL UNIVERSITY
AGRICULTURAL COLLEGE- WARANGAL
AGRO INDUSTRIAL ATTACHMENT
NAME OF THE INDUSTRY
Sri Venkateshwara Cotton Ginning and Pressing mill
CHALLENGING TASK
PROJECT REPORT ON COTTON YARN MANUFACTURING
SUBMITTED BY:
G.SANJANA
CAWA-2019-039

2. GENERAL INFORMTION :
• Name : A.Bhavana
• Qualification: B.sc (Hons) Agriculture
• Nature of enterprise: Manufacturing Sector Locatio
n : Warangal
• Type of enterprise:Small enterprise Year o
f establishment:2022
• Mission ,objective and significance:To produce quality dyed yarn
• Core Product:Dyed cotton yarn Natu
re of Business: Individual Type of Ind
ustry:Ownership
• Market covered:Marketed to Textile industries

3. • Fiber- A unit of matter
characterized by
flexible , fineness,
elasticity, sufficient
strength and a high
length to width ratio.
• Yarn- Yarns are a
grouping of fibers twisted
together to form a
continuous strand.
• Spinning:- Spinning is the
process by which fibers
are converted into yarn.

4. 1.Ready-made garments
2. Hosiery industries
3. Sports goods
4. Book binding
5. Umbrella and carpet making
6. Furnishing textiles
7. Handloom textiles
8. Bag clothing industry

5. FLOWCHART OF SPINNING
Blowroom
Carding
Drawing
Combing
Drawing
Roving/Speed/
Roing Spinning

6. BLOWROOM
• The section where the supplied compressed bale is
turned into a uniform lap by opening, cleaning, blending
or mixing.

7. CARDING
• Carding is the reduction of
entangled mass of
fibers to filmy web by
working them between two
closely spaced relatively
moving surfaces closed
with sharp points.

8. DRAWING
• Drawing is the
process in which the
slivers are
blended, doubled,
leveled and drafted
by passing
the slivers through a
series of pairs of
rollers.

9. ROVING/SPEED/SIMPLEX
FRAME
• Simplex is an
intermediate process in
which
fibers are converted
into low twist lea called
roving

10. RING FRAME
• Spinning process is done by the Ring frame
machine. Ring frame converts the bobbin into yarn.

11. FINANCIAL ASPECTS
A. Fixed Capital
(i) Land and Building
(a) Builtup / Covered area 1,500 sq. mt.
(b) Open/Uncovered area 900 sq. mt
Total area required 2,400 sq. mtrs
Average rental charges@Rs.
20 sq. mtrs
Rs. 48,000

12. II)MACHINERY AND EQUIPMENT
Description Qty Price
Blow room Equipments 1 35,60,000
High speed card 8 8,80,000
High speed Draw Frame Breaker 3 90,000
High speed Draw Frame Finisher 3 48,000
Roving Frame 4 11,00,000
Ring Frame 1000 spindle 13 12,10,000
Auto Conner 100spd 7 10,40,000
Doublers 120spd 2 1,10,000
Twisters 160spd 2 3,00,000
Lap former 2 1,00,000
comber 4 1,00,000
Open end rotor spinning 500 spd 3 1,00,000
TOTAL 92,38,000

13. Designation Nos Salary(Rs.) Total(Rs.)
1. Marketing
manager
1 8,000 8,000
2. Sales Officers 2 3,000 6,000
3. Store Keeper 2 2,500 5,000
4.
Accountant/Cashier
1 2,000 2,000
5. Clerks/Typists 2 1,500 3,000
6. Peon 1 2250 2250
7. Watchmen 2 2250 4500
B. Working Capital (per month)
i) Salaries and Wages

14. Designation Nos Salary(In Rs.) Amount(In Rs.)
1. T
echnical Manager 1 8,000 8,000
2. Dyeing master 1 5,000 5,000
3. Supervisor 2 4,000 8,000
4. Fabric checkers 2 2500 5,000
5. Skilled workers 8 2500 20,000
6. Fitter 1 3000 3000
7. Electrician 1 3000 3000
8. Helpers 5 2250 11,250
9. Boileroperator 1 3000 3000
Total 97,000 97,000
Add perquisites @10% 9700
Total 1,06,700

15. II) RAW MATERIALS
Description Qty Cost
A. Raw material
Cotton Fiber 6400 10,00,000
Polyester Fiber
Sub Total 10,00,000
B. Auxiliary material
Packing materials 89.6 20,000
Jute sack(Bag) 128 30,000
Sub Total 50,000
Total 10,50,000

16. UTILITIES
S/N Utility
Requirements
(Annual) Unit price Cost
1 Electricity 10,666,667kwh 0.55 Birr/Kwh 2,00,000
2 Fuel(Diesel Oil) 384000lt 14.50 Birr/lt 60,000
3 Water 16000 m3 2.65 Birr/m3 10,000
Total 2,70,000
Other Contingent Expenses​ (Rs.)​
1. Building rent​ 48,000​
2. Repair and maintenance​ 20,000​
3. Transportation and Cartage​ 25,000​
4. Postage and Stationery​ 6,000​
5. Telephone bills​ 8,000​
6. Insurance​ 17,000​
7. Sales and advertisement​ 16,000​
8. Miscellaneous expenses​ 10,000​
Total​ 1,50,000​

17. Total Working Capital (per month)​
i. Salaries and wages​ 1,07,000​
ii. Raw Materials​ 10,50,000​
iii. Utilities​ 2,70,000​
iv. Other expenses​ 1,50,000​
Total​ 15,77,000​
C. Total Capital Investment
i. Fixed capital​ Rs. 97,38,000​
ii. Working capital for 3​
months​
Rs. 47,31,000​
Total​ Rs. 14,46,9000​

18. (1) Cost of Production​ RS​
(i) Total recurring expenditure​ 1,88,76,000​
(ii) Depreciation on machinery @ 10%​ 9,23,800​
(iii) Depreciation on other fixed​
assets @ 20%​
10,00,000​
(iv) Interest on total capital​
investment @14%​
20,23,980​
Total​ 21923780​
Say​ 21924000​
(2) Turnover (per year)​ (Rs.)​
Processing charges yarn of 6,00,000 kgs.
@ Rs. 42/kg.​
2,52,00000​

19. Net profit:
Net profit = Sales turnover – Cost of production
= 2,52,00,000– 2,19,24,000
= Rs. 32,76,000
Net profit ratio:
Net profit ratio = Net profit × 100
Total turnover
= 32,76,000 × 100
2,52,00,000
= 13%

20. Return on investment:
Return on investment = Net profit × 100
Fixed cost + working capital
= 32,76,000 × 100
14,95,000
= 23 %

21. Fixed Cost​ (Rs.)​
i. Annual building rent​ 5,76,000​
ii. 40% of salaries and wages​ 494400​
iii. 40% of utilities and other expenses​ 1704000​
iv. Depreciation on fixed assets​ 10,23,800​
v. Interest on total capital investment​ 2023980​
vi. Insurance​ 204000​
Break Even​ Analysis :
B.E.P = Fixed cost x100
Fixed cost + profit
=6026180 × 100
6026180 + 3276000
= 64%