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Challenges in scale-up: Developing a process for the large scale manufacture of a pharmaceutical intermediate Greg Briner
Introduction to AstraZeneca ,[object Object],[object Object],[object Object]
[object Object],[object Object],Introduction to PR&D Target Identification Hit Identification Lead Identification Lead Optimisation CD Prenomination Concept Testing Development for Launch Launch Phase Product Maintenance PR&D
PR&D at Macclesfield Analytical Chemistry Process Chemistry Process Safety Group Process Engineering
Process Chemistry http://www-bioc.rice.edu/
Safe Robust Commercially viable Process Chemistry
AstraZeneca Products Respiratory and Inflammation Neuroscience Infection Gastrointestinal Cardiovascular Cancer Therapy Areas
AZD2171 ,[object Object],Phase II / III trials for lung cancer and colorectal cancer
AZD2171
AZD2171 Reaction Scheme AZD2171 Chloropyrrolidine free base AZD2171 BQ Indole AZD2171 Crude H 2  / Pd NMP K 2 CO 3 AZD2171 Indolphenol AZD2171 Chloropyrrolidine  salt Pyrrolidine RH MTBE
AZD2171 Chloropyrrolidine salt Reaction scaled-up AZD2171 Chloropyrrolidine  salt Pyrrolidine RH 20 g 200 g
Heat:   17°C exotherm observed AZD2171 Chloropyrrolidine salt L Volume  L 3 Surface Area  L 2 ∞ ∞ AZD2171 Chloropyrrolidine  salt Pyrrolidine RH
AZD2171 Reaction Scheme AZD2171 Chloropyrrolidine free base AZD2171 BQ Indole AZD2171 Crude H 2  / Pd NMP K 2 CO 3 AZD2171 Indolphenol AZD2171 Chloropyrrolidine  salt Pyrrolidine RH MTBE
 
AZD2171 Reaction Scheme AZD2171 Chloropyrrolidine free base AZD2171 BQ Indole AZD2171 Crude H 2  / Pd NMP K 2 CO 3 AZD2171 Indolphenol AZD2171 Chloropyrrolidine  salt Pyrrolidine RH MTBE
AZD2171 Crude Work-up ,[object Object],[object Object],[object Object],[object Object],AZD2171 Chloropyrrolidine free base AZD2171 Crude K 2 CO 3 AZD2171 Indolphenol
AZD2171 Crude Work-up Liquors Product 1:1 Water / Methanol Anti-solvent
Conclusions AZD2171 Chloropyrrolidine free base AZD2171 BQ Indole AZD2171 Crude H 2  / Pd NMP K 2 CO 3 AZD2171 Indolphenol AZD2171 Chloropyrrolidine  salt Pyrrolidine RH MTBE
Acknowledgements Mike Senior Matt Evans Martin Jones

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Cdocumentsandsettingsgregmydocumentspowerpointazplacementpresentationitconferencepresentation 100218150009 Phpapp02

Editor's Notes

  1. Astra formed in Sweden 1913 Zeneca formed in 1993 following the demerging of ICI Employ 65,000 people worldwide
  2. Length of timescale is on average 12 years, £480 million Support candidate nomination, suitable for commercial application
  3. Recently celebrated 40 years of chemistry at Macclesfield site. Focus on process chemistry
  4. Not always that simple. Key themes are..
  5. Safe – explosives, fire, heating larger vessels, operator hazards Robust – repeatable, ranges, yield, reaction space Commercially viable – cheap, readily-available starting materials, environmental considerations
  6. Vascular Endothelial Growth Factor Interferes with angiogenesis, the process by which tumours develop their own blood supply Was just given a brand name - Recentin
  7. Based on a quinazoline structure Telescoped process Dropwise addition of bromo-chloro-propane to form free base, pH-controlled wash, addition of salt source and cooled
  8. Method 2 litre vessel Largely successful, in fact greater yield - 65% to over 70%, purity 99% by GC Greatest issue was heat generated from exothermic reaction
  9. Even while adding dropwise
  10. Optimise the work-up step
  11. Current process just water – most environmentally-friendly option Reduced volume of water – two thirds of original amount sufficient for <5% LTL
  12. Different anti-solvents change the impurity profile of product Choose anti-solvent, temperature and length of hold to achieve specified impurity levels – robust process This work may be used for next AZD2171 process description later this year