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Clark ewp45 forklift service repair manualjfdskekdmme
The document provides instructions for performing planned maintenance on lift trucks. It discusses the purpose and terminology of periodic service and planned maintenance. Recommended maintenance tasks are grouped into visual inspections and operational tests. Visual inspections include checking for oil leaks, damage to components, and tire condition. Operational tests involve testing brakes, steering, controls and other functions. Technicians are instructed to note any issues found using a coding system on a check sheet. Safety precautions are also provided, such as disconnecting the battery before exposing internal components.
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1. Central vehicle monitor system (CVMS) displays operational status and alerts the operator.
2. CVMS monitors service interval, seat belt warning, component overheating, battery charge level, brake fluid level, parking brake status and system malfunctions.
3. Alerts include flashing lights and buzzer sounds to notify the operator of issues that require attention such as an unfastened seat belt, low battery charge or fluid levels.
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This document provides a summary of the service manual sections for vehicle electrical components, power train, transfer unit, rear axle, brake system, steering system, hydraulic system, and mast and forks for several forklift truck models. The vehicle electrical components section describes the console box and components within it such as the central vehicle monitor system, direction lever, key switch, lighting switch, and fuses. It provides disassembly and reassembly instructions for the console box.
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This document is a service manual for a Bobcat skid-steer loader that provides all-wheel steer capability. It contains sections covering safety and maintenance procedures for various components of the loader, including the air cleaner, Bob-Tach, engine cooling system, engine lubrication system, fan gearbox, final drive transmission, fuel system, hydraulic/hydrostatic system, and more. Safety warnings and maintenance instructions are provided for servicing the loader.
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This document is a service manual for the Bobcat 963 loader. It provides maintenance and repair instructions for the loader and its systems. The manual contains sections covering safety, the hydraulic system, hydrostatic system, drive system, main frame, electrical system, engine service, HVAC, and specifications. Safety instructions are provided at the beginning, emphasizing the importance of following warnings and instructions from the manuals.
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The document provides instructions for performing planned maintenance on lift trucks. It discusses the purpose and terminology of periodic service and planned maintenance. Recommended maintenance tasks are grouped into visual inspections and operational tests. Visual inspections include checking for oil leaks, damage to components, and tire condition. Operational tests involve testing brakes, steering, controls and other functions. Technicians are instructed to note any issues found using a coding system on a check sheet. Safety precautions are also provided, such as disconnecting the battery before exposing internal components.
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This service manual provides information on servicing ATLET reach trucks in the U** AC Power Plus range. It describes the structure and content of the manual. Safety procedures and instructions are outlined, including proper lifting points and handling of hazardous waste. Truck types are defined by their designations and available battery combinations are shown. Dimension descriptions and diagrams are provided for different truck models.
2014 hino 338 series truck service repair manualfujsjefksekmfm
This document provides information and guidelines for repairing Hino Trucks, including the Hino 238, 258LP, 268, 338, 358 series equipped with J08E-VB and J08E-WU engines. It discusses general precautions for safety when working on vehicles and provides identification information. It also outlines how to use the workshop manual and specifies torque values for bolts and nuts. The document provides recommendations for lubricants and lifting locations when working under the vehicle. It includes an information display and instructions for symptom simulation. Chapter references are also included to direct the user to the appropriate section for their vehicle.
CATERPILLAR CAT EP16NT FORKLIFT LIFT TRUCK Service Repair Manualkjmsfm eiokid
1. Central vehicle monitor system (CVMS) displays operational status and alerts the operator.
2. CVMS monitors service interval, seat belt warning, component overheating, battery charge level, brake fluid level, parking brake status and system malfunctions.
3. Alerts include flashing lights and buzzer sounds to notify the operator of issues that require attention such as an unfastened seat belt, low battery charge or fluid levels.
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This document provides instructions for servicing the steering system on an AC Reach Truck. It begins with safety warnings about the cooling fans and procedures for raising the truck. It then describes the overall electronic steering system, including the steering handle assembly, sensor, controller, motor, and caster assembly. The remainder of the document provides detailed instructions for disassembling and assembling the fixed steering handle assembly.
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This document provides a summary of the service manual sections for vehicle electrical components, power train, transfer unit, rear axle, brake system, steering system, hydraulic system, and mast and forks for several forklift truck models. The vehicle electrical components section describes the console box and components within it such as the central vehicle monitor system, direction lever, key switch, lighting switch, and fuses. It provides disassembly and reassembly instructions for the console box.
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This document is a service manual for a Bobcat skid-steer loader that provides all-wheel steer capability. It contains sections covering safety and maintenance procedures for various components of the loader, including the air cleaner, Bob-Tach, engine cooling system, engine lubrication system, fan gearbox, final drive transmission, fuel system, hydraulic/hydrostatic system, and more. Safety warnings and maintenance instructions are provided for servicing the loader.
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This document is a service manual for the Bobcat 963 loader. It provides maintenance and repair instructions for the loader and its systems. The manual contains sections covering safety, the hydraulic system, hydrostatic system, drive system, main frame, electrical system, engine service, HVAC, and specifications. Safety instructions are provided at the beginning, emphasizing the importance of following warnings and instructions from the manuals.
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This document is a service manual for a BR6090 COMBI machine. It contains sections on hydraulic, pneumatic, electrical, electronic and other systems of the machine. It provides information on maintenance, repair, diagnostics and specifications for components like the secondary hydraulic power system, electrical power system, lighting system, electronic system, lubrication system and more. Safety information is also provided to ensure safe repair procedures are followed.
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This document provides a service manual for a BR6090 COMBI machine. It outlines the contents and organization of the manual, which is divided into sections on different systems and components. The introduction describes the coding system used to classify repair operations and provides safety information and rules for technicians working on the machine.
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The document provides maintenance instructions and service intervals for a Bobcat loader. It discusses checking fluid levels, lubricating pivot points, inspecting safety items, and replacing filters on a regular schedule. Major service procedures like replacing the engine oil and filter are recommended every 50 hours. The manual emphasizes the importance of preventative maintenance and following all safety warnings when servicing equipment.
MITSUBISHI FG50CN FORKLIFT TRUCKS Service Repair Manual SN: EF25D-80001-UPjksemd jksemm
This is the Highly Detailed factory service repair manual for theMITSUBISHI FG50CN FORKLIFT TRUCKS, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.MITSUBISHI FG50CN FORKLIFT TRUCKS Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Chassis and Mast: Foreword
Chassis and Mast: General Information
Chassis and Mast: Cooling System
Chassis and Mast: Electrical System
Chassis and Mast: Electrical Schematics
Chassis and Mast: Controllers
Chassis and Mast: Power Train
Chassis and Mast: Power shift Transmission
Chassis and Mast: Front Axle and Reduction Differential
Chassis and Mast: Rear Axle
Chassis and Mast: Brake System
Chassis and Mast: Steering System
Chassis and Mast: Hydraulic System
Chassis and Mast: Mast and Forks
Chassis and Mast: Service Data
Engine: TB45 Gasoline: Foreword
Engine: TB45 Gasoline: General Information
Engine: TB45 Gasoline: Tune Up
Engine: TB45 Gasoline: Mechanical
Engine: TB45 Gasoline: Lubrication
Engine: TB45 Gasoline: Cooling System
Engine: TB45 Gasoline: Control
Engine: TB45 Gasoline: Fuel System
Engine: TB45 Gasoline: Electrical System
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveMITSUBISHI FG50CN FORKLIFT TRUCKS Service Repair Workshop Manual.
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This document provides a service manual for ERP20ALF, ERP25ALF, ERP30ALF lift trucks. It describes the main components of the frame including the main frame, counterweight assembly, overhead guard, hood, seat assembly, and access panels. It provides details on the battery and operator restraint system including the battery restraint rod and adjustable spacer plate to prevent battery movement during a tip over. The steering column and various instrument panel configurations are also described.
This document is a 1988-9£r^PAIR MANUAL that covers Chevrolet/GMC Pick-ups, Sierra, Blazer, Tahoe, Yukon and Suburban models with 2 and 4 wheel drive gasoline and diesel engines. It provides information on maintenance, repairs, specifications, and diagnostics. The manual includes sections on general information, engine electrical systems, engine and engine overhaul, emission controls, fuel systems, chassis electrical, drivetrain, suspension and steering, brakes, exterior and interior components. It offers guidance on tools, safety, maintenance intervals and provides component locations, specifications charts and maintenance schedules to assist with repairs.
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This document provides safety instructions for lifting, jacking, and blocking a CLARK forklift truck during maintenance. It identifies approved lifting points on the truck and describes procedures for safely raising different parts of the truck, including the drive wheels, front with a hoist, and upright carriage. Workers are instructed to use blocking and wheel cradles, and cautioned to ensure any lifting equipment is rated for the truck's weight.
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This document provides safety instructions for lifting, jacking, and blocking a CLARK forklift truck during maintenance. It identifies approved lifting points on the truck and describes procedures for safely raising different parts of the truck, including the drive wheels, front with a hoist, and upright carriage. Workers are instructed to use blocking and wheel cradles, and cautioned to ensure any lifting equipment is rated for the truck's weight.
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This document is the service manual for Clark Material Handling Company's CMP50/60/70 trucks. It contains safety instructions for maintaining the trucks, including raising them on blocks, disconnecting batteries, and checking for fuel and electrical system issues. The manual is arranged by topic groups and sections, and each page includes identifiers for the specific group, section and page.
Clark CMP 50 Forklift Service Repair Manual.pdfprmy389342
This document provides safety instructions for lifting, jacking, and blocking a CLARK forklift truck during maintenance. It identifies approved lifting points on the truck and describes procedures for safely raising different parts of the truck, including the drive wheels, front with a hoist, and upright carriage. Workers are instructed to use blocking and wheel cradles, and cautioned to ensure any lifting equipment is rated for the truck's weight.
Clark CMP 60 Forklift Service Repair Manual.pdffujskmd9dokk
This document provides safety instructions for lifting, jacking, and blocking a CLARK forklift truck during maintenance. It identifies approved lifting points on the truck and describes procedures for safely raising different parts of the truck, including the drive wheels, front with a hoist, and upright carriage. Workers are instructed to use blocking and wheel cradles, and cautioned to ensure any lifting equipment is rated for the truck's weight.
Clark CMP 50 Forklift Service Repair Manual.pdf8ufjsekddm8u
This document provides instructions and safety guidelines for maintaining Clark industrial trucks. It outlines safe maintenance practices such as properly ventilating work areas, disconnecting batteries before electrical work, inspecting components regularly, and only performing maintenance if properly trained. Specific instructions are provided for jacking, blocking, fuel system work, driving and inspecting the truck, electrical work, and component removal. Maintenance should follow the manufacturer's recommendations to ensure safety.
Clark CMP 70 Forklift Service Repair Manual.pdffujeikdmdmd5
This document provides safety instructions for lifting, jacking, and blocking a CLARK forklift truck during maintenance. It identifies approved lifting points on the truck and describes procedures for safely raising different parts of the truck, including the drive wheels, front with a hoist, and upright carriage. Workers are instructed to use blocking and wheel cradles, and cautioned to ensure any lifting equipment is rated for the truck's weight.
Clark CMP 60 Forklift Service Repair Manual.pdff8usejdkdmmd2
This document provides safety instructions for lifting, jacking, and blocking a CLARK forklift truck during maintenance. It identifies approved lifting points on the truck and describes procedures for safely raising different parts of the truck, including the drive wheels, front with a hoist, and upright carriage. Workers are instructed to use blocking and wheel cradles, and cautioned to ensure any lifting equipment is rated for the truck's weight.
John deere 230 cs chainsaws service repair manualfhsjejkdm
This technical manual provides specifications and safety information for John Deere 200CS, 230CS, 300CS, and 550CS chainsaws. It includes sections on general specifications, torque values, gasoline and oil recommendations, product identification numbers, and safety practices. The manual is intended as a reference for experienced technicians and contains detailed information organized by system.
John deere 200 cs chainsaws service repair manualfhsjejkdm
This technical manual provides specifications and safety information for John Deere 200CS, 230CS, 300CS, and 550CS chainsaws. It includes sections on general specifications, torque values, gasoline and oil recommendations, product identification numbers, and safety practices. The manual is intended as a reference for experienced technicians and contains detailed information organized by system.
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This technical manual provides specifications and information for servicing a John Deere 200 Sprayer Attachment. It includes sections on general specifications for the vehicle and sprayer components, repair information such as torque values, lubricant specifications, and locations for identification numbers. It also describes operational checkout procedures to test the sprayer system.
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The document provides specifications for small engines and equipment including blowers, hedge clippers, and trimmers made by John Deere, including engine details, fuel and oil requirements, ignition components, and dimensions for the different models. Safety guidelines are also outlined for operating the equipment safely.
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The document provides specifications for small engines and equipment including blowers, hedge clippers, and trimmers made by John Deere, listing details like engine type, displacement, speed ranges, components, and dimensions for each model. Safety guidelines are also provided, advising users to keep others away from operating equipment, avoid overreach and kickback, and not modify machines without authorization.
New holland br6090 combi service repair manual instant downloadufjjsjekksekmm
This document is a service manual for a BR6090 COMBI machine. It contains sections on hydraulic, pneumatic, electrical, electronic and other systems of the machine. It provides information on maintenance, repair, diagnostics and specifications for components like the secondary hydraulic power system, electrical power system, lighting system, electronic system, lubrication system and more. Safety information is also provided to ensure safe repair procedures are followed.
New holland br6090 combi service repair manualuujjfjjkskmme
This document provides a service manual for a BR6090 COMBI machine. It outlines the contents and organization of the manual, which is divided into sections on different systems and components. The introduction describes the coding system used to classify repair operations and provides safety information and rules for technicians working on the machine.
Bobcat 700 skid steer loader service repair manual instant downloadudfujsjkkksemm
The document provides maintenance instructions and service intervals for a Bobcat loader. It discusses checking fluid levels, lubricating pivot points, inspecting safety items, and replacing filters on a regular schedule. Major service procedures like replacing the engine oil and filter are recommended every 50 hours. The manual emphasizes the importance of preventative maintenance and following all safety warnings when servicing equipment.
MITSUBISHI FG50CN FORKLIFT TRUCKS Service Repair Manual SN: EF25D-80001-UPjksemd jksemm
This is the Highly Detailed factory service repair manual for theMITSUBISHI FG50CN FORKLIFT TRUCKS, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.MITSUBISHI FG50CN FORKLIFT TRUCKS Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Chassis and Mast: Foreword
Chassis and Mast: General Information
Chassis and Mast: Cooling System
Chassis and Mast: Electrical System
Chassis and Mast: Electrical Schematics
Chassis and Mast: Controllers
Chassis and Mast: Power Train
Chassis and Mast: Power shift Transmission
Chassis and Mast: Front Axle and Reduction Differential
Chassis and Mast: Rear Axle
Chassis and Mast: Brake System
Chassis and Mast: Steering System
Chassis and Mast: Hydraulic System
Chassis and Mast: Mast and Forks
Chassis and Mast: Service Data
Engine: TB45 Gasoline: Foreword
Engine: TB45 Gasoline: General Information
Engine: TB45 Gasoline: Tune Up
Engine: TB45 Gasoline: Mechanical
Engine: TB45 Gasoline: Lubrication
Engine: TB45 Gasoline: Cooling System
Engine: TB45 Gasoline: Control
Engine: TB45 Gasoline: Fuel System
Engine: TB45 Gasoline: Electrical System
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveMITSUBISHI FG50CN FORKLIFT TRUCKS Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
This document provides a service manual for ERP20ALF, ERP25ALF, ERP30ALF lift trucks. It describes the main components of the frame including the main frame, counterweight assembly, overhead guard, hood, seat assembly, and access panels. It provides details on the battery and operator restraint system including the battery restraint rod and adjustable spacer plate to prevent battery movement during a tip over. The steering column and various instrument panel configurations are also described.
This document is a 1988-9£r^PAIR MANUAL that covers Chevrolet/GMC Pick-ups, Sierra, Blazer, Tahoe, Yukon and Suburban models with 2 and 4 wheel drive gasoline and diesel engines. It provides information on maintenance, repairs, specifications, and diagnostics. The manual includes sections on general information, engine electrical systems, engine and engine overhaul, emission controls, fuel systems, chassis electrical, drivetrain, suspension and steering, brakes, exterior and interior components. It offers guidance on tools, safety, maintenance intervals and provides component locations, specifications charts and maintenance schedules to assist with repairs.
Clark CMP 70 Forklift Service Repair Manual.pdf8dskeddmdd
This document provides safety instructions for lifting, jacking, and blocking a CLARK forklift truck during maintenance. It identifies approved lifting points on the truck and describes procedures for safely raising different parts of the truck, including the drive wheels, front with a hoist, and upright carriage. Workers are instructed to use blocking and wheel cradles, and cautioned to ensure any lifting equipment is rated for the truck's weight.
Clark CMP 60 Forklift Service Repair Manual.pdfdujdkksmdm
This document provides safety instructions for lifting, jacking, and blocking a CLARK forklift truck during maintenance. It identifies approved lifting points on the truck and describes procedures for safely raising different parts of the truck, including the drive wheels, front with a hoist, and upright carriage. Workers are instructed to use blocking and wheel cradles, and cautioned to ensure any lifting equipment is rated for the truck's weight.
Clark CMP 50 Forklift Service Repair Manual.pdff8uejkkdmdm8u
This document is the service manual for Clark Material Handling Company's CMP50/60/70 trucks. It contains safety instructions for maintaining the trucks, including raising them on blocks, disconnecting batteries, and checking for fuel and electrical system issues. The manual is arranged by topic groups and sections, and each page includes identifiers for the specific group, section and page.
Clark CMP 50 Forklift Service Repair Manual.pdfprmy389342
This document provides safety instructions for lifting, jacking, and blocking a CLARK forklift truck during maintenance. It identifies approved lifting points on the truck and describes procedures for safely raising different parts of the truck, including the drive wheels, front with a hoist, and upright carriage. Workers are instructed to use blocking and wheel cradles, and cautioned to ensure any lifting equipment is rated for the truck's weight.
Clark CMP 60 Forklift Service Repair Manual.pdffujskmd9dokk
This document provides safety instructions for lifting, jacking, and blocking a CLARK forklift truck during maintenance. It identifies approved lifting points on the truck and describes procedures for safely raising different parts of the truck, including the drive wheels, front with a hoist, and upright carriage. Workers are instructed to use blocking and wheel cradles, and cautioned to ensure any lifting equipment is rated for the truck's weight.
Clark CMP 50 Forklift Service Repair Manual.pdf8ufjsekddm8u
This document provides instructions and safety guidelines for maintaining Clark industrial trucks. It outlines safe maintenance practices such as properly ventilating work areas, disconnecting batteries before electrical work, inspecting components regularly, and only performing maintenance if properly trained. Specific instructions are provided for jacking, blocking, fuel system work, driving and inspecting the truck, electrical work, and component removal. Maintenance should follow the manufacturer's recommendations to ensure safety.
Clark CMP 70 Forklift Service Repair Manual.pdffujeikdmdmd5
This document provides safety instructions for lifting, jacking, and blocking a CLARK forklift truck during maintenance. It identifies approved lifting points on the truck and describes procedures for safely raising different parts of the truck, including the drive wheels, front with a hoist, and upright carriage. Workers are instructed to use blocking and wheel cradles, and cautioned to ensure any lifting equipment is rated for the truck's weight.
Clark CMP 60 Forklift Service Repair Manual.pdff8usejdkdmmd2
This document provides safety instructions for lifting, jacking, and blocking a CLARK forklift truck during maintenance. It identifies approved lifting points on the truck and describes procedures for safely raising different parts of the truck, including the drive wheels, front with a hoist, and upright carriage. Workers are instructed to use blocking and wheel cradles, and cautioned to ensure any lifting equipment is rated for the truck's weight.
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John deere 230 cs chainsaws service repair manualfhsjejkdm
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- It contains general safety practices and precautions for working on lift trucks, identifying important safety signs and messages, and provides model identification information.
- Technicians are instructed to read all safety information and follow proper procedures to prevent injuries when servicing lift trucks.
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2. SM-719 iii June '07
Safety Notice
IMPORTANT SAFETY NOTICE
Read and understand all safety precautions and
warnings before performing repairs on lift trucks.
Appropriate service methods and proper repair procedures are essential to the safe, reliable operation of industrial
trucks as well as the personal safety of the individual doing the work. This Service Manual provides general
directions for accomplishing service and repair work with tested, effective techniques. Following them will help
assure successful repair and reliable truck operation.
There are numerous variations in procedures, techniques, tools, and parts for servicing industrial trucks, as well
as in the skill of the individual doing the work. This manual cannot possibly anticipate all such variations and
provide advice or precautions as to each. Accordingly, anyone departing from the instructions provided in this
manual through procedures used or choice of tools, materials, and parts may jeopardize his or her personal safety
and/or the safety of the vehicle user.
Improper or careless techniques cause accidents. Don’t take chances with incorrect or damaged equipment.
Read and understand the procedures for safe operation and maintenance outlined in this manual.
STAY ALERT! Follow safety rules, regulations and procedures. Accidents can be avoided by recognizing
dangerous procedures or situations before they occur.
DRIVE AND WORK SAFELY and follow the safety signs and their messages displayed on the truck and in this
manual.
General Precautions
The following list contains general precautions that should be followed when working on a lift truck:
• Always wear safety glasses for eye protection.
• Remove rings, watches, loose jewelry and open clothing before working on a vehicle, to avoid serious
injury.
• Do not smoke while working on a vehicle.
• Put key switch in the OFF position, unless otherwise required by the procedure.
• Set the parking brake. Place wheel chocks or wood blocks of 4" x 4" size or larger to the front and rear surfaces
of the tires to provide further restraint from inadvertent vehicle movement.
• Use safety stands or blocks whenever a procedure requires you to be under the vehicle.
• Service Electric Truck Batteries in a well-ventilated area to avoid the danger of igniting explosive gases.
• Follow the Safety Instructions outlined in GROUP 12 "Handling Storage Batteries".
• Always Discharge the Capacitors prior to working on or around electrical components. Refer to the
instructions outlined in GROUP 19 "Discharging Capacitors:.
• Avoid contact with Battery Acid. The battery contains corrosive acid which can cause injury. Following the
4. Intro-2 SM-719, June ‘07
INTRODUCTION
Contents by Group
Contents are listed here by Group number.
INTRO INTRODUCTION
PS PERIODIC SERVICE
12 BATTERY
13 ELECTRIC CONTROLS
14 ELECTRICAL
16 ELECTRIC MOTORS
19 MOTOR CONTROL
20 DRIVE UNIT ASSEMBLY
23 BRAKE SYSTEM
25 CASTER ASSEMBLY
26 STEERING
30 HYDRAULIC SYSTEM
34 LIFT CYLINDER
35 LIFT LINKAGE AND LOAD WHEELS
39 SHEET METAL
40 SPECIFICATIONS
5. SM-719, June ‘07 Intro-3
INTRODUCTION
Section Locations
Figure Intro-2
6. Intro-4 SM-719, June ‘07
INTRODUCTION
Truck Presentation.
The EWP45 is a battery powered walkie pallet
truck intended solely to be operated handling pal-
lets or similar load carriers indoors. The trucks are
equipped with a steering arm with all the controls
for operating within easy access. The trucks have
maximum lifting capacities of up to 4500 pounds
(2041 kg). Review data plate on the truck to note
the maximum lifting capacity.
The truck is equipped with a 24 volt electrical
system. Truck speed is regulated by means of a
transistor controller to provide infinite control of
acceleration and speed while driving. Chassis/lift
frame is raised by means of a hydraulic unit. The
control of the lift/lower is done electrically with
the push button on the steering arm. The trucks can
be fitted with a battery pack.
Truck Side Views
The terms right-hand and left-hand used indicate
the right and left side of the truck as viewed from
the operator’s line of sight for proper operation of
truck. Use this view when ordering parts to assure
proper selection of parts.
Figure Intro-3
Intended Truck Application
The trucks are solely designed and manufactured
to handle goods and should be fitted with the ap-
propriate accessories relevant to the application.
Prohibited Truck Application
The trucks are designed for handling
goods indoors. The use of trucks for
other purposes is not permitted. Do
not use the truck for the following:
As a towing tractor for trailers.
To tow other trucks.
To transport/lift passengers.
To drive on gravel or grass.
Truck Data
The table below provides information regarding
some technical data which is of value with daily
use of the trucks.
Truck data
Lifting capacity rated load, lb/kg 4500/2041
Lift height, inches/mm 8.5/216
Operating speed without load, mph/k 3.7/5.96
Operating speed with load, mph/k 2.9/4.6
Service weight without battery, lb/kg 859/390
Service weight including battery
(minimum battery weight 150 lb
(68 kg) maximum 330 lb (149.6 kg)
Above +
battery
weight
The lifting capacity and weight of the truck can be
found on the truck data plate.
•
•
•
•
7. SM-719, June ‘07 Intro-5
INTRODUCTION
Truck Dimensions
The following diagram shows external dimensions
for the EWP45 truck in its standard design.
All dimensions shown for 48” (1219 mm) long
pallet.
Figure Intro-4
8. Intro-6 SM-719, June ‘07
INTRODUCTION
Data Plate
The following diagram shows the data plate used
on the truck.
Figure Intro-5
Main Components
9. SM-719, June ‘07 Intro-7
INTRODUCTION
1. Reverser switch
The end of the control handle is equipped with
a red automatic reversing switch which causes
the truck to travel in the rearward direction when
activated.
2. Travel speed/direction selection
Selects the direction truck moves. The further in
that direction the faster the truck moves.
3. Horn switch
Horn sounds to warn others of truck position.
4. Fork raise switch
Forks will raise when switch is pressed or until lift
reaches upper limit switch.
5. Fork lower switch
Forks will lower when switch is pressed or until
lower stops are reached.
6. Battery
24 volt with different capacities and weights.
7. Load wheel
Lubricate load wheels to prevent wheels from
locking up.
8. Drive unit with brake
Fixed drive unit with a spring applied brake, drive
motor, gear box, and drive wheel combined into a
compact unit. The steering bearings are at the top
of the drive unit.
9. Electric panel
24 volt electrical system. Truck speed is regulated
by means of a transistor controller.
10. Circuit breaker
15A, Control circuit breaker
80A, Power circuit breaker
11. Cover
Removable to provide access for servicing.
12. Steering pivot point
Lubricate pivot point to prevent stiff steering.
13. Hydraulic unit
Pump motor, pump, electric valves and oil tank
integrated in a compact unit.
14. Hydraulic electric solenoid valve
For controlling lifting and lowering functions with
electric solenoid valve.
15. Steering control handle
Truck is controlled by the operator with 180 degree
steering angle.The brake is applied in the upper and
lower position of the steering control handle.
16. Key switch (toggle switch)
Shuts off electrical power to control system.
17. Gauge
Combined hourmeter/battery indicator, hourme-
ter/battery indicator with lift cutout or hourmeter
only.
18. Emergency Disconnect Switch
Pushing in on this button disconnects the battery
from all circuits on the truck shutting off all power
to the truck.
19. Battery Receptacle
Pulling the battery connector shuts off all electrical
power to truck.
11. PERIODIC SERVICE
SM-719, June ‘07 Planned Maintenance • PS-1-1
GROUP PS
SECTION 1
Maintenance Schedule
“Periodic Service” and “Planned Maintenance” .....................................PS-1-2
Determining Maintenance Intervals .........................................................PS-1-2
12. PERIODIC SERVICE
SM-719, June ‘07
PS-1-2 • Planned Maintenance
“Periodic Service” and “Planned
Maintenance”
The term “periodic service” includes all mainte-
nance tasks that should be performed on a regu-
larly scheduled basis.
The term “Planned Maintenance” indicates a for-
malized program of basic inspections, adjustments,
and lubrications that the Clark service organization
provides customers at a prescribed interval, usually
50-250 hours. The recommended basic “Planned
Maintenance” procedure is given in Section 2.
The current Section,”Maintenance Schedules,”
specifies all maintenance tasks-including Planned
Maintenance tasks-that should be performed pe-
riodically, and suggests intervals at which they
should be performed.
Determining Maintenance Intervals
Time intervals on the charts and elsewhere in this
manual relate to truck operating hours as recorded
on the hourmeter, and are based on experience
Clark has found to be convenient and suitable under
normal operation. Standard operating condition
classifications are:
Normal Operation: Eight-hour material handling,
mostly in buildings or in clean, open air on clean,
paved surfaces.
Severe Operation: Prolonged operating hours or
constant usage.
Extreme Operation:
In sandy or dusty locations, such as cement
plants, lumber mills, and coal dust or stone
crushing sites.
High-temperature locations, such as steel mills
and foundries.
Sudden temperature changes, such as constant
trips from buildings into the open air, or in
refrigeration plants.
IMPORTANT
MAINTENANCE INTERVALS. If the
lift truck is used in severe or extreme
operating conditions, the maintenance
intervals should be shortened accord-
ingly.
Since the operating environments of lift
trucks vary widely, the above descrip-
tions are highly generalized and should
be applied as actual conditions dictate.
•
•
•
13. SM-719, June ‘07 Planned Maintenance • PS-1-3
PERIODIC SERVICE
P.M. CHECK SHEET
A special coding system on the P.M. Check Sheet
allows truck condition to be reported with a mini-
mum number of words. As the P.M. is performed,
a check mark should be made in the appropriate
box of the component being checked. Refer to
Figure PS-1.
(✓) indicates the particular truck component or
system has been checked and is O.K.
(x) indicates the component or system is in need
of a minor adjustment or service (not part of the
normal P.M.) that should be taken care of in the
near future.
(r) indicates there is a potential problem that could
result in damage to a component or system and
requires attention.
(s) indicates the need for urgent repair or replace-
mentofacomponentorsystemandthetruckshould
be shut down as eminent damage or possible injury
may result.
The nature of problems found during a PM should
be noted in the “comments” portion of the check
sheet. Whenever a system or component is faulty
or unsafe, it must be noted on the check sheet, and
reported to the designated authority at the conclu-
sion of the P.M.
WARNING
Remove all jewelry before examining
electrical components.
Visual Inspection
A. Oil leaks ✓
B. Switches ✓
C. Drive Tire ✓
D. Load Wheels ✓
E. Caster Wheels ✓
F. Control Linkage ✓
Operational Tests
A. Brakes s
B. Brake Switch r
C. Horn ✓
D. Steering ✓
E. Speed Control x
F. Lift and Lower Control ✓
CODE
✓ = O.K.
O.K. X = Adjust (Not P.M.)
Potential r = Repair or Replace
Urgent s = Requires Shop Repair
Figure PS-1
14. SM-719, June ‘07
PS-1-4 • Planned Maintenance
PERIODIC SERVICE
Visual Inspection
Inspect Battery Plug & Truck Receptacle
Disconnect battery from truck. Refer to Figure
PS-2.
Inspect the spring loaded connectors in the
truck battery receptacle and check the battery
plug connectors. Severely burned connectors
should be noted on the P.M. check sheet.
Inspect Battery Cover for damage
Check cover for damage. Refer to Figure
PS-3.
The cover should not be dented. A badly
dented cover could short out across the battery
cell connectors.
The cover should be free to swing open and
closed without binding.
Inspect Pallet Forks for obvious damage
Forks should not be bent or warped. If the
forks are damaged, report condition to the
designated authority. Refer to Figure PS-4.
•
•
•
•
•
•
Figure PS-2
Figure PS-3
Figure PS-4
15. SM-719, June ‘07 Planned Maintenance • PS-1-5
PERIODIC SERVICE
Inspect Exterior
Inspect Frame Components
Check truck console, access covers and panels
for damage. Refer to Figure PS-5.
Inspect nameplates and decals for damage and
to be sure they are not missing.
Check for obvious oil leaks
Make a quick overall inspection for leakage. If
an oil leak appears to be major, note condition
on the check sheet for immediate attention.
Minor leaks should be repaired during the P.M.
Refer to Figure PS-6.
Inspect Tires & Wheels
Check for obvious damage to tires on the
load, caster and drive wheels. Refer to Figure
PS-7.
Look for excessive tire wear, cuts, breaks,
chunking or bond failure between the tires
and wheels. Note condition on the PM check
sheet.
Remove embedded objects from the tires.
Be sure, wheel fasteners are secure and none
are missing.
Make certain grease fittings are not damaged
or missing.
•
•
•
•
•
•
•
•
•
Figure PS-5
Figure PS-6
Figure PS-7
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17. SM-719, June ‘07
PS-1-6 • Planned Maintenance
PERIODIC SERVICE
Expose Internal Components
Remove the covers exposing the drive unit,
brake, lift cylinder, hydraulic unit and transis-
tor control. Front panel and covers are held
on with socket head screws. Refer to Figure
PS-8.
Connect Truck Battery
Connect truck battery and check truck opera-
tion. Refer to Figure PS-9.
•
•
Figure PS-8
Figure PS-9
18. SM-719, June ‘07 Planned Maintenance • PS-1-7
PERIODIC SERVICE
Operational Tests
Turn the key switch on. Refer to Figure PS-
10.
Pull the Emergency Disconnect Button out to
connect the battery circuit.
Check the horn to be sure it operates. Refer
to Figure PS-11.
Check the hour meter to be sure it operates.
Refer to Figure PS-12.
•
•
•
•
Figure PS-10
Figure PS-11
Figure PS-12