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„Comparison of Fuel-Cell-Vehicles
with Other Alternative Systems
Dr. Johannes Töpler, Deutscher Wasserstoff- und
Brennstoffzellenverband (DWV)
0
5000
10000
15000
20000
25000
1920 1960 2000 2040 2080
Coal
Nat.Gas
Oil
Nuclear Energy
Wind
PV
SOT
Biomass
Mtoe [Millions of Tons of Oil Equivalent]
Quelle: LBST Alternative World Energy Outlook 2005
Jahr
A possible Scenario of World Energy
Solarthermal
Electricity
Geothermal Heat
Geothermal
Electricity
PV Electricity
Water Power
Wind Power
Solarthermal Heat
Future primary energy supply
Supply cannot
satisfy demand
Supply outreaches
demand by far
Vertical load curve and feed-in of wind power in E.ON grid
Vertical load
Wind power 2007
Estimated wind
power 2020
Date
Fluctuating renewable electricity
HydrogenElectricity
or:
Hydrogen as secondary energy carrier
Comparison of netto-storage capacities
0
2000
4000
6000
8000
0 2 4 6 8 10 12 14 16 18 20
Zeit in d
WindLeistunginMW
AA CAES
Pumpspeicher
H2 (GuD)
Bei einem Speichervolumen von V = 8 Mio. m³
8 Mio. m3 correspond to the biggest German natural gas caverne field
For comparison: Pump storage Goldisthal has a Volume of 12 Mio. m3
Pump storage
5 GWh
AA CAES
23 GWh
H2 – Gas /vapor turbine
ca. 1.300 GWh (1.3 TWh)
Time (days)
WindPowerinMW
Storage volume of V = 8 Mio. m3
Source: KBB UT
Electric
Drive
System
Module
Fuel Cell Stack
Power Distribution Unit
(PDU)
Hydrogen Storage
Cooling
System
Daimler, FCell Packaging
Battery
Fuel Cell vehicle
Mercedes-Benz B-Class
Lithium-Ion
battery
Electric motor
Air module
Hydrogen
tank
Hydrogen
module
Fuel
Cell
Hydrogen
module
Essential Facts
1) Vehicle is constructed,
fabricated and approved
under serial condititions.
2) It was tested by a turn of
125 days around the
world with 30.000km
3) Start of serial production
in 2017
B-Class F-Cell
Next generation of the
fuel cell-power train:
• Higher stack lifetime
(>2000h)
• Increased power
• Higher reliability
• Freeze start ability
• Li-Ion Battery
Size
- 40%
[l/100km
Consumption
- 16%
[kW]
Power
+30%
[km]
Range
+135%Technical Data
Vehicle Type Mercedes-Benz A-Class (Long)
Fuel Cell
System
PEM, 72 kW (97 hp)
Engine
Engine Output (Continuous /
Peak):
45 kW / 65 kW (87hp)
Max. Torque: 210 Nm
Fuel Hydrogen (35 MPa / 5,000 psi)
Range 105 miles (170 km / NEDC)
Top Speed 88 mph (140 km/h)
Battery
NiMh, Output (Continuous /
Peak): 15 kW / 20 kW (27hp);
Capacity: 6 Ah, 1.2 kWh
Technical Data
Vehicle Type Mercedes-Benz B-Class
Fuel Cell
System
PEM, 90 kW (122 hp)
Engine
IPT Engine Output
(Continuous/ Peak) 70kW /
100kW (136hp)
Max. Torque: 290 Nm
Fuel
Compressed Hydrogen (70
MPa / 10,000 psi)
Range ca. 250 miles (400 km)
Top Speed 106 mph (170 km/h)
Battery
Li-Ion, Output (Continuous/
Peak): 24 kW / 30 kW (40hp);
Capacity 6.8 Ah, 1.4 kWh
A-Class F-Cell
Progress Fuel Cell Technology
Next Generation FCVs
Concept of Honda
After 2015, with lowered vehicle production costs and further developed hydrogen
infrastructure, Hyundai will begin manufacturing hydrogen fuel cell vehicles for
consumer retail sales.
The ix35 Fuel Cell Specifications
The Hyundai Strategy, published on Feb. 27th 2013
Hyundai plans to build 1,000 ix35 Fuel Cell vehicles by 2015 for lease to public and
private fleets, primarily in Europe, where the European Union has established a
hydrogen road map and initiated construction of hydrogen fueling stations.
„Phileas-Bus“ in Cologne
in daily use in public trafic
Source: HyCologne -Wasserstoff
Region Rheinland
Source: Vossloh
Anode: H2  2 H+ + 2 e-
Cathode: 2 H+ + ½O2 + 2 e-  H2O
---------------------------------------------------------------------------------------------------
Sum: H2 + ½O2  H2O
CnH2(n+1) + (3n+1)/2 O2  nCO2 + (n+1)/2 H2O
Comparison of Power-Trains I
Gasoline/ Diesel- Vehicles
H2/FC- vehicles
Battery-
Vehicles
(double range)
I
Cathode: LixCn  nC + x Li+ + x e-
Anode: Li1-xMn2O4+ xLi +xe-  LiMn2O4
------------------------------------------------------------------------------------------------------------------------------------------------------
---------
Batt.: Li1-xMn2O4+ LixCn  LiMn2O4 + nC
Electricity-
Management
Powertrain of a H2/FC-hybrid-vehicle
Market segments for battery-
and fuel cell vehicles
Original-Source: Coalition Study
Annual
range
(1000 km)
< 10
> 20
10- 20
Compakt Class Medium Class Comfort-Class
c l a s s o f v e h i c l e s
Fuel cell vehicles
hybridised
Battery-
Vehicles
Plug-in-Vehicles
FC- Vehicles
As personal mobility, EV is viable for inner-city travel, and FCHV
for inter-city travel.
Cover Area of FCHV and EV
EV: inner-city
FCHV: inter-city travelSmall
Middle
Large
Short-range Middle-range Long-range
Commuter
Town use
Long-distance trucks
Expressway buses
Middle & large
passenger cars
City bus
Courier vehicles
EV
FCHV
PHV
(Biofuel)
Concept of TOYOTA
Number of passenger vehicles (hybrid)
which can be supplied per ha
0
10
20
30
40
50
60
70
80
Biodiesel(RM
E)Ethanolw
heat
Ethanolshortrotation
forestryBio-m
ethane
BTL
CGH2
shortrotation
forestry
LH2
shortrotation
forestry
CGH2
PV
LH2
PV
CGH2
w
indpow
er
LH2
windpow
er
[Passengervehicles/ha]
Diesel engine
Otto engine
Fuel cell
Bandwidth
Annual mileage passenger vehicle: 12,000 km
Reference vehicle: VW Golf
*) *)
*) more than 99% of the land area can still
be used for other purposes e.g. agriculture
Source: LBST
Comparison of Fuel Cell System and
Internal Combustion Engine
Power in %
Efficiencyin%
Medium Power
Passenger Car Bus /Truck
with Hydrogen
Fuel Cell Systems
Source: IBZ
50 ltr. E 10
5 ltr. Ethanol^=
12,5 kg Wheat
106 MJ (29,4 kWh)
80 MJ (22,2 kWh)
9,5 kg Wheat
22 kg Wheat
Necessary area of farmland: 39 m2
Consumption: 6l/100 km 2,5 kg Bread /100 km
E10-Balance
External Energy
Not CO2-free !
Alternative
Annual range :15 000km 375 kg Bread = 585 m2 Farmland^
J.Töpler
η(%)
100
70
54
30
12
Comparison hydrogen „ Wind-Gas“
for mobile application
Efficiencies:
η (elektrolysis) = 70%
η (Sabatier) = 78%
η (NEDC, ICE) = 22%
η (NEDC, FC) = 42%
Electricity
from
Wind&PV
Elektrolysis Methani-
sation
(Sabatier)
Transport
Distribution
Fuel Cell
Combustion
J.Töpler
Eprim
8,3
4,5
2,4
1
Electricity
from
Wind&PV
Elektrolysis Methani-
sation
(Sabatier)
Transport
Distribution
Fuel Cell
Combustion
3,4
5,8
Efficiencies:
η (elektrolysis) = 70%
η (Sabatier) = 78%
η (NEDC, ICE) = 22%
η (NEDC, FC) = 42%
Comparison hydrogen „ Wind-Gas“
for mobile application
“Optiresource” (Daimler AG)
See:
http://www2.daimler.com/sustainability/
optiresource/index.html
Thank you very much for your attention!
And see us occasionally at
www.dwv-info.de!
Which are the questions I can answer at first?

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comparison of fuel cell based hybrid vehicles with other alternative systems

  • 1. „Comparison of Fuel-Cell-Vehicles with Other Alternative Systems Dr. Johannes Töpler, Deutscher Wasserstoff- und Brennstoffzellenverband (DWV)
  • 2. 0 5000 10000 15000 20000 25000 1920 1960 2000 2040 2080 Coal Nat.Gas Oil Nuclear Energy Wind PV SOT Biomass Mtoe [Millions of Tons of Oil Equivalent] Quelle: LBST Alternative World Energy Outlook 2005 Jahr A possible Scenario of World Energy Solarthermal Electricity Geothermal Heat Geothermal Electricity PV Electricity Water Power Wind Power Solarthermal Heat
  • 4. Supply cannot satisfy demand Supply outreaches demand by far Vertical load curve and feed-in of wind power in E.ON grid Vertical load Wind power 2007 Estimated wind power 2020 Date Fluctuating renewable electricity
  • 6. Comparison of netto-storage capacities 0 2000 4000 6000 8000 0 2 4 6 8 10 12 14 16 18 20 Zeit in d WindLeistunginMW AA CAES Pumpspeicher H2 (GuD) Bei einem Speichervolumen von V = 8 Mio. m³ 8 Mio. m3 correspond to the biggest German natural gas caverne field For comparison: Pump storage Goldisthal has a Volume of 12 Mio. m3 Pump storage 5 GWh AA CAES 23 GWh H2 – Gas /vapor turbine ca. 1.300 GWh (1.3 TWh) Time (days) WindPowerinMW Storage volume of V = 8 Mio. m3 Source: KBB UT
  • 7.
  • 8. Electric Drive System Module Fuel Cell Stack Power Distribution Unit (PDU) Hydrogen Storage Cooling System Daimler, FCell Packaging Battery
  • 9. Fuel Cell vehicle Mercedes-Benz B-Class Lithium-Ion battery Electric motor Air module Hydrogen tank Hydrogen module Fuel Cell Hydrogen module Essential Facts 1) Vehicle is constructed, fabricated and approved under serial condititions. 2) It was tested by a turn of 125 days around the world with 30.000km 3) Start of serial production in 2017
  • 10. B-Class F-Cell Next generation of the fuel cell-power train: • Higher stack lifetime (>2000h) • Increased power • Higher reliability • Freeze start ability • Li-Ion Battery Size - 40% [l/100km Consumption - 16% [kW] Power +30% [km] Range +135%Technical Data Vehicle Type Mercedes-Benz A-Class (Long) Fuel Cell System PEM, 72 kW (97 hp) Engine Engine Output (Continuous / Peak): 45 kW / 65 kW (87hp) Max. Torque: 210 Nm Fuel Hydrogen (35 MPa / 5,000 psi) Range 105 miles (170 km / NEDC) Top Speed 88 mph (140 km/h) Battery NiMh, Output (Continuous / Peak): 15 kW / 20 kW (27hp); Capacity: 6 Ah, 1.2 kWh Technical Data Vehicle Type Mercedes-Benz B-Class Fuel Cell System PEM, 90 kW (122 hp) Engine IPT Engine Output (Continuous/ Peak) 70kW / 100kW (136hp) Max. Torque: 290 Nm Fuel Compressed Hydrogen (70 MPa / 10,000 psi) Range ca. 250 miles (400 km) Top Speed 106 mph (170 km/h) Battery Li-Ion, Output (Continuous/ Peak): 24 kW / 30 kW (40hp); Capacity 6.8 Ah, 1.4 kWh A-Class F-Cell Progress Fuel Cell Technology Next Generation FCVs
  • 12. After 2015, with lowered vehicle production costs and further developed hydrogen infrastructure, Hyundai will begin manufacturing hydrogen fuel cell vehicles for consumer retail sales. The ix35 Fuel Cell Specifications The Hyundai Strategy, published on Feb. 27th 2013 Hyundai plans to build 1,000 ix35 Fuel Cell vehicles by 2015 for lease to public and private fleets, primarily in Europe, where the European Union has established a hydrogen road map and initiated construction of hydrogen fueling stations.
  • 13. „Phileas-Bus“ in Cologne in daily use in public trafic Source: HyCologne -Wasserstoff Region Rheinland
  • 15.
  • 16. Anode: H2  2 H+ + 2 e- Cathode: 2 H+ + ½O2 + 2 e-  H2O --------------------------------------------------------------------------------------------------- Sum: H2 + ½O2  H2O CnH2(n+1) + (3n+1)/2 O2  nCO2 + (n+1)/2 H2O Comparison of Power-Trains I Gasoline/ Diesel- Vehicles H2/FC- vehicles Battery- Vehicles (double range) I Cathode: LixCn  nC + x Li+ + x e- Anode: Li1-xMn2O4+ xLi +xe-  LiMn2O4 ------------------------------------------------------------------------------------------------------------------------------------------------------ --------- Batt.: Li1-xMn2O4+ LixCn  LiMn2O4 + nC
  • 18. Market segments for battery- and fuel cell vehicles Original-Source: Coalition Study Annual range (1000 km) < 10 > 20 10- 20 Compakt Class Medium Class Comfort-Class c l a s s o f v e h i c l e s Fuel cell vehicles hybridised Battery- Vehicles Plug-in-Vehicles FC- Vehicles
  • 19. As personal mobility, EV is viable for inner-city travel, and FCHV for inter-city travel. Cover Area of FCHV and EV EV: inner-city FCHV: inter-city travelSmall Middle Large Short-range Middle-range Long-range Commuter Town use Long-distance trucks Expressway buses Middle & large passenger cars City bus Courier vehicles EV FCHV PHV (Biofuel) Concept of TOYOTA
  • 20. Number of passenger vehicles (hybrid) which can be supplied per ha 0 10 20 30 40 50 60 70 80 Biodiesel(RM E)Ethanolw heat Ethanolshortrotation forestryBio-m ethane BTL CGH2 shortrotation forestry LH2 shortrotation forestry CGH2 PV LH2 PV CGH2 w indpow er LH2 windpow er [Passengervehicles/ha] Diesel engine Otto engine Fuel cell Bandwidth Annual mileage passenger vehicle: 12,000 km Reference vehicle: VW Golf *) *) *) more than 99% of the land area can still be used for other purposes e.g. agriculture Source: LBST
  • 21. Comparison of Fuel Cell System and Internal Combustion Engine Power in % Efficiencyin% Medium Power Passenger Car Bus /Truck with Hydrogen Fuel Cell Systems Source: IBZ
  • 22. 50 ltr. E 10 5 ltr. Ethanol^= 12,5 kg Wheat 106 MJ (29,4 kWh) 80 MJ (22,2 kWh) 9,5 kg Wheat 22 kg Wheat Necessary area of farmland: 39 m2 Consumption: 6l/100 km 2,5 kg Bread /100 km E10-Balance External Energy Not CO2-free ! Alternative Annual range :15 000km 375 kg Bread = 585 m2 Farmland^
  • 23. J.Töpler η(%) 100 70 54 30 12 Comparison hydrogen „ Wind-Gas“ for mobile application Efficiencies: η (elektrolysis) = 70% η (Sabatier) = 78% η (NEDC, ICE) = 22% η (NEDC, FC) = 42% Electricity from Wind&PV Elektrolysis Methani- sation (Sabatier) Transport Distribution Fuel Cell Combustion
  • 24. J.Töpler Eprim 8,3 4,5 2,4 1 Electricity from Wind&PV Elektrolysis Methani- sation (Sabatier) Transport Distribution Fuel Cell Combustion 3,4 5,8 Efficiencies: η (elektrolysis) = 70% η (Sabatier) = 78% η (NEDC, ICE) = 22% η (NEDC, FC) = 42% Comparison hydrogen „ Wind-Gas“ for mobile application
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