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CHAPTER-06
PUMPS
SUB: FLUIDS MECHANICS AND
MACHINERY
Prepared By:
Ms.Nilesha U.Patil
Program :
Mechanical Engineering
Course:
Fluid Mechanics & Machinery
CO- Evaluate performance of pumps.
PUMPS
PRESENTATION OUTLINE
 Pump Terminology
 Pump Classification:
- Reciprocating Pumps
- Rotary Pumps
- Centrifugal Pumps
 Pumping Problems
 Power and Efficiency Calculations
 Pump Selection
PUMP TERMINOLOGY
 Pumping, the addition of energy to a fluid
 Pumping action creates a partial vacuum while
atmospheric pressure forces liquid up.
 Pump performance, specified in terms of Q and
H:
)
(
)
2
2
(
)
(
/
2
2
,
,
s
d
s
d
g
s
g
d
Z
Z
g
V
g
V
P
P
t
Q
H 







 Displacement, the discharge of a fluid from a
vessel
 Centrifugal Force, used to produce kinetic
energy
PISTON PUMPS
PLUNGER PUMPS
DIAPHRAGM PUMPS
RECIPROCATING PUMPS
GEAR PUMPS
LOBE PUMPS
SCREW PUMPS
CAM PUMPS
VANE PUMPS
ROTARY PUMPS
POSITIVE DISPLACEMENT PUMPS CENTRIFUGAL PUMPS
PUMPS
RECIPROCATING PUMPS
 Based on two stroke principles:
√ High pressure, high efficiency
√ Self-priming
X Small quantity, vibration, physical dimension,
uneven flow
 Used mainly for handling slurries in plant processes
and pipeline applications
PISTON PUMPS
PLUNGER PUMPS
DIAPHRAGM PUMPS
RECIPROCATING PUMPS
POSITIVE DISPLACEMENT PUMPS
 Two valves and one stuffing box
 A rotating mechanism for the
reciprocating piston
 Uses suction to raise liquid into
the chamber.
 Two ball check valves on each side
 Low pressure on the upward part,
high pressure on the downward part
PISTON PUMPS
PLUNGER PUMPS
DIAPHRAGM PUMPS
RECIPROCATING PUMPS
POSITIVE DISPLACEMENT PUMPS
 Rod is moved to push
and pull the
diaphragm.
 Can be used to make
artificial hearts.
PISTON PUMPS
PLUNGER PUMPS
DIAPHRAGM PUMPS
RECIPROCATING PUMPS
POSITIVE DISPLACEMENT PUMPS
ROTARY PUMPS
 Positive displacement type
CHigh pressure, high efficiency
DLiquids must be free of solids
CHandle viscous fluids
 Used mainly in, oil burners, soaps and
cosmetics, sugars, syrup, and molasses,
dyes, ink, bleaches, vegetable and
mineral oils
GEAR PUMPS
LOBE PUMPS
SCREW PUMPS
CAM PUMPS
VANE PUMPS
ROTARY PUMPS
 Gears create voids as they come out
of mesh and liquid flows into the
cavities
 As the gears come back into mesh,
the volume is reduced and the liquid
is forced out of the discharge port
GEAR PUMPS
LOBE PUMPS
SCREW PUMPS
CAM PUMPS
VANE PUMPS
ROTARY PUMPS
 As the teeth come out of mesh,
liquid flows into the pump and is
carried between the teeth and the
casing to the discharge side of the
pump
 The teeth come back into mesh and
the liquid is forced out the discharge
port
 Fluid is carried between the
rotor teeth and the pumping
chamber
 The rotor surfaces create
continuous sealing
 Rotors include bi-wing, tri-
lobe, and multi-lobe
configurations
GEAR PUMPS
LOBE PUMPS
SCREW PUMPS
CAM PUMPS
VANE PUMPS
ROTARY PUMPS
 Screw pumps carry fluid in the
spaces between the screw threads.
 The fluid is displaced axially as the
screws mesh.
GEAR PUMPS
LOBE PUMPS
SCREW PUMPS
CAM PUMPS
VANE PUMPS
ROTARY PUMPS
 Piston slide arm moves
around inside a slot in the
casing.
 An eccentric cam rotates the
circular plunger (shown in
gray) around the edge of the
casing, fluid is swirled around
the edge to the outlet port.
 It is not in use now and is
mainly of historical curiosity.
GEAR PUMPS
LOBE PUMPS
SCREW PUMPS
CAM PUMPS
VANE PUMPS
ROTARY PUMPS
GEAR PUMPS
LOBE PUMPS
SCREW PUMPS
CAM PUMPS
VANE PUMPS
ROTARY PUMPS
 The vanes are in slots in the rotor.
 Rotor spins, centrifugal force pushes
the vanes out to touch the casing,
where they trap and propel fluid.
CENTRIFUGAL PUMPS
 WHAT IS CENTRIFUGAL PUMP?
 WORKING MECHANISM OF A CENTRIFUGAL
PUMP
 ADVANTEGAES AND DISADVANTAGES OF
CENTRIFUGAL PUMPS
WHAT IS CENTRIFUGAL PUMP?
 Convert the mechanical energy into
hydraulic energy by centrifugal force
on the liquid
 Constitute the most common type of
pumping machinery
 Used to move liquids through a piping
system
 Has two main components:
1. Stationary componets, casing,
casing cover and bearings
2. Rotating components, impeller and
shaft
 Classified into three categories ;
Radial Flow, Mixed Flow, Axial Flow
WORKING MECHANISM OF A
CENTRIFUGAL PUMP
 Simplest piece of equipment
in any process plant
 Energy changes occur by
virtue of impeller and volute
 Liquid is fed into the pump at
the center of a rotating
impeller and thrown outward
by centrifugal force
 The conversion of kinetic
energy into pressure energy
supplies the pressure
difference between the
suction side and delivery side
of the pump
Liquid flow path inside a
centrifugal pump
ADVANTAGES OF CENTRIGUGAL
PUMPS
Advantages
 Simple in construction and cheap
 Handle liquid with large amounts of solids
 No metal to metal fits
 No valves involved in pump operation
 Maintenance costs are lower
DISADVANTAGES OF
CENTRIFUGAL PUMPS
Disadvantages
 Cannot handle highly viscous fluids efficiently
 Cannot be operated at high heads
 Maximum efficiency holds over a narrow range of
conditions
PUMPING PROBLEMS
Cavitation
Reduces the pump capacity
Causes metal removal
reduced flow
loss in efficiency
and noise
To avoid cavitation NPSH
POWER AND EFFICIENCY
CALCULATIONS
•The power supplied to the pump:
Where m=mass flow rate, kg/s
H= total discharge head, N.m/kg
=efficiency
…………(1)
•The power delivered to the fluid:
……………(2)
•From equations (1) and (2) efficiency:
…
PUMP SELECTION
The amount of fluid
The properties of the fluid
Type of power supply
Cost and mechanical efficiency of the pump
CAPACITY
LOW HIGH
GEAR LOBE CENTRIFUGAL
PRESSURE
SMALL OR
MODERATE
MODERATE
OR HIGH
ROTARY
PLUNGER
or
ROTARY
PISTON
RECIPROCATING
or
RIGID SCREW
HIGHER
REFERENCES
1. http://en.wikipedia.org/wiki/Pump
2. www.cheresources.com
3. www.pumpworld.com/contents.htm
4. www.rpi.edu./dept/chem-eng/
Biotech-Environ/PUMPS/intro.html
Thanks

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CHAPTER 6-2.ppt

  • 1. CHAPTER-06 PUMPS SUB: FLUIDS MECHANICS AND MACHINERY Prepared By: Ms.Nilesha U.Patil
  • 2. Program : Mechanical Engineering Course: Fluid Mechanics & Machinery CO- Evaluate performance of pumps.
  • 4. PRESENTATION OUTLINE  Pump Terminology  Pump Classification: - Reciprocating Pumps - Rotary Pumps - Centrifugal Pumps  Pumping Problems  Power and Efficiency Calculations  Pump Selection
  • 5. PUMP TERMINOLOGY  Pumping, the addition of energy to a fluid  Pumping action creates a partial vacuum while atmospheric pressure forces liquid up.  Pump performance, specified in terms of Q and H: ) ( ) 2 2 ( ) ( / 2 2 , , s d s d g s g d Z Z g V g V P P t Q H        
  • 6.  Displacement, the discharge of a fluid from a vessel  Centrifugal Force, used to produce kinetic energy
  • 7. PISTON PUMPS PLUNGER PUMPS DIAPHRAGM PUMPS RECIPROCATING PUMPS GEAR PUMPS LOBE PUMPS SCREW PUMPS CAM PUMPS VANE PUMPS ROTARY PUMPS POSITIVE DISPLACEMENT PUMPS CENTRIFUGAL PUMPS PUMPS
  • 8. RECIPROCATING PUMPS  Based on two stroke principles: √ High pressure, high efficiency √ Self-priming X Small quantity, vibration, physical dimension, uneven flow  Used mainly for handling slurries in plant processes and pipeline applications
  • 9. PISTON PUMPS PLUNGER PUMPS DIAPHRAGM PUMPS RECIPROCATING PUMPS POSITIVE DISPLACEMENT PUMPS  Two valves and one stuffing box  A rotating mechanism for the reciprocating piston  Uses suction to raise liquid into the chamber.
  • 10.  Two ball check valves on each side  Low pressure on the upward part, high pressure on the downward part PISTON PUMPS PLUNGER PUMPS DIAPHRAGM PUMPS RECIPROCATING PUMPS POSITIVE DISPLACEMENT PUMPS
  • 11.  Rod is moved to push and pull the diaphragm.  Can be used to make artificial hearts. PISTON PUMPS PLUNGER PUMPS DIAPHRAGM PUMPS RECIPROCATING PUMPS POSITIVE DISPLACEMENT PUMPS
  • 12. ROTARY PUMPS  Positive displacement type CHigh pressure, high efficiency DLiquids must be free of solids CHandle viscous fluids  Used mainly in, oil burners, soaps and cosmetics, sugars, syrup, and molasses, dyes, ink, bleaches, vegetable and mineral oils
  • 13. GEAR PUMPS LOBE PUMPS SCREW PUMPS CAM PUMPS VANE PUMPS ROTARY PUMPS  Gears create voids as they come out of mesh and liquid flows into the cavities  As the gears come back into mesh, the volume is reduced and the liquid is forced out of the discharge port
  • 14. GEAR PUMPS LOBE PUMPS SCREW PUMPS CAM PUMPS VANE PUMPS ROTARY PUMPS  As the teeth come out of mesh, liquid flows into the pump and is carried between the teeth and the casing to the discharge side of the pump  The teeth come back into mesh and the liquid is forced out the discharge port
  • 15.  Fluid is carried between the rotor teeth and the pumping chamber  The rotor surfaces create continuous sealing  Rotors include bi-wing, tri- lobe, and multi-lobe configurations GEAR PUMPS LOBE PUMPS SCREW PUMPS CAM PUMPS VANE PUMPS ROTARY PUMPS
  • 16.  Screw pumps carry fluid in the spaces between the screw threads.  The fluid is displaced axially as the screws mesh. GEAR PUMPS LOBE PUMPS SCREW PUMPS CAM PUMPS VANE PUMPS ROTARY PUMPS
  • 17.  Piston slide arm moves around inside a slot in the casing.  An eccentric cam rotates the circular plunger (shown in gray) around the edge of the casing, fluid is swirled around the edge to the outlet port.  It is not in use now and is mainly of historical curiosity. GEAR PUMPS LOBE PUMPS SCREW PUMPS CAM PUMPS VANE PUMPS ROTARY PUMPS
  • 18. GEAR PUMPS LOBE PUMPS SCREW PUMPS CAM PUMPS VANE PUMPS ROTARY PUMPS  The vanes are in slots in the rotor.  Rotor spins, centrifugal force pushes the vanes out to touch the casing, where they trap and propel fluid.
  • 19. CENTRIFUGAL PUMPS  WHAT IS CENTRIFUGAL PUMP?  WORKING MECHANISM OF A CENTRIFUGAL PUMP  ADVANTEGAES AND DISADVANTAGES OF CENTRIFUGAL PUMPS
  • 20. WHAT IS CENTRIFUGAL PUMP?  Convert the mechanical energy into hydraulic energy by centrifugal force on the liquid  Constitute the most common type of pumping machinery  Used to move liquids through a piping system  Has two main components: 1. Stationary componets, casing, casing cover and bearings 2. Rotating components, impeller and shaft  Classified into three categories ; Radial Flow, Mixed Flow, Axial Flow
  • 21. WORKING MECHANISM OF A CENTRIFUGAL PUMP  Simplest piece of equipment in any process plant  Energy changes occur by virtue of impeller and volute  Liquid is fed into the pump at the center of a rotating impeller and thrown outward by centrifugal force  The conversion of kinetic energy into pressure energy supplies the pressure difference between the suction side and delivery side of the pump Liquid flow path inside a centrifugal pump
  • 22. ADVANTAGES OF CENTRIGUGAL PUMPS Advantages  Simple in construction and cheap  Handle liquid with large amounts of solids  No metal to metal fits  No valves involved in pump operation  Maintenance costs are lower
  • 23. DISADVANTAGES OF CENTRIFUGAL PUMPS Disadvantages  Cannot handle highly viscous fluids efficiently  Cannot be operated at high heads  Maximum efficiency holds over a narrow range of conditions
  • 24. PUMPING PROBLEMS Cavitation Reduces the pump capacity Causes metal removal reduced flow loss in efficiency and noise To avoid cavitation NPSH
  • 25. POWER AND EFFICIENCY CALCULATIONS •The power supplied to the pump: Where m=mass flow rate, kg/s H= total discharge head, N.m/kg =efficiency …………(1)
  • 26. •The power delivered to the fluid: ……………(2) •From equations (1) and (2) efficiency: …
  • 27. PUMP SELECTION The amount of fluid The properties of the fluid Type of power supply Cost and mechanical efficiency of the pump
  • 28. CAPACITY LOW HIGH GEAR LOBE CENTRIFUGAL PRESSURE SMALL OR MODERATE MODERATE OR HIGH ROTARY PLUNGER or ROTARY PISTON RECIPROCATING or RIGID SCREW HIGHER
  • 29. REFERENCES 1. http://en.wikipedia.org/wiki/Pump 2. www.cheresources.com 3. www.pumpworld.com/contents.htm 4. www.rpi.edu./dept/chem-eng/ Biotech-Environ/PUMPS/intro.html