This document outlines training modules provided by Sanjay Kumar Kalraiya on various technical and behavioral topics relevant to mechanical engineering. It lists over 100 modules ranging from 3D modeling and metrology to quality tools and lean manufacturing techniques. Each module is 3 hours or less and covers topics such as limits and fits, metallurgy, CNC programming, heat treatment, GD&T, 5S, SMED, and motivation. It also describes Sanjay's qualifications and role as a lean consultant for various organizations.

1. COLT & GROW
Come On !!
Learn Together !
4/21/2015 1

2. Sanjay Kumar Kalraiya
BE (Mech),MBA(International Business),Lean Sigma Black Belt Holder
Training Modules
4/21/2015 2

3. 4/21/2015 3
S K Kalraiya
BE(Mech), MBA(International Business),
# 9871371105
Lean Management Consultant-LMC
(Empaneled with NPC-NMIU,Delhi)
C&G COLT & GROW
Come On , Learn Together ! & Grow !!
305,Ground Floor,I P Colony,Sector 30-33,Faridabad,121003.
Email: sanjay.kalraiya@coltandgrow.com ;
Website : www.coltandgrow.com
•LMC-Lean Manufacturing Consultant -Individual (Empaneled with National Productivity Council-NPC.
•Member-Quality Council of India,Delhi- QCI (Membership No-<FM/NR/4255>)
•Member- All India Management Association, Delhi- AIMA (Membership No <M-20151104>)
•Member- Indian Society of Training & Development- ISTD(Membership No <K-1447/2015>)
•Member: Iamsmeofindia,Faridabad (Membership No< HR-51/IND/494>)
•Black Belt in Lean six Sigma (AICT)(Registration No <201309-002438>)
•Fellow-Institution of Valuers, Delhi-( Membership No< F 24990>)
•Fellow-Institution Of Engineers (India), Kolkata -Mechanical Engineering-FIE
•Certified Chartered Engineer-C.E.

4. Technical Subjects for young
Mechanical Engineers – shop floor
Module Topic Content Durati
on
CG10001 Limits , Fits & Tolerances Practical
understanding of this
topic.
3 hrs
CG10002 Geometrical Tolerances &
significance
Flatness , straightness
etc
2 Hrs
CG10003 Iron Carbon Diagram & phases
of steel
effect of Carbon &
alloying elements on
properties of steel
4 hrs
CG10004 Metallurgy of Steel Commonly used steel
grades in industry
with reason &
applicable heat
treatment.
3 hrs
4/21/2015 4

5. Technical Contd…
Module Topic Content Durati
on
CG10005 CNC Programming Working of VMC &
HMC -M & G codes.
3 hrs
CG10006 Metal Cutting Theory &
practical relevance
Cutting Forces ,
parameters & Tool
Geometry
3 hrs
CG10007 Specifications of a CNC machine
Tool
Complete specs for
selection & ordering
3 hrs
CG10008 Mechanical Properties of Steel YTS,UTS , Elongation,
Impact , etc
3 Hrs
4/21/2015 5

6. Technical Contd…
Module Topic Content Durati
on
CG10009 Threads & Grades of Fasteners Geometry of threads
of various types
3 hrs
CG10010 Different Surface Roughness Ra
, Rt etc
Relation to different
machining operations
& Significance
3 hrs
CG10011 Whole family of Drill Drill, hole mill ,
reamer , counter bore
, chamfer &
combination Tools
3 hrs
CG10012 Taps ,Broach ,Gun Drill ,
Burnishing
Design & operating
Principle
3hrs
4/21/2015 6

7. Technical Contd…
Module Topic Content Durati
on
CG10013 Sampling Plans Single ,Double ,etc &
acceptance Criterion
3 hrs
CG10014 SPC part I Normal Curve
,Common Cause &
Special Cause,
3 hrs
CG10015 SPC part II Cp ,Cpk ,Ppk ,Cmk , 3 hrs
CG10016 SPC part III X bar R charts & Limit
Charts
3 hrs
4/21/2015 7

8. Technical Contd…
Module Topic Content Durati
on
CG10017 GD & T part I MMC,LMC, etc 3 hrs
CG10018 Heat Treatment All Types 3 hrs
CG10019 Engineering Drawing First & Third Angle ,
Isometric &
Perspective Drawing
3hrs
CG10020 Jigs & Fixture Design Elements used in
design with sources
3 hrs
4/21/2015 8

9. Technical Contd…
Module Topic Content Durati
on
CG10021 Gauge Design Different Types of
Gauges & design
concepts
3 hrs
CG10022 Cutting Fluid Properties ,use &
maintenance
2 hrs
CG10023 Grinding Surface ,Cylindrical &
Internal grinding
3hrs
CG10024 Welding Everything about MIG
welding & Penetration
3 hrs
4/21/2015 9

10. Technical Contd…
Module Topic Content Durati
on
CG10025 Poka Yoke-Mistake Proofing 13 slides 3 hrs
CG10026 3 hrs
CG10027 3hrs
CG10028 3 hrs
4/21/2015 10

11. System Training-C
Module Topic Content Durati
on
CG10051 TPM 8 Pillars 3 hrs
CG10052 Autonomous Maintenance Jishu Hozen-155 slides 3 hrs
CG10053 5S 98 slides 4hrs
CG10054 Advanced 5S 53 Slides 4 hrs
4/21/2015 11

12. System Training-C
Module Topic Content Durati
on
CG10055 3M Mura,Muri,Muda-44
slides
4 Hrs
CG10056 SMED Single Minute
Exchange of Die-87
slides
3 hrs
CG10057 VSM Value Stream
Mapping-100 slides
3 Hrs
CG10058 Flow Manufacturing 120 slides 3 hrs
4/21/2015 12

13. System Training-C
Module Topic Content Durati
on
CG10059 DWM 36 Slides 3 hrs
CG10060 7QC Tools 90 Slides 3 hrs
CG10061 Cost Of Quality 36 Slides 2hrs
CG10062 Equipment Maintenance 8 Slides 2 hrs
CG10063 OEE 31 Slides 2 Hrs
4/21/2015 13

14. System Training
Module Topic Content Duration
CG10064 TS 16949 Awareness All 7 parts 2 hrs
CG10065 Lean Six Sigma 3 hrs
CG10066 JIT & Kanban 10 slides 1hrs
CG10067 MSA Bais,R & R, 2 hrs
4/21/2015 14

15. System Training
Module Topic Content Duration
CG10068 PPAP 19 Documents 3 Hrs
CG10069 APQP ? 3 hrs
CG10070 Gemba Kaizen 13 Slides Mazaki Imaii
4/21/2015 15

16. Behavioral Training
Module Topic Content Durati
on
CG10111 Attitude 13 Slides 2 hrs
CG10112 10 simple principles to enhance
productivity
3 slides 1 hrs
CG10113 Time Management 8 slides 1hrs
CG10114 Maturity 8 slides 1 hrs
4/21/2015 16

17. Behavioral Training
Module Topic Content Durati
on
CG10115 Motivation & Morale 7 Slides 1 Hrs
CG10116 CPV Customer Perceived
Value-6 slides
1 hr
CG10117 Swot 10 slides 2 Hrs
CG10118 Motivation 7 slides 1 Hrs
4/21/2015 17

18. Behavioral Training
Module Topic Content Durati
on
CG10119 Effective Personal Productivity 70 Slides 3 hrs
CG10120 Landmark Forum 12 slides 2hrs
CG10121 Maturity 5 Slides 1 hrs
4/21/2015 18

19. Coach
Module Topic Content Durati
on
CG10151 Lean Six Sigma for Green Belt Coach hired by
certifying agencies
Two
days
CG10152 Cluster Counselor hired by
nodal agencies ,govt
& semi govt.
One
year
CG10153 Consultation To companies on visit
basis.
month
s
CG10154 Advise Specific task wise One
tome
CG10155 hourly
4/21/2015 19