1. The document provides instructions for removing and installing final drive planetary carriers and final drives on a D6H track-type tractor.
2. Key steps include using tools to support heavy components, draining oil, removing bolts and seals, and installing components in reverse order.
3. Precautions are outlined to prevent damage and personal injury when removing heavy rotating parts like ring gears and hubs.
Caterpillar cat d6 h track type tractor (prefix 8yc) service repair manual (8...fujsjefjkskemm
This document provides instructions for removing and installing final drive planetary carriers and final drives on a D6H track-type tractor. The procedure involves using various tools to drain oil, remove bolts and seals, and separate components like carriers, hubs, gears, and seals. Reassembly requires cleaning parts, applying oil, heating some bearings, and using tools to carefully replace components in the reverse order of removal. Precautions are outlined to prevent damage and personal injury during disassembly and assembly.
1. The document provides instructions for removing and installing final drives on 320-series excavators. It describes disconnecting hydraulic lines, removing mounting bolts, and using lifting tools to remove the final drives from the excavator.
2. Detailed steps are given for disassembling the final drives, including removing gears, carriers, seals, and other components. Alignment marks should be made for reassembly.
3. Reassembly involves cleaning parts, applying threadlock and lubricant, and torquing bolts to specification. Seals and bearings must be installed correctly to prevent damage.
Caterpillar cat d6 r track type tractor (prefix 2yn) service repair manual (2...fhhjsjekmdme
This document provides instructions for removing and installing final drive planetary carriers and final drives on a D6R track-type tractor. Key steps include using tools to support heavy components, draining oil, removing bolts and seals, and installing new seals before reassembling components. Proper hoisting and safety precautions are noted throughout to handle heavy parts and prevent injury during disassembly and reassembly.
This service repair manual provides instructions for installing and removing components of the governor and fuel injection control linkage on Caterpillar 320, 320L, and 320N excavators. The manual describes the required tools and illustrates each step through photos with labeled parts. Key steps include installing O-rings and seals on various parts, placing the governor and linkage components in position, and using specialized tools to install clips and pins that connect the parts. Proper lubrication and torque specifications are noted throughout.
Caterpillar cat 345 d l excavator (prefix raj) service repair manual (raj0000...hhfjksekmm
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists the required tools and gives step-by-step instructions for removing components like the head, brake piston, rotating group, and seals. The instructions describe cleaning parts and ensuring markings are made to aid reassembly. Safety notices are included regarding contained fluids, spring forces, and contamination prevention.
Caterpillar cat 349 d l excavator (prefix pzg) service repair manual (pzg0000...cdsaas
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps for disassembly, removing components like the head, plates, disks, seals and pins. It then lists 28 steps for assembly, installing components like washers, spacers, seals and the piston in reverse order of disassembly. Precautions are provided to keep parts clean and properly identify components to ensure correct reassembly.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar excavator models 320, 320L, and 320N. The removal procedure involves disconnecting tubes and cables from the governor, and removing clips and pins. The installation procedure specifies cleaning and lubricating parts, inserting tubes and pins using special tools, and setting fuel settings and injector synchronization. Precautions are given to keep parts clean and ensure free movement of linkages.
Caterpillar cat 345 d l excavator (prefix rgg) service repair manual (rgg0000...hhfjksekmm
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists 31 steps to fully disassemble the travel motor by removing components like the head, plates, seals, pins, brake piston and rotating group. Reassembly requires reinstalling these parts in reverse order, taking care to mark components' locations and clean all parts to prevent contaminating the hydraulic system. Proper tools are listed to facilitate disassembly and assembly.
Caterpillar cat d6 h track type tractor (prefix 8yc) service repair manual (8...fujsjefjkskemm
This document provides instructions for removing and installing final drive planetary carriers and final drives on a D6H track-type tractor. The procedure involves using various tools to drain oil, remove bolts and seals, and separate components like carriers, hubs, gears, and seals. Reassembly requires cleaning parts, applying oil, heating some bearings, and using tools to carefully replace components in the reverse order of removal. Precautions are outlined to prevent damage and personal injury during disassembly and assembly.
1. The document provides instructions for removing and installing final drives on 320-series excavators. It describes disconnecting hydraulic lines, removing mounting bolts, and using lifting tools to remove the final drives from the excavator.
2. Detailed steps are given for disassembling the final drives, including removing gears, carriers, seals, and other components. Alignment marks should be made for reassembly.
3. Reassembly involves cleaning parts, applying threadlock and lubricant, and torquing bolts to specification. Seals and bearings must be installed correctly to prevent damage.
Caterpillar cat d6 r track type tractor (prefix 2yn) service repair manual (2...fhhjsjekmdme
This document provides instructions for removing and installing final drive planetary carriers and final drives on a D6R track-type tractor. Key steps include using tools to support heavy components, draining oil, removing bolts and seals, and installing new seals before reassembling components. Proper hoisting and safety precautions are noted throughout to handle heavy parts and prevent injury during disassembly and reassembly.
This service repair manual provides instructions for installing and removing components of the governor and fuel injection control linkage on Caterpillar 320, 320L, and 320N excavators. The manual describes the required tools and illustrates each step through photos with labeled parts. Key steps include installing O-rings and seals on various parts, placing the governor and linkage components in position, and using specialized tools to install clips and pins that connect the parts. Proper lubrication and torque specifications are noted throughout.
Caterpillar cat 345 d l excavator (prefix raj) service repair manual (raj0000...hhfjksekmm
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists the required tools and gives step-by-step instructions for removing components like the head, brake piston, rotating group, and seals. The instructions describe cleaning parts and ensuring markings are made to aid reassembly. Safety notices are included regarding contained fluids, spring forces, and contamination prevention.
Caterpillar cat 349 d l excavator (prefix pzg) service repair manual (pzg0000...cdsaas
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps for disassembly, removing components like the head, plates, disks, seals and pins. It then lists 28 steps for assembly, installing components like washers, spacers, seals and the piston in reverse order of disassembly. Precautions are provided to keep parts clean and properly identify components to ensure correct reassembly.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar excavator models 320, 320L, and 320N. The removal procedure involves disconnecting tubes and cables from the governor, and removing clips and pins. The installation procedure specifies cleaning and lubricating parts, inserting tubes and pins using special tools, and setting fuel settings and injector synchronization. Precautions are given to keep parts clean and ensure free movement of linkages.
Caterpillar cat 345 d l excavator (prefix rgg) service repair manual (rgg0000...hhfjksekmm
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists 31 steps to fully disassemble the travel motor by removing components like the head, plates, seals, pins, brake piston and rotating group. Reassembly requires reinstalling these parts in reverse order, taking care to mark components' locations and clean all parts to prevent contaminating the hydraulic system. Proper tools are listed to facilitate disassembly and assembly.
Caterpillar cat m318 d wheeled excavator (prefix d8w) service repair manual (...fiksefjkskemm
This document provides instructions for disassembling and assembling the final drive carriers, hubs, and brakes of the rear axle on a M318D Wheeled Excavator. The disassembly procedure involves removing 23 separate parts including carrier housing, planetary gears, and brake discs. The assembly procedure instructs installing these 23 parts in reverse order and adjusting the brake clearance. Tools required include retaining ring pliers, drivers, spanners, pry bars, pullers, and torque wrenches.
Caterpillar cat m316 d wheeled excavator (prefix w6a) service repair manual (...fiksefjkskemm
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 diesel engine. It describes:
1) The required tools and preparation steps, which include locking the camshaft and crankshaft, removing covers, and ensuring the valves are closed.
2) The removal procedure, which involves marking components, loosening rocker arms, and tilting the idler gear during removal.
3) The installation procedure, such as cleaning components, aligning timing marks, lubricating parts, and inserting the idler gear while locked in position.
Caterpillar cat d6 h track type tractor (prefix 8fc) service repair manual (8...fiksefjkskemm
1. The document provides instructions for removing and installing final drive planetary carriers and final drives on a D6H track-type tractor.
2. Key steps include using tools to support heavy components, draining oil, removing bolts and seals, and installing components in reverse order.
3. Precautions are outlined to prevent damage and personal injury when removing heavy rotating parts like ring gears and hubs.
Kawasaki 115 z7 wheel loader equipment components parts catalogue manualfiksefjkskemm
This document is a parts catalog for a 115Z7 wheel loader powered by an Isuzu 6WG1 engine. It lists various equipment components and parts, including pumps, motors, valves, cylinders, power train components, and others. The parts are organized by type and include specifications. Additionally, the document provides information on locating the chassis number and manufacturer's serial number on the vehicle and how they are listed in the parts catalog.
Jcb tm220 telescopic wheeled loader service repair manual sn from 2682926 to ...fiksefjkskemm
This service manual provides instructions for removing and installing the rocker assembly and rocker cover of a TM180/TM220 loader engine. The document describes the components of the rocker assembly, lubrication system, removal and installation procedures, disassembly and assembly instructions, and relevant torque specifications. Technicians are advised to clean components thoroughly, check for wear, properly tighten fasteners, and adjust valve clearances after installation.
Jcb tm220 telescopic wheeled loader service repair manual sn from 2679851 to ...fiksefjkskemm
This service manual provides instructions for servicing the rocker and fittings on the TM180 and TM220 loader engines. The document describes how to remove and install the rocker assembly, disassemble and assemble the rocker arms, and remove and install the rocker cover. Technical specifications are also provided for rocker shaft dimensions, tappet clearances, and tappet dimensions. The summary describes the key components and operating principles of the hydraulic tappets.
Jcb js210 tracked excavator service repair manual sn from 2135355 onwardsfiksefjkskemm
This service manual provides information on servicing excavator models JS200, JS210, JS220, and JS235. It contains instructions from the manufacturer and copyrighted content. The manual covers safety procedures and contains sections on various machine systems including the engine, fuel system, cooling system, driveline, hydraulics, electrical system and other components.
Jcb js200 tracked excavator service repair manual sn from 2135355 onwardsfiksefjkskemm
This service manual provides instructions for servicing and repairing excavators models JS200, JS210, JS220, and JS235. It contains sections covering the entire machine including the engine, fuel system, cooling system, driveline, hydraulics, electrical system, and other components. Safety precautions are provided, and technicians are instructed to fully understand the manual before performing any work.
Jcb js190 tier 4i and t4 f excavator service repair manualfiksefjkskemm
This service manual provides instructions for servicing JCB excavators models JS115 through JS190. It contains sections on the machine body and framework, operator station, engine, driveline, hydraulic system, electrical system and other components. The section on the engine covers topics like removing and installing the rocker cover, camshaft, tappets and oil sump. Precise instructions are provided along with torque specifications and safety warnings.
Jcb js180 tier 4i and t4 f excavator service repair manualfiksefjkskemm
This service manual provides instructions for servicing components of various JCB excavator models. The document reviewed procedures for removing and installing the rocker cover, which requires disconnecting fuel lines and electrical connectors. It also described removing and installing the camshaft, which must be done with the engine inverted to prevent parts from falling in. Procedures for removing the tappet covers and oil sump were also reviewed. The document contained diagrams labeling engine components and identifying the high pressure oil feed system.
Jcb js160 tier 4i and t4 f excavator service repair manualfiksefjkskemm
This service manual provides instructions for servicing components of various JCB excavator models. The document reviewed procedures for removing and installing the rocker cover, which requires disconnecting fuel lines and electrical connectors. It also described removing and installing the camshaft, which must be done with the engine inverted to prevent parts from falling in. Procedures for removing the tappet covers and oil sump were also reviewed. The document contained diagrams labeling engine components and identifying the flow of oil through the engine at different pressures.
This document provides technical specifications for JCB excavators, including noise emissions data, vibration emissions data, and recommended fluids, lubricants and capacities. It consists of specifications for multiple excavator models organized into sections covering noise emissions test conditions and data in 3 tables, vibration emissions test conditions and whole-body and hand-arm vibration data in 7 figures, and recommended fluids including lubricants, coolant, and grease types and capacities in 3 tables.
This document contains technical specifications and emissions data for various JCB excavator models. It includes sections on noise emissions, vibration emissions, and fluids/lubricants specifications. Tables of data provide the A-weighted sound pressure and power levels, whole-body vibration values, and fluid capacities for different models. Guidelines are given for minimizing operator exposure to noise and vibration.
This document contains technical specifications and emissions data for various JCB excavator models. It includes sections on noise emissions, vibration emissions, and fluids/lubricants specifications. The noise and vibration emissions data lists the equivalent continuous A-weighted sound pressure and sound power levels for different models and engine ratings, to help customers comply with European emissions directives. Tables of representative whole-body vibration values during common operating duties are also provided.
Jcb 560 80 telescopic handler service repair manual sn 2460601 and upfiksefjkskemm
This service manual section contains information about JCB diesel engines. It provides a basic description of engine components and operation, including the starter motor, fuel injection pump, valves, pistons, bearings, and other parts. The section also includes technical data, identification details, operating instructions, diagrams, fault-finding procedures, and maintenance tasks like draining fluids and removing/installing components.
Jcb 550 80 telescopic handler service repair manual sn 2460601 and upfiksefjkskemm
This service manual provides instructions for maintaining and repairing Loadall rough terrain variable reach trucks. It contains sections on the machine body and framework, operator station, engine, brakes, steering, hydraulics and electrical systems. Safety warnings indicate hot components can cause burns and not to work on an engine with loose clothing that could get caught in moving parts.
Jcb 541 70 tier 4 telescopic handler service repair manual sn from 2460601 on...fiksefjkskemm
The document provides instructions for servicing fuel injectors and related components on JCB Loadall vehicles. It begins with an introduction to fuel injectors and their purpose. The main sections include checking injector operation using leak-off tests, removing and installing individual injectors, removing and installing injector seals, and removing and installing the common fuel rail assembly. Torque specifications are provided for reinstalling components.
Liebherr r954 c 1590 hydraulic excavator service repair manualfiksefjkskemm
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r954 c 1390 hydraulic excavator service repair manualfiksefjkskemm
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Jcb 541 70 telescopic handler service repair manual sn 2460601 and upfiksefjkskemm
This service manual section contains information about JCB diesel engines. It provides a basic description of engine components and operation, including:
- The engine uses a four-stroke combustion cycle and is started via an electric starter motor.
- It has a common rail fuel injection system or mechanical fuel injection pump. Air is drawn in and exhaust gases exit via manifolds.
- Key internal components include pistons, connecting rods, crankshaft, camshaft, valves, fuel injection components, and a lubrication oil pump.
Khushmeet Khushi Resume of manufacturing industry Khushmeet Khushi
A result oriented professional working for Process and New Technology of Manufacturing industry presently associated with Manufacturing Industry as
Asst. Manager in Research & Development. Skilled in manufacturing Process of various type of cords, cables, connector, wire Harness, Remote Control devices, Switches including backward integration thereof. Acquired knowledge of New product and process development, QMS, Compliance and product certification, IPQC, Product & process Stranded, Lean Manufacturing Methodology, and problem solving methodology, VAVE, Etc.
Caterpillar cat m318 d wheeled excavator (prefix d8w) service repair manual (...fiksefjkskemm
This document provides instructions for disassembling and assembling the final drive carriers, hubs, and brakes of the rear axle on a M318D Wheeled Excavator. The disassembly procedure involves removing 23 separate parts including carrier housing, planetary gears, and brake discs. The assembly procedure instructs installing these 23 parts in reverse order and adjusting the brake clearance. Tools required include retaining ring pliers, drivers, spanners, pry bars, pullers, and torque wrenches.
Caterpillar cat m316 d wheeled excavator (prefix w6a) service repair manual (...fiksefjkskemm
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 diesel engine. It describes:
1) The required tools and preparation steps, which include locking the camshaft and crankshaft, removing covers, and ensuring the valves are closed.
2) The removal procedure, which involves marking components, loosening rocker arms, and tilting the idler gear during removal.
3) The installation procedure, such as cleaning components, aligning timing marks, lubricating parts, and inserting the idler gear while locked in position.
Caterpillar cat d6 h track type tractor (prefix 8fc) service repair manual (8...fiksefjkskemm
1. The document provides instructions for removing and installing final drive planetary carriers and final drives on a D6H track-type tractor.
2. Key steps include using tools to support heavy components, draining oil, removing bolts and seals, and installing components in reverse order.
3. Precautions are outlined to prevent damage and personal injury when removing heavy rotating parts like ring gears and hubs.
Kawasaki 115 z7 wheel loader equipment components parts catalogue manualfiksefjkskemm
This document is a parts catalog for a 115Z7 wheel loader powered by an Isuzu 6WG1 engine. It lists various equipment components and parts, including pumps, motors, valves, cylinders, power train components, and others. The parts are organized by type and include specifications. Additionally, the document provides information on locating the chassis number and manufacturer's serial number on the vehicle and how they are listed in the parts catalog.
Jcb tm220 telescopic wheeled loader service repair manual sn from 2682926 to ...fiksefjkskemm
This service manual provides instructions for removing and installing the rocker assembly and rocker cover of a TM180/TM220 loader engine. The document describes the components of the rocker assembly, lubrication system, removal and installation procedures, disassembly and assembly instructions, and relevant torque specifications. Technicians are advised to clean components thoroughly, check for wear, properly tighten fasteners, and adjust valve clearances after installation.
Jcb tm220 telescopic wheeled loader service repair manual sn from 2679851 to ...fiksefjkskemm
This service manual provides instructions for servicing the rocker and fittings on the TM180 and TM220 loader engines. The document describes how to remove and install the rocker assembly, disassemble and assemble the rocker arms, and remove and install the rocker cover. Technical specifications are also provided for rocker shaft dimensions, tappet clearances, and tappet dimensions. The summary describes the key components and operating principles of the hydraulic tappets.
Jcb js210 tracked excavator service repair manual sn from 2135355 onwardsfiksefjkskemm
This service manual provides information on servicing excavator models JS200, JS210, JS220, and JS235. It contains instructions from the manufacturer and copyrighted content. The manual covers safety procedures and contains sections on various machine systems including the engine, fuel system, cooling system, driveline, hydraulics, electrical system and other components.
Jcb js200 tracked excavator service repair manual sn from 2135355 onwardsfiksefjkskemm
This service manual provides instructions for servicing and repairing excavators models JS200, JS210, JS220, and JS235. It contains sections covering the entire machine including the engine, fuel system, cooling system, driveline, hydraulics, electrical system, and other components. Safety precautions are provided, and technicians are instructed to fully understand the manual before performing any work.
Jcb js190 tier 4i and t4 f excavator service repair manualfiksefjkskemm
This service manual provides instructions for servicing JCB excavators models JS115 through JS190. It contains sections on the machine body and framework, operator station, engine, driveline, hydraulic system, electrical system and other components. The section on the engine covers topics like removing and installing the rocker cover, camshaft, tappets and oil sump. Precise instructions are provided along with torque specifications and safety warnings.
Jcb js180 tier 4i and t4 f excavator service repair manualfiksefjkskemm
This service manual provides instructions for servicing components of various JCB excavator models. The document reviewed procedures for removing and installing the rocker cover, which requires disconnecting fuel lines and electrical connectors. It also described removing and installing the camshaft, which must be done with the engine inverted to prevent parts from falling in. Procedures for removing the tappet covers and oil sump were also reviewed. The document contained diagrams labeling engine components and identifying the high pressure oil feed system.
Jcb js160 tier 4i and t4 f excavator service repair manualfiksefjkskemm
This service manual provides instructions for servicing components of various JCB excavator models. The document reviewed procedures for removing and installing the rocker cover, which requires disconnecting fuel lines and electrical connectors. It also described removing and installing the camshaft, which must be done with the engine inverted to prevent parts from falling in. Procedures for removing the tappet covers and oil sump were also reviewed. The document contained diagrams labeling engine components and identifying the flow of oil through the engine at different pressures.
This document provides technical specifications for JCB excavators, including noise emissions data, vibration emissions data, and recommended fluids, lubricants and capacities. It consists of specifications for multiple excavator models organized into sections covering noise emissions test conditions and data in 3 tables, vibration emissions test conditions and whole-body and hand-arm vibration data in 7 figures, and recommended fluids including lubricants, coolant, and grease types and capacities in 3 tables.
This document contains technical specifications and emissions data for various JCB excavator models. It includes sections on noise emissions, vibration emissions, and fluids/lubricants specifications. Tables of data provide the A-weighted sound pressure and power levels, whole-body vibration values, and fluid capacities for different models. Guidelines are given for minimizing operator exposure to noise and vibration.
This document contains technical specifications and emissions data for various JCB excavator models. It includes sections on noise emissions, vibration emissions, and fluids/lubricants specifications. The noise and vibration emissions data lists the equivalent continuous A-weighted sound pressure and sound power levels for different models and engine ratings, to help customers comply with European emissions directives. Tables of representative whole-body vibration values during common operating duties are also provided.
Jcb 560 80 telescopic handler service repair manual sn 2460601 and upfiksefjkskemm
This service manual section contains information about JCB diesel engines. It provides a basic description of engine components and operation, including the starter motor, fuel injection pump, valves, pistons, bearings, and other parts. The section also includes technical data, identification details, operating instructions, diagrams, fault-finding procedures, and maintenance tasks like draining fluids and removing/installing components.
Jcb 550 80 telescopic handler service repair manual sn 2460601 and upfiksefjkskemm
This service manual provides instructions for maintaining and repairing Loadall rough terrain variable reach trucks. It contains sections on the machine body and framework, operator station, engine, brakes, steering, hydraulics and electrical systems. Safety warnings indicate hot components can cause burns and not to work on an engine with loose clothing that could get caught in moving parts.
Jcb 541 70 tier 4 telescopic handler service repair manual sn from 2460601 on...fiksefjkskemm
The document provides instructions for servicing fuel injectors and related components on JCB Loadall vehicles. It begins with an introduction to fuel injectors and their purpose. The main sections include checking injector operation using leak-off tests, removing and installing individual injectors, removing and installing injector seals, and removing and installing the common fuel rail assembly. Torque specifications are provided for reinstalling components.
Liebherr r954 c 1590 hydraulic excavator service repair manualfiksefjkskemm
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r954 c 1390 hydraulic excavator service repair manualfiksefjkskemm
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Jcb 541 70 telescopic handler service repair manual sn 2460601 and upfiksefjkskemm
This service manual section contains information about JCB diesel engines. It provides a basic description of engine components and operation, including:
- The engine uses a four-stroke combustion cycle and is started via an electric starter motor.
- It has a common rail fuel injection system or mechanical fuel injection pump. Air is drawn in and exhaust gases exit via manifolds.
- Key internal components include pistons, connecting rods, crankshaft, camshaft, valves, fuel injection components, and a lubrication oil pump.
Khushmeet Khushi Resume of manufacturing industry Khushmeet Khushi
A result oriented professional working for Process and New Technology of Manufacturing industry presently associated with Manufacturing Industry as
Asst. Manager in Research & Development. Skilled in manufacturing Process of various type of cords, cables, connector, wire Harness, Remote Control devices, Switches including backward integration thereof. Acquired knowledge of New product and process development, QMS, Compliance and product certification, IPQC, Product & process Stranded, Lean Manufacturing Methodology, and problem solving methodology, VAVE, Etc.
2. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6H TRACK-TYPE TRACTOR 8FC
Configuration: D6H & D6H LGP TRACTOR / DIRECT DRIVE / 8FC00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
D6H TRACTOR POWER TRAIN
Media Number -SENR3242-03 Publication Date -01/11/2004 Date Updated -10/01/2017
SENR32420012
Final Drive Planetary Carriers (In Chassis)
SMCS - 4092-011; 4092-012
Remove Final Drive Planetary Carriers (In Chassis)
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3. 1. Position the final drive drain plug (3) on the bottom as shown. Remove drain plug (3) and drain
approximately 11.4 liters (3 U.S. gal.) of oil from the final drive.
2. Remove the center cover. Remove the O-ring seal from the cover.
3. Use tooling (A) and remove outer axle (2).
NOTICE
Three bolts [tooling (B)] must be threaded in 25.4 mm (1 in) to hold the
planetary carrier.
4. Remove three equally spaced bolts that hold planetary carrier (5) to hub (4). Install tooling (B)
in place of three bolts as shown.
5. Remove the remaining bolts (1) that hold the planetary carrier to the hub.
6. Use a pry bar and move planetary carrier (5) out of the hub as far as the bolts [tooling (B)] will
permit.
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4. 7. Adjust the upper hanger bracket on tooling (C) so distance (X) is 203 mm (8 in). Install lower
plate (6) so the spacers are down and toward the vertical leg of the bracket.
8. Attach a hoist to tooling (C) and install it onto the planetary carrier.
9. The weight of the planetary carrier is 132 kg (290 lb). Remove the three bolts [tooling (B)] and
remove planetary carrier (5) from the hub. Remove the O-ring seal.
10. To disassemble the planetary carrier, see Disassemble Final Drive in this module.
Ring gear (8) will be free to fall when retainer (7) is removed. To
prevent possible personal injury, tooling (D) and (E) must be in position
to hold ring gear (8) and the hub in position when retainer (7) is
removed.
11. Put tooling (D) under final drive hub (4) to hold it in position when retainer (7) is removed.
Install tooling (E) to hold ring gear (8) in position. Use the bolts that hold the planetary carrier in
position to install tooling (E).
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5. 12. Remove the bolts and retainer (7).
13. Remove the lip-type seal from the end of the spindle.
Install Final Drive Planetary Carriers (In Chassis)
1. Use tooling (F) and install lip-type seal (9) into the end of the spindle. The lip of the seal must
be toward the inside of the spindle. Put clean oil on the lip of the seal.
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6. 2. Put retainer (7) in position on the spindle and install the bolts that hold it. Tighten the bolts to a
torque of 135 ± 15 N·m (100 ± 11 lb ft).
3. Remove tooling (D) and (E) from the final drive.
4. For assembly of the planetary carriers, see topic, Assemble Final Drive in this module.
5. Install the O-ring seal onto the planetary carrier.
6. Use tooling (C) and a hoist and put the planetary carrier in position on the hub. Push the
planetary carrier in until it is approximately 25.4 mm (1 in) from the hub.
7. Thread three bolts [tooling (B)] in 25.4 mm (1 in), evenly spaced, to support the planetary
carrier. Remove tooling (C).
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7. 8. Install bolts (1). Remove tooling (B) and install the remaining three bolts that hold the planetary
carrier to the hub.
9. Use tooling (A) and install outer axle (2).
10. Install the O-ring seal onto the cover and install the cover onto the final drive.
11. Drain plug (3) must be toward the bottom. Fill the final drive with oil to the bottom of the fill
plug. See the Operation And Maintenance Guide for the correct oil and the capacity.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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8. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6H TRACK-TYPE TRACTOR 8FC
Configuration: D6H & D6H LGP TRACTOR / DIRECT DRIVE / 8FC00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
D6H TRACTOR POWER TRAIN
Media Number -SENR3242-03 Publication Date -01/11/2004 Date Updated -10/01/2017
SENR32420013
Final Drives
SMCS - 4050-011; 4050-012; 4050-015; 4050-016
Remove Final Drives
Start By:
a. separate track
NOTE: The final drive planetary carriers can be removed in chassis. See topic, Remove Final
Drive Planetary Carriers (In Chassis).
1. Turn the final drive until drain plug (1) is on the bottom as shown. Remove drain plug (1) and
drain approximately 13.2 liters (3.4 U.S. gal.) of oil from the final drive.
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9. 2. Remove the cover from the final drive and remove the O-ring seal from the cover.
3. Install tooling (A) and remove the outer axle.
4. Adjust the top bracket on tooling (B) so that dimension (X) is 213 mm (8.4 in). The lower
mounting bracket must be installed with the spacers outward as shown.
5. Remove two of the bolts from the sprocket segments. Fasten a hoist and install tooling (B) onto
the final drive.
NOTICE
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10. Bolts (4) hold the steering clutch and brake to the main case and frame.
Do not remove bolts (4).
6. Remove bolts (2) that hold the final drive to the main case and frame.
7. The weight of the final drive is 490 kg (1075 lb). Remove four bolts (3) that hold the final drive
and steering clutch and brake together.
8. Use tooling (B) and remove the final drive from the machine.
9. Remove the O-ring seal from either the face of the steering clutch or the final drive hub.
Install Final Drives
1. Inspect the condition of O-ring seals and replace if necessary.
2. Put the O-ring seal in position on the face of the steering clutch.
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11. 3. Fasten a hoist and install tooling (B) onto the final drive. Adjust tooling (B) if necessary to put
the final drive in a level position.
4. Put the final drive in position onto the frame and install four bolts (3) that hold the final drive to
the steering clutch and brake.
5. Install bolts (2) that hold the final drive and steering clutch and brake to the main case and
frame. Remove tooling (B).
6. Put SAE 30 oil on the threads of the segment bolts. Install the bolts and nuts with the nuts and
washers against the final drive. Tighten the nuts to a torque of 175 ± 40 N·m (130 ± 30 lb ft).
Tighten the nuts 1/3 of a turn more.
7. Install tool (A) onto the outer axle and install the axle into the final drive.
8. Install the O-ring seal onto the cover and install the cover onto the final drive.
9. Rotate the final drive so drain plug (1) is toward the bottom. Fill the final drive with oil to the
bottom of the fill plug hole. See the Operation And Maintenance Guide for the type of oil and
capacity.
End By:
a. connect track
Disassemble Final Drives
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12. Start By:
a. remove final drives
1. Install tooling (A) onto the planetary carrier and attach a hoist.
2. The weight of the planetary carrier is 137 kg (301 lb). Remove bolts (1) that hold the planetary
carrier to the hub. Remove planetary carrier (3) and the two O-ring seals from the hub.
3. Remove three retainers (2).
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13. 4. Support planetary carrier (3), from underneath, to prevent damage. Use tooling (B) and a press
and remove the three planetary gear shafts.
5. Remove three planetary gears (4) from carrier (3).
6. Remove bearing cones (5) from each of the gears (4).
7. Remove the bearing cups from each side of the gears.
8. Remove ten bolts (6) and retainer (7).
9. The weight of the hub and ring gear (8) is 68 kg (150 lb). Use nylon straps and a hoist and
remove the hub and ring gear (8).
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14. 10. Turn hub (9) and ring gear (8) over. Remove retaining ring (10). The weight of hub (9) is 37
kg (82 lb). The weight of ring gear (8) is 32 kg (71 lb). Use nylon straps and a hoist and remove
hub (9).
11. Install tooling (C) onto hub (12).
NOTICE
Do not lift hub (12) high enough to make contact with the fitting on the
hydraulic cylinder, [part of tooling (C)].
12. Use tooling (C) and loose hub (12) from spindle (13). Remove tooling (C).
13. Remove bearing cone (11).
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15. 14. The weight of hub (12) is 180 kg (395 lb). Install tooling (D) and attach a hoist. Remove hub
(12) from spindle (13).
15. Turn hub (12) over and remove Duo-Cone Seal (15). Use a hammer and a punch and remove
bearing cup (16).
16. Turn the hub over and remove bearing cup (14) from the hub.
NOTE: If the Duo-Cone Seals are to be used again, put identification marks on the seals so they
can be assembled and installed in their original position.
NOTICE
Bearing cone (18) may be damaged if it is removed from spindle (13).
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16. 17. Remove Duo-Cone Seal (19) from spindle (13).
18. If necessary, remove bearing cone (18) from the spindle.
19. Remove lip-type seal (17) from spindle (13).
Assemble Final Drives
1. Put clean oil on all of the parts during assembly.
2. Use tooling (B) and install lip-type seal (17) into spindle (13). Put clean oil on the lip of the
seal.
3. Heat bearing cone (18) to a maximum temperature of 135° C (275° F). Install bearing cone (18)
onto spindle (13).
NOTE: Before installing any of the Duo-Cone Seals, see Installation Of the Duo-Cone Floating
Seals in this module.
4. Use tool (E) and install the Duo-Cone Seal onto spindle (13).
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17. 5. Lower the temperature of bearing cups (14) and (16) and install them into hub (12).
6. Use tool (E) and install the Duo-Cone Seal into hub (12).
7. Install tooling (D) onto hub (12) and attach a hoist. Carefully, put hub (12) in position on
spindle (13).
8. Heat bearing cone (11) to a maximum temperature of 135° C (275° F). Install bearing cone (11)
onto spindle (13).
9. Use nylon straps and a hoist and put hub (9) in position in gear (8) and install retaining ring
(10).
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18. 10. Turn the hub and gear (8) over and install nylon straps. Attach a hoist to the nylon straps and
put the hub and the gear in position in hub (12).
11. Put retainer (7) in position and install ten bolts (6), while slowly rotating the hub. Tighten bolts
(6) evenly to a torque of 135 ± 15 N·m (100 ± 11 lb ft). The retainer must be in contact with the
end of spindle (13) after bolts (6) have been tightened.
12. Lower the temperature of bearing cups (20) and (21) and install them into three planetary
gears (4).
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19. 13. Put the planetary carrier in position in a press. Planetary shaft retainer (2) should be in position
and supported so as to act as a positive stop for the shaft when it is installed.
NOTICE
Shaft (22) must be installed correctly or bearing preload will be
incorrect and damage will result.
14. Put planetary gear (4) in position in the planetary carrier.
15. Lower the temperature of shaft (22) and use a press to install it into the planetary carrier. The
end of shaft (22) must be installed flush with the retainer surface of the planetary carrier for
correct bearing preload. Make sure the gear will rotate by hand after it has been installed. If it will
not rotate by hand, the problem should be found and corrected. Repeat the procedure for three
shafts.
16. Install three retainers (2) on shafts (22).
17. Install tooling (A) and attach a hoist. Install the two O-ring seals onto the planetary carrier.
Align the drain hole in the carrier with the drain hole in the hub.
18. Put the planetary carrier in position on the hub.
19. Install the bolts that hold the planetary carrier to the hub. Remove tooling (A).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Feb 26 08:29:06 UTC+0800 2020
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20. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
21. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6H TRACK-TYPE TRACTOR 8FC
Configuration: D6H & D6H LGP TRACTOR / DIRECT DRIVE / 8FC00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
D6H TRACTOR POWER TRAIN
Media Number -SENR3242-03 Publication Date -01/11/2004 Date Updated -10/01/2017
SENR32420014
Final Drive, Steering Clutch And Brake
SMCS - 4050; 4100-011; 4100-012; 4100-029
Remove Final Drive, Steering Clutch And Brake
Start By:
a. separate track
1. Turn the final drive until drain plug (1) is on the bottom as shown. Remove drain plug (1) and
drain approximately 11.4 liters (3 U.S. gal.) of oil from the final drive.
2. Remove the three bolts and the cover from the final drive. Remove the O-ring seal from the
cover.
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22. 3. Use tool (A) and remove the outer axle shaft.
4. Use tool (A) and remove the inner axle shaft.
5. Adjust the lifting shackle on the 8T3207 Lift Bracket [part of tooling (B)] so distance (X) is
63.5 mm (2.5 in). The lower mounting bracket should be installed so spacers (2) will be against
the sprocket.
6. Remove two bolts from the sprocket segments. Fasten a hoist and install tooling (B) on the final
drive as shown.
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23. 7. Remove 26 bolts (3) that hold the final drive and steering clutch and brake to the frame.
NOTICE
Do not remove four bolts (4) that hold the final drive to the steering
clutch and brake.
8. The weight of the final drive and steering clutch and brake assembly is 682 kg (1500 lb).
Remove two bolts (5) that hold the steering clutch and brake to the frame.
9. Use tooling (B) and a hoist and remove the final drive and steering clutch and brake as a unit.
Install Final Drive, Steering Clutch And Brake
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