More Related Content
Similar to cpp1_071317.pptx
Similar to cpp1_071317.pptx (20)
Recently uploaded
Recently uploaded (20)
cpp1_071317.pptx
- 1. HEARTY WELCOMES TO ALL 10/20/2023 1
- 3. GALLERY KCP TECHNOLOGIES SOLAR POWER PLANT FIVES CAIL-KCP LTD CEMENT UNIT-1 VUYYURU SUGAR PLANT HYDEL POWER PLANT Mercure Hotel WIND MILL HEAVY ENGINEERING CPU-II,CPP KCP VIL 10/20/2023 3
- 4. Company Profile Team Profile 12 steps method for problem solving Benefits Our Next project INDEX 4
- 5. Our Milestones 1941 – An 800 TCD Sugar Plant was setup at Vuyyuru, Andhra Pradesh, India by Sri. V. Ramakrish na, Founder Chairman of KCP. 1955 – Heavy Engineering Plant I, setup at Tiruvottiyur, Chennai. 1958 – Cement Plant I , setup at Macherla, Andhra Pradesh India’s first dry process kiln 1967 – EIMCO-The KCP Limited, started as a joint venture between The KCP Limited and EIMCO Corporation, USA. 1984 – Arakonam Castings & Forgings Limited, started as a joint venture between The KCP Limited and the Tamilnadu Industrial Development Corporation (TIDCO) 1984 – Fuller The KCP Limited, a joint venture with Fuller International Inc, USA 1995 – FCB-KCP Limited, (now Fives Cail-KCP) setup as a joint venture with Fives Cail Group of France for the design and manufacture of Sugar Plant . 1999 – KCP Vietnam Industries Limited, a fully owned subsidiary of The KCP & 8 MW Hydel Power Division setup at Nekkarikallu, Andhra Pradesh 2006 – Wind Power generating Unit setup at Uthumalai village in Tirunelveli District of Tamil Nadu. 2001 – Heavy Engineering Plant II setup at Arakonam near Chennai, to execute medium to large sized fabrication projects. 2013 – Commissioning of 1.15 MW Solar at Muktyala 2014 – Commission ing of 18MW Thermal Power Plant at Muktyala 2000 – KCP Technologies Limited setup to provide high quality IT Solutions & Engineering Technical Services. 2011 – Cement Plant II Commissioned at Ramakrishnapuram, Muktyala, Andhra Pradesh. 2016 – Launch of Mercure Hotels Hyderabad KCP, Hyderabad 10/20/2023 5
- 6. QC PROFILE FORMATION : 08th OCT - 2015 DEPARTMENT : PACKING PLANT PROBLEM GENERATED AREA : Production PROBLEMS SOLVED : 02 CCQC PRESENTATION : 01 NCQC PRESENTATION : 01 MEETING DAY : Thursday MEETING TIME : 4.30PM to 5.30PM NO. OF MEETINGS HELD : 22 AVERAGE ATTENDENCE : 95% 6
- 7. Team Introduction TEAM MEMBER Leader Mr.G.Srinivas MR.G.SATYANARAYANA Mr.k.Venkata Naidu Mr.s.venkatesh Mr. D.Yuvaraj TEAM MEMBER DY. leader Facilitator
- 8. 10/20/2023 8
- 9. Step 1 : Identification of the Problem Step 2 : Selection of the Problem Step 3 : Definition of the Problem Step 4 : Analysis of the Problem Step 5 : Identification of Causes Step 6 : Finding out the Root Causes Step 7 : Data Analysis Step 8 : Developing Solution Step 9 : Foreseeing Probable Resistance Step10 :Trial Implementation Check Performance Step 11 : Regular Implementation Step 12 : Follow up & Review Approach: 12 StepMethodology& QCTools
- 10. BRAIN STORMING ABC ANALYSIS MILE STONE CHART BAR CHART PIE CHART FLOW CHART 4W 1H WHY WHY DATA COLLECTION RANKING ANALYSIS ISHIKAWA DIAGRAM PARETO CHART 0.00 10.00 20.00 30.00 40.00 50.00 60.00 70.00 80.00 90.00 100.00 0 100 200 300 400 500 600 C1 C2 C3 C4 C5 TOOLS & TECHNIQUE USED
- 11. STEP# 2: SELECTION OF PROBLEM TOOL / TECHNIQUE USED : BRAIN STORMING & PRIORITIZATION METHOD 11
- 13. 10/20/2023 13
- 14. QUALITY CIRCLE TEAM • TEAM NAME : EMINENT MINERS • Organization : MHIPL • Department : Mines • Team Originated on : 01.10.2015 • QC No. : QC/2015/020 • Projects Completed : 01 • Project No. : 02 • STARTED ON : 06.Jan.2017 • Meeting on : Every Friday • Time : 04 pm to 5 pm • Attendance : 97.8% • Facilitator : Mr. M Appalaraju • Coordinator : Mr. KVR Murthy. 14
- 15. STEP#6:FINDING OUT THE ROOT CAUSES TOOL / TECHNIQUE USED : Brainstorming (Round Robin method) S.NO 4 ‘M’ PROBABLE CAUSES OBSERVATIONS VALID INVALID 1 MAN Poor maintenance Lack of Knowledge 2 MAN Cooler operation Strokes variations 3 MACHINE Falling of breaker hood channels Wear out of breaker hood channels 4 MACHINE Under rating breaker motor OEM design
- 16. STEP#6:FINDING OUT THE ROOT CAUSES TOOL / TECHNIQUE USED : Brainstorming (Round Robin method) S.NO 4 ‘M’ PROBABLE CAUSES OBSERVATIONS VALID INVALID 5 METHOD Variation in Cooler transportation Proper logic not provided 6 METHOD Low tower pressure settings Low drive load 7 MATERIAL Discharge chute jam with lumps High gap between bars 8 MATERIAL Worn out of Hammers Poor maintenance 9 MATERIAL Falling of discharge chute Wear resistant plate Wear out of wear resistant plate
- 17. 10/20/2023 17
- 18. 10/20/2023 18
- 19. 10/20/2023 19
- 20. 10/20/2023 20